CN102493050B - Cotton-spun yarn spinning technique with quantitative drawing overload - Google Patents
Cotton-spun yarn spinning technique with quantitative drawing overload Download PDFInfo
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Abstract
A cotton-spun yarn spinning technique with quantitative drawing overload belongs to the technical field of spinning technologies and includes blowing, carding, pre-doubling, coiling, combing, drawing, rough spinning, fine spinning and spooling procedures. Overload quantitation is adopted for blowing, carding, pre-doubling, coiling, combing, drawing and rough spinning. The blowing procedure includes plucking, mixing, breaking, foreign fiber removing, feeding and coiling. A beater is lifted under variable frequency control. The carding procedure includes a licker-in, cylinders and doffers. Two ways are provided for doubling in the drawing procedure, sliver discharge is quantitated into 4.7-4.8g/m. Silver discharge in the rough spinning procedure is quantitated into 0.7-1.0g/m. By means of the cotton-spun yarn spinning technique, quantitation in the procedures is increased to 45%, drawing capacity can be reduced by 45%, and energy consumption can be saved by about 555,000 Yuan per year. The quality of products obtained via the technique is stable, slivers are uniform and high in strength, harmful hair is few, and the cotton-spun yarn spinning technique is applicable to industrial application and can be developed stably.
Description
Technical field
The invention belongs to spinning technology field, be specifically related to before a kind of spin overweight quantitative cotton spinning yarn spinning process.
Background technology
Now in field of textiles, spinning engineering is still taken as the leading factor with old tradition, follow the spinning process of " light quantitatively, fast, the low yield of slow train ", as the entirely so approach that ensures constant product quality, but this steady quality is taking higher input cost and lower output benefit as cost, the development of so serious restriction field of textiles, wastes energy.
Summary of the invention
For the above-mentioned problems in the prior art, the object of the present invention is to provide a kind of remarkable in economical benefits, production capacity is high, production cost is low and constant product quality, bar bar evenly, powerful high, harmful filoplume few before spin overweight quantitative spinning process.
Described spin overweight quantitative cotton spinning yarn spinning process before a kind of, comprise cotton cleaning process, carding step, pre-and operation, rolling operation, combing process, mixing in doubling step, Roving Frames, spinning process and winding procedure, it is characterized in that blowing, comb and parallel cotton fibers prior to spinning, in advance also, rolling, combing, drafting and rove adopt overweight quantitatively, described cotton cleaning process comprise grab cotton, mixed cotton, opener, except foreign fiber, to cotton and rolling, described while grabbing cotton hired roughneck's blade stretch out rib 0-0.5 centimetre, Beater Speed 800-900 rev/min, hired roughneck's lifting adopts variable frequency control; Described carding step comprises licker-in, cylinder and doffer, the little bottom drain of described licker-in adopts YESB186 type precarding board, taker-in clothing AT5610 type, before and after cylinder, securing cover plate is selected GFB300C type band crosrol web cleaner cover plate, AC2030 × 1740P for Bearded-needle knitted cloth, flat-clothing MCH43 type, doff clothing AD5030R type; Described mixing in doubling step adopts two roads and closes, and shaping is quantitatively 4.7-4.8 gram/meter; In described Roving Frames, shaping is quantitatively 0.7-1.0 gram/meter; In described spinning process, apply Xiao on VYSX3-6833B VI type list pressure bar, specially part of the tactile type buncher series of Japanese line; Winding speed 1000-1300 rev/min in described winding procedure, reduces the growth of filoplume, controls spinning yarn quality.
Described spin overweight quantitative cotton spinning yarn spinning process before a kind of, while it is characterized in that in described cotton cleaning process mixed cotton, cotton transport curtain speed is 2.5-3.0 m/min, the first hired roughneck 520-560 rev/min, the second hired roughneck 560-580 rev/min, porcupine hired roughneck 830-870 rev/min, when opener, be 55-65 rev/min to cotton roller rotating speed, hired roughneck 500-540 rev/min, while giving cotton, brad curtain speed is 50-58 m/min, comprehensive hired roughneck 1000-1100 rev/min when rolling, 1250 revs/min of fan blades, cotton rolling quantity 450-500 gram/meter, control lap irregularity <1.1%, above-mentioned preferred parameter is 2.7 ms/min of cotton transport curtain speed, the first 540 revs/min of hired roughnecks, the second 570 revs/min of hired roughnecks, 850 revs/min of porcupine hired roughnecks, give 59 revs/min of cotton rollers, 520 revs/min of hired roughnecks, while giving cotton, brad curtain speed is 54 ms/min, 1080 revs/min of the comprehensive hired roughnecks of rolling, 480 grams/meter of cotton rolling quantities.
