CN106252062B - One kind is suitable for the full-automatic binding device of ductility insulating materials and method - Google Patents

One kind is suitable for the full-automatic binding device of ductility insulating materials and method Download PDF

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Publication number
CN106252062B
CN106252062B CN201610728898.3A CN201610728898A CN106252062B CN 106252062 B CN106252062 B CN 106252062B CN 201610728898 A CN201610728898 A CN 201610728898A CN 106252062 B CN106252062 B CN 106252062B
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China
Prior art keywords
wrapping
insulating materials
head
ductility
servo
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CN201610728898.3A
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Chinese (zh)
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CN106252062A (en
Inventor
蒋作兵
贺健
张卓
罗佳强
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CRRC Zhuzhou Electric Co Ltd
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CRRC Zhuzhou Electric Co Ltd
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Priority to CN201610728898.3A priority Critical patent/CN106252062B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/12Insulating of windings

Abstract

The invention discloses one kind to be suitable for the full-automatic binding device of ductility insulating materials and method.Suitable for the full-automatic binding device of ductility insulating materials, including rack components, wrapping head, moving assembly, clamp assembly and servo-actuated clamp assemblies;Clamp assembly includes movable end fixture and fixing end fixture, and movable end fixture, wrapping head are mounted on by moving assembly in rack components, are servo-actuated clamp assemblies and are mounted on wrapping head.Lead is stretched after wire ends are clamped by clamp assembly and is tightened, lead ontology is fixed, and wrapping head at the uniform velocity identical tension is taken to rotate, realizes that lead wire insulation is automatically wrapped up.Apparatus of the present invention wrap up reliable in quality with simply, fast, and wrapping is efficient.Using the present invention, it can effectively solve the problems, such as that tension and packet stack rate can not be controlled effectively during the wrapping of ductility insulating materials, not only ensure that product quality, but also improve work efficiency.

