CN110479777A - A kind of filament looper - Google Patents

A kind of filament looper Download PDF

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Publication number
CN110479777A
CN110479777A CN201910937453.XA CN201910937453A CN110479777A CN 110479777 A CN110479777 A CN 110479777A CN 201910937453 A CN201910937453 A CN 201910937453A CN 110479777 A CN110479777 A CN 110479777A
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CN
China
Prior art keywords
loop
wheel
seat
loop wheel
filament
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Granted
Application number
CN201910937453.XA
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Chinese (zh)
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CN110479777B (en
Inventor
吕启春
王建
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Nanjing Xianhe Engineering Technology Co Ltd
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Nanjing Xianhe Engineering Technology Co Ltd
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Priority to CN201910937453.XA priority Critical patent/CN110479777B/en
Publication of CN110479777A publication Critical patent/CN110479777A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B41/00Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B41/00Guiding, conveying, or accumulating easily-flexible work, e.g. wire, sheet metal bands, in loops or curves; Loop lifters
    • B21B41/12Arrangements of interest only with respect to provision for indicating or controlling operations

Abstract

The invention discloses a kind of filament loopers, belong to finer wire processing technique field, including the loop seat being mounted in concrete foundation, guide rail are arranged on the inside of loop seat, sliding block is installed on guide rail;Mobile loop wheel is equipped in the window of loop seat, mobile loop wheel is slided up and down by sliding block;Fixed loop wheel is set at the top of loop seat, is additionally provided with balancing device on loop seat, meets control requirement of the finer wire rolling to tension by adjusting the equilibrant force size of balancing device.The present invention uses multiple-grooved loop wheel form, and finer wire is wrapped in fixed loop wheel, moves the amount of storage for forming the finer wire of certain length on loop wheel, and structure is simple, occupies little space;Meanwhile balance weight uses stacked steel plate structure, increases or decreases requirement of the lamination steel plate satisfaction to equilibrant force as needed, it is easy to adjust.

