CN206061194U - A kind of axial workpiece induction heating technology experiment porch - Google Patents
A kind of axial workpiece induction heating technology experiment porch Download PDFInfo
- Publication number
- CN206061194U CN206061194U CN201621073837.XU CN201621073837U CN206061194U CN 206061194 U CN206061194 U CN 206061194U CN 201621073837 U CN201621073837 U CN 201621073837U CN 206061194 U CN206061194 U CN 206061194U
- Authority
- CN
- China
- Prior art keywords
- draught line
- axial workpiece
- spacing runner
- spacing
- interior
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
This utility model provides a kind of axial workpiece induction heating technology experiment porch, including support, become size coil, driving means, speed change gear, interior draught line, sensing heating module, the pedestal upper end arranges spacing runner in upper right, spacing runner in upper left, lower end is then provided with spacing runner in lower-left, the speed change gear being connected with driving means is fixed on platform base and near support lower right, the interior draught line is wound in the interior driving wheel of speed change gear successively, spacing runner in upper right, spacing runner in upper left, spacing runner in lower-left, the interior draught line will drive the axial workpiece being connected on interior draught line through change size hub of a spool simultaneously, the change size coil connection sensing heating module.This utility model can improve multifrequency technological experiment efficiency, improve technological experiment effect, expand the flexible use range of the exploratory technological experiment equipment of fixed frequency, reduce investment of production equipment cost and maintenance cost.
Description
Technical field
This utility model is related to induction heating technique, especially a kind of axial workpiece sensing heating experiment porch.
Background technology
At present, sensing heating has been applied to the heat treatment processes such as the quenching of axial workpiece, annealing, tempering, and which is industrially
Extensive application need to set up on the basis of technological experiment, induction heating technology experiment has become pass using induction heating technique
Key link.The induction heating technology experimental facilitiess for being applied to axial workpiece have many drawback drawn games in commercial production application
It is sex-limited.Such as 1：In the form of conventional variable-frequency heating equipment is realized to axial workpiece multifrequency technological experiment, its shortcoming：In technique
In experiment, the frequency of variable frequency induction firing equipment can only change in the several frequencies of fixation in approximate transition, it is difficult to realize continuous
Frequency changes and adjusts, and is unfavorable for optimizing induction heating technology, have impact on technological experiment effect, reduce technological experiment efficiency.
2：In the form of the induction heating equipment of conventional fixed frequency and power carries out tentative technological experiment to axial workpiece, its
Shortcoming：In technological experiment, when frequency or power can not meet the Technology for Heating Processing requirement of axial workpiece, extra replacing is needed
The variable frequency induction firing equipment of other frequencies and power bracket, increases technological experiment equipment investment cost and maintenance cost, unfavorable
In the flexible application of induction heating technology experimental facilitiess.
Thus, current axial workpiece variable frequency induction heats technique experimental facilitiess, and it is low to there is multifrequency technological experiment efficiency, fixed
Frequently the drawback such as exploratory technological experiment Flexible Equipment difference, and can replace without other new induction heating equipments.
Utility model content
The purpose of this utility model is to provide a kind of axial workpiece sensing heating work experiment porch, using a copper pipe coiling
Into different-diameter and different spacing induction coil come change induction power supply load mode, half transient state be supplied to band heating load
The principle of different frequency and different capacity.Multifrequency technological experiment efficiency can be improved, improves technological experiment effect, be expanded fixed frequency and sound out
Property technological experiment equipment flexible use range, reduce investment of production equipment cost and maintenance cost.
The purpose of this utility model can be achieved by the following technical measures：
The axial workpiece induction heating technology experiment porch include support, become size coil, driving means, speed change gear,
Interior draught line, sensing heating module, the pedestal upper end arranges spacing runner in upper right, spacing runner in upper left, and lower end then sets
Spacing runner in lower-left is equipped with, the speed change gear being connected with driving means is fixed on platform base and near support lower right,
The interior draught line is wound in spacing runner in the interior driving wheel of speed change gear, upper right, spacing runner in upper left successively, in lower-left
Spacing runner, while the interior draught line will drive the axial workpiece being connected on interior draught line through change size hub of a spool,
The change size coil connection sensing heating module.
The purpose of this utility model can also be achieved by the following technical measures：
The integral structure coil for becoming size coil into axially consecutive reducing；The sensing heating module is faradism
Source.
The pedestal lower end is additionally provided with coolant spout, and the coolant spout is located at and becomes rear side below size coil.