Described spin overweight quantitative cotton spinning yarn spinning process before a kind of, it is characterized in that the licker-in rotating speed described in described carding step is 780-820 rev/min, cylinder rotating speed is 340-380 rev/min, doffing speed is 20-26 rev/min, described feed plate working face thickness is 32 millimeters, the carding isolation distance that cover plate and cylinder are 5 is respectively 0.2 millimeter, 0.17 millimeter, 0.15 millimeter, 0.15 millimeter, 0.17 millimeter, cover plate linear velocity 20-22 cm per minute, shaping quantitative 5.2-5.8 gram/meter, control 30/gram of sliver impurity <, above-mentioned preferred parameter is: licker-in rotating speed is 800 revs/min, cylinder rotating speed is 360 revs/min, doffing speed is 24 revs/min, feed plate working face thickness is 32 millimeters, 5.6 grams/meter of shaping weight.
Described spin overweight quantitative cotton spinning yarn spinning process before a kind of, it is characterized in that in described pre-and operation and 5 of strip adoptions closing, 8.5 times of total draft multiples, front roller rotating speed 300-340 rev/min, shaping quantitative 3.5-3.8 gram/meter, preferably front roller rotating speed is 320 revs/min, preferably quantitative 3.7 grams/meter of shaping, 1.76 times of back zone drafting multiples, adopt along Draft Configuration, improve straightening of fibers degree.
Described spin overweight quantitative cotton spinning yarn spinning process before a kind of, it is characterized in that rolling in described rolling operation adopts 20 and is incorporated to, rolling 55-60 gram/meter, preferably 58 grams/meter of rolling, 1.305 times of total draft multiples, are conducive to increase the depth of parallelism of fiber, road carding effect after improving.
Described spin overweight quantitative cotton spinning yarn spinning process before a kind of, it is characterized in that in described combing process, combing band is inhaled noil pincers time 170-190 beat/min automatically, JF106-00C type saw whole cylinder, JF202 type integrated top comb, control yarn short flannel <8%, shaping quantitative 4.6-4.8 gram/meter, preferably inferior 180 beats/min of pincers, preferably quantitative 4.78 grams/meter of shaping.
Described spin overweight quantitative cotton spinning yarn spinning process before a kind of, it is characterized in that described mixing in doubling step Zhong Er road the drawing frame total draft multiple 8.0-8.2 closing, front roller rotating speed 210-230 rev/min, shaping quantitative 4.7-4.8 gram/meter, 1.24 times of back zone drafting multiples, preferred parameter: total draft multiple 8.02,220 revs/min of front roller rotating speeds, quantitative 4.74 grams/meter of shaping.
Described spin overweight quantitative cotton spinning yarn spinning process before a kind of, it is characterized in that the drafting multiple 6.0-6.2 of Speed frames in described Roving Frames, rolling density 3.0-3.2 circle/cm, twist factor 116-120, double-short leather-ring drawing-off, roller is anti-around aluminium line with rubber roller by 72 ° of Shao's formula hardness, flier rotating speed 870-890 rev/min, shaping quantitative 0.7-1.0 gram/meter, above-mentioned preferred parameter is drafting multiple 6.04, enclose/cm of rolling density 3.1589, twist factor 119, adopt double-short leather-ring drawing-off, roller is anti-around aluminium line with rubber roller by 72 ° of Shao's formula hardness, 880 revs/min of flier rotating speeds, quantitative 0.8 gram/meter of shaping, by suitable increase twist factor, be conducive to the obvolvent of fiber, reduce the generation of misdraft.
