CN206088565U - Material system is received in automation of detonator extruder - Google Patents
Material system is received in automation of detonator extruder Download PDFInfo
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- CN206088565U CN206088565U CN201621044977.4U CN201621044977U CN206088565U CN 206088565 U CN206088565 U CN 206088565U CN 201621044977 U CN201621044977 U CN 201621044977U CN 206088565 U CN206088565 U CN 206088565U
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- 239000000463 material Substances 0.000 title claims abstract description 53
- 238000003860 storage Methods 0.000 claims abstract description 62
- 238000004804 winding Methods 0.000 claims abstract description 38
- 238000006073 displacement reaction Methods 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims description 23
- 230000004888 barrier function Effects 0.000 claims description 2
- 230000003139 buffering effect Effects 0.000 claims description 2
- 230000009191 jumping Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
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Abstract
The utility model discloses a material system is received in automation of detonator extruder, including line buffer gear, receiving agencies and electrical system, buffer gear includes first frame and installs the assembly pulley that is used for twining the detonator at a frame top, receiving agencies includes the second frame, sets up first receipts material module and second receipts material module in second frame both sides to and the winding displacement ware between the material module is received in first receipts material module and second to the setting, first receipts material module and second are received the material module and are provided with first line storage wheel and second line storage wheel respectively, and first line storage wheel and second line storage wheel are connected with first motor and the 2nd motor drive respectively, be provided with on the winding displacement ware one with the winding displacement pulley that the standing block corresponds, the winding displacement pulley is connected with a winding displacement drive mechanism makes the winding displacement pulley be in horizontal hunting under winding displacement drive mechanism's the drive, electrical system includes that a change over switch is used for switching the operating condition between the material module is received to first receipts material module and second.
Description
Technical Field
The utility model relates to a wire rod production automation equipment field, more specifically the theory that says so relates to an automatic material system of receiving of detonator extruder.
Background
At present, in detonator production, pulling equipment can incessantly pull out the detonator, because follow-up a lot of manufacturing procedure in addition, need wind it on the wire storage wheel of transfer usefulness temporarily, and the segmentation processing is taken off the line from the wire storage wheel again to the later stage. A traditional receiving mechanism can only wind about 500 meters of detonating tubes, frequent blanking is needed, labor intensity is high, and loss of the detonating tubes is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that the design realizes a receiving agencies that can once store up nonel tube more than 5000 meters to this receiving agencies's material collecting speed can match with the ejection of compact speed of extruder is automatic.
The purpose of the utility model is realized through the following technical scheme:
an automatic material receiving system of a detonating tube extruder comprises a line buffering mechanism, a material receiving mechanism and an electric control system; the buffer mechanism comprises a first frame and a fixed pulley block which is arranged at the upper part of the first frame and is used for winding a detonating tube; the receiving mechanism comprises a second frame, a first receiving module and a second receiving module which are arranged on two sides of the second frame, and a wire arranging device arranged between the first receiving module and the second receiving module; the first material receiving module and the second material receiving module are respectively provided with a first wire storage wheel and a second wire storage wheel, and the first wire storage wheel and the second wire storage wheel are respectively in transmission connection with a first motor and a second motor; the winding displacement device is provided with a winding displacement pulley corresponding to the fixed pulley block, and the winding displacement pulley is connected with a winding displacement transmission mechanism so that the winding displacement pulley swings left and right under the driving of the winding displacement transmission mechanism; the electric control system comprises a switch for switching the working state between the first material receiving module and the second material receiving module.
Preferably, the buffer mechanism further comprises a movable pulley block which is arranged on the first frame and can move up and down along the first frame, and the movable pulley block is used for winding the detonating tube together with the fixed pulley block; the electric control system is characterized in that the electric control system further comprises a plurality of position sensors arranged on the first frame from top to bottom, a main controller connected with the position sensors, a frequency converter connected with the main controller, a first contactor and a second contactor connected with the frequency converter, wherein the first contactor and the second contactor are respectively connected with the first motor and the second motor.
Preferably, the first motor and the second motor are arranged below an area between the first wire storage wheel and the second wire storage wheel, and the first motor and the second motor are arranged between the first wire storage wheel and the second wire storage wheel and are in transmission connection through a transmission belt and a gear.
Preferably, the flat cable transmission mechanism is in transmission connection with the first motor and the second motor.
Preferably, the fixed pulley block and the movable pulley block are respectively provided with a pokable barrier strip for preventing wire jumping.
