CN206084391U - A flexible intelligent production line that is used for gear machining of axle type part - Google Patents
A flexible intelligent production line that is used for gear machining of axle type part Download PDFInfo
- Publication number
- CN206084391U CN206084391U CN201621004019.4U CN201621004019U CN206084391U CN 206084391 U CN206084391 U CN 206084391U CN 201621004019 U CN201621004019 U CN 201621004019U CN 206084391 U CN206084391 U CN 206084391U
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- Prior art keywords
- gear
- machine
- axial workpiece
- production line
- area
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Abstract
The utility model provides a flexible intelligent production line that is used for gear machining of axle type part, including setting up the artificial intervention district and automatic district in the workshop, carry out automatic control's control system to each equipment in the production line, artificial intervention district still is provided with axle type part that reach the standard grade slip table and the district's processing of will automizing of transporting with the axle type part in artificial intervention district that automatic district goes on processing finishes and transports the artificial intervention district and carry out the slip table that rolls off the production line processed, control system includes control module, last turnning and milling recombination center, cylindrical grinder machine, detection zone, cleaning machine, laser marking machine, reach the standard grade slip table and slip table, gear grinding machines, upset machine, gear -hobbing machine, truss robot, the artifical start - stop switch module of driving a vehicle of rolling off the production line connected of control module. The utility model discloses a multiple part can be produced to the production line to intelligent degree is high, and artificial intervention is few, can close down automatically simultaneously, prevents that the inoperative personnel from getting into workspace emergence accident.
Description
Technical field
The utility model is related to a kind of part production line, more particularly to a kind of flexibility of the Gear Processing for axial workpiece
Intelligent production line.
Background technology
Manufacturing industry is the mainstay industry of Chinese national economy, and critical role is occupied in secondary industry, and advances system
Make industry it is intelligent, information-based, automation be lifted the China's manufacturing industry capability of independent innovation, realize industry structure change upgrade and
The important technology of spanning development is supported.The contour shelves numerical control machine of equipment of the China on Gear Production line, such as gear-hobbing machine, turning center
There is quick progress in bed and basic manufacturing equipment, there is preferably development, tool in terms of machining accuracy, efficiency, reliability
For the potentiality for forming automatic assembly line, therefore, production line of the automation of Gear Processing in combination with it manually can intervene is constructed,
The production line market demand of rapid growth can be met, Gear Production efficiency and technical merit is lifted.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of flexible intelligence of the Gear Processing for axial workpiece
Energy production line, to solve the problems, such as prior art.
The utility model is employed the following technical solutions：
A kind of flexible intelligent production line of the Gear Processing for axial workpiece, including the manual intervention being arranged in workshop
Area and automation area, to production line in the control system that automatically controlled of each equipment；
The gear to axial workpiece is provided with the manual intervention area just carries out the turnning and milling complex centre of turn-milling cutting, right
The cylindrical grinder machine that the gear of axial workpiece is ground, the cleaning machine that the surface of the axial workpiece after processing is cleaned,
The laser marking machine of stamp is carried out to Axle Surface, to the whether qualified detection for being detected of the axial workpiece after processing
Area, to axial workpiece the turnning and milling complex centre in manual intervention area, cylindrical grinder machine, detection zone, cleaning machine, laser marking machine it
Between carry out the transporter of axial workpiece transhipment；
The manual intervention area is additionally provided with and for the axial workpiece in manual intervention area to be transported to what automation area was processed
Reach the standard grade slide unit, and the axial workpiece of automation area's completion of processing is transported to into the offline slide unit that manual intervention area is processed；
The automation area is provided with oil-containing groove, and the both sides of oil-containing groove are respectively provided with the gear to axial workpiece carries out roll flute
Gear grinding machines, the tipper overturn to the form of axial workpiece carries out the gear-hobbing machine of gear hobbing, together to the gear of axial workpiece
When be additionally provided with cache platform, the cache platform of tipper, the gear hobbing that temporary gear grinding machines are carried out to axial workpiece to be processed
The cache platform of machine, also sets up to axial workpiece in gear grinding machines, tipper, gear-hobbing machine, the cache platform of gear grinding machines, tipper
The truss robot being transported through between cache platform, the cache platform of gear-hobbing machine, the truss robot is arranged on production line
On the truss of both sides；
The control system includes control module, and turnning and milling complex centre, cylindrical grinder machine, detection are connected in control module
It is area, cleaning machine, laser marking machine, reach the standard grade slide unit and offline slide unit, gear grinding machines, tipper, gear-hobbing machine, truss robot, artificial
The start stop switch module of driving, is also associated with being arranged on workshop and enters the knife switch module at the place, POS, logical in control module
News module, communication module connection management center.
The workshop place of entering is additionally provided with camera and hot-probing instrument, and hot-probing instrument and camera are all connected with control system
System, is also associated with pedestrian detection module and memory, alarm module in control system.
The transporter in the manual intervention area includes the artificial driving being arranged on truss, and it is right that the artificial driving is used for
By part turnning and milling complex centre, cylindrical grinder machine, detection zone, cleaning machine, laser marking machine, reach the standard grade slide unit and offline slide unit it
Between be transported through.
The manual intervention area also includes feeding discharging area, and the transporter is also included axial workpiece outside production line
The AGV dollies being transported through between portion and the feeding discharging area in manual intervention area, manually drive a vehicle axial workpiece in feeding blanking
Enter between area and turnning and milling complex centre, cylindrical grinder machine, detection zone, cleaning machine, laser marking machine, slide unit of reaching the standard grade, offline slide unit
Row transhipment.
Rfid card is provided with the pallet of the AGV dollies, be provided with the material platform of feeding discharging area is carried out with rfid card
The RFID reader of information exchange.
The turnning and milling complex centre, cylindrical grinder machine, detection zone, it is provided with code reader, the barcode scanning gun at cleaning machine
Quick Response Code for beating with laser marking machine in Axle Surface carries out information exchange.
The manual intervention area is additionally provided with the handling attitude transition zone changed to part orientation by manually driving a vehicle.
The Quick Response Code beaten in surface of the work with laser marking machine is provided with the gear grinding machines, tipper, gear-hobbing machine to be carried out
The code reader of information exchange.
The beneficial effects of the utility model：Production line of the present utility model can produce various parts, and intelligence degree
Height, manual intervention is few, while can be automatically turned off, prevents non-working person from accident occurring into workspace.
Description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the utility model safety control system schematic diagram.
Specific embodiment
Below in conjunction with the accompanying drawings 1 ~ 2 and specific embodiment the utility model is described in further detail.
The utility model provides a kind of flexible intelligent production line of the Gear Processing for axial workpiece, including being arranged on car
Interior manual intervention area and automation area.The each equipment in manual intervention area can work automatically, also can manually be grasped by operating personnel
Corresponding function is completed, specifically, when using intelligent production model, armamentarium carries out automated production, now examines
Surveying area needs except manual detection, and remaining production line is capable of achieving fully-automatic production.When artificial operation is needed, operating personnel are led to
The manual intervention area swiped the card into workshop is crossed, operating personnel are entered behind workspace, select the equipment for needing operation, stop the equipment
Only, artificial operator scheme is opened.And automatically production district then need not be participated in manually, by each machine being connected with intelligence control system
Bed is automatically performed the processing of part.
The gear to axial workpiece is provided with manual intervention area carries out the turnning and milling complex centre of turnning and milling, to axial workpiece
The cylindrical grinder machine that gear outer surface is ground, to the whether qualified detection zone for carrying out manual detection of axial workpiece, to processing
The cleaning machine that the outer surface of axial workpiece afterwards is cleaned, the chip that for example Machining of Shaft-type Parts process outer surface is produced
It is convenient to be processed into next manufacturing procedure or the greasy dirt of attachment is cleaned, to be additionally provided with carry out piece surface and beat
The laser marking machine of code.The transporter to part transhipment is additionally provided with manual intervention area.Transporter includes being arranged on purlin
Artificial driving on frame, manually drive a vehicle for by part turnning and milling complex centre, cylindrical grinder machine, detection zone, cleaning machine, swash
Light marking machine, reach the standard grade is transported through between slide unit and offline slide unit.
Simultaneously manual intervention area also includes feeding discharging area, and transporter also includes part is outside production line and artificial
The AGV dollies being transported through between the feeding discharging area for intervening area, artificial driving is combined part with turnning and milling in feeding discharging area
It is transported through between center, cylindrical grinder machine, detection zone, cleaning machine, laser marking machine, slide unit of reaching the standard grade, offline slide unit.Pass through
AGV dollies carry out part carrying, be capable of achieving intelligence feeding and intelligence removes material, save artificial.
Certainly, manually operated if operating personnel swipe the card into manual intervention area, being also manually operable AGV dollies will
Workpiece is transported through.