Fine spining machine in described spinning process is anti-around aluminium line with rubber roller by 65 ° of Shao's formula hardness, within 90 days, return mill 1 time, back area draft believes several 1.245, drafting multiple 26-60 doubly, Xiao's pressure bar in application, novel lower Xiao, the novel special part of buncher system example, optimize spinning yarn quality, preferably drafting multiple 35-45 doubly, reel cage adopts pneumatic control, before, in, rear third gear pressure is respectively 180, 110, 140 newton, front leather roller pressure suitably increases, 3.5 millimeters of front leather roller preshoots, reduce the trigonum of reeling, be conducive to control filoplume and end breakage rate, be with 1.8 millimeters of opening bunchers, play boundling fiber, reduce filoplume, improve row yielding, Xiao's pressure bar in application, novel lower Xiao, exempting to process anti-is the novel special part of example around rubber roll etc., optimize spinning yarn quality.
Described spin overweight quantitative cotton spinning yarn spinning process before a kind of, it is characterized in that in described winding procedure 1250 revs/min of winding speeds, reduce the growth of filoplume, control spinning yarn quality well.
By adopting above-mentioned technology, compared with prior art, there is following beneficial effect in the present invention:
1) in cotton cleaning process, increase the step except foreign fiber, effectively remove the impurity such as snakeskin bag silk, improve spinning yarn quality;
2) in conjunction with technological parameter of the present invention, quantitatively significantly increase front spinning each operation, particularly slubbing operation, be increased to 0.7-1.0 gram/meter from original 0.55 gram/meter, increase by 45.5% quantitative, and spinning yarn quality does not only decline, also increase, increase and quantitatively can improve production capacity, energy efficient, taking the textile technique of 10,000 ingots as example: the in the situation that of same personnel, equipment, the front output of spinning increases by 45.5% compared with traditional handicraft, before spin and can reduce 45% production power consumption, approximately 55.5 ten thousand yuan of annual energy efficient;
3) the product spun yarn weight CV value 1.2% obtaining by technique of the present invention, spun yarn strip dry CV value 11.6%
, details 0.8(-50%) and/a .km
-1, slubbing 26(+50%) and/a .km
-1, cotton knot 47(+200%) and/a .km-1, fracture strength 14.5cN.tex
-1, single strong CV value 6.2%, filoplume H value 3.2, steady quality, bar bar is even, powerful high, and harmful filoplume is few, is suitable for industrial applications, and can makes technology stable development.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described:
Embodiment 1: produce JC/100 14.6tex yarn
1) 2 fineness mic values of 4 229 2 329A of 4 229B of raw cotton 229A, 4.16 short flannels 12.45%
2) operating process:
Cotton cleaning process: divide shipping mark 33.3%, 33.3%, 16.7%, 16.7% heap bag in proportion by raw cotton, accomplish to cut high joint filling, adopt A002 type disc bale plucker, griping cotton machine hired roughneck blade stretches out 0.5 centimetre, rib, 870 revs/min of Beater Speed, hired roughneck's lifting adopts variable frequency control, 035 2.7 ms/min, type cotton blender machine cotton transport curtain, the first 540 revs/min of hired roughnecks, the second 570 revs/min of hired roughnecks, 850 revs/min of porcupine hired roughnecks, 106 type openers for opener, give 59 revs/min of cotton rollers, 520 revs/min of hired roughnecks.161 54 ms/min of type cotton feeder brad curtains.1080 revs/min of the comprehensive hired roughnecks of 076 type lapper, 1200 revs/min of fan blades, 480 grams/meter of cotton rolling quantities, lap irregularity <1.1%, blowing is accomplished the technological principle of " duty is grabbed, carefully grabs, grabbed gradually, few assorted, the fair speed of beating, fall in advance of many pines, shredding gradually ".Each passage is smooth is beneficial to cotton transport unimpeded without wounded, ensures cotton rolling quality.
Carding step: 186 360 revs/min of type breast swifts, 800 revs/min of licker-ins, 24 revs/min of doffers, 32 millimeters of feed plate working faces, the little bottom drain of licker-in adopts YESB186 type precarding board, front and back securing cover plate is selected GFB300C type band crosrol web cleaner cover plate, AC2030S × 1740P for Bearded-needle knitted cloth, taker-in clothing AT5610 type, flat-clothing MCH43 type, AD5030R for doff clothing × 02190P type, 5 carding isolation distances of cover plate and cylinder are 0.2 millimeter, 0.17 millimeter, 0.15 millimeter, 0.15 millimeter, 0.17 millimeter, cover plate linear velocity 21.4 cm per minute, quantitative 5.6 grams/meter of shaping, 30/gram of sliver impurity <.Carry out " seven cutting edges of a knife or a sword surely " technological requirement, web shifts and requires thoroughly, and sliver passage is bright and clean without wounded, and cotton wax water is wiped.