Description

One kind is suitable for the full-automatic binding device of ductility insulating materials and method
Technical field
The present invention relates to technical field of transformer manufacturing, particularly insulating materials wrapping technique field.
Background technology
Ductility insulating materials is widely used in the lead wire insulation wrapping of the products such as transformer and motor, and is artificial Operation.This kind of insulating materials is since with ductility, in wrapping, tension is uncontrollable, and packet stack rate is also difficult to meet, and wraps up quality Management and control is difficult to, wrapping efficiency is low.
Track traction transformer is constantly to lightweight, miniaturization, integral structure, high capacity, high reliability technical side To development;The development of track traction transformer manufacturing process must constantly meet the needs of new product, new construction.Rail all the time Road tractive transformer lead is artificial progress insulating wrapping, and operating efficiency is low, while the insulating materials used in wrapping process With larger ductility, cause to wrap up that tension is uncontrollable, and packet stack rate fluctuation is larger, the lead finally wrapped up is elastic to differ. Track traction transformer pin configuration mode is various, and pigtail splice shape includes round, regular hexagon and flat square etc., lead Holding device design need to meet the requirement of the variously-shaped structure of wire ends;It is appropriate that copper stranded conductor must have for flexible cord after clamping Dynamics by tension and it is made not deform upon, while wrapping when need to ensure that whipping does not occur for workpiece;Lead wrapping process In must realize identical tension, half-stack package and the wrapping number of plies and thickness real-time display.With the sustained and rapid development of industry, international city The continuous expansion of field, track traction transformer model is more and more, in order to which the q&r of product is continuously improved, is promoted and made Industry efficiency, it is necessary to develop a kind of new device to complete the full-automatic wrapping of track traction transformer lead wire insulation.
In the prior art, the Chinese invention application No. is 201310467827.9 discloses a kind of Full-automatic transformer lead Binding device including stent, is provided with pedestal on stent, and scroll chuck is fixed on pedestal, be additionally provided on pedestal from Dynamic scroll chuck is provided with wrapping disk between scroll chuck and driven scroll chuck, and scroll chuck clamps one end of a lead, The other end of lead is clamped after passing through wrapping disk by driven scroll chuck, and binder is additionally provided on the side on wrapping disk Hole, from a wrapping tep reel loading and unloading, wrapping disk passes through gear structure and drives rotation binder so that binder around wire wound, Ultrasonic weld seam detector is provided on pedestal.Chinese invention application No. is 200710061629.7 discloses one kind and is used for The bundling machine of insulating motor coil wrapping, the installing plate including being provided with round wrapping through-hole thereon, circle wrapping through hole is equipped with Copper sheathing, copper sheathing are cased with being fixed with outside the cyclic annular big belt wheel of insulation tep reel thereon, are provided on installing plate and are driven by AC driven motor Dynamic driving wheel, and the transition wheel positioned at cyclic annular big belt wheel both sides, transition wheel and driving wheel housing transmission belt, between two transition wheels Transmission belt press in cyclic annular big belt wheel, be provided with annular guiding groove towards the side of installing plate in cyclic annular big belt wheel, ring-type is led To the directive wheel that the wrapping through-hole setting of installing plate upper edge circle is fixed on built in slot.Application No. is 201620289435.7 China Utility model discloses a kind of cable binding device, and including pedestal, the pedestal is equipped with rotatable parts and wrapping component, described Rotatable parts include L-type handle and the drive gear being connect with L-type handle, and the L-type handle can drive the sliding tooth to rotate Dynamic, the peripheral surface of drive gear has along the axial inclined helical teeth of drive gear;The wrapping component includes wrapping disk and lid Plate, the peripheral surface of the wrapping disk have along disk axially inclined helical teeth is wrapped up, and wrap up disk and the drive gear phase Engagement, the cover board are connected to by a fixing device on the pedestal.The more than prior art cannot solve ductility insulation The problem of tension and packet stack rate can not be controlled effectively when material is wrapped up.
Invention content
The present invention provides one kind and is suitable for the full-automatic binding device of ductility insulating materials and method, can solve ductility The problem of tension and packet stack rate can not be controlled effectively when insulating materials is wrapped up.
To achieve the above object, the present invention provides following technical solution:It is full-automatic that one kind is suitable for ductility insulating materials Binding device, including rack components, wrapping head, moving assembly, clamp assembly and servo-actuated clamp assemblies;The clamp assembly packet It includes mounted on the movable end fixture of rack components one end and the fixing end fixture for being fixedly mounted on the rack components other end, the work Moved end fixture, wrapping head are mounted on by moving assembly in rack components, are servo-actuated clamp assemblies and are mounted on wrapping head.
It is described further included suitable for the full-automatic binding device of ductility insulating materials be arranged on clamp assembly, moving assembly, Wrap up the enclosing component of head, servo-actuated clamp assemblies and rack components periphery.
