CN206065629U - A kind of crane special-purpose welding robot - Google Patents
A kind of crane special-purpose welding robot Download PDFInfo
- Publication number
- CN206065629U CN206065629U CN201620775439.6U CN201620775439U CN206065629U CN 206065629 U CN206065629 U CN 206065629U CN 201620775439 U CN201620775439 U CN 201620775439U CN 206065629 U CN206065629 U CN 206065629U
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- China
- Prior art keywords
- welding machine
- head
- moving mechanism
- transverse
- portal frame
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Abstract
The utility model discloses a kind of crane special-purpose welding robot, including solder flux storage vat, Flux Recovery Unit, head transverse-moving mechanism, welding machine portal frame, electronic box, submerged arc welding machine, welder head locating rack, welder head, recovery flexible pipe, wheel assembly；Respectively in two side bottoms of welding machine portal frame, submerged arc welding machine is separately mounted on two supporting leg of welding machine portal frame wheel assembly；Head transverse-moving mechanism is connected with the left and right supporting leg of welding machine portal frame respectively, constitutes gantry frame structure；The Flux Recovery Unit above welding machine portal frame both sides, is connected with the solder flux storage vat by flexible pipe respectively；The solder flux storage vat is located above transverse-moving mechanism, is connected with welder head by pipeline；This utility model realizes the automatic recovery of welding process, improves welding efficiency.
Description
【Technical field】
This utility model is related to a kind of crane solder technology.
【Background technology】
The welding equipment of crane girder steel construction is mainly self-propelled submerged arc welding carriage welding at present, there is welding efficiency
Low, solder flux cannot reclaim automatically caused solder flux and waste, and the problems such as needing specially artificial increase cost on duty occur.Further to carry
High efficiency, energy efficient, reduces cost are targetedly carried out according to the manufacturing process and technique of company's existing product
The research and development of crane girder welding for steel structure robot, the research and development of this project have urgent demand to Crane Industry, enterprise
Industry feels the supply side upgrading for undertaking crane products, brings benefit to itself, is that Industry Innovation finds new road.
【The content of the invention】
The purpose of this utility model is：Propose a kind of crane special-purpose welding robot.
In order to overcome the poor efficiency of the self-propelled submerged arc welding carriage welding of crane girder steel construction, and solder flux cannot be automatic
The deficiency of recovery, this utility model provide a kind of lifting special-purpose welding robot.
This utility model solves the technical scheme adopted by its technical problem：
A kind of crane special-purpose welding robot, including solder flux storage vat, Flux Recovery Unit, head transverse-moving mechanism, welding machine
Portal frame, electronic box, submerged arc welding machine, welder head locating rack, welder head, recovery flexible pipe, wheel assembly, described wheel assembly
Respectively in two side bottoms of welding machine portal frame.Described crane special-purpose welding robot, the motor are separately mounted to welding machine
Two supporting leg bottom of portal frame, described submerged arc welding machine are separately mounted on two supporting leg of welding machine portal frame.
Described crane special-purpose welding robot, head transverse-moving mechanism left and right supporting leg respectively with welding machine portal frame
Connection, constitutes gantry frame structure.Described crane special-purpose welding robot, the head transverse-moving mechanism include motor, active
Sprocket wheel A, drive sprocket B, by movable sprocket A, by movable sprocket B, chain, spring, the traversing link plate of head, the motor is fixed on traversing
By the sprocket wheel of the mechanism left and right sides, the drive sprocket A, it is fixed on the left of transverse-moving mechanism by movable sprocket B, the drive sprocket B,
It is fixed on the right side of transverse-moving mechanism by movable sprocket A；Two chains respectively by drive sprocket A, by movable sprocket A and drive sprocket
B, by movable sprocket B formed closed loop；The spring is connected in chain closed loop with the traversing link plate of mechanism.
Described crane special-purpose welding robot, the electronic box are fixed on the right side of transverse-moving mechanism.
Described crane special-purpose welding robot, the Flux Recovery Unit above welding machine portal frame both sides, lead to respectively
Cross flexible pipe to be connected with the solder flux storage vat, the solder flux storage vat is located above transverse-moving mechanism, by pipeline and welder head
Connection.
Described crane special-purpose welding robot, the welder head locating rack are connected with the welder head.
The product according to the wide variety of manual submerged-arc welding of crane girder and the primitive form from walking dolly submerged-arc welding,
The following critical piece of innovative design：
(1) different cross section size of girder is adapted to by adjustable portal frame, welding machine machine is driven using chain drive
Head displacement；
(2) track of girder cambered surface weld seam is adapted to by the flexible locating module with three axle degree of freedom；
(3) by flux restoring efficiently capable of circulation, blanking system, realize dynamic of the submerged arc welding flux in full workflow
Balance；
(4) by the DC speed-reducing and control system of stepless time adjustment, various linear, nonlinear speed controls are realized
System, controls the size and welding progress of weld seam in welding process completely, and possesses the welding of other plates for adapting to complex configuration
Make.
The beneficial effects of the utility model are：
1. utilize flexible adjustable locating module, solving crane girder web has certain camber, and weld seam with
It is during web gabarit camber, common to fit with arc-shaped welding seam untight problem from walking head when welding machine works；
2. using high-pressure vortex centrifuge as power recovery system, its powerful suction capactity can let on work
Every solder flux works in coming back to barrel, forms the dynamic circulation of flux restoring system；With reference to recovery and discharge pipe
Closed loop design make recovery system be close to perfection, compared with common hand sweeping is collected, solder flux has saved more than 90%；
3. top-down Top-layer Design Method theory is adopted, three digest journals, six big modules are broadly divided into, each module is carried out
It is individually designed, the digital prototype of full three-dimensional has been designed with, the process and assemble of machine, mechanical analyses, motion simulation, rationalization change
Enter etc. all to realize the comprehensive management of computer；In addition, the robot has reserved the substantial amounts of interface that can be lifted again, to adapt to produce
Product are updated：Design meanses have been reformed, and using a large amount of ripe parts and corollary equipment；
4. length according to girder, height, quick adjustment positioning, i.e. time are short, easy to operate, to personnel requirement not
It is high；Without the need for staff on duty in work, after the completion of welding robot positioning, start machine is capable of achieving efficient operation；The course of work without
Any pollution, realizes welding process without waste residue, and without optic pollution, fluxless is scattered；Product quality is significantly improved, even weld and
Intensity is high, and plate is heated evenly alice, deformation caused by welding；According to the welding wire of the technological requirement reasonable disposition welding machine of product
Specification, bonding speed, realize the cost control for becoming more meticulous.
【Description of the drawings】
With reference to the accompanying drawings and examples this utility model is further illustrated.
Fig. 1 is overall structure diagram of the present utility model.
Fig. 2 is head and weld seam relative position schematic diagram when welding machine special works.
Fig. 3 is welding machine special drive mechanism front view and top view.
In figure：1st, solder flux storage vat；2nd, Flux Recovery Unit；3rd, head transverse-moving mechanism；4th, welding machine portal frame；5th, electronic box；6、
Submerged arc welding machine；7th, welder head locating rack；8th, welder head；9th, reclaim flexible pipe；10th, wheel assembly；11st, motor；12nd, motor；
13rd, chain；14th, spring；15th, the traversing link plate of head；16th, drive sprocket A；17th, drive sprocket B；18th, by movable sprocket A；19th, quilt
Movable sprocket B.
【Specific embodiment】
This utility model can be explained in more detail by the following examples, this utility model is not limited to following
Embodiment.
With reference to described in accompanying drawing 1-3 for crane welding robot, including solder flux storage vat 1, Flux Recovery Unit 2,
Head transverse-moving mechanism 3, welding machine portal frame 4, electronic box 5, submerged arc welding machine 6, welder head locating rack 7, welder head 8, recovery flexible pipe
9th, wheel assembly 10, described wheel assembly 10 is respectively in two side bottoms of welding machine portal frame 4.
Described crane special-purpose welding robot, the motor 11 are separately mounted to 4 liang of supporting leg bottoms of welding machine portal frame,
Described submerged arc welding machine 6 is separately mounted on 4 liang of supporting legs of welding machine portal frame.
Described crane special-purpose welding robot, the left and right respectively with welding machine portal frame 4 of the head transverse-moving mechanism 3
Lower limb connects, and constitutes gantry frame structure.
Described crane special-purpose welding robot, the head transverse-moving mechanism 3 include motor 12, drive sprocket A16, master
Movable sprocket B19, by movable sprocket B18, by movable sprocket A17, chain 13, the traversing link plate 15 of spring 14, head, the motor 12 is fixed
By the sprocket wheel of 3 left and right sides of head transverse-moving mechanism, the drive sprocket A16, head transverse-moving mechanism is fixed on by movable sprocket B18
On the left of in the of 3, the drive sprocket B19, it is fixed on the right side of head transverse-moving mechanism 3 by movable sprocket A17, the chain 13 is respectively by master
Movable sprocket A16, closed loop, the spring 14 and the traversing extension of mechanism are formed by movable sprocket A17 and drive sprocket B19, by movable sprocket B18
Plate 15 is connected in chain circle.
