CN206474905U - A kind of flexible intelligent production line of Gear Processing for disk-like accessory - Google Patents
A kind of flexible intelligent production line of Gear Processing for disk-like accessory Download PDFInfo
- Publication number
- CN206474905U CN206474905U CN201621003921.4U CN201621003921U CN206474905U CN 206474905 U CN206474905 U CN 206474905U CN 201621003921 U CN201621003921 U CN 201621003921U CN 206474905 U CN206474905 U CN 206474905U
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- gear
- disk
- accessory
- machine
- production line
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Abstract
The utility model provides a kind of flexible intelligent production line of Gear Processing for disk-like accessory, including the manual intervention area being arranged in workshop and automates area, in addition to control system that each machine tool in production line is automatically controlled；Control system includes control module, vertical car, turnning and milling complex centre, gear shapping machine, detection zone, vertical gear grinding machines, cleaning machine, laser marking machine, slide unit of reaching the standard grade, offline slide unit, gear grinding machines, gear-hobbing machine, the start stop switch module of truss robot are connected in control module, it is also associated with being arranged on workshop in control module to enter the knife switch module at place, the POS, communication module, communication module connection management center.Production line of the present utility model can produce the gear of a variety of disk-like accessories, and intelligence degree is high, and manual intervention is few, while can be automatically turned off, prevents non-working person from occurring accident into workspace.
Description
Technical field
The utility model is related to a kind of part production line, more particularly to a kind of Gear Processing for disk-like accessory flexibility
Intelligent production line.
Background technology
Manufacturing industry is the mainstay industry of Chinese national economy, and critical role is occupied in secondary industry, and promotes system
Make the intellectuality of industry, informationization, automation be the lifting China's manufacturing industry capability of independent innovation, realize industry structure change upgrading and
The important technology support of spanning development.The contour shelves numerical control machine of equipment of the China on Gear Production line, such as gear-hobbing machine, turning center
There is quick progress in bed and basic manufacturing equipment, have more preferable development in terms of machining accuracy, efficiency, reliability, have
For the potentiality for forming automatic assembly line, therefore, the automation of Gear Processing is constructed with can manually intervene the production line being combined,
The production line market demand of rapid growth, lifting Gear Production efficiency and technical merit can be met.
The content of the invention
The technical problems to be solved in the utility model is the flexible intelligence for providing a kind of Gear Processing for disk-like accessory
Energy production line, to solve the problem of prior art is present.
The utility model uses following technical scheme：
A kind of flexible intelligent production line of Gear Processing for disk-like accessory, including the manual intervention being arranged in workshop
Area and automation area, in addition to control system that each machine tool in production line is automatically controlled；
The turnning and milling complex centre that turn-milling cutting is carried out to the gear of disk-like accessory is set in the manual intervention area, using slotting
The gear shapping machine that serrated knife is processed to gear, to disk-like accessory clamp the vertical car of processing, using emery wheel to disk-like accessory
Gear carries out the vertical gear grinding machines of roll flute, and to the whether qualified detection zone detected of the gear after processing, gear is fallen
The beveler at angle, the cleaning machine cleaned to the gear surface after processing is beaten the laser that disk-like accessory surface carries out mark
Mark machine；
The manual intervention area is additionally provided with is transported to what automation area was processed by the disk-like accessory in manual intervention area
Reach the standard grade slide unit, and the disk-like accessory for automating area's completion of processing is transported to the offline slide unit that manual intervention area is processed；
Automation area is provided with oil-containing groove, and the both sides of oil-containing groove set the mill that roll flute is carried out to the gear of disk-like accessory respectively
Tooth machine, carries out the gear-hobbing machine of gear hobbing to the gear of disk-like accessory, disk-like accessory to be processed is kept in while being additionally provided with
Gear grinding machines cache platform, the cache platform of gear-hobbing machine, also set up to disk-like accessory in gear grinding machines, gear-hobbing machine, gear grinding machines
The truss robot being transported through between cache platform, the cache platform of gear-hobbing machine, the truss robot is arranged on production line
On the truss of both sides；
The truss robot be additionally operable to disk-like accessory the vertical car in manual intervention area, turnning and milling complex centre, gear shapping machine,
Vertical gear grinding machines, detection zone, beveler, cleaning machine are reached the standard grade to be transported through between slide unit, offline slide unit；
The control system includes connection in control module, control module vertical car, turnning and milling complex centre, gear shapping machine, detection
Area, vertical gear grinding machines, cleaning machine, laser marking machine, slide unit of reaching the standard grade, offline slide unit, gear grinding machines, gear-hobbing machine, truss robot
It is also associated with being arranged on workshop in start stop switch module, control module to enter the knife switch module at place, the POS, communication mould
Block, communication module connection management center.
