CN106044359A - Flexible wire feeding mechanism and barreling machine - Google Patents
Flexible wire feeding mechanism and barreling machine Download PDFInfo
- Publication number
- CN106044359A CN106044359A CN201610606603.5A CN201610606603A CN106044359A CN 106044359 A CN106044359 A CN 106044359A CN 201610606603 A CN201610606603 A CN 201610606603A CN 106044359 A CN106044359 A CN 106044359A
- Authority
- CN
- China
- Prior art keywords
- reel
- belt
- castor
- fixed wheel
- flexible wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/02—Rotary devices, e.g. with helical forwarding surfaces
- B65H51/04—Rollers, pulleys, capstans, or intermeshing rotary elements
- B65H51/08—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
- B65H51/10—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements with opposed coacting surfaces, e.g. providing nips
- B65H51/105—Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements with opposed coacting surfaces, e.g. providing nips one of which is an endless belt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/76—Depositing materials in cans or receptacles
Abstract
The invention provides a flexible wire feeding mechanism. The flexible wire feeding mechanism comprises a reel, a belt and a wire, wherein a power device for driving the reel to rotate is arranged on the reel; the belt is in contact with a reel surface on the outer part of the reel and rotates along with the reel; the wire is arranged between the reel surface and the belt, and the direction from the wire inlet end to the wire outlet end of the wire is consistent with the rotation direction of the reel; and when the power device drives the reel to rotate, the reel drives the belt to rotate, and the wire clamped between the reel surface and the belt rotates along with the reel surface and the belt, so that wire feeding operation is finished. According to the flexible wire feeding mechanism, after a belt and reel wire feeding mode is adopted, the mode is applicable to wires of different diameters and materials, and one-machine multi-use is realized; the flexible wire feeding mechanism is simple and practical in structure; wire feeding strength can be adjusted by adjusting air pressure; the tooth-shaped belt is low in cost; daily maintenance is not needed; the flexible wire feeding mechanism is simple in structure; production and manufacture are convenient; production cost is lowered; and a production manufacture cycle is shortened.
Description
Technical field
The present invention relates to the wire feed technology of a kind of metal wire rod, relate in particular to a kind of flexible wire feeder structure and use should
Flexibility send the barreled machine that machine mechanism carries out metal wire rod wire feed.
Background technology
Barreled machine is mainly used according to specific rule, finished wire rod is put into winding barrel, and unwrapping wire is smooth in use,
A kind of special equipment of the most random line.Needing metal wire rod during its work from pulling out paying out machine after alignment, wire feed is to take-up
In bucket, during wire feed, commonly used two metal wheel clamping metal wire rod, forms certain frictional force, along with metal wire rod
Rotation metal wire rod is sent in winding barrel, but there is many problems, metal wire material surface can be scratched very by two metal wheel
Flat to squeezing, if CO2 gas shield welding wire or high-strength welding wire, do not interfere with product quality, but aluminium welding wire, stainless steel welding stick will
Occurring squeezing flat, scuffing, flux-cored wire can squeeze the problems such as flat, leakage powder, and the wire feed rolls of two metals is squeezed for a long time, easily
Abrasion.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of use belt pack mandrel surface, wire rod be clamped in belt with
Wire feeder between reel.
It is an object of the invention to realize in the following manner:
A kind of flexible wire feeder structure, including
Reel, described reel is provided with the power set driving spool turns；
Have with the mandrel surface of the outside of reel and contact and with the belt of spool turns；
The wire rod being arranged between mandrel surface and belt, the direction of the end of incoming cables of described wire rod to leading-out terminal and spool turns side
To unanimously；
When driving spool turns by power set, reel drives belt to rotate, the line being clamped between mandrel surface and belt
Material carries out rotation with described mandrel surface and belt and completes line sending action.
Described power set include the main shaft being connected with reel, and main shaft top is provided with the primary shaft belt pulley driving main axis
With the brake disc making main shaft stop operating.
Described belt is arranged on outside reel by tension mechanism, and described tension mechanism includes:
It is fixedly installed on the fixed wheel I outside reel and fixed wheel II；Described strap lug is arranged on outside reel around fixed wheel I and fixed wheel II
Portion.
Described tension mechanism also includes that the fixed wheel III being fixedly installed, described fixed wheel III are arranged between fixed wheel I and fixed wheel II；
Described odontoid belt contacts around fixed wheel I, castor, fixed wheel III, fixed wheel II and having with mandrel surface, the area of described contact
It is 1/3 ~ 3/4.
Described tension mechanism also includes:
Being movably arranged on outside reel, for regulating the castor of pressure between belt and reel, described castor is arranged on fixed
Between wheel I and fixed wheel II；
Described strap lug is around fixed wheel I, castor, fixed wheel II, and has with mandrel surface and contact, and with spool turns.
Described tension mechanism also includes:
Movable wheel seat, on it, connection has castor swing arm, described castor swing arm to be connected with castor；
Actuating unit, it is connected with castor swing arm, by driving castor swing arm to swing and then driving castor swing, regulation
Pressure between mandrel surface and belt.
Described actuating unit is cylinder mechanism, and described cylinder mechanism includes cylinder, and cylinder connects swinging arms of cylinder by bearing pin,
Swinging arms of cylinder is connected with movable wheel seat by rotating shaft I, and rotating shaft I is simultaneously connected with castor swing arm, and rotating shaft is passed through in castor swing arm
II is connected with castor.
Described belt is tooth belt.
The present invention also provides for a kind of barreled machine, including above-mentioned wire feeder, also include being connected with wire feeder for
Receive wire rod and carry out the take-up mechanism of take-up.
Relative to prior art, after (1) present invention uses belt and reel wire feeding mode, it is suitable for various diameters and various
Material metal wire rod, is suitable for a tractor serves several purposes；(2) present configuration is simple and practical, regulates air pressure i.e. adjustable wire feeding force degree, profile of tooth
Belt is with low cost, and routine work is non-maintaining；(3) present configuration is simple, and it is convenient to manufacture, and saves production cost and production
Process-cycle.
Accompanying drawing explanation
Fig. 1 is the front view of the present invention.
Fig. 2 is the top view of the present invention.
Wherein, 1-casing, 21-fast pulley I, 22-fast pulley II, 23-fast pulley III, 3-belt, 4-activity wheel seat, 5-lives
Driving wheel swing arm, 6-castor, 7-reel, 8-wire rod, 9-rotating shaft I, 10-swinging arms of cylinder, 11-bearing pin, 12-cylinder, 13-brakes
Dish, 14-primary shaft belt pulley, 15-fixes wheel shaft, 16-main shaft, 17-mandrel surface, 18-rotating shaft II, 19-fixed mount.
Detailed description of the invention
Below in conjunction with the accompanying drawings 1 ~ 2 and detailed description of the invention the present invention is described in further detail.
The present invention provides a kind of flexible wire feeder structure, for multiple wire rod carries out line sending, such as metal wire rod, CO2 gas
Body protection welding wire, aluminium welding wire, stainless steel welding stick, flux-cored wire etc., it includes reel 7, reel 7 is provided with band movable reel 7 turns
Dynamic power set；Also include that the mandrel surface 17 of the outside with reel 7 has the belt 3 contacting and rotating with reel 7；Line
Material 8 is clamped between mandrel surface 17 and belt 3, the direction of the end of incoming cables of wire rod 8 to leading-out terminal and reel 17 rotation direction one
Cause.
When above-mentioned wire feeder is rotated by power set band movable reel 7, reel 7 can drive belt 3 degree rotation, and this
Time, the wire rod 8 being clamped between mandrel surface 17 and belt 3 with described mandrel surface 17 with belt 3 with spool turns, Jin Ertong
Crossing mandrel surface 17 drives wire rod to complete the line sending action from end of incoming cables to leading-out terminal with moving of belt 3.
Belt 3 is preferably tooth belt.
Above-mentioned power set include the main shaft 16 being connected with reel 7, and main shaft 16 is arranged on fixed mount 19, on main shaft 16
Portion is provided with the primary shaft belt pulley 14 driving main shaft 16 to rotate and the brake disc 13 making main shaft 16 stop operating.During line sending,
By motor or the rotation of existing device drive primary shaft belt pulley 14 of peripheral hardware, and then main axis is driven to carry out line sending, and
Meanwhile, after line sending completes, main shaft 16 is driven to stop operating by the action of brake disc 13.
It is outside that belt 3 is arranged on reel 17 by tension mechanism, and tension mechanism includes being fixedly installed on determining outside reel 7
Taking turns I 21 and fixed wheel II 22, fixed wheel I 21 and fixed wheel II 22 are arranged around reel is outside, and belt 3 is around fixed wheel I 21 and fixed wheel II
22 are arranged on reel 7 outside, contact with the outside mandrel surface 17 of reel 7.
This tension mechanism also includes the fixed wheel III 23 being fixedly installed.Fixed wheel III 23 be arranged on fixed wheel I 21 and fixed wheel II 22 it
Between, around the outside setting of reel together with fixed wheel I 21 and fixed wheel II 22；Odontoid belt 3 is around fixed wheel I 21, castor 6, fixed wheel
III 23, fixed wheel II 22 and having with mandrel surface 17 contacts.
In order to wire rod 8 is clamped between belt and mandrel surface, simultaneously in order to adjust between quiver surface and belt
Pressure, and then the size of regulation wire feed dynamics, above-mentioned tensioning mechanism can also include castor 6, and this castor 6 is movable to be arranged
Outside reel 7, by the distance between regulation castor and reel, the pressure between belt 3 and reel 7 can be regulated.Should
Castor 6 is arranged between fixed wheel I 21 and fixed wheel II 22, and belt 3 is after fixed wheel I 21, castor 6, fixed wheel II 22, with volume
Cylinder surface 17 has contact.The area of this contact is between 1/3 ~ 3/4, owing to belt can be by movable belt wheel tensioner, after tensioner
Belt and reel work surface contact preferably 2/3.
Above-mentioned tensioning mechanism also includes the device regulating castor 6 apart from the distance of reel 7, and this device includes castor
Seat 4, movable wheel seat 4 is connected and has castor swing arm 5, castor swing arm 5 to be connected with castor 6, driven by castor swing arm 5
Castor 6 rotates.
Three fixed wheels and a castor are distributed in reel surrounding, and belt forms a shape surrounded, this shape after installing
Be enclosed in outside shape on reel and and a part of mandrel surface fit tightly.And the above-mentioned castor that arranges has two effects, one is
Tensioner belt is to meet wire feed requirement；Two is to unclamp belt, facilitates wire rod can be placed between belt and reel, more when wearing thread
When changing belt, belt can be removed smoothly.
Said apparatus also includes actuating unit, and this motivation mechanism is by driving the swing of castor swing arm 5 and then driving alive
The swing of driving wheel 6, regulates the pressure between mandrel surface 17 and belt 3.
Above-mentioned actuating unit can be existing piston mechanism, hydraulic mechanism or cylinder mechanism.
As shown in Figure 2, for the embodiment of cylinder mechanism.This cylinder mechanism includes that cylinder 12, cylinder 12 pass through bearing pin
11 connect swinging arms of cylinder 10, and swinging arms of cylinder 10 is connected with movable wheel seat 4 by rotating shaft I 9, and rotating shaft I 9 is simultaneously connected with castor pendulum
Arm 5, castor swing arm 5 is connected with castor 6 by rotating shaft II 18.
Fixed wheel is all arranged on fixed mount 19 by respective fixing wheel shaft 15, and cylinder 12 is fixed on fixed mount equally
On, movable wheel seat 4 is fixed on fixed mount 19 equally.And above-mentioned fixed wheel is all parallel with spool axis with the axis of castor,
Metal wire rod, between mandrel surface and belt, is rotated at a same speed by the pressure of belt, metal wire rod and mandrel surface,
By next link of metal wire rod wire feed.Regulation enters the tensioner degree of the i.e. adjustable belt of air pressure of cylinder, and i.e. belt is to metal
The normal pressure size of wire rod, and then adjust the size of wire feed dynamics.
The present invention also provides for a kind of winding barrel, and it includes above-mentioned wire feeder, also includes the use being connected with wire feeder
The take-up mechanism of take-up is carried out in reception wire rod.Above-mentioned barreled machine can select the barreled machine used in prior art, only will
Wire feeder is set to the flexible wire feeder structure of the present invention, because most of existing barreled machine all can be regarded as Wire-feeding machine
Structure, take-up mechanism, the set of winding barrel, change the wire agency in existing barreled machine that to do be the wire agency of the application,
The application is applied in existing barreled machine.Such as, the prior art that Authorization Notice No. is " 203033547U " it is applied to
Barreled machine.
Above-described is only the preferred embodiment of the present invention, it is noted that for a person skilled in the art,
Without departing under general idea premise of the present invention, it is also possible to making some changes and improvements, these also should be considered as the present invention's
Protection domain.
Claims (9)
1. a flexible wire feeder structure, it is characterised in that: include
Reel (7), described reel (7) is provided with the power set that band movable reel (7) rotates；
There is the belt (3) contacting and rotating with reel (7) with the mandrel surface (17) of the outside of reel (7)；
The wire rod (8) being arranged between mandrel surface (17) and belt (3), the side of the end of incoming cables of described wire rod (8) to leading-out terminal
To consistent with reel (17) rotation direction；
When being rotated by power set band movable reel (7), reel (7) drive belt (3) rotate, be clamped in mandrel surface (17) with
Wire rod (8) between belt (3) carries out rotation with described mandrel surface (17) and belt (3) and completes line sending action.
A kind of flexible wire feeder structure the most according to claim 1, it is characterised in that: described power set include and reel
(7) main shaft (16) connected, main shaft (16) top is provided with the primary shaft belt pulley (14) driving main shaft (16) to rotate and makes main shaft
(16) brake disc (13) stopped operating.
A kind of flexible wire feeder structure the most according to claim 1, it is characterised in that: described belt (3) passes through tension mechanism
Being arranged on reel (17) outside, described tension mechanism includes:
It is fixedly installed on the outside fixed wheel I (21) of reel (7) and fixed wheel II (22)；Described belt (3) is around fixed wheel I (21) and determines
It is outside that wheel II (22) is arranged on reel (7).
A kind of flexible wire feeder structure the most according to claim 3, it is characterised in that: described tension mechanism also includes fixing setting
The fixed wheel III (23) put, described fixed wheel III (23) is arranged between fixed wheel I (21) and fixed wheel II (22)；Described odontoid belt (3)
Contact around fixed wheel I (21), castor (6), fixed wheel III (23), fixed wheel II (22) and having with mandrel surface (17), described in connect
The area touched is 1/3 ~ 3/4.
A kind of flexible wire feeder structure the most according to claim 4, it is characterised in that described tension mechanism also includes:
It is movably arranged on the castor (6) that reel (7) is outside, be used for regulating pressure between belt (3) and reel (7), described work
Driving wheel (6) is arranged between fixed wheel I (21) and fixed wheel II (22)；
Described belt (3) is around fixed wheel I (21), castor (6), fixed wheel II (22), and has with mandrel surface (17) and contact, and
Rotate with reel (7).
A kind of flexible wire feeder structure the most according to claim 5, it is characterised in that described tension mechanism also includes:
Movable wheel seat (4), on it, connection has castor swing arm (5), described castor swing arm (5) to be connected with castor (6)；
Actuating unit, it is connected with castor swing arm (5), by driving castor swing arm (5) swing and then drive castor (6)
Swing, the pressure between regulation mandrel surface (17) and belt (3).
A kind of flexible wire feeder structure the most according to claim 6, it is characterised in that: described actuating unit is cylinder mechanism,
Described cylinder mechanism includes cylinder (12), and cylinder (12) connects swinging arms of cylinder (10) by bearing pin (11), and swinging arms of cylinder (10) leads to
Crossing rotating shaft I (9) to be connected with movable wheel seat (4), rotating shaft I (9) is simultaneously connected with castor swing arm (5), castor swing arm (5) is passed through
Rotating shaft II (18) is connected with castor (6).
A kind of flexible wire feeder structure the most according to claim 1, it is characterised in that: described belt (3) is tooth belt.
9. a barreled machine, it is characterised in that: include the wire feeder described in claim 1 ~ 6, also include and wire feeder phase
Even carry out the take-up mechanism of take-up for receiving wire rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610606603.5A CN106044359A (en) | 2016-07-29 | 2016-07-29 | Flexible wire feeding mechanism and barreling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610606603.5A CN106044359A (en) | 2016-07-29 | 2016-07-29 | Flexible wire feeding mechanism and barreling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106044359A true CN106044359A (en) | 2016-10-26 |
Family
ID=57196574
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610606603.5A Pending CN106044359A (en) | 2016-07-29 | 2016-07-29 | Flexible wire feeding mechanism and barreling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106044359A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106429625A (en) * | 2016-12-16 | 2017-02-22 | 东莞市新杰电工机械有限公司 | Barrel falling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008107719A3 (en) * | 2007-03-07 | 2009-02-26 | United Technologists Europe Ltd | Twisted pair cable feeding mechanism and method |
| CN201473112U (en) * | 2009-04-17 | 2010-05-19 | 铜陵森泰金属材料有限公司 | Pail spooler capable of plum blossom rewinding wire |
| CN201629522U (en) * | 2009-11-04 | 2010-11-10 | 青岛三元集团股份有限公司 | Wire feeding device |
| CN102730484A (en) * | 2011-03-31 | 2012-10-17 | 陈芳 | Welding wire bobbin loading machine |
| CN203021112U (en) * | 2012-08-16 | 2013-06-26 | 山西天祥机械有限公司 | Novel automatic plum-blossom wire arranging and rewinding machine |
| CN204474025U (en) * | 2015-01-23 | 2015-07-15 | 嵊泗县东升水产冷冻厂 | A kind of drawing-off wire feeder |
| CN105621155A (en) * | 2016-03-18 | 2016-06-01 | 山西天祥机械有限公司 | Novel double-head plum blossom wiring barreled wire winding machine |
| CN205318933U (en) * | 2015-12-30 | 2016-06-15 | 刘侃 | Enameled wire collection device |
| CN206069065U (en) * | 2016-07-29 | 2017-04-05 | 河南省西工机电设备有限公司 | A kind of flexible wire feeder structure and barreled machine |
-
2016
- 2016-07-29 CN CN201610606603.5A patent/CN106044359A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008107719A3 (en) * | 2007-03-07 | 2009-02-26 | United Technologists Europe Ltd | Twisted pair cable feeding mechanism and method |
| CN201473112U (en) * | 2009-04-17 | 2010-05-19 | 铜陵森泰金属材料有限公司 | Pail spooler capable of plum blossom rewinding wire |
| CN201629522U (en) * | 2009-11-04 | 2010-11-10 | 青岛三元集团股份有限公司 | Wire feeding device |
| CN102730484A (en) * | 2011-03-31 | 2012-10-17 | 陈芳 | Welding wire bobbin loading machine |
| CN203021112U (en) * | 2012-08-16 | 2013-06-26 | 山西天祥机械有限公司 | Novel automatic plum-blossom wire arranging and rewinding machine |
| CN204474025U (en) * | 2015-01-23 | 2015-07-15 | 嵊泗县东升水产冷冻厂 | A kind of drawing-off wire feeder |
| CN205318933U (en) * | 2015-12-30 | 2016-06-15 | 刘侃 | Enameled wire collection device |
| CN105621155A (en) * | 2016-03-18 | 2016-06-01 | 山西天祥机械有限公司 | Novel double-head plum blossom wiring barreled wire winding machine |
| CN206069065U (en) * | 2016-07-29 | 2017-04-05 | 河南省西工机电设备有限公司 | A kind of flexible wire feeder structure and barreled machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106429625A (en) * | 2016-12-16 | 2017-02-22 | 东莞市新杰电工机械有限公司 | Barrel falling machine |
| CN106429625B (en) * | 2016-12-16 | 2019-05-10 | 东莞市新杰电工机械有限公司 | One kind falling a barrel machine |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20161026 |