The manual intervention of this intelligent production line is few, is only intervened when exchanging stage property, exchanging the jaw position of chuck,
Except needs are in addition to detection zone manual detection, completely intelligent automation is capable of achieving.
Automation area is provided with oil-containing groove, and the both sides of oil-containing groove are respectively provided with the gear to axial workpiece carries out the mill of roll flute
Tipper that tooth machine, the form to axial workpiece are overturn, the outer surface to axial workpiece carry out the gear-hobbing machine of gear hobbing, while
Also set up cache platform, the cache platform of tipper, the cache platform of gear-hobbing machine of gear grinding machines, and to part in gear grinding machines, turn over
Carry out between favourable turn, gear-hobbing machine, gear grinding machines, the cache platform of gear grinding machines, the cache platform of tipper, the cache platform of gear-hobbing machine
The truss robot of transhipment, truss robot is arranged on the truss of production line both sides, between manual intervention area and automation area
By be arranged on manual intervention area reach the standard grade slide unit and the connection of offline slide unit carries out the transhipment of part.
In transport process, part can only walk above oil-containing groove, in order to avoid cutting fluid pollution ground.
If workpiece needs enter into automation area and carry out roll flute or gear hobbing, workpiece is transported to slide unit of reaching the standard grade, so
Afterwards workpiece is transported to corresponding gear grinding machines by truss robot or gear-hobbing machine is processed automatically.In the process, if many
Individual blank part needs to experience multiple working procedure, then truss robot is transported to blank in the lathe of the first procedure carries out adding
Work, is then transported to another blank in the cache platform of the first procedure lathe, the work pieces process in the first procedure
Complete, then truss robot is put into workpiece in the lathe of second operation work, if the lathe of second operation work is currently running seen,
Then workpiece is placed in the cache platform of lathe, in coming back to the first procedure, it would be desirable to the blank of the first procedure processing
It is put in lathe from cache platform and is processed, by that analogy, by prior design, saves process time, avoids lathe empty
Put.
Be additionally provided with front of reach the standard grade slide unit and the offline slide unit in manual intervention area is carried out by artificial driving to part orientation
The handling attitude transition zone of conversion.The attitude to part can be facilitated to be adjusted, by the part after adjustment by artificial driving
It is transported through.
Above-mentioned laser marking machine is used to carry out mark to the part in operating, facilitates the barcode scanning arranged at each machine tool
Device carries out barcode scanning.If in certain manufacturing procedure, the Quick Response Code on part is destroyed or removed, then subsequent processing is being entered
Before, initially entering laser marker carries out stamp, so that next equipment can obtain 2 D code information.Therefore, in turnning and milling
Complex centre, cylindrical grinder machine, detection zone, cleaning machine, gear grinding machines, tipper, it is provided with code reader, code reader on gear-hobbing machine
Quick Response Code for beating with laser marking machine in surface of the work carries out information exchange.
Rfid card is provided with pallet for the AGV dollies for transporting axial workpiece, is arranged on the material platform of feeding discharging area
Having carries out the RFID reader of information exchange with rfid card, and by what RFID reader can conveniently obtain that this pallet transports processing is needed
The type of part, is easy to obtain the manufacturing procedure of the part.
Heat treatment department can be also set in this production line, by AGV dollies the part for heat treatment will be needed to be transported to heat
Process workshop and be carried out heat treated part.
The utility model is additionally provided with safety control system to increase safety, and the safety control system includes control mould
Block, connect in control module turnning and milling complex centre, cylindrical grinder machine, detection zone, cleaning machine, laser marking machine, reach the standard grade slide unit and
Offline slide unit, gear grinding machines, tipper, gear-hobbing machine, truss robot, the start stop switch module of artificial driving, can be by controlling mould
Block carries out on off control to each equipment, be connected with control module be arranged on workshop enter the knife switch module at place, the POS,
Communication module, communication module connection management center.When operating personnel need into manual intervention area manually to be operated, pass through
The POS to control module sends request, and control module opens switch gate by knife switch module enters into staff
Manually operated by relevant device, while the worker information is sent to administrative center by communication module, to monitor
Personnel check.