The workshop place of entering is additionally provided with camera and hot-probing instrument, and hot-probing instrument and camera are all connected with control system
Pedestrian detection module, memory, alarm module are also associated with system, control system.
The manual intervention area also includes feeding discharging area, and the transporter is also included disk-like accessory outside production line
The AGV dollies being transported through between portion and the feeding discharging area in manual intervention area.
It is provided with RFID card, the material platform of feeding discharging area to be provided with the pallet of the AGV dollies and is carried out with RFID card
The RFID reader of information exchange.
The turnning and milling complex centre, vertical car, gear shapping machine, vertical gear grinding machines, beveler, detection zone, it is respectively provided with cleaning machine
There is code reader, the Quick Response Code that the code reader is used for and laser marking machine is beaten on disk-like accessory surface carries out information exchange.
The Quick Response Code progress information exchange beaten with laser marking machine in workpiece surface is provided with the gear grinding machines, gear-hobbing machine
Code reader.
The beneficial effects of the utility model：Production line of the present utility model can produce the gear of a variety of disk-like accessories, and
Intelligence degree is high, and manual intervention is few, while can be automatically turned off, prevents non-working person from occurring accident into workspace.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the utility model safety control system schematic diagram.
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
The utility model provides a kind of flexible intelligent production line of Gear Processing for disk-like accessory, including is arranged on car
In manual intervention area and automation area, in addition to control system that each machine tool in production line is automatically controlled
System；Workshop both sides set and set truss robot on truss, truss, and truss robot enters to part in workshop between each equipment
Row transhipment.
Each equipment in manual intervention area can work automatically, completion corresponding function also can manually be operated by operating personnel, specifically
For, when using intelligent production model, armamentarium carries out automated production, and now detection zone needs artificial detection to remove
Outside, fully-automatic production can be achieved in remaining production line.When needing artificial operation, operating personnel are by swiping the card into the people in workshop
Work intervenes area, and operating personnel enter behind workspace, and selection needs the equipment operated, stops the equipment, opens artificial operation mould
Formula.And automatic production district then need not be participated in manually, part is automatically performed by each lathe being connected with intelligence control system
Processing.
The turnning and milling complex centre that turn-milling cutting is carried out to the gear of disk-like accessory is set in manual intervention area, pinion cutter is used
The gear shapping machine being processed to gear, the vertical car reprocessed after being clamped to disk-like accessory, using emery wheel to disk-like accessory
Gear carries out the vertical gear grinding machines of roll flute, and to the whether qualified detection zone detected of the gear after processing, gear is fallen
The beveler at angle, the cleaning machine cleaned to the gear surface after processing, such as to separately adding process outer surface to produce
Chip and attachment greasy dirt cleaned, to disk-like accessory surface progress mark laser marking machine；Manual intervention area is also set
It is equipped with and the disk-like accessory in manual intervention area is transported to the slide unit of reaching the standard grade that automation area is processed, and automation area is processed
Complete disk-like accessory is transported to the offline slide unit that manual intervention area is processed, and truss machine is passed through between slide unit and automation area
People is transported through.
Automation area is provided with during oil-containing groove, truss robot transhipment part, it is necessary to which the walking above oil-containing groove, keeps away
Exempt from greasy dirt landing pollution workshop, the both sides of oil-containing groove set the gear grinding machines that roll flute is carried out to the gear of disk-like accessory respectively, to disk
The gear of class part carries out the gear-hobbing machine of gear hobbing.
If workpiece needs to enter automation area progress roll flute or gear hobbing, workpiece is transported to slide unit of reaching the standard grade, so
Workpiece is transported to corresponding gear grinding machines or gear-hobbing machine and processed automatically by truss robot afterwards.In the process, if many
Individual blank part needs to undergo multiple working procedure, then blank is transported in the lathe of the first procedure and added by truss robot
Another blank, is then transported in the cache platform of the first procedure lathe, the work pieces process in the first procedure by work
Complete, then workpiece is put into the lathe of second operation work by truss robot, is seen if the lathe of second operation work is currently running,
Then workpiece is placed in the cache platform of lathe, come back in the first procedure, it would be desirable to the blank of the first procedure processing
From cache platform be put into lathe in be processed, by that analogy, by prior design, save process time, avoid lathe empty
Put.
Above-mentioned laser marking machine is used to carry out mark to the part in operating, facilitates the barcode scanning set at each machine tool
Device carries out barcode scanning.If in some manufacturing procedure, the Quick Response Code on part is destroyed or removed, then is entering subsequent processing
Before, initially enter laser marker and carry out stamp, so that next equipment can obtain 2 D code information.Therefore, in turnning and milling
Complex centre, vertical car, gear shapping machine, vertical gear grinding machines, beveler, detection zone, cleaning machine, gear grinding machines, it is provided with gear-hobbing machine
Code reader, code reader is used to beat the Quick Response Code progress information exchange in workpiece surface with laser marking machine.