Also include real-time control module, outer draught line, the pedestal upper end is additionally provided with the outer spacing runner of upper right, outside upper left
Spacing runner, lower end then arrange spacing runner outside lower-left, and speed change gear outfan also includes outer driving wheel, the outer draught line according to
It is secondary be wound in the outer spacing runner of upper right, spacing runner outside upper left, spacing runner, outer driving wheel, the real-time control mould outside lower-left
Block connects temperature sensor by temperature data line, the temperature sensor arrange on outer draught line and with interior draught line on
Axial workpiece with height, the outer draught line be located at outer draught line overall peripheral；The sensing heating module is by sensing number
Connect real-time control module according to line.
The real-time control module connects driving means by drive control line.
This utility model has the advantages that：
1st, this experiment platform device combines the induction heating equipment use of the conversion frequencies of prior art, is capable of achieving continuous
Frequency changes and power adjustments, is conducive to optimizing induction heating technology, improves technological experiment effect, improves technological experiment efficiency.
2nd, this experiment platform device combines the induction heating equipment use of the fixed frequency of prior art, is capable of achieving certain model
The continuous frequency conversion for enclosing and power adjustments, reduce technological experiment equipment investment cost and maintenance cost, are conducive to sensing heating work
The flexible application of skill experimental facilitiess.
3rd, compact conformation, enforcement are simple.
Description of the drawings
Structural representations of the Fig. 1 for this utility model embodiment；
Partial enlargement structural representations of the Fig. 2 for Fig. 1.
In figure：1st, temperature sensor, 2, temperature data line, 3, sensing heating module, 4, sensed data line, 5, real-time control
Module, 6, drive control line, 7, spacing runner outside lower-left, 8, spacing runner in lower-left, 9, coolant spout, 10, platform base,
11st, driving means, 12, speed change gear, 13, outer draught line, 14, interior draught line, 15, support, 16, become size coil, 17, upper right
Interior spacing runner, 18, the outer spacing runner of upper right, 19, spacing runner in upper left, 20, spacing runner outside upper left, 21, interior driving wheel,
22nd, outer driving wheel.
Specific embodiment
Relevant detailed description of the present utility model and technology contents, coordinate description of the drawings as follows, but accompanying drawing only provide ginseng
Examine and purposes of discussion, not for being any limitation as to this utility model.
In order to realize experiment porch described in the utility model, the frequency according to the experiment of axial workpiece induction heating technology is needed
Rate and power requirement, the prefabricated change size induction coil that can meet technological experiment requirement, need axle when technological experiment starts
Class part is connected on interior draught line and is placed on line station as shown in Figure 1.
According to Fig. 1-Fig. 2, a kind of axial workpiece induction heating technology experiment porch, including support 15, change dimension line
Circle 16, driving means 11, speed change gear 12, interior draught line 14, sensing heating module 3, the pedestal upper end arrange limit in upper right
Spacing runner 19 in the runner 17, upper left of position, lower end are then provided with spacing runner 8 in lower-left, the change quick-mounting being connected with driving means
Put and be fixed on platform base and near support lower right, the interior draught line is wound in the interior driving wheel of speed change gear successively
21st, spacing runner 8 in spacing runner 19, lower-left in spacing runner 17, upper left in upper right, while the interior draught line will the company of drive
The axial workpiece being connected on interior draught line connects sensing heating module through size hub of a spool, the change size coil is become.Institute
State the integral structure coil for becoming size coil into axially consecutive reducing；The sensing heating module 3 is induction power supply.Described
Frame lower end is additionally provided with coolant spout 9, and the coolant spout is located at and becomes rear side below size coil.
Also include real-time control module 5, outer draught line 13, the pedestal upper end be additionally provided with the outer spacing runner 18 of upper right,
Spacing runner 20 outside upper left, lower end then arrange spacing runner 7 outside lower-left, and speed change gear outfan also includes outer driving wheel 22, institute
State outer draught line 13 be wound in the outer spacing runner of upper right, spacing runner outside upper left successively, spacing runner, outer driving wheel outside lower-left,
The real-time control module 5 connects temperature sensor 1 by temperature data line 2, and the temperature sensor is arranged in outer draught line
On 13 and same highly with the axial workpiece on interior draught line, the outer draught line is located at outer draught line overall peripheral；The sense
Heating module 3 is answered to connect real-time control module 5 by sensed data line 4.The real-time control module 5 passes through drive control line 6
Connection driving means 11.The real-time control module is also connected with and controls coolant spout.
Real-time control module is a display controller, use after directly buying.
With reference to the induction heating equipment of the fixed frequency of prior art；Scheme one is as follows：A kind of axial workpiece sensing heating
Technological experiment method, its step are as follows：Open sensing heating module 3 and heat and become size coil, sensing heating module 3 is fixed frequency
Rate induction power supply, the driving means by interior draught line drive axial workpiece become size coil in steady shift come reality
Existing frequency conversion and the sensing heating of Variable power；When axial workpiece is moved in coil, Temperature numerical delta data is recorded；Add in sensing
After the completion of heat, interior draught line drives axial workpiece to the lower end for becoming size coil, and coolant spout is to axial workpiece spray cooling
Liquid, being down to technological requirement to temperature.
