CN206069065U - A kind of flexible wire feeder structure and barreled machine - Google Patents
A kind of flexible wire feeder structure and barreled machine Download PDFInfo
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- CN206069065U CN206069065U CN201620807327.4U CN201620807327U CN206069065U CN 206069065 U CN206069065 U CN 206069065U CN 201620807327 U CN201620807327 U CN 201620807327U CN 206069065 U CN206069065 U CN 206069065U
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- belt
- reel
- fixed wheel
- castor
- wire feeder
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Abstract
This utility model provides a kind of flexible wire feeder structure, including reel, and the power set for driving spool turns are provided with reel;Have with the mandrel surface of the outside of reel contact, and with the belt of spool turns;The wire rod being arranged between mandrel surface and belt, the direction of end of incoming cables to the leading-out terminal of wire rod are consistent with spool turns direction;When driving spool turns by power set, reel drives belt to rotate, and the wire rod being clamped between mandrel surface and belt carries out rotation with the mandrel surface and belt and completes line sending action.After this utility model adopts belt and reel wire feeding mode, various diameters and various material wire rods are suitable for, are adapted to a tractor serves several purposes;This utility model is simple and practical, adjusts air pressure and can adjust wire feeding force degree, and odontoid belt is with low cost, and routine work is non-maintaining;This utility model simple structure, it is convenient to manufacture, and saves production cost and production and processing cycle.
Description
Technical field
This utility model is related to a kind of wire feed technology of metal wire rod, relates in particular to a kind of flexible wire feeder structure and makes
The barreled machine of metal wire rod wire feed is carried out with the flexible Song Ji mechanisms.
Background technology
Barreled machine is mainly used in finished wire rod is put in winding barrel according to specific rule, and unwrapping wire is smooth when in use,
A kind of special equipment of not random line.Need metal wire rod is pulled out Jing after alignment from paying out machine during its work, wire feed is to take-up
In bucket, generally metal wire rod is clamped using two metal wheels during wire feed, form certain frictional force, with metal wire rod
Rotation metal wire rod is sent in winding barrel, but there are problems that many, two metal wheels can be scratched very to metal wire material surface
It is flat to squeezing, if CO2 gas shield welding wires or high-strength welding wire, product quality is not interfered with, but aluminium welding wire, stainless steel welding stick will
Occur squeezing it is flat, scratch, the problems such as flux-cored wire can squeeze flat, leakage powder, and the wire feed rolls of two metals is squeezed for a long time, easily
Abrasion.
Utility model content
The technical problems to be solved in the utility model is to provide one kind and is clamped in skin in mandrel surface, wire rod using belt pack
Wire feeder between band and reel.
The purpose of this utility model is realized in the following manner:
A kind of flexible wire feeder structure, including
Reel, is provided with the power set for driving spool turns on the reel;
Have with the mandrel surface of the outside of reel contact, and with the belt of spool turns;
The wire rod being arranged between mandrel surface and belt, the end of incoming cables of the wire rod are turned to the direction of leading-out terminal with reel
Dynamic direction is consistent;
When driving spool turns by power set, reel drives belt to rotate, and is clamped between mandrel surface and belt
Wire rod carry out rotation with the mandrel surface and belt and complete line sending action.
The power set include the main shaft being connected with reel, and main shaft top is provided with the primary shaft belt pulley for driving main axis
With the brake disc for making main shaft stop operating.
The belt is arranged on outside reel by tension mechanism, and the tension mechanism includes:
The fixed wheel I being fixedly installed on outside reel and fixed wheel II;The strap lug is arranged on reel around fixed wheel I and fixed wheel II
It is outside.
The tension mechanism also includes the fixed wheel III being fixedly installed, and the fixed wheel III is arranged between fixed wheel I and fixed wheel II;
The strap lug is around fixed wheel I, castor, fixed wheel III, fixed wheel II and has with mandrel surface and contact, and the area of the contact is 1/
3~3/4。
The tension mechanism also includes:
The castor being movably arranged on outside reel, for adjusting pressure between belt and reel, the castor are arranged
Between fixed wheel I and fixed wheel II;
The strap lug is around fixed wheel I, castor, fixed wheel II, and has with mandrel surface and contact, and with spool turns.
The tension mechanism also includes:
Movable wheel seat, is connected with castor swing arm thereon, and the castor swing arm is connected with castor;
Actuating unit, which is connected with castor swing arm, further drive castor swing by driving castor swing arm to swing,
Adjust the pressure between mandrel surface and belt.
The actuating unit is cylinder mechanism, and the cylinder mechanism includes cylinder, cylinder by bearing pin connection swinging arms of cylinder,
Swinging arms of cylinder is connected with movable wheel seat by rotating shaft I, connects castor swing arm in rotating shaft I simultaneously, and castor swing arm passes through rotating shaft
II is connected with castor.
The belt is tooth belt.
This utility model also provides a kind of barreled machine, including above-mentioned wire feeder, also includes what is be connected with wire feeder
The take-up mechanism of take-up is carried out for receiving wire rod.
Relative to prior art,(1)After this utility model adopts belt and reel wire feeding mode, various diameters and each are suitable for
Various material metal wire rods, are adapted to a tractor serves several purposes;(2)This utility model is simple and practical, adjusts air pressure and can adjust wire feed
Dynamics, odontoid belt are with low cost, and routine work is non-maintaining;(3)This utility model simple structure, it is convenient to manufacture, and saves
Production cost and production and processing cycle.
Description of the drawings
Fig. 1 is front view of the present utility model.
Fig. 2 is top view of the present utility model.
Wherein, 1- casings, 21- fast pulleys I, 22- fast pulleys II, 23- fast pulleys III, 3- belts, 4- activity wheel seats, 5- are lived
Driving wheel swing arm, 6- castors, 7- reels, 8- wire rods, 9- rotating shafts I, 10- swinging arms of cylinder, 11- bearing pins, 12- cylinders, 13- brakes
Disk, 14- primary shaft belt pulleys, 15- fix wheel shaft, 16- main shafts, 17- mandrel surfaces, 18- rotating shafts II, 19- fixed mounts.
Specific embodiment
Below in conjunction with the accompanying drawings 1 ~ 2 and specific embodiment this utility model is described in further detail.
This utility model provides a kind of flexible wire feeder structure, for various wire rods are carried out with line sending, such as metal wire rod,
CO2 gas protecting welding wires, aluminium welding wire, stainless steel welding stick, flux-cored wire etc., it includes reel 7, and drive volume is provided with reel 7
The power set that cylinder 7 is rotated;Also include having with the mandrel surface 17 of the outside of reel 7 contact, and with the belt of the rotation of reel 7
3;Wire rod 8 is clamped between mandrel surface 17 and belt 3, direction and 17 side of rotation of reel of the end of incoming cables of wire rod 8 to leading-out terminal
To consistent.
When above-mentioned wire feeder is rotated by power set band movable reel 7, reel 7 can drive 3 degree of belt to rotate, and this
When, the wire rod 8 between mandrel surface 17 and belt 3 is clamped in the mandrel surface 17 and belt 3 with spool turns, Jin Ertong
The motion that mandrel surface 17 is crossed with belt 3 drives wire rod to complete the line sending action from end of incoming cables to leading-out terminal.
Belt 3 is preferably tooth belt.
Above-mentioned power set include the main shaft 16 being connected with reel 7, and main shaft 16 is arranged on fixed mount 19, on main shaft 16
Portion is provided with the primary shaft belt pulley 14 for driving main shaft 16 to rotate and the brake disc 13 for making main shaft 16 stop operating.During line sending,
The rotation of primary shaft belt pulley 14 is driven by the motor or existing device of peripheral hardware, and then drives main axis to carry out line sending, and
Meanwhile, after line sending is completed, drive main shaft 16 to stop operating by the action of brake disc 13.
Belt 3 is arranged on outside reel 17 by tension mechanism, and tension mechanism includes being fixedly installed on determining outside reel 7
I 21 and fixed wheel II 22 are taken turns, fixed wheel I 21 and fixed wheel II 22 are arranged outside reel, and belt 3 is around fixed wheel I 21 and fixed wheel II
22 are arranged on outside reel 7, contact with the outside mandrel surface 17 of reel 7.
The tension mechanism also includes the fixed wheel III 23 being fixedly installed.Fixed wheel III 23 be arranged on fixed wheel I 21 and fixed wheel II 22 it
Between, arrange outside reel together with fixed wheel I 21 and fixed wheel II 22;Odontoid belt 3 is around fixed wheel I 21, castor 6, fixed wheel
III 23, fixed wheel II 22 and with mandrel surface 17 have contact.