The fixing end fixture is included for clamping the circular clamp component of round pigtail splice, for clamping regular hexagon The regular hexagon hold assembly of pigtail splice and the flat square shape hold assembly for clamping flat square shape pigtail splice.
The rack components includes rack, and moving assembly includes lathe-bed moving mechanism and wrapping frame head movement mechanism;Lathe bed Mobile mechanism includes the linear guide one and lathe bed, and wrapping frame head movement mechanism includes the linear guide two, and the lathe bed passes through straight line Guide rail one is movably arranged on bottom of the frame and can be moved along the linear guide one;The movable end fixture is mounted on lathe bed;Wrapping Head is mounted in rack and can be moved along the linear guide two by the linear guide two;It is described complete suitable for ductility insulating materials Automatic binding device further includes connection lathe bed and wraps up the pneumatic system of head.
The left side that the servo-actuated clamp assemblies include being separately mounted at left and right sides of wrapping head is servo-actuated fixture and right servo-actuated folder Tool, the servo-actuated fixture in a left side include the left fixed component for being fixedly connected with wrapping head and the left hold assembly for connecting left fixed component;It is right Servo-actuated fixture includes the right fixed component for being fixedly connected with wrapping head and the right hold assembly for connecting right fixed component.
It is described wrapping head include for placing the tep reel of insulating materials, for preventing from reversely wrapping up when generate cavity pendulum Foot part, for make with coiling workpiece rotate and can realize wrap up when identical tension export rotary part;It wraps up head and is located at work Between moved end fixture and fixing end fixture.
It is described to further include constant tension system, wrapping packet stack rate setting suitable for the full-automatic binding device of ductility insulating materials Control system and wrapping thickness measure control system;Electric control system is also equipped in the rack components.
A kind of full-automatic wrapping method of ductility insulating materials, draws lead after by clamp assembly, wire ends are clamped It directly tightens, lead ontology is fixed, and wrapping head at the uniform velocity identical tension is taken to rotate, realizes that lead wire insulation is automatically wrapped up.
It is wrapped up, is included the following steps suitable for the full-automatic binding device of ductility insulating materials using above-mentioned:
Step 1:Prepare and debug suitable for the full-automatic binding device of ductility insulating materials;
Step 2:Insulating materials is placed in the tep reel of wrapping head;Workpiece both ends end is separately mounted to fixture In component;
Step 3:Mobile lathe bed and movable end fixture, lead is stretched and is tightened;
Step 4:Wrapping speed, tension and packet stack rate are set, starts wrapping program, wrapping head is positive and negative past around workpiece Multiple operating is automatically finished wrapping.
The workpiece is lead;In entire wrapping process, tension and packet stack rate are set as steady state value;Identical tension system is configured It unites, wrapping packet stack rate setting control system, wrapping thickness measure control system, realizes the wrapping number of plies and thickness real-time display and lead to It crosses wrapping head and realizes the reciprocal half lap of lead wire insulation, identical tension wrapping;The servo-actuated clamp assemblies of setting, are existed by servo-actuated clamp assemblies Lead is clamped in wrapping process prevents lead whipping;Lathe bed is controlled to be moved to load and unload with movable end fixture by pneumatic mode Lead;Prevent workpiece from throwing away by setting enclosing component;Clamp assembly sets a variety of folders to match with pigtail splice shape Component is held, hold assembly includes circular clamp component, regular hexagon hold assembly and flat square shape hold assembly.
The present invention is exceptionally straight by lead after by clamp assembly, wire ends are clamped, and lead ontology is fixed, and takes bundling machine Head at the uniform velocity identical tension rotates, and realizes that lead wire insulation is automatically wrapped up.It is full-automatic suitable for ductility insulating materials in the present invention Binding device wraps up reliable in quality with simply, fast, and wrapping is efficient.Using the present invention, it can effectively meet lead wire insulation packet Identical tension and packet stack rate requirement are pricked, product quality is not only ensure that, but also improve work efficiency, ductility insulating materials packet can be solved The problem of tension and packet stack rate can not be controlled effectively during bundle, will with reach that track traction transformer lead wire insulation automatically wraps up It asks.Entire wrapping process is not in cavity when converting without manual intervention, wrapping direction, can reliably realize identical tension, half lap Wrapping, it is ensured that wrapping quality.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is only some embodiments of the present invention, for For those of ordinary skill in the art, without creative efforts, other are can also be obtained according to these attached drawings Attached drawing.
Fig. 1 is the main structure diagram suitable for the full-automatic binding device of ductility insulating materials in the present invention;
Fig. 2 is the overlooking the structure diagram suitable for the full-automatic binding device of ductility insulating materials in the present invention;
Reference sign:Clamp assembly 1, wrapping head 3, rack components 4, servo-actuated clamp assemblies 5, encloses moving assembly 2 Keep off component 6.
Specific embodiment
Please refer to Fig.1 and Fig. 2, one kind is suitable for the full-automatic binding device of ductility insulating materials, including clamp assembly 1, Moving assembly 2, wrapping head 3, rack components 4, the servo-actuated critical pieces such as clamp assemblies 5 and enclosing component 6.The clamp assembly It is tightened for clamping the end of lead and stretching lead;Wrapping head can realize the reciprocal half lap wrapping of lead wire insulation;Servo-actuated folder Holding component and lead being clamped in wrapping process prevents lead whipping.The device is configured with constant tension system, wrapping packet stack rate is set Determine control system, wrapping thickness(The number of plies)Measurement and Control System can reliably realize identical tension, half lap wrapping, it is ensured that wrapping quality.
Clamp assembly clamping workpiece, wrapping head move back and forth around workpiece according to the wrapping speed of program setting and complete packet It pricks.Entire wrapping process tension and packet stack rate are invariable according to program setting, and entire wrapping process is without manual intervention, wrapping Direction is not in cavity when converting.Clamp assembly includes movable end fixture and fixing end fixture, and fixing end fixture can carry out more The clamping of kind shaped member, including circle, regular hexagon and flat square etc. control lathe bed after workpiece loading by pneumatic mode It is moved radially with the movable end fixture on tailstock and carrys out handling lead, and wire ends clamping force should be appropriate.Mobile group Part includes lathe-bed moving and wrapping head moves two parts, realizes the movement of lathe bed and wrapping head respectively by the linear guide Movement.It wraps up head and includes tep reel, pendulum foot part, rotary part etc., tep reel is used for the installation of insulating materials, puts foot part solution Determined reversed wrapping when lead to the problem of cavity, rotary part rotates band coiling workpiece and can realize that identical tension is defeated when wrapping up Go out.Rack components is mainly the construction profile part of the present apparatus, and rack components includes rack, and rack is equipped with corresponding electrical control System is automatically controlled available for realizing.Servo-actuated clamp assemblies follow the movement of wrapping head to clamp in workpiece wrapping process Workpiece, avoid workpiece in wrapping process unbalance stress and generate whipping.Servo-actuated clamp assemblies include being separately mounted to bundling machine A left side for the head left and right sides is servo-actuated fixture and right servo-actuated fixture, and the servo-actuated fixture in a left side includes being fixedly connected with the left fixed component of wrapping head With the left hold assembly for connecting left fixed component;The servo-actuated fixture in the right side includes being fixedly connected with right fixed component and the connection of wrapping head The right hold assembly of right fixed component.In wrapping process, left hold assembly and right hold assembly can clamp what is wrapped up Lead segments prevent lead whipping.Enclosing component is protective device, positioned at clamp assembly 1, moving assembly 2, wrapping head 3, rack The periphery of component 4, servo-actuated clamp assemblies 5 prevents in the case where surprisingly occurring workpiece to throw away and causes personal injury.
A kind of full-automatic wrapping method of ductility insulating materials, track traction transformer lead both ends end is installed respectively In clamp assembly, mobile tension tailstock, which stretches lead, to be tightened;According to pre-set wrapping program, tension and folded packet Rate, starts wrapping program, and the wrapping positive and negative reciprocating operation of head is automatically finished wrapping.
It is wrapped up, is included the following steps suitable for the full-automatic binding device of ductility insulating materials using above-mentioned:
Step 1:Prepare and debug suitable for the full-automatic binding device of ductility insulating materials;
Step 2:Insulating materials is placed in the tep reel of wrapping head;Workpiece both ends end is separately mounted to fixture In component;
Step 3:Mobile lathe bed and movable end fixture, lead is stretched and is tightened;
Step 4:Wrapping speed, tension and packet stack rate are set, starts wrapping program, wrapping head is positive and negative past around workpiece Multiple operating is automatically finished wrapping.
Track traction transformer pin configuration mode is various, and pigtail splice shape includes round, regular hexagon and flat side Block etc., lead clamping device(Clamp assembly)Design need to meet the variously-shaped structure of wire ends;Copper stranded conductor(Lead)For flexible cord Must have after clamping appropriate dynamics by tension and its will not deform upon, while wrapping when need to ensure that workpiece does not occur Whipping;Identical tension, half-stack package and the wrapping number of plies and thickness real-time display must be realized in lead wrapping process.The present invention passes through folder Tool component is exceptionally straight by lead after wire ends are clamped, and lead ontology is fixed, and wrapping head at the uniform velocity identical tension is taken to rotate, is realized Lead wire insulation is automatically wrapped up.This device wraps up reliable in quality with simply, fast, and wrapping is efficient.
The foregoing description of the disclosed embodiments enables professional and technical personnel in the field to realize or use the present invention. A variety of modifications of these embodiments will be apparent for those skilled in the art, it is as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention Protection domain be not limited to the embodiments shown herein, but meet and the principles and novel features disclosed herein phase Consistent most wide range.

Claims (4)

1. one kind is suitable for the full-automatic binding device of ductility insulating materials, including rack components, wrapping head, it is characterized in that, Further include moving assembly, clamp assembly and servo-actuated clamp assemblies;The clamp assembly includes the work mounted on rack components one end Moved end fixture and the fixing end fixture for being fixedly mounted on the rack components other end, the movable end fixture, wrapping head pass through Moving assembly is mounted in rack components, is servo-actuated clamp assemblies and is mounted on wrapping head;
The rack components includes rack, and moving assembly includes lathe-bed moving mechanism and wrapping frame head movement mechanism;Lathe-bed moving Mechanism includes the linear guide one and lathe bed, and wrapping frame head movement mechanism includes the linear guide two, and the lathe bed passes through the linear guide One is movably arranged on bottom of the frame and can be moved along the linear guide one;The movable end fixture is mounted on lathe bed;Wrap up head It is mounted in rack and can be moved along the linear guide two by the linear guide two;It is described full-automatic suitable for ductility insulating materials Binding device further includes connection lathe bed and wraps up the pneumatic system of head;
The left side that the servo-actuated clamp assemblies include being separately mounted at left and right sides of wrapping head is servo-actuated fixture and right servo-actuated fixture, left Servo-actuated fixture includes the left fixed component for being fixedly connected with wrapping head and the left hold assembly for connecting left fixed component;The servo-actuated folder in the right side Tool includes the right fixed component for being fixedly connected with wrapping head and the right hold assembly for connecting right fixed component;
It is described wrapping head include for placing the tep reel of insulating materials, for preventing from reversely wrapping up when generate cavity pendulum foot Part, for make with coiling workpiece rotate and can realize wrap up when identical tension export rotary part;Wrapping head is located at movable end Between fixture and fixing end fixture;
Described further includes constant tension system, wrapping packet stack rate setting control suitable for the full-automatic binding device of ductility insulating materials System processed and wrapping thickness measure control system;Electric control system is also equipped in the rack components.
2. according to claim 1 be suitable for the full-automatic binding device of ductility insulating materials, it is characterized in that, it further includes and sets It puts in clamp assembly, moving assembly, wrapping head, servo-actuated clamp assemblies and the enclosing component of rack components periphery.
3. according to claim 1 be suitable for the full-automatic binding device of ductility insulating materials, it is characterized in that, the fixation Fixture is held to include the circular clamp component for clamping round pigtail splice, positive six side for clamping regular hexagon pigtail splice Shape hold assembly and the flat square shape hold assembly for clamping flat square shape pigtail splice.
4. a kind of full-automatic wrapping method of ductility insulating materials, it is characterized in that, after by clamp assembly, wire ends are clamped Lead is stretched and is tightened, lead ontology is fixed, and wrapping head at the uniform velocity identical tension is taken to rotate, realizes that lead wire insulation is automatically wrapped It pricks;
It is wrapped up using described in claim 1 suitable for the full-automatic binding device of ductility insulating materials, including walking as follows Suddenly:
Step 1:Prepare and debug suitable for the full-automatic binding device of ductility insulating materials;
Step 2:Insulating materials is placed in the tep reel of wrapping head;Workpiece both ends end is separately mounted to clamp assembly It is interior;
Step 3:Mobile lathe bed and movable end fixture, lead is stretched and is tightened;
Step 4:Wrapping speed, tension and packet stack rate are set, starts wrapping program, wrapping head is around the positive and negative reciprocal fortune of workpiece Turn to be automatically finished wrapping;
The workpiece is lead;In entire wrapping process, tension and packet stack rate are set as steady state value;Constant tension system, packet is configured Packet stack rate setting control system, wrapping thickness measure control system are pricked, the wrapping number of plies and thickness real-time display is realized and passes through packet It pricks head and realizes the reciprocal half lap of lead wire insulation, identical tension wrapping;The servo-actuated clamp assemblies of setting, are being wrapped up by servo-actuated clamp assemblies Clamping lead in the process prevents lead whipping;Lathe bed is controlled to be moved with movable end fixture by pneumatic mode to load and unload to draw Line;Prevent workpiece from throwing away by setting enclosing component;Clamp assembly sets a variety of clampings to match with pigtail splice shape Component, hold assembly include circular clamp component, regular hexagon hold assembly and flat square shape hold assembly.
CN201610728898.3A 2016-08-26 2016-08-26 One kind is suitable for the full-automatic binding device of ductility insulating materials and method Active CN106252062B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111731537B (en) * 2020-06-05 2022-03-29 新泰市览众自动化设备有限公司 Full-automatic lead wire bundling machine
CN112712989B (en) * 2020-12-15 2022-08-30 中车株洲电机有限公司 Automatic wrapping method and device for dry type transformer iron core

Citations (6)

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Publication number Priority date Publication date Assignee Title
JPH0955330A (en) * 1995-08-14 1997-02-25 Siemens Ag Insulation method of molded wound coil
CN101022235A (en) * 2007-03-22 2007-08-22 中国北车集团永济电机厂 Bundling machine
CN201440378U (en) * 2009-07-14 2010-04-21 东莞创慈磁性元件有限公司 Full-automatic adhesive tape packaging machine of transformer
CN102684418A (en) * 2012-05-24 2012-09-19 永济新时速电机电器有限责任公司 Full-automatic numerical-control bundling machine for wind power rotor windings
CN103560000A (en) * 2013-10-10 2014-02-05 国家电网公司 Full-automatic transformer lead binding device
CN105775195A (en) * 2016-04-28 2016-07-20 北京万德特机电技术研究所 Annular surrounding device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0955330A (en) * 1995-08-14 1997-02-25 Siemens Ag Insulation method of molded wound coil
CN101022235A (en) * 2007-03-22 2007-08-22 中国北车集团永济电机厂 Bundling machine
CN201440378U (en) * 2009-07-14 2010-04-21 东莞创慈磁性元件有限公司 Full-automatic adhesive tape packaging machine of transformer
CN102684418A (en) * 2012-05-24 2012-09-19 永济新时速电机电器有限责任公司 Full-automatic numerical-control bundling machine for wind power rotor windings
CN103560000A (en) * 2013-10-10 2014-02-05 国家电网公司 Full-automatic transformer lead binding device
CN105775195A (en) * 2016-04-28 2016-07-20 北京万德特机电技术研究所 Annular surrounding device

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