With reference to the induction heating equipment of the conversion frequencies of prior art；Scheme two is as follows：A kind of axial workpiece sensing heating
Technological experiment method, its step are as follows：Open sensing heating module 3 and heat and become size coil, sensing heating module 3 is frequent for change
Rate induction power supply, the driving means by interior draught line drive axial workpiece become size coil in steady shift come reality
Existing frequency conversion and the sensing heating of Variable power；When axial workpiece is moved in coil, Temperature numerical delta data is recorded；Add in sensing
After the completion of heat, interior draught line drives axial workpiece to the lower end for becoming size coil, and coolant spout is to axial workpiece spray cooling
Liquid, being down to technological requirement to temperature.
With reference to the induction heating equipment of the fixed frequency of prior art；Scheme three is as follows：
Sensing heating module 3 is fixed frequency induction power supply, the control of real-time control module 5 opening temperature sensor 1, then
Real-time control module 5 opens sensing heating module 3 processed, while driving means 11, driving means are opened in the control of real-time control module 5
11 complete interior driving wheel 21 and 22 same rotational speed of outer driving wheel by speed change gear 12, according to frequency conversion and the change work(of technological experiment
The requirement of rate, interior draught line 14 drive axial workpiece in size coil 16 is become steady shift realizing frequency conversion and Variable power
Sensing heating, temperature sensor 1 follow axial workpiece movement position and real-time Transmission give real-time control module 5 temperature number
According to after the completion of sensing heating, sensing heating module 3 is closed in the control of real-time control module 5, and interior draught line 14 drives axial workpiece
To the lower end for becoming size coil 16,9 spray cooling liquid of the control coolant of real-time control module 5 spout, temperature sensor 1 follow axle
The position that class part is moved is to the lower end horizontal level for becoming size coil 16 and is transferred to 5 temperature data of real-time control module, treats
Temperature is down to technological requirement temperature, and the control of real-time control module 5 is closed coolant spout and stops hydrojet, and real-time control module 5 is controlled
Driving means processed 11 and temperature sensor 1.
With reference to the induction heating equipment of the conversion frequencies of prior art；Scheme four is as follows：
Sensing heating module 3 is conversion frequencies induction power supply, the control of real-time control module 5 opening temperature sensor 1, then
Real-time control module 5 opens sensing heating module 3 processed, according to technological experiment needs, completes adjustment sense by real-time control module 5
The frequency and power of the output of heating module 3, the control of real-time control module 5 is answered to open driving means 11, driving means 11 pass through
Speed change gear 12 completes interior driving wheel 21 and 22 same rotational speed of outer driving wheel, according to the frequency conversion of technological experiment and wanting for Variable power
Ask, interior draught line 14 drive axial workpiece in size coil 16 is become steady shift realizing the sensing of frequency conversion and Variable power
Heating, temperature sensor 1 follows the position of axial workpiece movement and real-time Transmission gives real-time control module 5 temperature data, technique
In experimentation, frequency and work(that can be according to technological requirement by the output of the adjustment sensing heating of real-time control module 5 module 3
Rate.After the completion of sensing heating, sensing heating module 3 is closed in the control of real-time control module 5, and interior draught line 14 drives axial workpiece
To the lower end for becoming size coil 16,9 spray cooling liquid of the control coolant of real-time control module 5 spout, temperature sensor 1 follow axle
The position that class part is moved is to the lower end horizontal level for becoming size coil 16 and is transferred to 5 temperature data of real-time control module, treats
Temperature is down to technological requirement temperature, and the control of real-time control module 5 is closed coolant spout and stops hydrojet, and real-time control module 5 is controlled
Driving means processed 11 and temperature sensor 1.
This utility model method and experiment porch are more beneficial for the enforcement of the induction heating technology experiment of axial workpiece, effectively
Improvement thermal effectiveness, improve heat treatment efficiency, expand Flexible Equipment production capacity, reduce investment of production equipment cost and dimension
Accomplish this.This utility model is with a wide range of applications to axial workpiece induction heating technology experimental technique field.
Preferred embodiment of the present utility model is the foregoing is only, is not used to limit the scope of the claims of the present utility model, its
He all should all belong to the scope of the claims of the present utility model with the equivalence changes of patent spirit of the present utility model.
Claims (5)
1. a kind of axial workpiece induction heating technology experiment porch, it is characterised in that including support, become size coil, drive dress
Put, speed change gear, interior draught line, sensing heating module, the pedestal upper end arranges spacing runner in upper right, spacing turn in upper left
Wheel, lower end are then provided with spacing runner in lower-left, and the speed change gear being connected with driving means is fixed on platform base and close
Support lower right, the interior draught line are wound in spacing runner in the interior driving wheel of speed change gear, upper right, spacing in upper left successively
Spacing runner in runner, lower-left, while the interior draught line will drive the axial workpiece being connected on interior draught line through change chi
Very little hub of a spool, the change size coil connect sensing heating module.