Description

A kind of filament looper
Technical field
The invention belongs to finer wire processing technique fields, and in particular to a kind of filament looper.
Background technique
Wire Rope Production is finer wire with main raw material(s), and the preparation of existing finer wire generally uses cold-drawn tradition mould Formula cannot thoroughly eliminate the annealing, subsequent pickling and lead bath link of cold-drawing technology processing hardening, and energy consumption is high, will cause to environment Certain harm.
To reduce energy consumption and reducing the harm to environment, we have developed a kind of new finer wire preparation processes: in Then thermatron Heating Steel Wire is processed by the rolling of milling train, the raw material round rolling of diameter 6-8mm to diameter 2- The finer wire of 3mm.
For rolling equipment in the guarantee finer wire operation of rolling and collecting device speeds match adjusts and the control of tension, we A kind of filament looper is developed, may be implemented to store certain finer wire material in the finer wire operation of rolling on the apparatus, it is full The requirement of sufficient rolling equipment and collecting device speeds match, while different rule are rolled by adjusting the balance weight of the device to realize The tensile requirements of lattice kind finer wire.
Summary of the invention
Goal of the invention: of the existing technology in order to solve the problems, such as, the present invention provides a kind of filament looper, and satisfaction is rolled Control equipment and the adjustment of collecting device speeds match and the control of tension requirement.
Technical solution: in order to achieve the above-mentioned object of the invention, the present invention adopts the following technical scheme:
Guide rail is arranged on the inside of loop seat including the loop seat being mounted in concrete foundation in a kind of filament looper, Sliding block is installed on the guide rail;Mobile loop wheel, the mobile loop wheel are equipped in the window of the loop seat It is slided up and down by sliding block;Fixed loop wheel is set at the top of the loop seat, is additionally provided on the loop seat flat Weigh device, meets control requirement of the finer wire rolling to tension by adjusting the equilibrant force size of balancing device.
Further, the detection dress of the extreme higher position for detecting mobile loop wheel is equipped on the top of the loop seat Set one;The detection device two for detecting the extreme lower position of mobile loop wheel is equipped in the lower part of the loop seat;Described Loop seat entrance and exit side be equipped with directive wheel.
Further, the fixation loop wheel includes pedestal one, axis one, transparent cover one, loop wheel one, bearing one, locking Nut one and boring cover one, the pedestal one are mounted at the top of loop seat, and the axis one is mounted on pedestal one, the axis It holds one to be sleeved on axis one, the loop wheel one is sleeved on bearing one, and the transparent cover one and boring cover one are separately mounted to One two sides of loop wheel, the loop wheel one are fixed on axis one by locking nut one.
Further, several races are machined in one outer ring of loop wheel, quantity is 3-5, race two sides folder Angle is θ, and θ=30-60 °, the slot bottom of race is set as circular arc, and arc radius is 0.5-1.5mm bigger than finer wire radius.
Further, the mobile loop wheel includes pedestal two, axis two, transparent cover two, loop wheel two, bearing two, locking Nut two and boring cover two, the pedestal two are mounted in loop seat window, and the axis two is mounted on pedestal two, described Bearing two is sleeved on axis two, and the loop wheel two is sleeved on bearing two, and the transparent cover two and boring cover two are installed respectively In two two sides of loop wheel, the loop wheel two is fixed on axis two by locking nut two.
Further, two outer ring of loop wheel is machined with several races, and quantity is 3-5, race two sides angle For θ, θ=30-60 °, the slot bottom of race is set as circular arc, and arc radius is 0.5-1.5mm bigger than finer wire radius.
Further, the balancing device includes balance weight, guiding device, pulley one, pulley two and wirerope, described Guiding device be mounted on loop seat, the balance weight is sleeved on guiding device, and the pulley one and pulley two are pacified On loop seat;Described wirerope one end is connect with mobile loop wheel, and the other end and balance reconnect, the wirerope Rotating around on pulley one and pulley two.
Further, the balance weight uses stacked steel plate structure, and it is full to increase or decrease lamination steel plate as needed Requirement of the foot to equilibrant force.
Further, the directive wheel includes wheel stand, guide wheel shaft, guide wheel and guide wheel bearing, the wheel stand peace On loop seat, the guide wheel shaft is mounted on wheel stand, and on guide wheel shaft, described leads the guide wheel bearing holder (housing, cover) Wheel is sleeved on guide wheel shaft and holds.
Further, race is machined in the guide wheel outer ring, race two sides angle is β, β=20-50 °, according to Guide wheel determines the size of angle beta to fixed loop wheel distance, and the slot bottom of race is set as circular arc, and arc radius is than finer wire radius Big 0.5-1.5mm.
The utility model has the advantages that compared with prior art, a kind of filament looper of the invention, using multiple-grooved loop wheel form, Finer wire is wrapped in fixed loop wheel, moves the amount of storage for forming the finer wire of certain length on loop wheel, and structure is simple, occupies Space is small;Meanwhile balance weight uses stacked steel plate structure, increases or decreases lamination steel plate as needed and meets to equilibrant force It is required that easy to adjust.
Detailed description of the invention
Fig. 1 is filament looper elevation;
Fig. 2 is filament looper side view;
Fig. 3 is filament looper plan view;
Fig. 4 is guide rail slide block assembly structure figure;
Fig. 5 is fixed loop wheel construction figure;
Fig. 6 is mobile loop wheel construction figure;
Fig. 7 is weight-balancing device structure chart;
Fig. 8 is wheel design figure;
Appended drawing reference: 1- loop seat, 2- guide rail, 3- sliding block, the fixed loop wheel of 4-, the mobile loop wheel of 5-, 6- balancing device, 7- directive wheel, 8- detection device one, 9- detection device two, 10- pedestal one, 11- axis one, 12- transparent cover one, 13- loop wheel one, 15- bearing one, 14- locking nut one, 16- boring cover one, 17- pedestal two, 18- axis two, 19- transparent cover two, 20- loop wheel two, 21- Bearing two, 22- locking nut two, 23- boring cover two, 24- balance weight, 25- guiding device, 26- pulley one, 27- pulley two, 28- Wirerope, 29- wheel stand, 30- guide wheel shaft, 31- guide wheel, 32- guide wheel bearing, 33- finer wire.