The workshop place of entering is additionally provided with camera and hot-probing instrument, and hot-probing instrument and camera are all connected with control module, control
Memory is also associated with molding block, when hot-probing instrument detects thermal signal, by signal transmission to control module, control module
Obtain the camera image data stored in memory, to the current view data for obtaining by pedestrian's identification module at
Reason, judges whether it is that pedestrian enters plant area, if pedestrian enters, then judges whether the POS has signal to enter, if
The POS has signal to enter, it was demonstrated that be operating personnel, then alarm module is not reported to the police, if POS no signal is entered,
Alarm module is reported to the police, while control module is closed down by each equipment start-stop switch for connecting to each equipment in workshop,
Prevent accident.
Above-described is only preferred embodiment of the present utility model, it is noted that for those skilled in the art
For, under the premise of without departing from the utility model general idea, some changes and improvements can also be made, these also should be considered as
Protection domain of the present utility model.
Claims (8)
1. a kind of flexible intelligent production line of the Gear Processing for axial workpiece, it is characterised in that：Including being arranged in workshop
Manual intervention area and automation area, to production line in the control system that automatically controlled of each equipment；
The gear to axial workpiece is provided with the manual intervention area just carries out the turnning and milling complex centre of turn-milling cutting, to axle class
The cylindrical grinder machine that the gear of part is ground, the cleaning machine that the surface of the axial workpiece after processing is cleaned, to axle
Class piece surface carries out the laser marking machine of stamp, right to the whether qualified detection zone for being detected of the axial workpiece after processing
Axial workpiece enters in the turnning and milling complex centre in manual intervention area, cylindrical grinder machine, between detection zone, cleaning machine, laser marking machine
The transporter of row axial workpiece transhipment；
The manual intervention area is additionally provided with and for the axial workpiece in manual intervention area to be transported to reaching the standard grade of being processed of automation area
Slide unit, and the axial workpiece of automation area's completion of processing is transported to into the offline slide unit that manual intervention area is processed；
The automation area is provided with oil-containing groove, and the both sides of oil-containing groove are respectively provided with the gear to axial workpiece carries out the mill of roll flute
Tooth machine, the tipper overturn to the form of axial workpiece carries out the gear-hobbing machine of gear hobbing to the gear of axial workpiece, while also
Being provided with carries out the cache platform of temporary gear grinding machines, the cache platform of tipper, gear-hobbing machine to axial workpiece to be processed
Cache platform, also set up to axial workpiece gear grinding machines, tipper, gear-hobbing machine, the cache platform of gear grinding machines, tipper caching
The truss robot being transported through between platform, the cache platform of gear-hobbing machine, the truss robot is arranged on production line both sides
Truss on；
The control system includes control module, and turnning and milling complex centre, cylindrical grinder machine, detection zone, clear is connected in control module
Washing machine, laser marking machine, reach the standard grade slide unit and offline slide unit, gear grinding machines, tipper, gear-hobbing machine, truss robot, artificial driving
Start stop switch module, is also associated with being arranged on workshop and enters knife switch module, the POS, the communication mould at place in control module
Block, communication module connection management center.
2. a kind of flexible intelligent production line of Gear Processing for axial workpiece according to claim 1, its feature exists
In：The workshop place of entering is additionally provided with camera and hot-probing instrument, and hot-probing instrument and camera are all connected with control system, control
Pedestrian detection module and memory, alarm module are also associated with system.
3. a kind of flexible intelligent production line of Gear Processing for axial workpiece according to claim 1, its feature exists
In：The transporter in the manual intervention area includes being arranged on artificial driving on truss, and the artificial driving is used for by zero
Part in turnning and milling complex centre, cylindrical grinder machine, detection zone, cleaning machine, laser marking machine, reach the standard grade and enter between slide unit and offline slide unit
Row transhipment.
4. a kind of flexible intelligent production line of Gear Processing for axial workpiece according to claim 3, its feature exists
In：The manual intervention area also include feeding discharging area, the transporter also include by axial workpiece outside production line and
The AGV dollies being transported through between the feeding discharging area in manual intervention area, artificial driving by axial workpiece feeding discharging area with
Carry out turning between turnning and milling complex centre, cylindrical grinder machine, detection zone, cleaning machine, laser marking machine, slide unit of reaching the standard grade, offline slide unit
Fortune.
5. a kind of flexible intelligent production line of Gear Processing for axial workpiece according to claim 4, its feature exists
In：Rfid card is provided with the pallet of the AGV dollies, is provided with the material platform of feeding discharging area and is entered row information friendship with rfid card
Mutual RFID reader.
6. a kind of flexible intelligent production line of Gear Processing for axial workpiece according to claim 1, its feature exists
In：The turnning and milling complex centre, cylindrical grinder machine, detection zone, code reader is provided with cleaning machine, the barcode scanning gun be used for and
Laser marking machine beats the Quick Response Code in Axle Surface and carries out information exchange.
7. a kind of flexible intelligent production line of Gear Processing for axial workpiece according to claim 1, its feature exists
In：The manual intervention area is additionally provided with the handling attitude transition zone changed to part orientation by manually driving a vehicle.
8. a kind of flexible intelligent production line of Gear Processing for axial workpiece according to claim 1, its feature exists
In：The Quick Response Code beaten in surface of the work with laser marking machine is provided with the gear grinding machines, tipper, gear-hobbing machine enters row information and hand over
Mutual code reader.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621004019.4U CN206084391U (en) | 2016-08-31 | 2016-08-31 | A flexible intelligent production line that is used for gear machining of axle type part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621004019.4U CN206084391U (en) | 2016-08-31 | 2016-08-31 | A flexible intelligent production line that is used for gear machining of axle type part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206084391U true CN206084391U (en) | 2017-04-12 |
Family
ID=58478433
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621004019.4U Expired - Fee Related CN206084391U (en) | 2016-08-31 | 2016-08-31 | A flexible intelligent production line that is used for gear machining of axle type part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206084391U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107479521A (en) * | 2017-09-20 | 2017-12-15 | 重庆大学 | A kind of pin wheel housing intelligence manufacture production line |
| CN108217120A (en) * | 2018-01-03 | 2018-06-29 | 启东锦桥轴承有限公司 | One kind can trace ball screw automatic production line |
| CN112008417A (en) * | 2020-08-12 | 2020-12-01 | 李志刚 | Multifunctional numerical control turning and grinding integrated machine tool |
| CN113305581A (en) * | 2021-06-09 | 2021-08-27 | 南京二机齿轮机床有限公司 | Automatic production line for gear machining |
| CN114248121A (en) * | 2021-12-31 | 2022-03-29 | 广东鑫光智能系统有限公司 | Intelligent flexible manufacturing production line for shaft sleeve parts |
| CN114833532A (en) * | 2022-04-29 | 2022-08-02 | 广州明珞装备股份有限公司 | Automatic processing method and structure for shaft parts |
-
2016
- 2016-08-31 CN CN201621004019.4U patent/CN206084391U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107479521A (en) * | 2017-09-20 | 2017-12-15 | 重庆大学 | A kind of pin wheel housing intelligence manufacture production line |
| CN107479521B (en) * | 2017-09-20 | 2019-11-22 | 重庆大学 | A kind of pin wheel housing intelligence manufacture production line |
| CN108217120A (en) * | 2018-01-03 | 2018-06-29 | 启东锦桥轴承有限公司 | One kind can trace ball screw automatic production line |
| CN108217120B (en) * | 2018-01-03 | 2024-02-02 | 启东锦桥轴承有限公司 | Traceable ball screw automatic production line |
| CN112008417A (en) * | 2020-08-12 | 2020-12-01 | 李志刚 | Multifunctional numerical control turning and grinding integrated machine tool |
| CN113305581A (en) * | 2021-06-09 | 2021-08-27 | 南京二机齿轮机床有限公司 | Automatic production line for gear machining |
| CN114248121A (en) * | 2021-12-31 | 2022-03-29 | 广东鑫光智能系统有限公司 | Intelligent flexible manufacturing production line for shaft sleeve parts |
| CN114248121B (en) * | 2021-12-31 | 2022-08-05 | 广东鑫光智能系统有限公司 | Intelligent flexible manufacturing production line for shaft sleeve parts |
| CN114833532A (en) * | 2022-04-29 | 2022-08-02 | 广州明珞装备股份有限公司 | Automatic processing method and structure for shaft parts |
| CN114833532B (en) * | 2022-04-29 | 2024-03-22 | 广州明珞装备股份有限公司 | Automatic processing method and structure of shaft parts |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170418 Address after: 450001 Zhengzhou high tech Zone, Henan Spruce Road, No. 9 Patentee after: ZHENGZHOU DAHUA MECHANICAL & ELECTRONIC TECHNOLOGY CO.,LTD. Address before: 210046 Jiangsu city of Nanjing Province branch of Nanjing economic and Technological Development Zone Hongfeng road science and Technology Park building A3 2 middle layer Patentee before: NANJING LETTER INTELLIGENT EQUIPMENT CO.,LTD. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170412 Termination date: 20210831 |
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| CF01 | Termination of patent right due to non-payment of annual fee |