Preferably, the second frame is provided with a bracket for bearing the first wire storage wheel and the second wire storage wheel, the bracket is provided with a loading groove for mounting rotating shafts of the first wire storage wheel and the second wire storage wheel, and the bracket is rotatably arranged on the second frame; when the wire storage wheels are loaded, the bracket rotates to enable the notch of the loading groove to face the horizontal direction, the first wire storage wheel and the second wire storage wheel can roll into the loading groove, and after the first wire storage wheel and the second wire storage wheel roll into the loading groove, the bracket can rotate to enable the notch of the loading groove to face upwards and lift the first wire storage wheel and the second wire storage wheel.
The utility model discloses the benefit of bringing is: according to the automatic material receiving system for the detonating tubes, due to the fact that the double material receiving modules are arranged and can be switched, more detonating tubes can be received at one time, the time for replacing a material receiving disc is prolonged, and labor intensity is reduced.
In the further improvement of this embodiment, through the detection of movable pulley cooperation sensor, can accomplish the matching of receiving material speed and traction equipment ejection of compact speed automatically, reduced intensity of labour, reduced the loss that the detonator produced when tailorring. The material receiving speed is automatically matched with the speed of the extruder, and the robustness is good.
Drawings
FIG. 1 is a view showing the structure of an automatic material receiving system for a detonator
FIG. 2 is a view showing the structure of a receiving mechanism
FIG. 3 is a structural view of a wire storage wheel
Fig. 4 is a block diagram of the electric control system.
Detailed Description
The following description of the preferred embodiments of the present invention will enable one skilled in the art to make and use the present invention as described below, and will more fully understand the innovative features and attendant advantages of the present invention.
The embodiment provides a specific implementation mode of an automatic material receiving system of a detonating tube extruder, and as shown in fig. 1-4, the automatic material receiving system of the detonating tube extruder comprises a line buffer mechanism 1, a material receiving mechanism 2 and an electric control system 3. The buffer mechanism 1 comprises a first frame 101 and a fixed pulley block 102 which is arranged at the upper part of the first frame 101 and is used for winding the detonating tube 4; the material receiving mechanism 2 comprises a second frame 203, a first material receiving module and a second material receiving module which are arranged at two sides of the second frame 203, and a wire arranging device 202 arranged between the first material receiving module and the second material receiving module; the first material receiving module and the second material receiving module are respectively provided with a first wire storage wheel 201a and a second wire storage wheel 201b, and the first wire storage wheel 201a and the second wire storage wheel 201b are respectively in transmission connection with a first motor 408 and a second motor 409; a winding displacement pulley corresponding to the fixed pulley block 102 is arranged on the winding displacement device 202, and the winding displacement pulley is connected with a winding displacement transmission mechanism so that the winding displacement pulley swings left and right under the driving of the winding displacement transmission mechanism; the electric control system comprises a change-over switch 405 for switching the working state between the first material receiving module and the second material receiving module, so that the first wire storage wheel 201a and the second wire storage wheel 201b can rotate in a time-sharing manner. According to the automatic material receiving system for the detonating tubes, due to the fact that the double material receiving modules are arranged and can be switched, more detonating tubes can be received at one time, the time for replacing a material receiving disc is prolonged, and labor intensity is reduced.
As a further improvement of this embodiment, the buffer mechanism 1 further includes a movable pulley block 103 disposed on the first frame 101 and capable of moving up and down along the first frame 101 (the movable pulley block 103 is limited by a guide rail 105), and the movable pulley block 103 is configured to wind the detonating tube 4 together with the fixed pulley block 102; the electric control system 3 further comprises a plurality of position sensors 104 arranged on the first frame 101 from top to bottom, a main controller 403 connected with the position sensors 104, a frequency converter 404 connected with the main controller 403, and a first contactor 406 and a second contactor 407 connected with the frequency converter 404, wherein the first contactor 406 and the second contactor 407 are respectively connected with the first motor 408 and the second motor 409. Specifically, 8 position sensors 104 are adopted in the embodiment, wherein the position sensors adopt eddy current sensors, the position of the movable pulley can be detected, and the receiving system carries out power input through the power module 401. The movable pulley set 103 comprises 4 movable pulleys, and the fixed pulley set 102 comprises 5 fixed pulleys. After the detonating tube 4 is pulled out by the traction device, the detonating tube is wound on the movable pulley block 103 and the fixed pulley block 102, passes through the wire arranging pulley on the wire arranging device 202 and is then fixed on the first wire storing wheel 201a or the second wire storing wheel 201b, and the wire storing wheels rotate under the driving of the first motor 408 and the second motor 409 to perform wire winding. In this embodiment, the material receiving speed of the material receiving mechanism 1 and the current position of the movable pulley block 103 form a negative feedback, and when the initial position of the movable pulley block 103 is higher, the material receiving speed is slower, so that the position of the movable pulley block is lowered; on the contrary, when the initial position of the movable pulley block 103 is lower, the material receiving speed is higher, and the movable pulley block is lifted; the frequency converter 404 is configured in a multi-speed mode, and when the output signal of the position sensor 104 is transmitted to the main controller 403 for processing and transmitting to the frequency converter 404, the frequency converter 404 controls the first motor 408 or the second motor 409 to rotate at a corresponding speed according to different signals. Through the detection of the movable pulley matched with the sensor, the matching of the material receiving speed and the material discharging speed of the traction equipment can be automatically completed, the labor intensity is reduced, and the loss of the detonating tube during cutting is reduced. The material receiving speed is automatically matched with the speed of the extruder, and the robustness is good.