2. a kind of axial workpiece induction heating technology experiment porch according to claim 1, it is characterised in that the change chi
Very little coil is the integral structure coil of axially consecutive reducing；The sensing heating module is induction power supply.
3. a kind of axial workpiece induction heating technology experiment porch according to claim 1, it is characterised in that the support
Lower end is additionally provided with coolant spout, and the coolant spout is located at and becomes rear side below size coil.
4. a kind of axial workpiece induction heating technology experiment porch according to claim 1, it is characterised in that also including reality
When control module, outer draught line, the pedestal upper end is additionally provided with the outer spacing runner of upper right, spacing runner outside upper left, and lower end is then
Spacing runner outside lower-left is set, and speed change gear outfan also includes outer driving wheel, and the outer draught line is wound in outside upper right successively
Spacing runner, outer driving wheel outside spacing runner outside spacing runner, upper left, lower-left, the real-time control module pass through temperature data
Line connects temperature sensor, and the temperature sensor arranges on outer draught line and same high with the axial workpiece on interior draught line
Degree, the outer draught line are located at outer draught line overall peripheral；The sensing heating module is controlled in real time by the connection of sensed data line
Molding block.
5. a kind of axial workpiece induction heating technology experiment porch according to claim 4, it is characterised in that it is described in real time
Control module connects driving means by drive control line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621073837.XU CN206061194U (en) | 2016-09-23 | 2016-09-23 | A kind of axial workpiece induction heating technology experiment porch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621073837.XU CN206061194U (en) | 2016-09-23 | 2016-09-23 | A kind of axial workpiece induction heating technology experiment porch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206061194U true CN206061194U (en) | 2017-03-29 |
Family
ID=58366208
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621073837.XU Active CN206061194U (en) | 2016-09-23 | 2016-09-23 | A kind of axial workpiece induction heating technology experiment porch |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206061194U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107872905A (en) * | 2016-09-23 | 2018-04-03 | 中国石油化工股份有限公司 | A kind of axial workpiece induction heating technology experimental method and experiment porch |
-
2016
- 2016-09-23 CN CN201621073837.XU patent/CN206061194U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107872905A (en) * | 2016-09-23 | 2018-04-03 | 中国石油化工股份有限公司 | A kind of axial workpiece induction heating technology experimental method and experiment porch |
| CN107872905B (en) * | 2016-09-23 | 2024-04-09 | 中国石油化工股份有限公司 | Experimental method and experimental platform for induction heating process of shaft parts |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201830486U (en) | Mobile induction heating device | |
| TWI588433B (en) | Continuous strengthening device and method | |
| CN206061194U (en) | A kind of axial workpiece induction heating technology experiment porch | |
| CN107872905A (en) | A kind of axial workpiece induction heating technology experimental method and experiment porch | |
| CN106746534A (en) | 3D bend glasses hot-press equipment and formed product method | |
| CN105039672A (en) | Forged steering knuckle cooling temperature control system | |
| CN106746532A (en) | A kind of 3D bend glasses hot-press method | |
| CN101215626B (en) | Continuous heat treatment method for angle steel and angle steel manufacturing method | |
| CN208440675U (en) | A kind of transfer case transmission gear hardening apparatus by high frequency current | |
| CN107052123B (en) | A kind of metal tube part thermal state metal air-pressure forming method | |
| CN206521392U (en) | Hot-bending machine | |
| CN105141086B (en) | Single head double rotating disc type coil winding machine rotating disk hanging wire component | |
| CN207290890U (en) | Shield plate face shaping machine | |
| CN103484629A (en) | Numerical control energy-saving dual-working position induction quenching machine tool | |
| CN105081504B (en) | Induction brazing device | |
| CN202401099U (en) | Uniform movement quenching platform device for high frequency quenching machine | |
| CN2613489Y (en) | Induction heating equipment | |
| CN206607157U (en) | 3D bend glass hot-press equipments | |
| CN206607159U (en) | A kind of preheating device of mobile terminal bend glass shaping | |
| CN202465814U (en) | Double-metal band-saw nitrogen spray-quenching heat treatment production line | |
| CN202297680U (en) | Thermal treatment cooling equipment | |
| CN206521395U (en) | Hot-bending machine | |
| CN205996660U (en) | Tire-mold side plate self-centering turns sequence device | |
| CN206702123U (en) | A kind of continuous punching device | |
| CN201483734U (en) | Cooling device of plastic extruder |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |