CN206048453U - Fusion-cast refractory continuous process system - Google Patents
Fusion-cast refractory continuous process system Download PDFInfo
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- CN206048453U CN206048453U CN201620905134.2U CN201620905134U CN206048453U CN 206048453 U CN206048453 U CN 206048453U CN 201620905134 U CN201620905134 U CN 201620905134U CN 206048453 U CN206048453 U CN 206048453U
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Abstract
The utility model discloses a kind of fusion-cast refractory continuous process system, including electric arc furnace, cast case, rotary casting device, draw box mechanism and the lower draw box mechanism of rotation in rotation；Cast case includes the casing of the smooth mouth in top, casing two lateral walls have been respectively fixedly connected with shifting case force block, rotary casting device includes pouring into a mould base, cast gripper shoe and cast rotation loading plate, in rotation, draw box mechanism is identical with the structure of the lower draw box mechanism of rotation, include outside framework, the upper positioning hydraulic cylinders arranged at the top of outside framework and down, rotation in outside framework and below upper positioning hydraulic cylinders moves case apparatus, and located at two guide rails on ground, this utility model passes through rotary casting device, the collaborative work of draw box mechanism and the lower draw box mechanism of rotation in rotation, continuous top box sub-step, rotate cast sub-step and continuous nowel sub-step continued synchronization coordinates operation, without waiting for driving and fork truck in production process, realize continuous production operation, substantially increase production efficiency.
Description
Technical field
The present invention relates to technical field of fire resistant material production, more particularly to the production system of fusion-cast refractory.
Background technology
How to realize that casting process seriality is the direction of the effort always of casting industry, and for fusion-cast refractory row
Industry seems.Substantially using the method for box production, electric arc furnace will enter fusion-cast refractory per stove at present
The cast of some case products of row, feed liquid that will be in electric arc furnace are poured in cast case；This requires to reduce as far as possible and poured into a mould
The journey time, cast efficiency is improved, energy expenditure is reduced.At present fusion-cast refractory manufacturing enterprise of the country substantially using driving or
The method cast of fork truck lifting, the maximum shortcoming of this pouring procedure are that driving and fork truck will have a mistake for operation after cast every time
Journey, belongs to batch production, even has every stove to be cast with the possibility more than six casees according to brick shape is different so that the duration of pouring is 30
Minute or so, this result in cast efficiency it is very low, period electric furnace also otherwise stop heating the feed liquid in electric arc furnace, so as to
Power consumption is caused to increase.How to go to improve cast efficiency by the improvement of equipment, fusion-cast refractory enterprise is seemed and extremely have
Practical significance.
The content of the invention
It is an object of the invention to provide a kind of fusion-cast refractory continuous process system, it is to avoid during production because
Wait driving and the operation of fork truck and have to carry out batch production operation, improve production efficiency, reduce energy consumption, improve
The safety of production, realizes the efficient production of pipeline system.
For achieving the above object, fusion-cast refractory continuous process system of the invention includes electric arc furnace, cast case, rotation
Turn apparatus for pouring, draw box mechanism and the lower draw box mechanism of rotation in rotation；
Cast case includes the casing of the smooth mouth in top, and casing two lateral walls have been respectively fixedly connected with shifting case force block, respectively
The structure for moving case force block is identical, moves and shifting case cavity is provided with case force block, and the one side for moving case force block is connected to case-side
Wall and the side are joint face, move case force block block and offer the connection shifting case for moving case cavity in the opposite flank of joint face
Hole；The shifting case force block that case cavity is moved with the intersection for moving case hole forms stress step；
Rotary casting device includes pouring into a mould base, cast gripper shoe and cast rotation loading plate, cast gripper shoe and cast
The horizontal cross-section of rotation loading plate is size identical regular hexagon；
It is fixedly connected with what is poured into a mould support post, cast motor and be connected with cast motor on cast base
Cast decelerator,
Cast support post is respectively equipped with two at the left and right both ends of cast base, the top of two cast support posts
It is fixedly connected with the cast gripper shoe；The cast support plate upper surface is provided with the cast low groove of annular, the cast
Rotation loading plate is correspondingly arranged with the cast gripper shoe, and the lower surface of cast rotation loading plate is relative with the cast low groove
The cast upper groove of annular should be provided with, the section for pouring into a mould low groove and cast upper groove is curved, pours into a mould low groove and cast
Some cast are provided between upper groove supports ball, cast to support the bottom of ball to roll and be connected in cast low groove, cast
The top rolling of ball is supported to be connected in cast upper groove and support the cast rotation loading plate；The cast gripper shoe sets
Have a cast centre bore, the output shaft of the cast decelerator be upward through the cast centre bore and its at the top of hold with cast rotation
The center of support plate is fixedly connected；It is provided between annular between the output shaft and the hole wall of the cast centre bore of the cast decelerator
Gap；
What the cast rotation loading plate was provided with that 6 sizes are adapted with cast case pours case groove, respectively pours case
Groove is uniformly arranged along the circumference of cast rotation loading plate and corresponds respectively to pour into a mould a line line of rotation loading plate, respectively pours
Case groove is provided with opening in the middle part of the sideline of corresponding cast rotation loading plate；Pour in each on the cast rotation loading plate
Outer face below case groove is provided with positioning docking groove, positions tubaeform big in bottom osculum of docking groove；
In rotation, draw box mechanism is identical with the structure of the lower draw box mechanism of rotation, including outside framework, at the top of outside framework and court
The upper positioning hydraulic cylinders of lower setting, the rotation in outside framework and below upper positioning hydraulic cylinders move case apparatus, Yi Jishe
In two guide rails on ground, the guide rail is located at rotation and moves below case apparatus；
The rotation moves case apparatus to be included moving bottom plate, move case gripper shoe, rotary drive plate and moving case rotation loading plate, moves
Case gripper shoe, rotary drive plate and the horizontal cross-section for moving case rotation loading plate are size identical regular hexagon；
Move and on bottom plate, be fixedly connected with what is moved case support post, shifting case motor and be connected with shifting case motor
Case decelerator is moved,
Move case support post two are respectively equipped with the left and right both ends for moving bottom plate, the top of two shifting case support posts
It is fixedly connected with the shifting case gripper shoe；It is described to move the shifting case low groove that case support plate upper surface is provided with annular, the rotation
Driver plate is correspondingly arranged with the shifting case gripper shoe, with described, the lower surface of rotary drive plate moves that case low groove is corresponding is provided with ring
The shifting case upper groove of shape, the section moved case low groove and move case upper groove are curved, move case low groove and move case upper groove it
Between be provided with it is some shifting casees support balls, move case support ball bottom roll be connected to shifting case low groove in, move case support ball
Top roll and be connected in shifting case upper groove and support the rotary drive plate；Rotary drive plate upper surface is fixedly connected with biography
Rotating ring, transmission ring upper surface are connected with the shifting case rotation loading plate；Bearing is provided with the middle part of the shifting case rotation loading plate,
The outer ring of bearing is fixedly connected with case rotation loading plate is moved, and the inner ring of bearing is fixedly connected with fixed plate, fixed plate, bearing and
The upper surface for moving case rotation loading plate flushes；Shifting case hydraulic cylinder is fixedly connected with fixed plate, case is moved and is used hydraulic cylinder side