In this embodiment, as shown in fig. 2 and 3, the first motor 408 and the second motor 409 are disposed below the region between the first and second wire storage wheels 201a and 201b, and the first and second motors 408 and 409 are in transmission connection with the first and second wire storage wheels 201a and 201b through a transmission belt and gears 213 and 214; a first driving wheel 211 and a second driving wheel 210 are arranged on an output shaft of the first motor 408, a driving belt 212 arranged on the first driving wheel 211 is in transmission connection with a driven wheel 213, and a gear arranged on the driven wheel 213 is meshed with a driven gear 214 on the wire storage wheel. The winding displacement transmission mechanism comprises a second transmission wheel 210, a driven wheel 216 and a transmission belt 215, the winding displacement pulley can swing left and right under the drive of the first motor or the second motor, and of course, a set of drive system can be separately arranged for the winding displacement pulley. The winding displacement pulley is arranged on the polished rod winding displacement device, the winding displacement pulley is arranged on the polished rod through a bearing, the inner ring of the bearing is of a circular arc structure, and when the polished rod rotates, the winding displacement pulley can slide on the polished rod and is propped against a reversing mechanism such as a lug (arranged at a stroke end point) to enable the winding displacement pulley to complete reversing sliding.
In this embodiment, the fixed pulley block 102 and the movable pulley block 103 are respectively provided with a shiftable stop bar (not shown in the drawings) for preventing a wire jumper. The blend stop can rotate, and is dialled one side when the threading, dials another side after the threading is accomplished in order to prevent the wire jumper.
In this embodiment, as shown in fig. 1 to fig. 3, taking the second wire storage wheel 201b as an example, a bracket 204 for carrying the second wire storage wheel 201b is disposed on the second frame 203, a loading slot 207 for mounting a rotating shaft 215 of the second wire storage wheel 201b is disposed on the bracket 204, and the bracket 204 is rotatably disposed on the second frame 203. As shown in fig. 3, a bearing 216, a gear 214, and limit structures 217 and 218 are provided on a rotating shaft 215 of the second wire storage wheel 201b, and when the second wire storage wheel 201b is loaded, the bracket is rotated so that the notch of the loading groove 207 faces in the horizontal direction, the first wire storage wheel 201b can be rolled into the loading groove 207, and after the second wire storage wheel 201b is rolled into the loading groove 207, the bracket 204 can be rotated so that the notch of the loading groove 207 faces upward and lifts up the second wire storage wheel 201 b.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (6)
1. An automatic material receiving system of a detonating tube extruder is characterized by comprising a line buffering mechanism, a material receiving mechanism and an electric control system; wherein,
the buffer mechanism comprises a first frame and a pulley block which is arranged at the upper part of the first frame and is used for winding the detonating tube;
the receiving mechanism comprises a second frame, a first receiving module and a second receiving module which are arranged on two sides of the second frame, and a wire arranging device arranged between the first receiving module and the second receiving module; the first material receiving module and the second material receiving module are respectively provided with a first wire storage wheel and a second wire storage wheel, and the first wire storage wheel and the second wire storage wheel are respectively in transmission connection with a first motor and a second motor; the winding displacement device is provided with a winding displacement pulley corresponding to the fixed pulley block, and the winding displacement pulley is connected with a winding displacement transmission mechanism so that the winding displacement pulley swings left and right under the driving of the winding displacement transmission mechanism;
the electric control system comprises a switch for switching the working state between the first material receiving module and the second material receiving module.