Specific embodiment
The preferred embodiment of apparatus of the present invention is described in further detail with reference to the accompanying drawing.
As shown in Figure 1-3, a kind of filament looper, including loop seat 1, guide rail 2, sliding block 3, fixed loop wheel 4, movement Loop wheel 5, balancing device 6, directive wheel 7, detection device 1, detection device 29.
Loop seat 1 is mounted in concrete foundation, and other parts are mounted on loop seat 1, is the load-bearing and stress of equipment Component.
As shown in figure 4, guide rail 2 is mounted on the inside of loop seat 1,3 cutting ferrule of sliding block is mounted on guide rail 2, can be along guide rail 2 It slides up and down.
As shown in figure 5, fixed loop wheel 4 is mounted on 1 top of loop seat, fixed loop wheel 4 includes pedestal 1, axis one 11, transparent cover 1, loop wheel 1, bearing 1, locking nut 1, boring cover 1, pedestal 1 are mounted on the top of loop seat 1 Portion, axis 1 are mounted on pedestal 1, and bearing 1 is sleeved on axis 1, and loop wheel 1 is sleeved on bearing 1, Transparent cover 1, boring cover 1 are mounted on one 13 two sides of loop wheel, and the locking nut 1 being mounted on axis 1 is lived for fixed Wheel 1.
As shown in fig. 6, mobile loop wheel 5 is mounted in 1 window of loop seat, two sides are equipped with sliding block 3, mobile loop wheel 5 It can be slided together along guide rail 2 with sliding block 3, mobile loop wheel 5 includes pedestal 2 17, axis 2 18, transparent cover 2 19, loop wheel two 20, bearing 2 21, locking nut 2 22, boring cover 2 23, pedestal 2 17 are mounted in 1 window of loop seat, and axis 2 18 is mounted on bottom On seat 2 17, bearing 2 21 is sleeved on axis 2 18, and loop wheel 2 20 is sleeved on bearing 2 21, transparent cover 2 19, boring cover 2 23 2 20 two sides of loop wheel are mounted on, the locking nut 2 22 being mounted on axis 2 18 is for fixing loop wheel 2 20.
As seen in figs. 5-6, one 13 outer ring of loop wheel is machined with several races, and quantity is generally 3-5, race two sides folder Angle is θ, is traditionally arranged to be θ=30-60 °, and the slot bottom of race is set as circular arc, and arc radius is 0.5- bigger than 33 radius of finer wire 1.5mm.As shown in fig. 6,2 20 outer ring of loop wheel is machined with several races, quantity is generally 3-5, and race two sides angle is θ is traditionally arranged to be θ=30-60 °, and the slot bottom of race is set as circular arc, and arc radius is 0.5-1.5mm bigger than 33 radius of finer wire. That is the wheel sheave two sides angle of loop wheel 1 and loop wheel 2 20 is θ.
As shown in fig. 7, balancing device 6 is mounted on loop seat 1, function is by adjusting the equilibrant force of balancing device 6 Size meets control requirement of the rolling of finer wire 33 to tension, and balancing device 6 includes balance weight 24, guiding device 25, pulley one 26, pulley 2 27, wirerope 28, guiding device 25 are mounted on loop seat 1, and balance weight 24 is sleeved on guiding device 25, can To slide up and down, pulley 1, pulley 2 27 are mounted on loop seat, and 28 one end of wirerope connect with mobile loop wheel 5, one end It is connect with balance weight 24, and is wound on pulley 1, on pulley 2 27.
As shown in fig. 7, balance weight 24 uses stacked steel plate structure, lamination steel plate satisfaction pair is increased or decreased as needed The requirement of equilibrant force.
As shown in figure 8, directive wheel 7 respectively installs one group in 1 entrance of loop seat, outlet side, function is that finer wire 33 is steady Fixed to import, export fixed loop wheel 4, directive wheel 7 includes wheel stand 29, guide wheel shaft 30, guide wheel 31, guide wheel bearing 32, wheel stand 29 are mounted on loop seat 1, and guide wheel shaft 30 is mounted on wheel stand 29, and guide wheel bearing 32 is sleeved on guide wheel shaft 30, guide wheel 31 It is sleeved on guide wheel bearing 32.
As shown in figure 8,31 outer ring of guide wheel is machined with race, race two sides angle is β, is traditionally arranged to be β=20-50 °, The size of angle beta is determined to fixed loop wheel distance according to guide wheel, the slot bottom of race is set as circular arc, and arc radius compares finer wire The big 0.5-1.5mm of 33 radiuses.
As shown in Figure 1, detection device 1 is mounted on loop seat 1, for detecting the extreme higher position of mobile loop wheel 5.Inspection It surveys device 29 to be mounted on loop seat 1, for detecting the extreme lower position of mobile loop wheel 5.Detection device 1, detection device two 9 be the prior art, can be obtained with outsourcing.
After finer wire 33 comes out from rolling equipment, fixed 4 first slots of loop wheel are imported by entrance directive wheel 7, then Mobile 5 first slots of loop wheel are imported around fixed 4 first slots of loop wheel, are imported further around 5 first slots of loop wheel are moved excessively Fixed 4 second slots of loop wheel are importing mobile 5 second slots of loop wheel around fixed 4 second slots of loop wheel, until leading Enter fixed the last one slot of loop wheel 4, after fixed the last one slot of loop wheel 4, finer wire 33 is led from export orientation wheel 7 Out, the finer wire 33 of certain length is just stored on fixed loop wheel 4 and mobile loop wheel 5 in this way, the device is a position Setting realizes storing function, and structure is simple, and occupied area is small.
Mobile loop wheel 5 can move up and down, when mobile loop wheel 5 is moved to one position of detection device, detection device One 8 issue signal, and 33 collecting device reduction of speed of finer wire adapts to the speed of rolling equipment, when mobile loop wheel 5 is moved to detection dress When setting 29 position, detection device 29 issues signal, and 33 collecting device speedup of finer wire adapts to the speed of rolling equipment, real in this way The speeds match of existing rolling equipment and collecting device, ensures going on smoothly for 33 Rolling Production of finer wire.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should Understand, the invention is not limited in any way for examples detailed above, all skills obtained by the way of equivalent substitution or equivalent transformation Art scheme, falls within the scope of protection of the present invention.

Claims (10)

1. a kind of filament looper, it is characterised in that: including the loop seat (1) being mounted in concrete foundation, in loop seat (1) guide rail (2) are arranged in inside, install sliding block (3) on the guide rail (2);It is equipped in the window of the loop seat (1) Mobile loop wheel (5), the mobile loop wheel (5) are slided up and down by sliding block (3);At the top of the loop seat (1) Fixed loop wheel (4) are set, balancing device (6) are additionally provided on the loop seat (1), by adjusting balancing device (6) Equilibrant force size meets control requirement of finer wire (33) rolling to tension.
2. a kind of filament looper according to claim 1, it is characterised in that: on the top of the loop seat (1) Detection device one (8) equipped with the extreme higher position for detecting mobile loop wheel (5);It is set in the lower part of the loop seat (1) There is the detection device two (9) of the extreme lower position for detecting mobile loop wheel (5);In described loop seat (1) entrance and exit Side is equipped with directive wheel (7).
3. a kind of filament looper according to claim 1, it is characterised in that: the fixation loop wheel (4) includes Pedestal one (10), axis one (11), transparent cover one (12), loop wheel one (13), bearing one (14), locking nut one (15) and boring cover one (16), the pedestal one (10) is mounted at the top of loop seat (1), and the axis one (11) is mounted on pedestal one (10), institute The bearing one (14) stated is sleeved on axis one (11), and the loop wheel one (13) is sleeved on bearing one (14), and described is saturating Lid one (12) and boring cover one (16) are separately mounted to loop wheel one (13) two sides, and the loop wheel one (13) passes through locking nut One (15) are fixed on axis one (11).
4. a kind of filament looper according to claim 3, it is characterised in that: in described loop wheel one (13) outer ring Several races are machined with, quantity is 3-5, and race two sides angle is θ, and θ=30-60 °, the slot bottom of race is set as circular arc, Arc radius is 0.5-1.5mm bigger than finer wire (33) radius.
5. a kind of filament looper according to claim 1, it is characterised in that: the mobile loop wheel (5) includes Pedestal two (17), axis two (18), transparent cover two (19), loop wheel two (20), bearing two (21), locking nut two (22) and boring cover two (23), the pedestal two (17) is mounted in loop seat (1) window, and the axis two (18) is mounted on pedestal two (17), The bearing two (21) is sleeved on axis two (18), and the loop wheel two (20) is sleeved on bearing two (21), described Transparent cover two (19 and boring cover two (23) be separately mounted to loop wheel two (20) two sides, the loop wheel two (20) passes through locking screw Female two (22) are fixed on axis two (18).
6. a kind of filament looper according to claim 5, it is characterised in that: described loop wheel two (20) outer ring adds Work has several races, and quantity is 3-5, and race two sides angle is θ, and θ=30-60 °, the slot bottom of race is set as circular arc, circle Arc radius is 0.5-1.5mm bigger than finer wire (33) radius.
7. a kind of filament looper according to claim 1, it is characterised in that: the balancing device (6) includes flat Weight (24), guiding device (25), pulley one (26), pulley two (27) and wirerope (28), the guiding device (25) peace On loop seat (1), the balance weight (24) is sleeved on guiding device (25), the pulley one (26) and pulley two (27) it is mounted on loop seat;Described wirerope (28) one end is connect with mobile loop wheel (5), the other end and balance weight (24) Connection;The wirerope (28) is rotating around on pulley one (26) and pulley two (27).
8. a kind of filament looper according to claim 7, it is characterised in that: the balance weight (24) uses lamination Formula steel plate structure.
9. a kind of filament looper according to claim 2, it is characterised in that: the directive wheel (7) includes guide wheel Seat (29), guide wheel shaft (30), guide wheel (31) and guide wheel bearing (32), the wheel stand (29) are mounted on loop seat (1), institute The guide wheel shaft (30) stated is mounted on wheel stand (29), and the guide wheel bearing (32) is sleeved on guide wheel shaft (30), described Guide wheel (31) is sleeved on guide wheel bearing (32).
10. a kind of filament looper according to claim 9, it is characterised in that: add in described guide wheel (31) outer ring Work has race, and race two sides angle is β, β=20-50 °, arrives fixed loop wheel (4) distance according to guide wheel (31) and determines angle beta Size, the slot bottom of race is set as circular arc, and arc radius is 0.5-1.5mm bigger than finer wire (33) radius.
CN201910937453.XA 2019-09-30 2019-09-30 Fine wire loop device Active CN110479777B (en)

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CN201910937453.XA CN110479777B (en) 2019-09-30 2019-09-30 Fine wire loop device

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CN201910937453.XA CN110479777B (en) 2019-09-30 2019-09-30 Fine wire loop device

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CN110479777A true CN110479777A (en) 2019-11-22
CN110479777B CN110479777B (en) 2020-07-31

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5542592A (en) * 1991-11-15 1996-08-06 Eubanks Engineering Company Cable and wire pre-feed apparatus
CN203187222U (en) * 2013-04-09 2013-09-11 青岛方舟机电有限公司 Gravity wire-coiling stand
CN204111005U (en) * 2014-07-25 2015-01-21 桐乡市中泰纺织练染有限公司 A kind of cloth identical tension connecting gear
CN204588288U (en) * 2015-04-28 2015-08-26 武汉恒通汽车线束有限公司 The even coil inserting apparatus of cable
CN206088565U (en) * 2016-09-09 2017-04-12 深圳市锐巽自动化设备有限公司 Material system is received in automation of detonator extruder
CN208700284U (en) * 2018-08-10 2019-04-05 无锡巨一同创科技有限公司 The wire storage device of admission machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5542592A (en) * 1991-11-15 1996-08-06 Eubanks Engineering Company Cable and wire pre-feed apparatus
CN203187222U (en) * 2013-04-09 2013-09-11 青岛方舟机电有限公司 Gravity wire-coiling stand
CN204111005U (en) * 2014-07-25 2015-01-21 桐乡市中泰纺织练染有限公司 A kind of cloth identical tension connecting gear
CN204588288U (en) * 2015-04-28 2015-08-26 武汉恒通汽车线束有限公司 The even coil inserting apparatus of cable
CN206088565U (en) * 2016-09-09 2017-04-12 深圳市锐巽自动化设备有限公司 Material system is received in automation of detonator extruder
CN208700284U (en) * 2018-08-10 2019-04-05 无锡巨一同创科技有限公司 The wire storage device of admission machine

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
俞淇等: "《子午线轮胎结构设计与制造技术》", 28 February 2006 *

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