Pre-also operation: 306 5 of type drawing frames also close, 320 revs/min of front roller rotating speeds, quantitative 3.7 grams/meter of shaping, 8.5 times of total draft multiples, 1.76 times of back zone drafting multiples, adopt along Draft Configuration, improve straightening of fibers degree.
Rolling operation: adopt 191 type lappers, 20 are incorporated to, 58 grams every meter of rolling, 1.305 times of total draft multiples, are conducive to increase the depth of parallelism of fiber, road carding effect after improving.
Combing process: adopt 201 type combing bands automatically to inhale noil technique, inferior 180 beats/min of pincers, JF106-00C type saw whole cylinder, JF202 type integrated top comb, yarn is containing 16 millimeters of following short flannel <8%, quantitative 4.78 grams/meter of shaping.
End is also: 306 type drawing frame two roads also close, 220 revs/min of front roller rotating speeds, quantitative 4.74 grams/meter of shaping, total draft multiple 8.02,1.24 times of back zone drafting multiples.
Roving Frames: TJFA458 type hangs wing Speed frames, drafting multiple 6.04, enclose/cm of rolling density 3.1589, twist factor 119, double-short leather-ring drawing-off, roller is anti-around aluminium line with rubber roller by 72 ° of Shao's formula hardness, 880 revs/min of flier rotating speeds, quantitative 0.8 gram/meter of shaping, twist factor 119, suitably increases twist factor, is conducive to the obvolvent of fiber, reduce the generation of misdraft, reduce details.
Spinning process: adopt 506 type fine spining machines, the pneumatic QYJ130-125V reel cage of V-type drawing-off, 65 ° of Shao's formula hardness are anti-around aluminium line with rubber roller, within 90 days, return mill 1 time, back area draft believes several 1.245, drafting multiple 26-60 doubly, reel cage adopts pneumatic control, before, in, rear third gear pressure is respectively 180, 110, 140 newton, front leather roller pressure suitably increases, 3.5 millimeters of front leather roller preshoots, reduce the trigonum of reeling, be conducive to control filoplume and end breakage rate, be with 1.8 millimeters of Japanese lines of opening to touch type buncher, play boundling fiber, reduce filoplume, improve row yielding, Xiao on application VYSX3-6833B VI type list pressure bar, novel lower Xiao, exempting to process anti-is the novel special part of example around rubber roll etc., optimize spinning yarn quality.
Winding procedure: adopt network profit peace M type bobbin winder, the different fine electronic yarn clearer of the luxuriant and rich with fragrance TK930S that falls, winding speed 1250, reduces the growth of filoplume, controls spinning yarn quality well.
Above-described embodiment is only one of preferred embodiment of the present invention, not limits practical range of the present invention with this, so protection scope of the present invention is not limited in this.
Beneficial effect of the present invention:
Taking 10,000 ingot large-scale production JC/100 14.6tex hosiery yarnss in embodiment as example:
1) direct economic benefit of technique of the present invention is remarkable, improves 45.5% than traditional spinning process equipment capacity, and approximately 55.5 ten thousand yuan of annual energy efficient are as shown in table 1;
2) handicraft product steady quality of the present invention, bar bar is even, powerful high, and harmful filoplume is few, as shown in table 2.
Before table 1, spin overweight quantitative spinning process and traditional spinning process output table of comparisons
Before table 2, spin overweight quantitative spinning process and traditional spinning process quality table of comparisons
Can be found out by above table 1, compared with the cotton spinning yarn obtaining with traditional spinning process, the cotton spinning spinning obtaining by front overweight quantitative spinning process of the present invention and concrete technological parameter, output improves a lot, output amplification, 45.5%, can reduce machine action, cost-saving; Data by table 2 can see, each performance parameter of the present invention is all well a lot of than traditional spinning process, and the quality that spins obtaining is good.