2. The automatic detonator collecting system of claim 1, wherein the buffer mechanism further comprises a movable pulley block disposed on the first frame and movable up and down along the first frame, the movable pulley block being adapted to wind the detonator together with the fixed pulley block; the electric control system is characterized in that the electric control system further comprises a plurality of position sensors arranged on the first frame from top to bottom, a main controller connected with the position sensors, a frequency converter connected with the main controller, a first contactor and a second contactor connected with the frequency converter, wherein the first contactor and the second contactor are respectively connected with the first motor and the second motor.
3. The automatic detonator collecting system of claim 1, wherein the first motor and the second motor are disposed below a region between the first wire storage wheel and the second wire storage wheel, and the first motor and the second motor are disposed between the first wire storage wheel and the second wire storage wheel and are in transmission connection through a transmission belt and a gear.
4. The automatic detonator collecting system of claim 1 wherein the traverse transmission mechanism is in transmission connection with the first motor and the second motor.
5. The automatic detonator collecting system of claim 1, wherein the fixed pulley block and the movable pulley block are respectively provided with a pokable barrier strip for preventing jumping.
6. The automatic detonator collecting system of claim 1, wherein the second frame is provided with a bracket for supporting the first wire storage wheel and the second wire storage wheel, the bracket is provided with a loading groove for mounting the rotating shafts of the first wire storage wheel and the second wire storage wheel, and the bracket is rotatably arranged on the second frame; when the wire storage wheels are loaded, the bracket rotates to enable the notch of the loading groove to face the horizontal direction, the first wire storage wheel and the second wire storage wheel can roll into the loading groove, and after the first wire storage wheel and the second wire storage wheel roll into the loading groove, the bracket can rotate to enable the notch of the loading groove to face upwards and lift the first wire storage wheel and the second wire storage wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621044977.4U CN206088565U (en) | 2016-09-09 | 2016-09-09 | Material system is received in automation of detonator extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621044977.4U CN206088565U (en) | 2016-09-09 | 2016-09-09 | Material system is received in automation of detonator extruder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206088565U true CN206088565U (en) | 2017-04-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621044977.4U Active CN206088565U (en) | 2016-09-09 | 2016-09-09 | Material system is received in automation of detonator extruder |
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| Country | Link |
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| CN (1) | CN206088565U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106986232A (en) * | 2017-04-19 | 2017-07-28 | 长兴博美纺织有限公司 | The take-up mechanism of doubling frame |
| CN107032937A (en) * | 2017-06-06 | 2017-08-11 | 昆明德澳科技有限公司 | A kind of Nonel detonator automatic assembling apparatus |
| CN110479777A (en) * | 2019-09-30 | 2019-11-22 | 南京先河工程技术股份有限公司 | A kind of filament looper |
| CN111204612A (en) * | 2019-12-16 | 2020-05-29 | 中国电子科技集团公司第三十九研究所 | Variable-line-speed constant-tension active pay-off system |
| CN111439632A (en) * | 2020-04-10 | 2020-07-24 | 贵州盘江民爆有限公司 | Buffer is collected to detonator |
| CN113636412A (en) * | 2021-08-11 | 2021-11-12 | 西安泰力松新材料股份有限公司 | Wire storage and take-up system capable of adjusting tension of wire and wire tension control method |
-
2016
- 2016-09-09 CN CN201621044977.4U patent/CN206088565U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106986232A (en) * | 2017-04-19 | 2017-07-28 | 长兴博美纺织有限公司 | The take-up mechanism of doubling frame |
| CN107032937A (en) * | 2017-06-06 | 2017-08-11 | 昆明德澳科技有限公司 | A kind of Nonel detonator automatic assembling apparatus |
| CN110479777A (en) * | 2019-09-30 | 2019-11-22 | 南京先河工程技术股份有限公司 | A kind of filament looper |
| CN111204612A (en) * | 2019-12-16 | 2020-05-29 | 中国电子科技集团公司第三十九研究所 | Variable-line-speed constant-tension active pay-off system |
| CN111439632A (en) * | 2020-04-10 | 2020-07-24 | 贵州盘江民爆有限公司 | Buffer is collected to detonator |
| CN113636412A (en) * | 2021-08-11 | 2021-11-12 | 西安泰力松新材料股份有限公司 | Wire storage and take-up system capable of adjusting tension of wire and wire tension control method |
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