Fixed plate be provided with shifting case location hole, move the top of case location hole in up big and down small tubaeform；The upper positioning hydraulic cylinders
Piston rod downwards just to the shifting case location hole；
The shifting case gripper shoe is provided with shifting case centre bore, and the output shaft of the shifting case decelerator is upward through in the shifting case
Heart hole and it is fixedly connected with the center of rotary drive plate at the top of which；The output shaft for moving case decelerator and the shifting case centre bore
Hole wall between be provided with annular gap；
The shifting case rotation loading plate is provided with the shifting case groove that 6 sizes are adapted with cast case, and each case that moves is used
Groove is uniformly arranged along the circumference for moving case rotation loading plate and corresponds respectively to move a line line that case rotates loading plate, respectively moves case
Opening is provided with groove in the middle part of the corresponding sideline for moving case rotation loading plate；In each shifting case on the shifting case rotation loading plate
Positioning docking block is provided with the outer face below groove, positioning docking block is adapted with the positioning docking groove and is in loudspeaker
Shape；The piston rod of case hydraulic cylinder is moved just to a shifting case groove；
The both sides for moving bottom plate are provided with road wheel by installation axle respectively, and road wheel is rolled and is connected on the guide rail；
The piston rod for moving case hydraulic cylinder is hollow structure, and the leading section of the piston rod cavity of shifting case hydraulic cylinder is provided with to be received
Power plate, is fixedly connected with expanding hydraulic cylinder on stressed plate；The front end of the piston rod of expanding hydraulic cylinder is connected with tip cone forward
Forming head；Slide on the wall of the inner chamber at conical head and be equipped with some force rods, each force rod is along the work for moving case hydraulic cylinder
The circumference of stopper rod is uniformly distributed；The inner of each force rod is being provided with boss, boss and shifting case on the direction of force rod
Stage clip is connected with between the piston rod cavity wall of hydraulic cylinder；The outer end of stage clip force rod when not by external force is less than shifting case liquid
The outer surface of the piston rod of cylinder pressure, stage clip outer end protrusion of force rod in the pressure on top surface by conical head move case hydraulic cylinder
The outer surface of piston rod；
Electric arc furnace is connected with drain pipe, and the free end location directly below of drain pipe is pouring position, pours into a mould rotation and carries
One on plate pours case groove positioned at pouring position, and the free end of drain pipe and below pour between case groove away from
From the height more than cast case；
The upper surface that case rotation loading plate is moved with cast rotation loading plate flushes, and moves case rotation loading plate with cast rotation
The shapes and sizes all same of the horizontal cross-section of vicarious support plate, the shifting case moved on case rotation loading plate of draw box mechanism in rotation
With groove is just to a pouring box groove on cast rotation loading plate and the shifting case groove position is to move case position, institute
State move case position just to cast rotation loading plate on a pouring box groove position be top box position；
One moved on case rotation loading plate of the lower draw box mechanism of rotation moves case groove just on cast rotation loading plate
One pouring box groove and the shifting case groove position be connect case position, it is described connect under case position just to cast rotation hold
A pouring box groove position on support plate is nowel position.
The rotary casting device is provided with cast location structure, and pouring into a mould location structure includes the cast on cast base
Positioning hydraulic cylinders and located at cast rotation loading plate on cast location hole, cast location hole cast rotation loading plate on institute
State pour case groove correspond be provided with 6；The bottom of cast location hole in it is lower go up greatly it is little tubaeform；
Cast positioning hydraulic cylinders piston rod with it is described cast location hole be adapted, pour into a mould positioning hydraulic cylinders piston rod to
On slide through it is described cast gripper shoe and its upper end with it is described cast location hole it is corresponding；The piston rod of cast positioning hydraulic cylinders
The cast location hole is penetrated under the state of stretching out at the top of which, the piston rod of positioning hydraulic cylinders is poured into a mould under retracted state at the top of which
Less than the cast rotation loading plate.
The rotary casting device is provided with electromagnetic balance mechanism；Electromagnetic balance mechanism includes 6 electric magnet and is embedded at pouring
6 piece of magnetic material of note rotation loading plate bottom surface, each piece of magnetic material are located at a underface for pouring case groove respectively；
6 electric magnet are fixedly connected on cast support plate top surface, and the position of 6 electric magnet is with 6 piece of magnetic material one by one
Correspondence.
The shifting case hydraulic cylinder, expanding hydraulic cylinder, upper positioning hydraulic cylinders, cast positioning hydraulic cylinders, shifting case positioning hydraulic pressure
Cylinder and 6 electric magnet are connected with an electric control gear.
The rotation moves case apparatus and is provided with shifting case location structure, and moving case location structure is included located at the shifting case moved on bottom plate
Positioning hydraulic cylinders and the rotational positioning hole on rotary drive plate, rotational positioning hole are used with the shifting case on rotary drive plate
Groove is corresponded and is provided with 6；
Move case positioning hydraulic cylinders piston rod be adapted with the rotational positioning hole, move case positioning hydraulic cylinders piston rod to
On slide through the shifting case gripper shoe and its upper end is corresponding with the rotational positioning hole；Move the piston rod of case positioning hydraulic cylinders
The rotational positioning hole is penetrated under the state of stretching out at the top of which, the piston rod of case positioning hydraulic cylinders is moved under retracted state at the top of which
Less than the rotary drive plate.
It is described to move the driving decelerator for being additionally provided with motor and being connected with motor on bottom plate, drive decelerator
It is connected with the installation axle.
The periphery of the road wheel is provided with the annular groove being adapted with the guide rail, and the rail crown snaps in described
Annular groove.
Collaborative work of the present invention by draw box mechanism 60 on rotary casting device 59, rotation and the lower draw box mechanism 61 of rotation, even
Continuous top box sub-step, rotate cast sub-step and continuous nowel sub-step continued synchronization coordinate operation, in production process need not wait
Wait to drive a vehicle and fork truck, realize continuous production operation, substantially increase production efficiency.Factually test, using the production system of the present invention
After system, production efficiency brings up to original 3 times.After production efficiency is improved, also shorten feed liquid in electric arc furnace need heating when
Between, so as to greatly save energy consumption.
Disclosure is particularly well suited to pour into a mould small-sized refractory material, i.e., the less situation of refractory material volume to be cast.Using
After the present invention, operator can be being operated at draw box mechanism 61 under draw box mechanism in the rotation away from pouring position 60 and rotation
, it is to avoid high temperature feed liquid is measured, the danger of the personnel that burn.
Move little in outer imperial palace tubaeform at the opening in case hole 34, be easy to the piston rod for moving case hydraulic cylinder 43 to insert which
In.In rotation, draw box mechanism 60 is identical with the structure of the lower draw box mechanism 61 of rotation, can simplify the production process of the present invention, while very
Convenient maintenance is changed, and reduces spare part quantity.
Cast 2 simple structure of case, is easy to be used cooperatively with shifting case hydraulic cylinder 43 and expanding hydraulic cylinder 52, is realized automatic
Top box and automatic nowel action, artificial need not operate at rotary casting device 59, it is to avoid artificial to fill too close to rotary casting
Put 59 potential safety hazards brought（Casting process high temperature feed liquid have it is certain spill possibility, if operator too close to,
The danger burnt can be brought to operator）, in turn ensure that the stability of cast work, it is to avoid when artificial directly top box, nowel,
The fluctuating factor for manually bringing directly affects cast production.