Claims (3)
1. spin overweight quantitative cotton spinning yarn spinning process before one kind, comprise cotton cleaning process, carding step, pre-and operation, rolling operation, combing process, mixing in doubling step, Roving Frames, spinning process and winding procedure, it is characterized in that blowing, comb and parallel cotton fibers prior to spinning, in advance also, rolling, combing, drafting and rove adopt overweight quantitatively, described cotton cleaning process comprise grab cotton, mixed cotton, opener, except foreign fiber, to cotton and rolling, griping cotton machine hired roughneck blade stretches out rib 0-0.5 centimetre, Beater Speed 800-900 rev/min, hired roughneck's lifting adopts variable frequency control; Described carding step comprises licker-in, cylinder and doffer, the little bottom drain of licker-in adopts YESB186 type precarding board, taker-in clothing AT5610 type, before and after cylinder, securing cover plate is selected GFB300C type band crosrol web cleaner cover plate, AC2030S × 1740P for Bearded-needle knitted cloth, flat-clothing MCH43 type, doff clothing AD5030R type; Described mixing in doubling step adopts two roads and closes, and shaping is quantitatively 4.7-4.8 gram/meter; In described Roving Frames, shaping is quantitatively 0.7-1.0 gram/meter; In described spinning process, apply Xiao on single pressure bar, specially part of the tactile type buncher series of Japanese line, the winding speed 1000-1300 rev/min in described winding procedure, reduces the growth of filoplume, controls spinning yarn quality; In described cotton cleaning process, cotton transport curtain speed is 2.5-3.0 m/min when mixed cotton, the first hired roughneck 520-560 rev/min, the second hired roughneck 560-580 rev/min, porcupine hired roughneck 830-870 rev/min, when opener, be 55-65 rev/min to cotton roller rotating speed, hired roughneck 500-540 rev/min, while giving cotton, brad curtain speed is 50-58 m/min, comprehensive hired roughneck 1000-1100 rev/min when rolling, 1250 revs/min of fan blades, cotton rolling quantity 450-500 gram/meter, controls lap irregularity <1.1%; Licker-in rotating speed in described carding step is 780-820 rev/min, cylinder rotating speed is 340-380 rev/min, doffing speed is 20-26 rev/min, feed plate working face thickness is 32 millimeters, the carding isolation distance that cover plate and cylinder are 5 is respectively 0.2 millimeter, 0.17 millimeter, 0.15 millimeter, 0.15 millimeter, 0.17 millimeter, cover plate linear velocity 20-22 cm per minute, shaping quantitative 5.2-5.8 gram/meter, controls 30/gram of sliver impurity <; In described pre-and operation and 5 of strip adoptions closing, 8.5 times of total draft multiples, front roller rotating speed 300-340 rev/min, shaping quantitative 3.5-3.8 gram/meter, 1.76 times of back zone drafting multiples, adopt along Draft Configuration, improve straightening of fibers degree; Rolling in described rolling operation adopts 20 and is incorporated to, and rolling 55-60 gram/meter, 1.305 times of total draft multiples; In described combing process, combing band is inhaled noil pincers time 170-190 beat/min automatically, adopts JF106-00C type saw whole cylinder, and JF202 type integrated top comb is controlled yarn short flannel <8%, shaping quantitative 4.6-4.8 gram/meter; Described mixing in doubling step Zhong Er road the drawing frame total draft multiple 8.0-8.2 closing, front roller rotating speed 210-230 rev/min, shaping quantitative 4.7-4.8 gram/meter, 1.24 times of back zone drafting multiples.
2. according to claim 1ly spin overweight quantitative cotton spinning yarn spinning process before a kind of, it is characterized in that the drafting multiple 6.0-6.2 of Speed frames in described Roving Frames, rolling density 3.0-3.2 circle/cm, twist factor 116-120, double-short leather-ring drawing-off, roller is anti-around aluminium line with rubber roller by 72 ° of Shao's formula hardness, flier rotating speed 870-890 rev/min, shaping quantitative 0.7-1.0 gram/meter.
3. according to claim 1ly spin overweight quantitative cotton spinning yarn spinning process before a kind of, it is characterized in that in described winding procedure 1250 revs/min of winding speeds, reduce the growth of filoplume, control spinning yarn quality well.
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| CN108588925A (en) * | 2018-05-11 | 2018-09-28 | 杨杰 | A kind of textile cloth weaving spinning process |
| CN113882050B (en) * | 2021-10-28 | 2022-10-18 | 浙江龙源纺织股份有限公司 | Production method of pure cotton high-quality combed yarn |
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