In order to wire rod 8 is clamped between belt and mandrel surface, while in order to adjust between quiver surface and belt
Pressure, and then the size of wire feed dynamics is adjusted, above-mentioned tensioning mechanism can also include castor 6, and 6 activity of castor is arranged
Outside reel 7, by adjusting the distance between castor and reel, the pressure between belt 3 and reel 7 can be adjusted.Should
Castor 6 is arranged between fixed wheel I 21 and fixed wheel II 22, after belt 3 surround fixed wheel I 21, castor 6, fixed wheel II 22, with volume
Cylinder surface 17 has contact.The area of the contact is between 1/3 ~ 3/4, as belt can be by movable belt wheel tensioner, after tensioner
Belt and reel work surface contact preferably 2/3.
Above-mentioned tensioning mechanism also includes adjusting device of the castor 6 apart from the distance of reel 7, and the device includes castor
Seat 4, is connected with castor swing arm 5 on movable wheel seat 4, castor swing arm 5 is connected with castor 6, is driven by castor swing arm 5
Castor 6 is rotated.
Three fixed wheels and a castor are distributed in reel surrounding, and belt forms the shape of an encirclement, the shape after installing
It is enclosed in outside shape on reel, and is brought into close contact with a part of mandrel surface.And above-mentioned setting castor has two effects, one is
Tensioner belt is meeting wire feed requirement;Two is to unclamp belt, facilitates wire rod be placed between belt and reel when wearing thread, more
When changing belt, belt smoothly can be removed.
Said apparatus also include actuating unit, and the motivation mechanism is by driving the swing of castor swing arm 5 and then driving work
The swing of driving wheel 6, adjusts the pressure between mandrel surface 17 and belt 3.
Above-mentioned actuating unit can be existing piston mechanism, hydraulic mechanism or cylinder mechanism.
As shown in Figure 2, it is the embodiment of cylinder mechanism.The cylinder mechanism includes cylinder 12, and cylinder 12 passes through bearing pin
11 connection swinging arms of cylinder 10, swinging arms of cylinder 10 are connected with movable wheel seat 4 by rotating shaft I 9, connect castor pendulum in rotating shaft I 9 simultaneously
Arm 5, castor swing arm 5 are connected with castor 6 by rotating shaft II 18.
Fixed wheel is arranged on fixed mount 19 by respective fixed wheel shaft 15, and cylinder 12 is equally fixed on fixed mount
On, movable wheel seat 4 is equally fixed on fixed mount 19.And above-mentioned fixed wheel is all parallel with spool axis with the axis of castor,
Metal wire rod is rotated at a same speed by the pressure of belt, metal wire rod and mandrel surface between mandrel surface and belt,
By metal wire rod wire feed next link.Into the tensioner degree that the air pressure of cylinder is adjustable belt, i.e., belt is to metal for regulation
The normal pressure size of wire rod, and then adjust the size of wire feed dynamics.
This utility model also provides a kind of winding barrel, and it includes above-mentioned wire feeder, also includes being connected with wire feeder
The take-up mechanism that take-up is carried out for receiving wire rod.Above-mentioned barreled machine can select the barreled machine used in prior art, only
Wire feeder is set to into flexible wire feeder structure of the present utility model only, because most of existing barreled machines can be regarded as
Wire agency, take-up mechanism, the set of winding barrel, the wire agency in existing barreled machine is changed do be the application Wire-feeding machine
Structure, you can the application is applied in existing barreled machine.For example, Authorization Notice No. is applied to for the existing of " 203033547U "
The barreled machine of technology.
Above-described is only preferred implementation of the present utility model, it is noted that for those skilled in the art
For, under the premise of without departing from this utility model general idea, some changes and improvements can also be made, these should also be considered as
Protection domain of the present utility model.
Claims (9)
1. a kind of flexible wire feeder structure, it is characterised in that:Including
Reel(7), the reel(7)On be provided with band movable reel(7)The power set of rotation;
With reel(7)Outside reel(17)Surface has contact, and with reel(7)The belt of rotation(3);
It is arranged on mandrel surface(17)With belt(3)Between wire rod(8), the wire rod(8)End of incoming cables to leading-out terminal side
To with reel(17)Rotation direction is consistent;
By power set band movable reel(7)During rotation, reel(7)Drive belt(3)Rotate, be clamped in mandrel surface(17)With
Belt(3)Between wire rod(8)With the mandrel surface(17)With belt(3)Carry out rotation and complete line sending action.
2. a kind of flexible wire feeder structure according to claim 1, it is characterised in that:The power set include and reel
(7)The main shaft of connection(16), main shaft(16)Top is provided with drive main shaft(16)The primary shaft belt pulley of rotation(14)With make main shaft
(16)The brake disc for stopping operating(13).
3. a kind of flexible wire feeder structure according to claim 1, it is characterised in that:The belt(3)By strainer
It is arranged on reel(17)Outside, the tension mechanism include:
It is fixedly installed on reel(7)Outside fixed wheel I(21)With fixed wheel II(22);The belt(3)Around fixed wheel I(21)With it is fixed
Wheel II(22)It is arranged on reel(7)It is outside.
4. a kind of flexible wire feeder structure according to claim 3, it is characterised in that:The tension mechanism is also set including fixation
The fixed wheel III put(23), the fixed wheel III(23)It is arranged on fixed wheel I(21)With fixed wheel II(22)Between;The belt(3)It surround
Fixed wheel I(21), castor(6), fixed wheel III(23), fixed wheel II(22)And and mandrel surface(17)With contact, the contact
Area is 1/3 ~ 3/4.
5. a kind of flexible wire feeder structure according to claim 4, it is characterised in that the tension mechanism also includes:
It is movably arranged on reel(7)It is outside, for adjusting belt(3)With reel(7)Between pressure castor(6), the work
Driving wheel(6)It is arranged on fixed wheel I(21)With fixed wheel II(22)Between;
The belt(3)Around fixed wheel I(21), castor(6), fixed wheel II(22), and and mandrel surface(17)With contact, and
With reel(7)Rotate.
6. a kind of flexible wire feeder structure according to claim 5, it is characterised in that the tension mechanism also includes:
Movable wheel seat(4), castor swing arm is connected with thereon(5), the castor swing arm(5)With castor(6)Connection;
Actuating unit, itself and castor swing arm(5)Connection, by drive castor swing arm(5)Swing and then drive castor(6)
Swing, adjust mandrel surface(17)With belt(3)Between pressure.
7. a kind of flexible wire feeder structure according to claim 6, it is characterised in that:The actuating unit is cylinder mechanism,
The cylinder mechanism includes cylinder(12), cylinder(12)By bearing pin(11)Connection swinging arms of cylinder(10), swinging arms of cylinder(10)It is logical
Cross rotating shaft I(9)With movable wheel seat(4)Connection, rotating shaft I(9)It is upper to connect castor swing arm simultaneously(5), castor swing arm(5)Pass through
Rotating shaft II(18)With castor(6)Connection.
8. a kind of flexible wire feeder structure according to claim 1, it is characterised in that:The belt(3)For tooth belt.
9. a kind of barreled machine, it is characterised in that:Including the wire feeder described in claim 1 ~ 6, also include and wire feeder phase
The take-up mechanism that take-up is carried out for receiving wire rod even.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620807327.4U CN206069065U (en) | 2016-07-29 | 2016-07-29 | A kind of flexible wire feeder structure and barreled machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620807327.4U CN206069065U (en) | 2016-07-29 | 2016-07-29 | A kind of flexible wire feeder structure and barreled machine |
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Publication Number | Publication Date |
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CN206069065U true CN206069065U (en) | 2017-04-05 |
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ID=58425522
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CN201620807327.4U Active CN206069065U (en) | 2016-07-29 | 2016-07-29 | A kind of flexible wire feeder structure and barreled machine |
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CN (1) | CN206069065U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106044359A (en) * | 2016-07-29 | 2016-10-26 | 河南省西工机电设备有限公司 | Flexible wire feeding mechanism and barreling machine |
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2016
- 2016-07-29 CN CN201620807327.4U patent/CN206069065U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106044359A (en) * | 2016-07-29 | 2016-10-26 | 河南省西工机电设备有限公司 | Flexible wire feeding mechanism and barreling machine |
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