Rotary casting device 59 can be engaged and realize continuous production with the upper draw box mechanism 60 of rotation and the lower draw box mechanism 61 of rotation；
By type selecting and regulation, can control to pour into a mould the anglec of rotation of rotation loading plate 5 conveniently by cast motor 7, make
Which rotates 60 degree every time.Pour case groove 14 and can position cast case 2 exactly, cast case 2 is limited in pour case recessed
Groove 14, is conducive to pipeline system to produce, it is to avoid 2 position of cast case does not know the problem brought.
Cast rotation loading plate 5 in rotary casting device 59 supports ball 11, cast low groove 9 and cast by pouring into a mould
, in cast gripper shoe 4, this structure makes cast rotate loading plate 5 can while can rotating for 10 rolling support of upper groove
Bear larger weight.The horizontal cross-section of cast rotation loading plate 5 is in regular hexagon, and being conveniently uniformly arranged 6, to pour case recessed
While groove 14, be easy to equally be in orthohexagonal structure（Move case rotation loading plate 22）It is relative to connect, realize mechanical top box and
Mechanical nowel.
In rotation, draw box mechanism 60 and lower 61 simple structure of draw box mechanism of rotation, can make rotation move case apparatus close along guide rail 18
Or away from rotary casting device 59, draw box mechanism 60 and the lower draw box mechanism 61 of rotation on rotary casting device 59, rotation is stablized
Ground cooperating.Move case gripper shoe 20, rotary drive plate 21 and move the structure that case rotates loading plate 22, both ensure that shifting case rotation
Loading plate 22 can be rotated, and in turn ensure that stability of strutting system, and ensure that positioned at the fixed plate moved in case rotation loading plate 22
42 remain stationary as when can rotate case rotation loading plate 22 is moved, when making the movement cast case 2 of shifting case hydraulic cylinder 43, Wu Xuyi
The dynamic case hydraulic cylinder 43 that moves can ensure that its alignment moves case position, simplify structure and control process.
Case 43 simple structure of hydraulic cylinder is moved, cast case 2 can either be promoted forward, case force block can be moved in insertion again
Force rod 54 is easily extruded the outer surface of the piston rod for moving case hydraulic cylinder 43, so as to reach locally expanded effect after 32
Really, can pull cast case 2 by moving case force block 32 when the piston rod of case hydraulic cylinder 43 being moved to recovery contracting.It is such
Structure causes to move the action that case hydraulic cylinder 43 can either conveniently realize " pushing away ", can conveniently realize the action of " drawing " again,
Quite convenient for using.
It is preferably provided with high temperature valve 64 on the drain pipe 62 of electric arc furnace 1, the free end of drain pipe 62 and pouring below
Height of the distance between the case groove 14 more than cast case 2 is built, is easy to cast case 2 to turn under 62 free end of drain pipe
Side.The upper surface that case rotation loading plate 22 is moved with cast rotation loading plate 5 flushes, and is easy to both to be docking together, is cast
With case 2, movement creates conditions therebetween.
Cast location structure and shifting case location structure are prevented from cast rotation loading plate 5 and rotation during cast
Driver plate 21 rotates, it is ensured that the stability and reliability of production.Electromagnetic balance mechanism makes 5 stress of rotation loading plate more equal
Weighing apparatus（The suction equalization of the electric magnet gravity of feed liquid）, it is to avoid unstability and structural stress that unbalance loading is brought, improve work
Degree of stability, while reduce structural stress.
Can realize automatically controlling by electric control gear 63, improve the automaticity of production, improve production efficiency.Drive
Motor can be rotated shifting case apparatus and move along guide rail, need not manually pull or promote rotation to move case apparatus, alleviate workman
Labor intensity, improve work efficiency.The annular groove is snapped at the top of guide rail 18 can prevent derailment accident.Casing 31 is relative
Two side has been respectively fixedly connected with shifting case force block 32, can make that casing 31 is positive and negative can all to be used, and further facilitates use.
Description of the drawings
Fig. 1 is the overlooking the structure diagram for removing the present invention after outside framework 16；
Fig. 2 is the A-A direction views for removing Fig. 1 after cast case 2；
Fig. 3 is the enlarged drawing in Fig. 2 at A；
Fig. 4 is the structural representation that rotary casting device 59 is engaged with electric arc furnace 1；
Fig. 5 is the B-B direction view for removing Fig. 1 after cast case 2；
Fig. 6 is the enlarged drawing in Fig. 4 at B；
Fig. 7 is the overlooking the structure diagram of cast case 2；
Fig. 8 is the structural representation for moving case hydraulic cylinder；
Fig. 9 is the enlarged drawing in Fig. 8 at C；
Figure 10 is to move structural representation when case hydraulic cylinder is engaged with cast case；
Figure 11 is the enlarged drawing in Figure 10 at D；
Figure 12 is the electric control schematic diagram of the present invention.
Specific embodiment
In rotation, draw box mechanism 60 is identical with the structure of the lower draw box mechanism 61 of rotation, and shown in Fig. 5 Fig. 6 is both the upper draw box mechanism of rotation
60 structural representation, and the structural representation of the lower draw box mechanism 61 of rotation.
As shown in Figures 1 to 12, fusion-cast refractory continuous process system of the invention includes electric arc furnace 1, cast case
2nd, draw box mechanism 60 and the lower draw box mechanism 61 of rotation on rotary casting device 59, rotation；
Cast case 2 includes the casing 31 of the smooth mouth in top, and 31 two lateral walls of casing have been respectively fixedly connected with shifting case stress
Block 32, each structure for moving case force block 32 are identical, move and shifting case cavity 33 is provided with case force block 32, move the side of case force block 32
Face is connected to 31 side wall of casing and the side is joint face, moves 32 pieces of opposite flanks in joint face of case force block and offers connection
The shifting case hole 34 for moving case cavity 33；The shifting case force block 32 that case cavity 33 is moved with the intersection for moving case hole 34 forms weighted table
Rank 35；It is little in outer imperial palace tubaeform at the opening for moving case hole 34, it is easy to the piston rod for moving case hydraulic cylinder 43 to insert which
In.
Rotary casting device 59 includes pouring into a mould base 3, cast gripper shoe 4 and cast rotation loading plate 5, pours into a mould gripper shoe 4
Horizontal cross-section with cast rotation loading plate 5 is size identical regular hexagon；
Cast support post 6, cast motor 7 are fixedly connected with cast base 3 and are connected with cast motor 7
The cast decelerator 8 for connecing,
Cast support post 6 is respectively equipped with two at the left and right both ends of cast base 3, two cast support posts 6
Top is fixedly connected with the cast gripper shoe 4；Cast 4 upper surface of gripper shoe is provided with the cast low groove 9 of annular, institute
State cast rotation loading plate 5 to be correspondingly arranged with the cast gripper shoe 4, cast rotates the lower surface of loading plate 5 and the cast
The corresponding cast upper groove 10 for being provided with annular of low groove 9, the section for pouring into a mould low groove 9 and cast upper groove 10 are curved,
Some cast are provided between cast low groove 9 and cast upper groove 10 supports ball 11, cast to support the bottom of ball 11 to roll
It is connected in cast low groove 9, pours into a mould and support the top rolling of ball 11 to be connected in cast upper groove 10 and pour described in support
Note rotation loading plate 5；The cast gripper shoe 4 is provided with cast centre bore 13, and the output shaft 12 of the cast decelerator 8 is worn upwards
Cross the cast centre bore 13 and be fixedly connected with the center of cast rotation loading plate 5 at the top of which；It is described to pour into a mould the defeated of decelerator 8
Annular gap is provided between the hole wall of shaft 12 and the cast centre bore 13；
What the cast rotation loading plate 5 was provided with that 6 sizes are adapted with cast case 2 pours case groove 14, respectively pours
The circumference that case groove 14 is built along cast rotation loading plate 5 is uniformly arranged and corresponds respectively to pour into a mould a line of rotation loading plate 5
Line, respectively pours case groove 14 and is provided with opening in the middle part of the sideline of corresponding cast rotation loading plate 5；The cast rotation loading plate
The outer face below case groove 14 is poured in each on 5 and is provided with positioning docking groove 15, positioning docking groove 15 is big in bottom osculum
It is tubaeform；
In rotation, draw box mechanism 60 is identical with the structure of the lower draw box mechanism 61 of rotation, including outside framework 16, located at outside framework 16
Top and arrange down upper positioning hydraulic cylinders 17, the rotation shifting in outside framework 16 and below upper positioning hydraulic cylinders 17
Case apparatus, and located at two guide rails 18 on ground, the guide rail 18 is located at rotation and moves below case apparatus；
The rotation moves case apparatus to be included moving bottom plate 19, move case gripper shoe 20, rotary drive plate 21 and moving case rotation holding
Support plate 22, the horizontal cross-section moved case gripper shoe 20, rotary drive plate 21 and move case rotation loading plate 22 is size identical positive six
Side shape；
Move and on bottom plate 19, be fixedly connected with shifting case support post 23, move case motor 24 and with move case motor 24
The shifting case decelerator 25 being connected,
Moving case support post 23 and two being respectively equipped with the left and right both ends for moving bottom plate 19, two are moved case support post 23
Top be fixedly connected with the shifting case gripper shoe 20；It is described to move the shifting case low groove that 20 upper surface of case gripper shoe is provided with annular
26, the rotary drive plate 21 is correspondingly arranged with the shifting case gripper shoe 20, the lower surface of rotary drive plate 21 and the shifting case
The corresponding shifting case upper groove 27 for being provided with annular of low groove 26, the section moved case low groove 26 and move case upper groove 27 is in arc
Shape, moves and some shifting casees support balls 28 is provided between case low groove 26 and shifting case upper groove 27, move the bottom that case supports ball 28
Rolling is connected in shifting case low groove 26, is moved case and is supported the top rolling of ball 28 to be connected in shifting case upper groove 27 and support institute
State rotary drive plate 21；21 upper surface of rotary drive plate is fixedly connected with transmission ring 29,29 upper surface of transmission ring and the shifting case
Rotation loading plate 22 is connected；The middle part for moving case rotation loading plate 22 is provided with bearing 41, and the outer ring of bearing 41 is revolved with case is moved
Vicarious support plate 22 is fixedly connected, and the inner ring of bearing 41 is fixedly connected with fixed plate 42, fixed plate 42, bearing 41 and shifting case rotation
The upper surface of loading plate 22 flushes；Shifting case hydraulic cylinder 43 is fixedly connected with fixed plate 42, case 43 side of hydraulic cylinder is moved
Fixed plate 42 be provided with shifting case location hole 44, move the top of case location hole 44 in up big and down small tubaeform；It is easy to upper positioning
The piston rod of hydraulic cylinder 17 extends downwardly into shifting case location hole 44；The piston rod of the upper positioning hydraulic cylinders 17 is downwards just to the shifting
Case location hole 44；
The shifting case gripper shoe 20 is provided with shifting case centre bore 45, and the output shaft 46 for moving case decelerator 25 is upward through institute
State shifting case centre bore 45 and be fixedly connected with the center of rotary drive plate 21 at the top of which；The output shaft 46 for moving case decelerator 25
Annular gap is provided between the hole wall for moving case centre bore 45；
The shifting case rotation loading plate 22 is provided with the shifting case groove 47 that 6 sizes are adapted with cast case 2, each to move
Case groove 47 is uniformly arranged along the circumference for moving case rotation loading plate 22 and corresponds respectively to move one of case rotation loading plate 22
Sideline, it is each move case groove 47 be provided with opening in the middle part of the corresponding sideline for moving case rotation loading plate 22 and its position with pour case
Groove 14 is corresponding；Positioning is provided with each outer face moved below case groove 47 on the shifting case rotation loading plate 22 right
Block 48 is connect, positioning docking block 48 is adapted and flare with the positioning docking groove 15；Move the piston rod of case hydraulic cylinder 43
Just to a shifting case groove 47；
The both sides for moving bottom plate 19 are provided with road wheel 50 by installation axle 49 respectively, and the rolling of road wheel 50 is connected to described
On guide rail 18；
The piston rod for moving case hydraulic cylinder 43 is hollow structure, and the leading section for moving the piston rod cavity of case hydraulic cylinder 43 sets
There is stressed plate 51, on stressed plate 51, be fixedly connected with expanding hydraulic cylinder 52；The front end of the piston rod of expanding hydraulic cylinder 52 is connected with
Tip conical head 53 forward；Slide on the wall of the inner chamber at conical head 53 and be equipped with some force rods 54, each force rod
The circumference of the piston rod that case hydraulic cylinder 43 is moved on 54 edges is uniformly distributed；The inner of each force rod 54 is perpendicular to force rod 54
Direction is provided between the piston rod cavity wall of boss 55, boss 55 and shifting case hydraulic cylinder 43 and is connected with stage clip 56；Stage clip 56
When external force is not received, the outer end of force rod 54 is less than the outer surface for moving the case piston rod of hydraulic cylinder 43（I.e. force rod 54 is non-bulging
Move the outer surface of the case piston rod of hydraulic cylinder 43）, the outer end of the force rod 54 in the pressure on top surface by conical head 53 of stage clip 56
Protrusion moves the outer surface of the case piston rod of hydraulic cylinder 43；
Electric arc furnace 1 is connected with drain pipe 62, and the free end location directly below of drain pipe 62 is pouring position, pours into a mould rotation
One on loading plate 5 pours case groove 14 positioned at pouring position, and the free end of drain pipe 62 with below to pour case recessed
The distance between groove 14 is more than the cast height of case 2；
The upper surface that case rotation loading plate 22 is moved with cast rotation loading plate 5 flushes, and move case rotation loading plate 22 and
The shapes and sizes all same of the horizontal cross-section of cast rotation loading plate 5, the shifting case rotation loading plate 22 of draw box mechanism 60 in rotation
On one move case groove 47 just the pouring box groove and the shifting case groove 47 on cast rotation loading plate 5 be located
Position be move case position, the shifting case position just to cast rotation loading plate 5 on a pouring box groove position be
Top box position；
One moved on case rotation loading plate 22 of the lower draw box mechanism 61 of rotation moves case groove 47 and just cast rotation is carried
A pouring box groove and 47 position of shifting case groove on plate 5 be connect case position, it is described connect under case position just to
A pouring box groove position on cast rotation loading plate 5 is nowel position.
Used as the further restriction to rotary casting device 59, the rotary casting device 59 is provided with cast location structure,
Cast location structure includes the cast positioning hydraulic cylinders 71 on cast base 3 and pouring on cast rotation loading plate 5
Note location hole 72, cast location hole 72 are provided with 6 with the one-to-one corresponding of case groove 14 that pours on cast rotation loading plate 5；
The bottom of cast location hole 72 in it is lower go up greatly it is little tubaeform；
The piston rod of cast positioning hydraulic cylinders 71 is adapted with the cast location hole 72, pours into a mould the work of positioning hydraulic cylinders 71
Stopper rod upward sliding is through the cast gripper shoe 4 and its upper end is corresponding with the cast location hole 72；Cast positioning hydraulic pressure
The piston rod of cylinder 71 penetrates the cast location hole 72 at the top of which under the state of stretching out, and the piston rod for pouring into a mould positioning hydraulic cylinders 71 exists
Loading plate 5 is rotated less than the cast at the top of which under retracted state.
Used as the further restriction to rotary casting device 59, the rotary casting device 59 is provided with electromagnetic balance mechanism；
Electromagnetic balance mechanism includes 6 electric magnet 74 and is embedded at pouring into a mould 6 piece of magnetic material 73 for rotating 5 bottom surface of loading plate, each
Piece of magnetic material 73 is located at a underface for pouring case groove 14 respectively；6 electric magnet 74 are fixedly connected on cast
4 top surface of fagging, the position of 6 electric magnet 74 are corresponded with 6 piece of magnetic material 73.
The shifting case hydraulic cylinder 43, expanding hydraulic cylinder 52, upper positioning hydraulic cylinders 17, cast positioning hydraulic cylinders 71, shifting case
Positioning hydraulic cylinders 58 and 6 electric magnet 74 are connected with an electric control gear 63；On the drain pipe 62 of electric arc furnace 1 preferably
High temperature valve 64 is provided with, high temperature valve 64 is connected with electric control gear 63.Electric control gear 63 can adopt PLC or integrated
Circuit and single-chip microcomputer, are this area routine techniquess, and concrete structure is no longer described in detail.
Used as the further restriction that case apparatus are moved to rotation, the rotation moves case apparatus and is provided with shifting case location structure, moves case
Location structure includes moving case positioning hydraulic cylinders 58 and the rotational positioning on rotary drive plate 21 located at what is moved on bottom plate 19
Hole 57, rotational positioning hole 57 are corresponded with the shifting case groove 47 on rotary drive plate 21 and are provided with 6；
The piston rod for moving case positioning hydraulic cylinders 58 is adapted with the rotational positioning hole 57, moves the work of case positioning hydraulic cylinders 58
Stopper rod upward sliding is through the shifting case gripper shoe 20 and its upper end is corresponding with the rotational positioning hole 57；Move case positioning hydraulic pressure
The piston rod of cylinder 58 penetrates the rotational positioning hole 57 at the top of which under the state of stretching out, and the piston rod for moving case positioning hydraulic cylinders 58 exists
The rotary drive plate 21 is less than at the top of which under retracted state.
It is described to move the driving decelerator for being additionally provided with motor and being connected with motor on bottom plate 19, drive and slow down
Device is connected with the installation axle 49.Motor is clockwise and anticlockwise motor, and which is this area routine skill with decelerator is driven
Art, it is not shown.
The periphery of the road wheel 50 is provided with the annular groove being adapted with the guide rail 18,18 top card of the guide rail
Enter the annular groove, so as to prevent derailment accident.
The invention also discloses using the production method of above-mentioned fusion-cast refractory continuous process system, entering according to the following steps
OK：
First step is initial top box；First, which is respectively put in 6 shifting case grooves 47 of draw box mechanism 60 in rotation
Built with the cast case 2 of cast model, next to that carrying out top box docking action, top box docking action is to start the upper punch-out equipment of rotation
The motor of structure 60, motor drive installation axle 49 to rotate by driving decelerator, and road wheel 50 drives rotation in rotation
The rotation shifting case apparatus for turning upper draw box mechanism 60 are moved to the direction of rotary casting device 59 along guide rail 18, until positioning docking block 48
In insertion positioning docking groove 15, stop motor；This time shift case rotation loading plate 22 is docked at one with cast rotation loading plate 5
Rise, the case groove 47 that moves for moving case position is docking together with the case groove 14 that pours of top box position, completes top box docking action；
It is to carry out top box action again, top box action is to start to move case hydraulic cylinder 43, moves the piston of case hydraulic cylinder 43
Bar is forward extended out, and the cast at 5 top box position of cast rotation loading plate will be pushed to positioned at a cast case 2 for moving case position
In case groove, then make the piston rod of shifting case hydraulic cylinder 43 be recycled to original position and complete top box action；
Second step is continuously to pour into a mould step, and this step includes three sub-steps while carrying out and cooperating；
First sub-step is the continuous top box sub-step that the upper draw box mechanism 60 of rotation is carried out；After a upper top box action,
Carry out rotating the homing action of draw box mechanism 60, in rotation, the homing action of draw box mechanism 60 is：
The motor of the upper draw box mechanism 60 of control rotation is reversely rotated, and motor drives installation axle by driving decelerator
49 rotations, road wheel 50 are rotated in rotation and move case apparatus along guide rail 18 to the direction shifting away from rotary casting device 59
It is dynamic, until the distance of positioning docking block 48 and the center of cast rotation loading plate 5 rotates the half of 5 circumscribed circle of loading plate more than cast
Footpath（So that positioning docking block 48 will not stop the rotation of cast rotation loading plate 5）, now stop motor, complete rotation
The homing action of upper draw box mechanism 60；Road wheel 50 is rotated shifting case apparatus along guide rail 18 in rotation to filling away from rotary casting
59 direction movement is put, until positioning docking block 48 is carried more than cast rotation with the distance at the center of cast rotation loading plate 5
The radius of 5 circumscribed circle of plate, so that positioning docking block 48 will not stop the rotation of cast rotation loading plate 5.Cast rotation is carried
After the anglec of rotation of plate 5 is positioned, make working condition of the present invention more stable, cast rotation loading plate 5 is prevented in casting process
Or deflect in docking operation, affect the stability of work.
After in rotation, draw box mechanism 60 resets, in rotation, the shifting case motor 24 of draw box mechanism 60 drives and moves case rotation loading plate
22 rotate 60 degree, make in situ leaving in the shifting case groove 47 for moving case position move case position, and make the next one move case groove 47
And cast thereon is reached with case 2 and moves case position, in the original location in moving case position, be now in the shifting case groove 47 of blank state
It is put into a new cast case 2；
In the second sub-step of this step, the cast motor 7 of rotary casting device 59 drives cast rotation loading plate
5 and cast case 2 thereon rotate 60 degree, the next one is poured after case groove 14 reaches pouring position, execution top box pair successively
Action and top box action are connect, a cycle of operation of the first sub-step is completed；
Second sub-step is the rotation cast sub-step that rotary casting device 59 is carried out；This sub-step is rotary casting device
59 cast motor 7 drives cast rotation loading plate 5 and the case 2 of cast thereon to rotate 60 degree, when carrying cast
Case groove 14 is poured with one of case 2 to reach after pouring position, makes the feed liquid in electric arc furnace 1 cast position be flowed into by drain pipe 62
Put a cast cycle of operation in case 2, completing the second sub-step at place；
Cast in above-mentioned cast motor 7 drive cast rotation loading plate 5 and thereon rotates 60 degree of process with case 2
In, the cast that feed liquid is cast with a upper cycle of operation is rotated to nowel position with case 2, while next cast case 2 is arrived
Up to pouring position；
3rd sub-step is the continuous nowel sub-step that the lower draw box mechanism 61 of rotation is carried out；This sub-step is to treat the second sub-step
Running in, after a cast case 2 for being cast with feed liquid turns to nowel position, carry out nowel docking action；
Nowel docking action is to start the motor for rotating lower draw box mechanism 61, and motor is driven by driving decelerator
Installation axle 49 rotates, and road wheel 50 is rotated the rotation shifting case apparatus of lower draw box mechanism 61 in rotation and pours to rotation along guide rail 18
The direction movement of dispensing device 59, in the positioning docking insertion positioning docking groove 15 of block 48, stops the motor；This time shift
Case is rotated loading plate 22 and is docking together with cast rotation loading plate 5, and connect case position moves case groove 47 with nowel position
Pour case groove 14 to be docking together, complete nowel docking action, this time shift case piston rod of hydraulic cylinder 43 is just to nowel position
Put the cast case 2 at place；
After the completion of nowel docking action, nowel action is carried out, nowel action is to start the lower draw box mechanism 61 of rotation to move case liquid
Cylinder pressure 43, the piston rod for moving case hydraulic cylinder 43 are forward extended out, and make the leading section of the piston rod of shifting case hydraulic cylinder 43 stretch into position
In the shifting case cavity 33 that move case force block 32 of the cast at nowel position with case 2, then start expanding hydraulic cylinder 52, make expansion
The piston rod of footpath hydraulic cylinder 52 stretches out and extrudes boss 55 and stage clip 56, compresses and force rod 54 is extruded shifting case stage clip 56 and use
The outer surface of the piston rod of hydraulic cylinder 43, now force rod 54 hook stress step 35；Control moves case hydraulic cylinder 43 so as to living
Stopper rod withdraws, and force rod 54 pulls stress step 35 in the process, makes shifting case force block 32 drive cast case 2 to be moved to
Connect in the shifting case groove 47 at case position；
Control expanding hydraulic cylinder 52 so as to which piston rod withdraws；Under the elastic force effect of stage clip 56, force rod 54 leaves stress
Step 35 simultaneously resets；
Finally moving case motor 24 drives shifting case rotation loading plate 22 to rotate 60 degree, makes to be loaded with the shifting case of cast case 2
Left with groove 47 and connect case position, and after the cast case 2 leaves and connects case position, which is unloaded from shifting case rotation loading plate 22
Under；After moving 60 degree of case rotation loading plate 22 rotation, next vacant shifting case groove 47 is reached and connects case position, completes nowel
Action, while completing a cycle of operation of the 3rd sub-step；
The first to the 3rd sub-step of the above is constantly run in cooperating simultaneously again and again, realizes continuous production,
Until the artificial operation for stopping production system.
The rotary casting device 59 is provided with cast location structure, and cast location structure is included on cast base 3
Cast positioning hydraulic cylinders 71 and the cast location hole 72 on cast rotation loading plate 5, cast location hole 72 is in cast rotation
6 are provided with the one-to-one corresponding of case groove 14 that pours on loading plate 5；Little loudspeaker are gone up greatly in lower in the bottom of cast location hole 72
Shape；So as to the piston rod of convenient cast positioning hydraulic cylinders 71 is penetrated wherein.
The piston rod of cast positioning hydraulic cylinders 71 is adapted with the cast location hole 72, pours into a mould the work of positioning hydraulic cylinders 71
Stopper rod upward sliding is through the cast gripper shoe 4 and its upper end is corresponding with the cast location hole 72；Cast positioning hydraulic pressure
The piston rod of cylinder 71 penetrates the cast location hole 72 at the top of which under the state of stretching out, and the piston rod for pouring into a mould positioning hydraulic cylinders 71 exists
Loading plate 5 is rotated less than the cast at the top of which under retracted state；
In the second sub-step of the second step, in cast motor 7 drive cast rotation loading plate 5 and thereon
Cast with case 2 rotate 60 degree after, start pour into a mould positioning hydraulic cylinders 71 so as to piston rod is protruded upward and penetrates cast location hole
72, so as to cast rotation loading plate 5 is positioned in a cycle of operation of the second sub-step；
In the second sub-step of the second step, cast is driven in the cast motor 7 of rotary casting device 59
Before rotation loading plate 5 and cast thereon rotate 60 degree with case 2, the piston rod of cast positioning hydraulic cylinders 71 is first made to reclaim downwards
And the cast location hole 72 that the cast rotates loading plate 5 is left, so as to allow cast rotation loading plate 5 to be rotated.
After the anglec of rotation of cast rotation loading plate 5 is positioned, make working condition of the present invention more stable, prevent cast rotation
Vicarious support plate 5 deflects in casting process or docking operation, the stability so as to affect work.
The rotary casting device 59 is provided with electromagnetic balance mechanism；Electromagnetic balance mechanism includes 6 electric magnet 74 and is embedded
In 6 piece of magnetic material 73 of 5 bottom surface of cast rotation loading plate, each piece of magnetic material 73 pours case groove positioned at one respectively
14 underface；6 electric magnet 74 are fixedly connected on cast 4 top surface of gripper shoe, the position of 6 electric magnet 74 and described 6
Individual piece of magnetic material 73 is corresponded；
Cast rotation loading plate 5 on, with pouring position at pour case groove 14 in 180 degree distribution pour case groove 14
Position be equilbrium position；
In the second sub-step of the second step, while the cast to pouring position pours into a mould feed liquid with case 2,
Startup equilibrium position pours an electric magnet 74 immediately below case groove 14, and electric magnet 74 is by 73 pairs of cast of piece of magnetic material
Rotation loading plate 5 applies downward active force；The electric magnet 74 keeps starting state, the cast case at the pouring position
2 close the electric magnet 74 when turning to nowel position.So, start to pour to nowel is started from a cast case 2, which is relative
The electric magnet 74 of side keeps it turned on, and persistently applies downward active force to the rotation loading plate 5 at this, so that rotation is held
5 stress of support plate is more balanced（The suction equalization of the electric magnet gravity of feed liquid）, it is to avoid unstability and knot that unbalance loading is brought
Structure stress, improves the degree of stability of work, while reducing structural stress.
The rotation moves case apparatus and is provided with shifting case location structure, and moving case location structure is included located at the shifting moved on bottom plate 19
Case positioning hydraulic cylinders 58 and the rotational positioning hole 57 on rotary drive plate 21, rotational positioning hole 57 is on rotary drive plate 21
Correspond with the shifting case groove 47 and be provided with 6；
The piston rod for moving case positioning hydraulic cylinders 58 is adapted with the rotational positioning hole 57, moves the work of case positioning hydraulic cylinders 58
Stopper rod upward sliding is through the shifting case gripper shoe 20 and its upper end is corresponding with the rotational positioning hole 57；Move case positioning hydraulic pressure
The piston rod of cylinder 58 penetrates the rotational positioning hole 57 at the top of which under the state of stretching out, and the piston rod for moving case positioning hydraulic cylinders 58 exists
The rotary drive plate 21 is less than at the top of which under retracted state；
In the first sub-step of the second step is continuous top box sub-step, when performing top box action, move starting
Before case is with hydraulic cylinder 43, first starts and move case positioning hydraulic cylinders 58 so as to which piston rod extends upwardly into rotational positioning hole 57；So may be used
Case rotation loading plate 22 is moved to position；After the anglec of rotation of shifting case rotation loading plate 22 is positioned, working condition of the present invention is made more
Plus it is stable, prevent shifting case rotation loading plate 22 from deflecting when top box action is performed, affect the stability of work.It is dynamic in top box
After being finished, control immediately moves case positioning hydraulic cylinders 58 so as to which piston rod withdraws downwards and leave rotational positioning hole 57,
So as to allow shifting case rotation loading plate 22 to rotate, the rotation that case rotates loading plate 22 is moved in not affecting next cycle of operation.
Above example is only to illustrative and not limiting technical scheme, although reference above-described embodiment is to this
It is bright to be described in detail, it will be understood by those within the art that：Still the present invention can be modified or be waited
With replacing, any modification or partial replacement without departing from the spirit and scope of the present invention, such as by each hydraulic cylinder in the present invention
The common apparatus such as cylinder or electric pushrod are replaced with, such conversion all should be covered in the middle of scope of the presently claimed invention.
Claims (7)
1. fusion-cast refractory continuous process system, it is characterised in that：Including electric arc furnace（1）, cast case（2）, rotary casting
Device（59）, draw box mechanism in rotation（60）With the lower draw box mechanism of rotation（61）；
Cast case（2）Including the casing of the smooth mouth in top（31）, casing（31）Two lateral walls have been respectively fixedly connected with shifting case and have received
Power block（32）, it is each to move case force block（32）Structure it is identical, move case force block（32）Shifting case cavity is provided with inside（33）, move case stress
Block（32）One side be connected to casing（31）Side wall and the side are joint face, move case force block（32）Block is in the phase of joint face
The connection shifting case cavity is offered to side（33）Shifting case hole（34）；Move case cavity（33）With shifting case hole（34）Intersection
Shifting case force block（32）Form stress step（35）；
Rotary casting device（59）Including cast base（3）, cast gripper shoe（4）With cast rotation loading plate（5）, cast support
Plate（4）With cast rotation loading plate（5）Horizontal cross-section be size identical regular hexagon；
Cast base（3）On be fixedly connected with cast support post（6）, cast motor（7）And with cast motor（7）
The cast decelerator being connected（8）,
Cast support post（6）In cast base（3）Left and right both ends be respectively equipped with two, two cast support posts（6）
Top with the cast gripper shoe（4）It is fixedly connected；The cast gripper shoe（4）The cast that upper surface is provided with annular is recessed
Groove（9）, the cast rotation loading plate（5）With the cast gripper shoe（4）It is correspondingly arranged, cast rotation loading plate（5）Under
Surface and the cast low groove（9）The corresponding cast upper groove for being provided with annular（10）, pour into a mould low groove（9）With cast fovea superior
Groove（10）Section it is curved, pour into a mould low groove（9）With cast upper groove（10）Between be provided with it is some cast support balls
（11）, cast support ball（11）Bottom roll be connected to cast low groove（9）Interior, cast supports ball（11）Top rolling
It is dynamic to be connected to cast upper groove（10）It is interior and support it is described cast rotation loading plate（5）；The cast gripper shoe（4）It is provided with cast
Centre bore（13）, the cast decelerator（8）Output shaft（12）It is upward through the cast centre bore（13）And at the top of which with
Cast rotation loading plate（5）Center be fixedly connected；The cast decelerator（8）Output shaft（12）With the cast centre bore
（13）Hole wall between be provided with annular gap；
The cast rotation loading plate（5）It is provided with 6 sizes and cast case（2）What is be adapted pours case groove（14）, respectively
Pour case groove（14）Along cast rotation loading plate（5）Circumference be uniformly arranged and correspond respectively to cast rotation loading plate（5）
A line line, respectively pour case groove（14）In corresponding cast rotation loading plate（5）Sideline in the middle part of be provided with opening；It is described to pour
Note rotation loading plate（5）On pour case groove in each（14）The outer face of lower section is provided with positioning docking groove（15）, it is right to position
Access slot（15）Big in bottom osculum is tubaeform；
Draw box mechanism in rotation（60）With the lower draw box mechanism of rotation（61）Structure it is identical, including outside framework（16）, located at outside framework
（16）Top the upper positioning hydraulic cylinders for arranging down（17）, located at outside framework（16）It is interior and be located at upper positioning hydraulic cylinders（17）Under
The rotation of side moves case apparatus, and located at two guide rails on ground（18）, the guide rail（18）Move below case apparatus positioned at rotation；
The rotation moves case apparatus to be included moving bottom plate（19）, move case gripper shoe（20）, rotary drive plate（21）Rotate with case is moved
Loading plate（22）, move case gripper shoe（20）, rotary drive plate（21）Loading plate is rotated with case is moved（22）Horizontal cross-section be size
Identical regular hexagon；
Move bottom plate（19）On be fixedly connected with shifting case support post（23）, move case motor（24）And with move case motor
（24）The shifting case decelerator being connected（25）,
Move case support post（23）Moving bottom plate（19）Left and right both ends be respectively equipped with two, two shifting case support posts
（23）Top with it is described shifting case gripper shoe（20）It is fixedly connected；The shifting case gripper shoe（20）Upper surface is provided with the shifting of annular
Case low groove（26）, the rotary drive plate（21）With the shifting case gripper shoe（20）It is correspondingly arranged, rotary drive plate（21）'s
Lower surface and the shifting case low groove（26）The corresponding shifting case upper groove for being provided with annular（27）, move case low groove（26）With shifting case
Upper groove（27）Section it is curved, move case low groove（26）With shifting case upper groove（27）Between be provided with it is some shifting case back-up rollers
Pearl（28）, move case and support ball（28）Bottom roll be connected to shifting case low groove（26）It is interior, move case and support ball（28）It is upper
Portion rolls and is connected to shifting case upper groove（27）It is interior and support the rotary drive plate（21）；Rotary drive plate（21）Upper surface is fixed
It is connected with transmission ring（29）, transmission ring（29）Upper surface and the shifting case rotation loading plate（22）It is connected；The shifting case rotation
Loading plate（22）Middle part be provided with bearing（41）, bearing（41）Outer ring with move case rotation loading plate（22）It is fixedly connected, bearing
（41）Inner ring be fixedly connected with fixed plate（42）, fixed plate（42）, bearing（41）And move case rotation loading plate（22）It is upper
Surface flushes；Fixed plate（42）On be fixedly connected with shifting case hydraulic cylinder（43）, move case hydraulic cylinder（43）The fixation of side
Plate（42）It is provided with shifting case location hole（44）, move case location hole（44）Top in up big and down small tubaeform；The upper positioning
Hydraulic cylinder（17）Piston rod downwards just to the shifting case location hole（44）；
The shifting case gripper shoe（20）It is provided with shifting case centre bore（45）, the shifting case decelerator（25）Output shaft（46）Wear upwards
Cross the shifting case centre bore（45）And at the top of which with rotary drive plate（21）Center be fixedly connected；The shifting case decelerator（25）
Output shaft（46）With the shifting case centre bore（45）Hole wall between be provided with annular gap；
The shifting case rotation loading plate（22）It is provided with 6 sizes and cast case（2）The shifting case groove being adapted（47）, respectively
Move case groove（47）Loading plate is rotated along case is moved（22）Circumference be uniformly arranged and correspond respectively to move case rotation loading plate
（22）A line line, it is each to move case groove（47）Case rotation loading plate is moved in corresponding（22）Sideline in the middle part of be provided with opening；
The shifting case rotation loading plate（22）On in each shifting case groove（47）The outer face of lower section is provided with positioning docking block（48）,
Positioning docking block（48）With the positioning docking groove（15）It is adapted and flare；Move case hydraulic cylinder（43）Piston rod just
To a shifting case groove（47）；
Move bottom plate（19）Both sides respectively pass through installation axle（49）Road wheel is installed（50）, road wheel（50）Rolling is connected to
The guide rail（18）On；
Move case hydraulic cylinder（43）Piston rod be hollow structure, move case hydraulic cylinder（43）The leading section of piston rod cavity set
There is stressed plate（51）, stressed plate（51）On be fixedly connected with expanding hydraulic cylinder（52）；Expanding hydraulic cylinder（52）Piston rod before
End is connected with tip conical head forward（53）；Conical head（53）Slide on the wall of the inner chamber at place and be equipped with some force rods
（54）, each force rod（54）Along shifting case hydraulic cylinder（43）The circumference of piston rod be uniformly distributed；Each force rod（54）The inner
Perpendicular to force rod（54）Direction be provided with boss（55）, boss（55）With shifting case hydraulic cylinder（43）Piston rod in
Stage clip is connected between cavity wall（56）；Stage clip（56）The force rod when external force is not received（54）Outer end less than move case hydraulic cylinder
（43）Piston rod outer surface, stage clip（56）By conical head（53）Pressure on top surface when force rod（54）Outer end protrusion move
Case hydraulic cylinder（43）Piston rod outer surface；
Electric arc furnace（1）It is connected with drain pipe（62）, drain pipe（62）Free end location directly below be pouring position, cast rotation
Vicarious support plate（5）On one pour case groove（14）Positioned at pouring position, and drain pipe（62）Free end with below
Pour case groove（14）The distance between more than cast case（2）Height；
Move case rotation loading plate（22）With cast rotation loading plate（5）Upper surface flush, and move case rotation loading plate（22）
With cast rotation loading plate（5）Horizontal cross-section shapes and sizes all same, draw box mechanism in rotation（60）Shifting case rotation hold
Support plate（22）On one shifting case groove（47）Just to cast rotation loading plate（5）On a pouring box groove and the shifting case
Use groove（47）Position be move case position, the shifting case position just to cast rotation loading plate（5）On one cast
Case groove position is top box position；
The lower draw box mechanism of rotation（61）Shifting case rotation loading plate（22）On one shifting case groove（47）Just hold to pouring into a mould rotation
Support plate（5）On a pouring box groove and the shifting case groove（47）Position is to connect case position, described connect under case position
Just to cast rotation loading plate（5）On a pouring box groove position be nowel position.
2. fusion-cast refractory continuous process system according to claim 1, it is characterised in that：The rotary casting device
（59）Cast location structure is provided with, cast location structure is included located at cast base（3）On cast positioning hydraulic cylinders（71）With
Located at cast rotation loading plate（5）On cast location hole（72）, pour into a mould location hole（72）In cast rotation loading plate（5）It is upper with
It is described to pour case groove（14）One-to-one corresponding is provided with 6；Cast location hole（72）Bottom in it is lower go up greatly it is little tubaeform；
Cast positioning hydraulic cylinders（71）Piston rod and the cast location hole（72）It is adapted, pours into a mould positioning hydraulic cylinders（71）'s
Piston rod upward sliding passes through the cast gripper shoe（4）And its upper end and the cast location hole（72）It is corresponding；Pour and be doomed
Position hydraulic cylinder（71）Piston rod penetrate the cast location hole at the top of which under the state of stretching out（72）, pour into a mould positioning hydraulic cylinders
（71）Piston rod under retracted state at the top of which less than the cast rotation loading plate（5）.
3. fusion-cast refractory continuous process system according to claim 2, it is characterised in that：The rotary casting device
（59）It is provided with electromagnetic balance mechanism；Electromagnetic balance mechanism includes 6 electric magnet（74）Loading plate is rotated with cast is embedded at（5）Bottom
6 piece of magnetic material in face（73）, each piece of magnetic material（73）Case groove is poured positioned at one respectively（14）Underface；Institute
State 6 electric magnet（74）It is fixedly connected on cast gripper shoe（4）Top surface, 6 electric magnet（74）Position and 6 magnetic materials
Material block（73）Correspond.
4. fusion-cast refractory continuous process system according to claim 3, it is characterised in that：
The shifting case hydraulic cylinder（43）, expanding hydraulic cylinder（52）, upper positioning hydraulic cylinders（17）, cast positioning hydraulic cylinders（71）、
Move case positioning hydraulic cylinders（58）And 6 electric magnet（74）With an electric control gear（63）It is connected.
5. fusion-cast refractory continuous process system according to claim 4, it is characterised in that：The rotation moves case apparatus
Shifting case location structure is provided with, moving case location structure is included located at shifting bottom plate（19）On shifting case positioning hydraulic cylinders（58）Be located at
Rotary drive plate（21）On rotational positioning hole（57）, rotational positioning hole（57）In rotary drive plate（21）On with it is described shifting case use
Groove（47）One-to-one corresponding is provided with 6；
Move case positioning hydraulic cylinders（58）Piston rod and the rotational positioning hole（57）It is adapted, moves case positioning hydraulic cylinders（58）'s
Piston rod upward sliding is through the shifting case gripper shoe（20）And its upper end and the rotational positioning hole（57）It is corresponding；Move case fixed
Position hydraulic cylinder（58）Piston rod penetrate the rotational positioning hole at the top of which under the state of stretching out（57）, move case positioning hydraulic cylinders
（58）Piston rod the rotary drive plate is less than under retracted state at the top of which（21）.
6. fusion-cast refractory continuous process system according to claim 5, it is characterised in that：The shifting bottom plate（19）
On the driving decelerator that is additionally provided with motor and is connected with motor, drive decelerator and the installation axle（49）Transmission
Connection.
7. fusion-cast refractory continuous process system according to claim 5, it is characterised in that：The road wheel（50）'s
Periphery is provided with and the guide rail（18）The annular groove being adapted, the guide rail（18）Top snaps in the annular groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620905134.2U CN206048453U (en) | 2016-08-19 | 2016-08-19 | Fusion-cast refractory continuous process system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620905134.2U CN206048453U (en) | 2016-08-19 | 2016-08-19 | Fusion-cast refractory continuous process system |
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| Publication Number | Publication Date |
|---|---|
| CN206048453U true CN206048453U (en) | 2017-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620905134.2U Withdrawn - After Issue CN206048453U (en) | 2016-08-19 | 2016-08-19 | Fusion-cast refractory continuous process system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113225A (en) * | 2016-08-19 | 2016-11-16 | 郑州东方安彩耐火材料有限公司 | Fusion-cast refractory continuous process system |
| CN110281370A (en) * | 2019-05-08 | 2019-09-27 | 泉州信息工程学院 | It is a kind of to be in the milk into base manufacturing method and grouting automation equipment |
-
2016
- 2016-08-19 CN CN201620905134.2U patent/CN206048453U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106113225A (en) * | 2016-08-19 | 2016-11-16 | 郑州东方安彩耐火材料有限公司 | Fusion-cast refractory continuous process system |
| CN106113225B (en) * | 2016-08-19 | 2018-11-23 | 郑州东方安彩耐火材料有限公司 | Fusion-cast refractory continuous process system |
| CN110281370A (en) * | 2019-05-08 | 2019-09-27 | 泉州信息工程学院 | It is a kind of to be in the milk into base manufacturing method and grouting automation equipment |
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