Control system includes control module, the vertical car of connection in control module, turnning and milling complex centre, gear shapping machine, detection zone, vertical
Formula gear grinding machines, cleaning machine, laser marking machine, slide unit of reaching the standard grade, offline slide unit, gear grinding machines, gear-hobbing machine, the start and stop of truss robot are opened
Module is closed, is also associated with being arranged on workshop in control module and enters the knife switch module at place, the POS, communication module, communication
Module connection management center.
Be provided with pallet for the AGV dollies for transporting part on RFID card, the material platform of feeding discharging area be provided with
RFID card carries out the RFID reader of information exchange, and the need processing part that this pallet is transported can be conveniently obtained by RFID reader
Type, be easy to obtain the part manufacturing procedure.
Heat treatment department also can be set in this production line, by AGV dollies the part for heat treatment will be needed to be transported to heat
Handle workshop and be carried out heat treated part.
The utility model is additionally provided with safety control system to increase safety, and the safety control system includes control mould
Vertical car, turnning and milling complex centre, gear shapping machine, detection zone, vertical gear grinding machines, cleaning machine, laser marking are connected in block, control module
Machine, slide unit of reaching the standard grade, offline slide unit, gear grinding machines, gear-hobbing machine, the start stop switch module of truss robot, can pass through control module pair
Each equipment, which be connected with start-up and shut-down control, control module, to be arranged on workshop and enters the knife switch module at place, the POS, communication
Module, communication module connection management center.When operating personnel need manually to be operated into manual intervention area, by swiping the card
Machine sends request to control module, and control module opens switch gate by knife switch module makes staff enter accordingly
Manually operated by equipment, while the worker information is sent to administrative center by communication module, so as to monitoring personnel
Check.
The workshop place of entering is additionally provided with camera and hot-probing instrument, and hot-probing instrument and camera are all connected with control module, control
Memory is also associated with molding block, when hot-probing instrument detects thermal signal, signal is passed into control module, control module
Obtain the camera image data that store in memory, to the view data that currently obtains by pedestrian's identification module at
Reason, judges whether it is that pedestrian enters plant area, if pedestrian enters, then judges whether the POS has signal entrance, if
The POS has signal entrance, it was demonstrated that be operating personnel, then alarm module is without alarm, if POS no signal enters,
Alarm module is alarmed, while control module is closed down by each equipment start-stop switch of connection to each equipment in workshop,
Prevent accident.
Above-described is only preferred embodiment of the present utility model, it is noted that for those skilled in the art
For, under the premise of the utility model general idea is not departed from, some changes and improvements can also be made, these should also be considered as
Protection domain of the present utility model.
Claims (4)
1. a kind of flexible intelligent production line of Gear Processing for disk-like accessory, it is characterised in that：Including being arranged in workshop
Manual intervention area and automation area, in addition to control system that each machine tool in production line is automatically controlled；
The turnning and milling complex centre that turn-milling cutting is carried out to the gear of disk-like accessory is set in the manual intervention area, pinion cutter is used
The gear shapping machine being processed to gear, to disk-like accessory clamp the vertical car of processing, uses gear of the emery wheel to disk-like accessory
The vertical gear grinding machines of roll flute are carried out, to the whether qualified detection zone detected of the gear after processing, chamfering is carried out to gear
Beveler, the cleaning machine cleaned to the gear surface after processing carries out the laser marking machine of mark to disk-like accessory surface；
The manual intervention area is additionally provided with is transported to reaching the standard grade of being processed of automation area by the disk-like accessory in manual intervention area
Slide unit, and the disk-like accessory for automating area's completion of processing is transported to the offline slide unit that manual intervention area is processed；
Automation area is provided with oil-containing groove, and the both sides of oil-containing groove set the roll flute that roll flute is carried out to the gear of disk-like accessory respectively
Machine, carries out the gear-hobbing machine of gear hobbing, while being additionally provided with what disk-like accessory to be processed was kept in the gear of disk-like accessory
The cache platform of gear grinding machines, the cache platform of gear-hobbing machine, also set up and disk-like accessory are delayed in gear grinding machines, gear-hobbing machine, gear grinding machines
The truss robot being transported through between the cache platform for depositing platform, gear-hobbing machine, the truss robot is arranged on production line two
On the truss of side；
The truss robot is additionally operable to disk-like accessory in the vertical car in manual intervention area, turnning and milling complex centre, gear shapping machine, vertical
Gear grinding machines, detection zone, beveler, cleaning machine are reached the standard grade to be transported through between slide unit, offline slide unit；
The control system includes control module, the vertical car of connection in control module, turnning and milling complex centre, gear shapping machine, detection zone, vertical
Formula gear grinding machines, cleaning machine, laser marking machine, slide unit of reaching the standard grade, offline slide unit, gear grinding machines, gear-hobbing machine, the start and stop of truss robot are opened
Module is closed, is also associated with being arranged on workshop in control module and enters the knife switch module at place, the POS, communication module, communication
Module connection management center.
2. a kind of flexible intelligent production line of Gear Processing for disk-like accessory according to claim 1, its feature exists
In：The workshop place of entering is additionally provided with camera and hot-probing instrument, and hot-probing instrument and camera are all connected with control system, control
Pedestrian detection module, memory, alarm module are also associated with system.
3. a kind of flexible intelligent production line of Gear Processing for disk-like accessory according to claim 1, its feature exists
In：The turnning and milling complex centre, vertical car, gear shapping machine, vertical gear grinding machines, beveler, detection zone, it is provided with barcode scanning at cleaning machine
Device, the Quick Response Code that the code reader is used for and laser marking machine is beaten on disk-like accessory surface carries out information exchange.
4. a kind of flexible intelligent production line of Gear Processing for disk-like accessory according to claim 1, its feature exists
In：The Quick Response Code beaten with laser marking machine in workpiece surface is provided with the gear grinding machines, gear-hobbing machine carries out information exchange and sweep
Code device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621003921.4U CN206474905U (en) | 2016-08-31 | 2016-08-31 | A kind of flexible intelligent production line of Gear Processing for disk-like accessory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621003921.4U CN206474905U (en) | 2016-08-31 | 2016-08-31 | A kind of flexible intelligent production line of Gear Processing for disk-like accessory |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206474905U true CN206474905U (en) | 2017-09-08 |
Family
ID=59755868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621003921.4U Expired - Fee Related CN206474905U (en) | 2016-08-31 | 2016-08-31 | A kind of flexible intelligent production line of Gear Processing for disk-like accessory |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206474905U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107479521A (en) * | 2017-09-20 | 2017-12-15 | 重庆大学 | A kind of pin wheel housing intelligence manufacture production line |
| CN108217120A (en) * | 2018-01-03 | 2018-06-29 | 启东锦桥轴承有限公司 | One kind can trace ball screw automatic production line |
| CN108274242A (en) * | 2018-04-23 | 2018-07-13 | 南京康尼机电股份有限公司 | A kind of automatic assembly line and method for track communicating door mechanism lead screw part |
| CN111002109A (en) * | 2019-11-29 | 2020-04-14 | 中国东方电气集团有限公司 | High-flexibility continuous composite automatic production system suitable for flaky materials |
| CN111300071A (en) * | 2019-12-09 | 2020-06-19 | 长沙市雷锋重型锻造有限公司 | Production line for engineering machinery parts |
| CN112191032A (en) * | 2020-10-19 | 2021-01-08 | 夏建设 | Self-suction chemical waste gas extraction equipment |
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2016
- 2016-08-31 CN CN201621003921.4U patent/CN206474905U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107479521A (en) * | 2017-09-20 | 2017-12-15 | 重庆大学 | A kind of pin wheel housing intelligence manufacture production line |
| CN107479521B (en) * | 2017-09-20 | 2019-11-22 | 重庆大学 | A kind of pin wheel housing intelligence manufacture production line |
| CN108217120A (en) * | 2018-01-03 | 2018-06-29 | 启东锦桥轴承有限公司 | One kind can trace ball screw automatic production line |
| CN108217120B (en) * | 2018-01-03 | 2024-02-02 | 启东锦桥轴承有限公司 | Traceable ball screw automatic production line |
| CN108274242A (en) * | 2018-04-23 | 2018-07-13 | 南京康尼机电股份有限公司 | A kind of automatic assembly line and method for track communicating door mechanism lead screw part |
| CN111002109A (en) * | 2019-11-29 | 2020-04-14 | 中国东方电气集团有限公司 | High-flexibility continuous composite automatic production system suitable for flaky materials |
| CN111002109B (en) * | 2019-11-29 | 2021-11-05 | 中国东方电气集团有限公司 | High-flexibility continuous composite automatic production system suitable for flaky materials |
| CN111300071A (en) * | 2019-12-09 | 2020-06-19 | 长沙市雷锋重型锻造有限公司 | Production line for engineering machinery parts |
| CN112191032A (en) * | 2020-10-19 | 2021-01-08 | 夏建设 | Self-suction chemical waste gas extraction equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170908 Termination date: 20210831 |
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| CF01 | Termination of patent right due to non-payment of annual fee |