CN205997350U - A kind of PERT channel component Integral molding device for insoles - Google Patents
A kind of PERT channel component Integral molding device for insoles Download PDFInfo
- Publication number
- CN205997350U CN205997350U CN201620745380.6U CN201620745380U CN205997350U CN 205997350 U CN205997350 U CN 205997350U CN 201620745380 U CN201620745380 U CN 201620745380U CN 205997350 U CN205997350 U CN 205997350U
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- Prior art keywords
- pert
- seat
- block
- hot
- die
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- 238000000465 moulding Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 238000002844 melting Methods 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 239000012943 hotmelt Substances 0.000 claims description 9
- 230000006698 induction Effects 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 4
- 230000008450 motivation Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000003756 stirring Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
This utility model is related to a kind of PERT channel component Integral molding device for insoles; including support; described upper part of the frame is provided with four station rotary mechanisms; liftable the fuse for installing PERT pipe are respectively arranged with each station of described four station rotary mechanisms; one side of described four station rotary mechanisms is provided with the hot-melting mechanism for heating PERT tube end; the rear side of four station rotary mechanisms is provided with the clamping encapsulated for PERT tube end, and another side of four station rotary mechanisms is additionally provided with the material removing mechanism for stirring PERT tube assembly.Not only compact conformation, and realize the automated production of channel component, greatly reduce cost of labor.
Description
Technical field
This utility model is related to a kind of PERT channel component Integral molding device for insoles.
Background technology
Much tap, gondola water faucet product all substitute original copper material using plastic material and were applied to water assembly at present
In, the connected mode of existing plastic water channel component joints mainly has welding, threaded, secondary encapsulated etc., process above
In, in addition to molding strength of joint deficiency, processing procedure is all complex, simultaneously because pipe range and joint are diversified in specifications, in actual production
In it is difficult to realize the versatility of equipment and full-automatic produce, therefore utilization rate of equipment and installations aspect is extremely limited.
Content of the invention
The purpose of this utility model is to provide a kind of PERT channel component Integral molding device for insoles, not only compact conformation, and
And realize the automated production of channel component, greatly reduce cost of labor.
The technical solution of the utility model is：A kind of PERT channel component Integral molding device for insoles, including support, described machine
Seat top is provided with four station rotary mechanisms, each station of described four station rotary mechanisms is respectively arranged with liftable and is used in combination
In the fuse installing PERT pipe, a side of described four station rotary mechanisms is provided with the fuse machine for heating PERT tube end
Structure, the rear side of four station rotary mechanisms is provided with the clamping encapsulated for PERT tube end, four station rotary mechanisms another
One side is additionally provided with the material removing mechanism transfering to PERT tube assembly.
Further, described four station rotary mechanisms include the base being connected with upper part of the frame, and described Its lower side sets
It is equipped with the rotating disk being driven by drive mechanism, described rotating disk week, portion was arranged at intervals with four slide blocks installations with vertical rails
Seat, described slide block mounting seat is provided with the slide block being matched with vertical rails, described slide block is respectively fixed with one group parallel
Fuse.
Further, described drive mechanism includes the vertical type servo motor being arranged at base top, described vertical type servo electricity
Machine synchronized belt wheel transmission mechanism is connected with rotating disk.
Further, the lower surface of described base is also associated with a balance weight being pointed between base and rotating disk,
Balance weight top positioned at rear side is provided with induction apparatuss, and described slide block mounting seat is additionally provided with slide block limit spring and inductive rod.
Further, described hot-melting mechanism includes the mounting seat being connected with support, and the upper and lower part of described mounting seat is respectively
It is provided with cantilever-shaped cylinder mounting seat, superposed cylinder mounting seat is provided with by the upper heat of the first air cylinder driven lifting
Membrane module, be correspondingly arranged in the cylinder mounting seat of bottom by the second air cylinder driven lifting and match with upper hot-die for
The lower hot-die assembly of heating PERT pipe.
Further, described upper hot-die assembly includes the upper hot plate being connected through thermal insulation board with the drive end of the first cylinder
Seat, the downside of described upper hot plate seat is provided with hot-die on a pair；Described lower hot-die assembly is included through thermal insulation board and the second gas
The lower hot plate seat that the drive end of cylinder is connected, the upper side of described lower hot plate seat is correspondingly arranged on a pair and is matched with upper hot-die
For heating the lower hot-die at PERT pipe both ends；The side wall of described mounting seat is additionally provided with the second vertical rails, described upper hot plate
Seat, lower hot plate seat are slidably matched with the second vertical rails respectively.
Further, described upper hot-die includes being connected with upper hot plate seat or lower hot plate seat through thermal insulation board with lower hot-die respectively
Heat block, setting on described heat block is used for bearing the arc groove of PERT pipe a pair, is provided with cartridge type heating in heat block
Device.
Further, described clamping include the moving platen being arranged on upper part of the frame matched moulds board and solid plate and
Realize the hydraulic system that moving platen moves up and down, dynamic, solid plate is provided with the first mould dividing mould up and down and the second mould, institute
State in the first mould and the second mould and be separately provided for the encapsulated die of PERT tube end, described moving platen is provided with use
In the horizontal slide rail of quickly upper and lower mould, between the first mould and the second mould, it is additionally provided with cushion block.
Further, institute's material removing mechanism includes the cantilever support seat that side another with base is connected, described cantilever support
It is provided with seat and the vertical cylinder block realizing transverse shifting, the bottom setting of described vertical cylinder block are driven by the second drive mechanism
Have and the materials and parts shifting block departing from for PERT pipe is lifted by the 3rd air cylinder driven, the lower surface of described materials and parts shifting block is provided with a pair
For the arc groove living PERT pipe clamp.
Further, described second drive mechanism includes being arranged on cantilever support seat by horizontal stepper motor driven same
Step cog belt, the upper end of described vertical cylinder block is provided through the translot being opened on cantilever support seat and synchronous cog belt phase
The transmission block connecting, described cantilever support seat is provided with the horizontal slide rail being slidably matched with vertical cylinder block, cantilever support seat
Upside both sides portion be also respectively provided with spacing limit induction device traversing for transmission block, the lower front of described support also sets
It is equipped with work platformses.
Compared with prior art, the present invention has advantages below：This shaped device not only compact conformation, by whirler
Structure, hot-melting mechanism, clamping, material removing mechanism will rotate, hot melt, encapsulated, de- four operations of material are integrated, and realize PERT pipe water channel
The full-automatic production of " extrusion, hot melt, encapsulated ", greatly reduces cost of labor, improves production efficiency.（2）And mould
The convertibility of core, the adjustability of hot-die spacing and mold interval can be in harmonious proportion die modularized design it is ensured that different pipe range,
The molding of different adapter assemblies, greatly improves versatility and the utilization rate of equipment.
Brief description
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation of rotating mechanism of the present utility model；
Fig. 3 is the top view of rotating mechanism of the present utility model；
Fig. 4 is the structural representation of hot-melting mechanism of the present utility model；
Fig. 5 is the structural representation of hot-die of the present utility model；
Fig. 6 is the side view of hot-die of the present utility model；
Fig. 7 is the structural representation of mould of the present utility model；
Fig. 8 is the top view of mould dynamic model of the present utility model；
Fig. 9 is the structural representation of material removing mechanism of the present utility model；
In figure：100- support 110- work platformses 200- tetra- station rotary mechanism 201- fuse 202- base 203-
Rotating disk 204- vertical rails 205- slide block mounting seat 206- slide block 207- induction apparatuss 208- horizontal slide rail 211- is vertical
Servomotor 212- synchronous pulley driving mechanism 220- balance weight 230- slide block limit spring 240- inductive rod 300- hot melt
Mechanism 310- mounting seat 311- cylinder mounting seat 312- the first cylinder 313- the second cylinder 314- the second vertical rails
Hot-die 331- thermal insulation board 332- under hot-die 330b- on hot plate seat 330a- under hot plate seat 323- on 321- thermal insulation board 322-
Heat block 333- arc groove 334- cartridge heater 400- clamping 410- the first mould 420- the second mould
430- die 440- horizontal slide rail 450- cushion block 500- material removing mechanism 510- cantilever support seat 511- translot 512- is horizontal
Slide rail 513- limit induction device 520- vertical cylinder block 521- transmission block 530- the 3rd cylinder 540- materials and parts shifting block 541-
Arc groove 551- horizontal motor 552- synchronous cog belt.
Specific embodiment
It is that features described above of the present utility model and advantage can be become apparent, special embodiment below, and coordinate accompanying drawing,
It is described in detail below, but this utility model is not limited to this.
Referring to figs. 1 to Fig. 9
A kind of PERT channel component Integral molding device for insoles, including support 100, described upper part of the frame is provided with and is respectively provided with
Material station, four station rotary mechanisms 200 of hot melt station, encapsulated station and de- material station, described four station rotary mechanisms every
Liftable the fuse 201 for installing PERT pipe, a side of described four station rotary mechanisms are respectively arranged with individual station
It is provided with the hot-melting mechanism 300 for heating PERT tube end, the rear side of four station rotary mechanisms is provided with for realizing PERT
The both ends of pipe clamping 400 encapsulated respectively, after another side of four station rotary mechanisms is additionally provided with for molding
The material removing mechanism 500 that PERT tube assembly departs from from fuse, to complete discharging.
In the present embodiment, described four station rotary mechanisms include the base 202 being connected with upper part of the frame, under described base
Side is provided with the rotating disk 203 being driven by drive mechanism, and portion was arranged at intervals with four and had vertical rails 204 described rotating disk week
Slide block mounting seat 205, described slide block mounting seat is provided with the slide block 206 matching with vertical rails, on described slide block point
It is not fixed with one group of parallel fuse 201 for installing a pair of PERT pipe.Slide block mounting seat top is also equipped with providing slide block
The horizontal slide rail 208 of flexible movement.
In the present embodiment, described drive mechanism includes the vertical type servo motor 211 being arranged at base Upper Upper, described vertical
Formula servomotor synchronized belt wheel transmission mechanism 212 is connected with rotating disk, thus driving rotation disc spins.Under described base
One balance weight 220 being pointed between base and rotating disk is also associated with end face, the balance weight top positioned at rear side is provided with use
The induction apparatuss 207 putting in place in monitoring slide block and fuse matched moulds, described slide block mounting seat is additionally provided with for slide block transverse shifting
Spacing, fool proof slide block limit spring 230 and the inductive rod 240 for the up positioning of slide block, make slide block matched moulds enter tool during mould
There is certain flexibility.
In the present embodiment, described hot-melting mechanism includes the mounting seat 310 being connected with support, described mounting seat upper and lower
Portion is respectively arranged with cantilever-shaped cylinder mounting seat 311, superposed cylinder mounting seat is provided with and is driven by the first cylinder 312
The upper hot-die assembly of dynamic lifting, be correspondingly arranged in the cylinder mounting seat of bottom by the second cylinder 313 drive lifting and with
The lower hot-die assembly that upper hot-die matches for heating PERT pipe, thus realize the heating at PERT pipe both ends, hot melt.
In the present embodiment, described upper hot-die assembly includes upper with what the drive end of the first cylinder was connected through thermal insulation board 321
Hot plate seat 322, the downside of described upper hot plate seat is provided with hot-die 330a on a pair；Described lower hot-die assembly is included through heat-insulated
The lower hot plate seat 323 that plate 321 is connected with the drive end of the second cylinder 313, the upper side of described lower hot plate seat is correspondingly arranged
There is the lower hot-die 330b matching with upper hot-die for heating PERT pipe both ends a pair；The side wall of described mounting seat is additionally provided with
Second vertical rails 314, described upper hot plate seat, lower hot plate seat are slidably matched with the second vertical rails respectively so as upper hot-die and
Lower hot-die move toward one another, realizes the keying of upper and lower hot-die.
In the present embodiment, described upper hot-die and lower hot-die are included respectively through thermal insulation board 331 and upper hot plate seat or lower hot plate seat
The heat block 332 being connected, setting on described heat block is used for for a pair bearing the arc groove 333 of PERT pipe, sets in heat block
It is equipped with cartridge heater 334, to be heat block heat supply.
In the present embodiment, described clamping include the moving platen being arranged on upper part of the frame matched moulds board and solid plate with
And realize the hydraulic system that moving platen moves up and down, dynamic, solid plate is provided with the first mould 410 dividing mould up and down and the second mould
Tool 420, is respectively arranged with replaceable and is used for the encapsulated die 430 of PERT tube end in described first mould and the second mould,
It is provided with for quickly upper and lower positioned at the bottom of the first mould and the second mould（Install, dismantle）The horizontal slide rail 440 of mould,
It is additionally provided with four pieces of cushion blocks 450 between the first mould and the second mould, controlled with will pass through the cushion block changing different length
First mould and the spacing of the second mould, make mould be applied to the production of the PERT tube assembly of different size.
In the present embodiment, institute's material removing mechanism includes the cantilever support seat 510 that side another with base is connected, described cantilever
It is provided with support base and the vertical cylinder block 520 realizing transverse shifting is driven by the second drive mechanism, described vertical cylinder block
Bottom is provided with and drives lifting for the materials and parts shifting block 540 that PERT pipe departs from, the lower end of described materials and parts shifting block by the 3rd cylinder 530
It is provided with a pair with the arc groove 541 making PERT pipe depart from from fuse is stuck on fuse on face.
In the present embodiment, described second drive mechanism includes being arranged at is driven by horizontal motor 551 on cantilever support seat
Dynamic synchronous cog belt 552, the upper end of described vertical cylinder block be provided through the translot 511 being opened on cantilever support seat with
The transmission block 521 that synchronous cog belt is connected, described cantilever support seat is provided with horizontal with what vertical cylinder block was slidably matched
Slide rail 512, so that vertical cylinder block transverse shifting.The upside both sides portion of cantilever support seat is also respectively provided with horizontal for transmission block
Move spacing limit induction device 513, the lower front of described support is additionally provided with work platformses 110, to walk on platform altogether
Manipulate this Integral molding device for insoles.
The using method of this PERT channel component Integral molding device for insoles：1）Feeding station on front side of support, PERT is managed
It is arranged on fuse；2）Start vertical type servo motor, rotating mechanism, with 90 ° of step pitch rotate counterclockwise, makes fuse with PERT
Pipe rotates to the hot melt station of support one side, and PERT pipe completes hot melt in hot-melting mechanism, and the temperature control of clamping exists
200℃-400℃；3）PERT pipe after hot melt rotates 90 ° under the drive of rotating mechanism counterclockwise, rotates on rear side of support
Encapsulated station, starts clamping, makes the two ends of PERT pipe complete encapsulated operation in clamping；4）PERT pipe after encapsulated
90 ° of rotate counterclockwise in the presence of rotating mechanism, rotate on the de- material station of another side of support, make PERT pipe in de- material
Depart from from fuse in the presence of mechanism；5）Rotating mechanism often rotates 90 °, and rotates on the fuse on feeding station on front side of support
PERT pipe will be installed.
The foregoing is only preferred embodiment of the present utility model, all according to this utility model claim done equal
Deng change and modification, covering scope of the present utility model all should be belonged to.
Claims (10)
1. a kind of PERT channel component Integral molding device for insoles, including support it is characterised in that described upper part of the frame is provided with four works
Position rotating mechanism, each station of described four station rotary mechanisms is respectively arranged with liftable the core for installing PERT pipe
Son, a side of described four station rotary mechanisms is provided with the hot-melting mechanism for heating PERT tube end, four station rotary machines
The rear side of structure is provided with the clamping encapsulated for PERT tube end, and another side of four station rotary mechanisms is additionally provided with use
In the material removing mechanism transfering to PERT tube assembly.
2. a kind of PERT channel component Integral molding device for insoles according to claim 1 is it is characterised in that described four stations revolve
Rotation mechanism includes the base being connected with upper part of the frame, and described Its lower side is provided with the rotating disk being driven by drive mechanism, institute
State rotating disk week portion and be arranged at intervals with four slide block mounting seats with vertical rails, described slide block mounting seat is provided with and erects
The slide block matching to slide rail, described slide block is respectively fixed with one group of parallel fuse.
3. a kind of PERT channel component Integral molding device for insoles according to claim 2 is it is characterised in that described drive mechanism
Including the vertical type servo motor being arranged at base top, the synchronized belt wheel transmission mechanism of described vertical type servo motor and rotating disk phase
Connect.
4. a kind of PERT channel component Integral molding device for insoles according to claim 2 is it is characterised in that under described base
One balance weight being pointed between base and rotating disk is also associated with end face, the balance weight top positioned at rear side is provided with sensing
Device, described slide block mounting seat is additionally provided with slide block limit spring and inductive rod.
5. a kind of PERT channel component Integral molding device for insoles according to claim 1 and 2 is it is characterised in that described hot melt
Mechanism includes the mounting seat being connected with support, and the upper and lower part of described mounting seat is provided with cantilever-shaped cylinder mounting seat respectively,
It is provided with by the upper hot-die assembly of the first air cylinder driven lifting in superposed cylinder mounting seat, the cylinder positioned at bottom is installed
The lower hot-die assembly being correspondingly arranged on by the second air cylinder driven lifting on seat and matching for heating PERT pipe with upper hot-die.
6. a kind of PERT channel component Integral molding device for insoles according to claim 5 is it is characterised in that described upper thermal module
Part includes the upper hot plate seat being connected through thermal insulation board with the drive end of the first cylinder, and the downside of described upper hot plate seat is provided with
Hot-die on a pair；Described lower hot-die assembly includes the lower hot plate seat being connected through thermal insulation board with the drive end of the second cylinder, described
The lower hot-die being matched with upper hot-die for heating PERT pipe both ends is correspondingly arranged on a pair of on the upper side of lower hot plate seat；Institute
The side wall stating mounting seat is additionally provided with the second vertical rails, and described upper hot plate seat, lower hot plate seat are slided with the second vertical rails respectively
Dynamic cooperation.
7. a kind of PERT channel component Integral molding device for insoles according to claim 6 it is characterised in that described upper hot-die and
Lower hot-die includes the heat block being connected with upper hot plate seat or lower hot plate seat through thermal insulation board respectively, and described heat block is arranged a pair
For bearing the arc groove of PERT pipe, in heat block, it is provided with cartridge heater.
8. a kind of PERT channel component Integral molding device for insoles according to claim 2,3,4,6 or 7 is it is characterised in that institute
State clamping to include the moving platen that is arranged on upper part of the frame matched moulds board and solid plate and realize moving platen and move up and down
Hydraulic system, dynamic, solid plate is provided with the first mould dividing mould up and down and the second mould, described first mould and the second mould
It is separately provided for the encapsulated die of PERT tube end in tool, described moving platen is provided with for quickly upper and lower mould
Horizontal slide rail, is additionally provided with cushion block between the first mould and the second mould.
9. a kind of PERT channel component Integral molding device for insoles according to claim 1,2,6 or 7 is it is characterised in that described
Material removing mechanism includes the cantilever support seat that side another with base is connected, and described cantilever support seat is provided with and is driven by second
Mechanism drives the vertical cylinder block realizing transverse shifting, and the bottom of described vertical cylinder block is provided with and is lifted by the 3rd air cylinder driven
The materials and parts shifting block departing from for PERT pipe, the lower surface of described materials and parts shifting block is provided with a pair arc for living PERT pipe clamp
Connected in star.
10. a kind of PERT channel component Integral molding device for insoles according to claim 9 is it is characterised in that described second drives
Motivation structure includes being arranged on cantilever support seat by horizontal stepper motor driven synchronous cog belt, described vertical cylinder block upper
End is provided through the transmission block that the translot being opened on cantilever support seat is connected, described cantilever support seat with synchronous cog belt
On be provided with the horizontal slide rail being slidably matched with vertical cylinder block, the upside both sides portion of cantilever support seat be also respectively provided with for
The traversing spacing limit induction device of transmission block, the lower front of described support is additionally provided with work platformses.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620745380.6U CN205997350U (en) | 2016-07-15 | 2016-07-15 | A kind of PERT channel component Integral molding device for insoles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620745380.6U CN205997350U (en) | 2016-07-15 | 2016-07-15 | A kind of PERT channel component Integral molding device for insoles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205997350U true CN205997350U (en) | 2017-03-08 |
Family
ID=58201978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620745380.6U Expired - Fee Related CN205997350U (en) | 2016-07-15 | 2016-07-15 | A kind of PERT channel component Integral molding device for insoles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205997350U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182724A (en) * | 2016-07-15 | 2016-12-07 | 厦门建霖工业有限公司 | A kind of PERT channel component Integral molding device for insoles and control method thereof |
-
2016
- 2016-07-15 CN CN201620745380.6U patent/CN205997350U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182724A (en) * | 2016-07-15 | 2016-12-07 | 厦门建霖工业有限公司 | A kind of PERT channel component Integral molding device for insoles and control method thereof |
| CN106182724B (en) * | 2016-07-15 | 2018-12-04 | 厦门建霖健康家居股份有限公司 | A kind of PERT channel component Integral molding device for insoles and its control method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Tianfeng road in Jimei District of Xiamen City, Fujian Province, No. 69 361000 Patentee after: Runner (Xiamen) Corp. Address before: Tianfeng road in Jimei District of Xiamen City, Fujian Province, No. 69 361000 Patentee before: Xiamen Runner Industrial Corp. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170308 |
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| CF01 | Termination of patent right due to non-payment of annual fee |