Described crane special-purpose welding robot, the electronic box 5 are fixed on the right side of head transverse-moving mechanism 3.
Described crane special-purpose welding robot, the Flux Recovery Unit 2 respectively above 4 both sides of welding machine portal frame,
Be connected with the solder flux storage vat 1 by flexible pipe, the solder flux storage vat 1 be located at head transverse-moving mechanism 3 above, by pipeline with
Welder head 8 connects.
Described crane special-purpose welding robot, the welder head locating rack 7 are connected with the welder head 8.
Implement the welding robot for crane described in the utility model, when in use, solder flux is before machine operation
It is stored in solder flux storage vat 1 in advance, when welding machine works, solder flux is flowed at welder head 8 by reclaiming flexible pipe 9, makes welding wire complete
All standing, while Flux Recovery Unit 2 is started working, the excess flux for flowing into commissure by recovery tube 9 is stored up by solder flux
Charging basket 1 is reuptaked back in Flux Recovery Unit 2, i.e., solder flux capacity realizes dynamic equilibrium in whole welding process；Welding machine
Walked on surface-mounted track by wheel assembly 10 during work, realize the purpose of mobile welding；Welder joint locating rack 7
Contact and position with plate side and ground, welder head 8 is made apart from the distance of weld seam non-normal weld all the time, reach uniform weldering
The effect for connecing；Welder head transverse-moving mechanism 3 respectively arranges one group of the drive sprocket A16 driven by motor 12, quilt at its crossbeam two ends
Movable sprocket A17 and drive sprocket B19, by movable sprocket B18, transmission is linked by chain 13, the traversing link plate of two heads 15 is realized
Transverse shifting, wherein spring 14 can play a part of adjust and slow down impact.
Claims (2)
1. a kind of crane special-purpose welding robot, including solder flux storage vat, Flux Recovery Unit, head transverse-moving mechanism, welding machine dragon
Door frame, electronic box, submerged arc welding machine, welder head locating rack, welder head, recovery flexible pipe, wheel assembly, is characterized in that：Wheel is filled
Put respectively positioned at the left and right supporting leg bottom of welding machine portal frame, submerged arc welding machine is separately mounted to two supporting leg side of welding machine portal frame or so；
Head transverse-moving mechanism is connected with the left and right supporting leg of welding machine portal frame respectively, constitutes gantry frame structure；Flux Recovery Unit is respectively in weldering
Above machine portal frame both sides, it is connected with solder flux storage vat by flexible pipe；Solder flux storage vat is located above head transverse-moving mechanism, is passed through
Pipeline is connected with welder head；Described welder head is connected with welder head locating support.
2. a kind of crane special-purpose welding robot according to claim 1, is characterized in that：Head transverse-moving mechanism includes electricity
Machine, drive sprocket A, drive sprocket B, by movable sprocket A, by movable sprocket B, chain, spring, the traversing link plate of head；The motor is solid
It is scheduled on by the sprocket wheel of the transverse-moving mechanism left and right sides, the drive sprocket A, is fixed on the left of transverse-moving mechanism by movable sprocket B；The master
Movable sprocket B, it is fixed on the right side of transverse-moving mechanism by movable sprocket A；Two chains respectively by drive sprocket A, by movable sprocket A and
Drive sprocket B, by movable sprocket B formed closed loop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620775439.6U CN206065629U (en) | 2016-07-15 | 2016-07-15 | A kind of crane special-purpose welding robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620775439.6U CN206065629U (en) | 2016-07-15 | 2016-07-15 | A kind of crane special-purpose welding robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206065629U true CN206065629U (en) | 2017-04-05 |
Family
ID=58425814
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620775439.6U Expired - Fee Related CN206065629U (en) | 2016-07-15 | 2016-07-15 | A kind of crane special-purpose welding robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206065629U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107214447A (en) * | 2017-07-11 | 2017-09-29 | 芜湖泰庆电子科技有限公司 | A kind of machining bonding machine |
| CN108842677A (en) * | 2018-06-21 | 2018-11-20 | 安徽灵图壹智能科技有限公司 | A kind of control method of parking stall release mechanism |
-
2016
- 2016-07-15 CN CN201620775439.6U patent/CN206065629U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107214447A (en) * | 2017-07-11 | 2017-09-29 | 芜湖泰庆电子科技有限公司 | A kind of machining bonding machine |
| CN107214447B (en) * | 2017-07-11 | 2019-04-16 | 泰州奥龙电气科技有限公司 | Bonding machine is used in a kind of machining |
| CN108842677A (en) * | 2018-06-21 | 2018-11-20 | 安徽灵图壹智能科技有限公司 | A kind of control method of parking stall release mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170405 Termination date: 20200715 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |