CN205996665U - A kind of scraper plate chip removal filter of employing wedge shaped wires drum filtration - Google Patents
A kind of scraper plate chip removal filter of employing wedge shaped wires drum filtration Download PDFInfo
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- CN205996665U CN205996665U CN201620929981.2U CN201620929981U CN205996665U CN 205996665 U CN205996665 U CN 205996665U CN 201620929981 U CN201620929981 U CN 201620929981U CN 205996665 U CN205996665 U CN 205996665U
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- wedge shape
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Abstract
This utility model provides a kind of scraper plate chip removal filter of employing wedge shaped wires drum filtration, including cover plate, dust lead funnel, main body, bearing (ball) cover, bearing, wedge shape cylinder, steel wire bar brush, sealing ring, scrap scraping plate, chain, roller and driver element, described main body is mainly made up of housing, round steel guide rail, guide rails assembling seat, upper rail, lower guideway, wedge shape roller mount, afterbody housing and rear axle, and described wedge shape cylinder is mainly made up of wedge shaped wires cylinder, axle jump ring, sprocket wheel and roller end cover;Compared with prior art, this utility model has following beneficial effect:Wedge shape cylinder application is filtered in machine tooling cutting fluid, structure is novel, wedge shape cylinder intensity is good, there is not breakage, gap variation issue, therefore filter capacity are reliable with precision, compared with traditional Scrap-removing machine, filtering accuracy greatly improves, and advantageously reduces water tank configuration, reduces dirty liquid case cleaning frequency.
Description
Technical field
This utility model is a kind of scraper plate chip removal filter of employing wedge shaped wires drum filtration, and this utility model is mainly applied
In machine tooling field, the discharge of chip and the filtration of cutting fluid.
Background technology
In machine tooling field, particularly in wet type machine tooling field, what chip and cutting fluid were processed mainly appoints
Business is:(1) chip is discharged in lathe, chip is separated from cutting fluid and cutting fluid filtered by (2).To cut
Bits are discharged in lathe and are often used various forms chip removal device, such as:Chain and pan conveyor, scraper conveyor, magnetic conveyor
Etc..Cutting fluid is carried out filter and typically pass through the barrier of configuration, filter screen, Magnetic Isolation machine, paper tape filter, vortex on water tank
Separator, linear filter etc. are realized, and typically the cutting fluid storage chamber before filtering are referred to as net liquid case, the cutting fluid after filtration is deposited
Put chamber and be referred to as dirty liquid case.
Chip removal device is typically provided with certain filtering function, and the raising of chip removal device filtering accuracy, and water tank is joined
The reduction put, the reduction of water tank dirty liquid case cleaning frequency are all highly profitable.The defecator that chip removal device adopts can be divided by principle
For two categories below:
First, big gap plate and big net strum plate is adopted to filter.As carrier bar Scrap-removing machine passes through the gap mistake of transporting chain plate itself
Filter larger-size chip, scraper plate chip cleaner filters out larger chip by mesh.Due to requiring Scrap-removing machine to adopt filter material
When need to consider flow consider that mesh or gap will not block two aspect contents, the filter material mesh of employing or gap are larger,
Lead to filtering accuracy low.Therefore just have very many chips in the dirty liquid case of lathe water tank, particularly near Scrap-removing machine outlet
In water tank, precipitation has a large amount of chips, needs manually frequently to clear up.
2nd, using recoil drum filtration.It is fabricated to cylindrical shape and is entered using aperture plate, polyurethane filter screen, stainless steel filtering net
Row filters, cylinder both sides sealing, and outside is dirty liquid, and internal is net liquid.In filter material cylinder interior, one jet pipe is set constantly to filter material
It is rinsed, prevent filter material from blocking.This kind of mode improves filtering accuracy to a certain extent, and disclosure satisfy that low discharge situation
Under demand.But still suffer from problems with:(1) complex structure, particularly two ends movable sealing structure and back-flushing structure.(2)
Filter material is carried out while backwash, consume net liquid after a large amount of filtration.(3) filtering traffic itself is little, and backwash filter material also needs in addition
A part to be consumed, leads to inapplicable under the operating mode higher to traffic requirement.
This utility model illustrate a kind of scraper plate chip removal filter adopting wedge shaped wires drum filtration can effectively make up with
The deficiency of upper tradition chip removal device.
Utility model content
In view of the shortcomings of the prior art, this utility model purpose is to provide a kind of scraping using wedge shaped wires drum filtration
Plate chip removal filter, to solve the problems, such as to propose in above-mentioned background technology, this utility model is easy to use, is easy to operate, design
Ingenious, improve the market competitiveness.
To achieve these goals, this utility model is to realize by the following technical solutions:One kind adopts wedge shaped wires
The scraper plate chip removal filter of drum filtration, including cover plate, dust lead funnel, main body, bearing (ball) cover, bearing, wedge shape cylinder, steel wire bar
Brush, sealing ring, scrap scraping plate, chain, roller and driver element, described main body is mainly by housing, round steel guide rail, guide rails assembling
Seat, upper rail, lower guideway, wedge shape roller mount, afterbody housing and rear axle are constituted, and described wedge shape cylinder is mainly by wedge shaped wires
Cylinder, axle jump ring, sprocket wheel and roller end cover are constituted;Switch pair is arranged on the top of housing by suspension ring, described housing
Bottom is provided with roller, and cover plate is arranged in main body, and dust lead funnel is arranged in main body, and connects with cover plate, and bearing (ball) cover is pacified
It is contained in outside the wedge shape roller mount of main body, the wedge shape cylinder with main body installed by described bearing, wedge shape cylinder and sealing ring
In mounting seat, scrap scraping plate is arranged on chain, and chain is arranged in main body, between upper rail and lower guideway, wedge shape cylinder
On sprocket wheel engage with chain;Described wedge shaped wires drums inside is provided with axle jump ring and sprocket wheel, described wedge shaped wires cylinder
Rear end is provided with roller end cover;Described driver element is arranged on the side of main body, and described driver element is by motor mounting plate one, a left side
Bearing block, cover plate one, front axle, scraper plate sprocket wheel, bearing one, cover plate two, right axle bearing, sprocket wheel case, hex nut, hexagonal spiral shell
Bolt, motor sprocket, reducing motor and motor mounting plate two are constituted, and described motor mounting plate one upper surface is provided with left shaft holder
And right axle bearing, the side of described reducing motor is connected with motor sprocket, and described reducing motor is pacified by motor mounting plate two
It is contained on motor mounting plate one, the outer side covers of described motor sprocket have setting in sprocket wheel case, described cover plate one and cover plate two
Front axle, scraper plate sprocket wheel and bearing one, described cover plate one and cover plate two is had to be arranged in left shaft holder and right axle bearing, motor
Sprocket wheel is connected with chain.
Further, described wedge shape cylinder gap section is outer little interior big trapezoidal, and gap along the circumferential direction insertion, protects
Card steel wire bar paints steel wire and puts in gap, and steel wire bar brush is arranged on the housing of main body, and the wedge shaped wires cylinder with wedge shape cylinder
Surface contacts, and the steel wire that steel wire bar paints puts in the gap of wedge shaped wires cylinder;In wedge shape cylinder rotation process, steel wire bar brush
Upper steel wire is always positioned in gap, has reinforcement wedge shape drum inside is axially disposed.
Further, under the housing in described scrap scraping plate and main body, ground clearance is 2mm.
Further, described wedge shape cylinder is provided with four, in order to improve filter capacity.
Further, before filtering, dirty liquid containing chip forms net liquid after filtration after wedge shape cylinder.
The beneficial effects of the utility model:A kind of scraper plate chip removal of employing wedge shaped wires drum filtration of the present utility model is filtered
Machine, wedge shape cylinder application is filtered in machine tooling cutting fluid, and structure is novel.
Wedge shape cylinder intensity is good, there is not breakage, and gap variation issue, therefore filter capacity are reliable with precision.
Compared with traditional Scrap-removing machine, filtering accuracy greatly improves, and advantageously reduces water tank configuration, reduces dirty liquid case cleaning frequency
Rate.
Adopting little interior big structure outside wedge shape cylinder gap effectively prevents gap from blocking, and clears up wedge shape using rustless steel bar brush
Cylinder, it is to avoid traditional Scrap-removing machine adopts net liquid recoil, improves filter efficiency.
Brief description
By reading detailed description non-limiting example made with reference to the following drawings, of the present utility model other special
Levy, objects and advantages will become more apparent upon:
Fig. 1 is a kind of structural representation of the scraper plate chip removal filter of this utility model employing wedge shaped wires drum filtration;
Fig. 2 is a kind of explosive view of the scraper plate chip removal filter of this utility model employing wedge shaped wires drum filtration;
Fig. 3 is a kind of main body explosive view of the scraper plate chip removal filter of this utility model employing wedge shaped wires drum filtration;
Fig. 4 is a kind of wedge shape cylinder blast of the scraper plate chip removal filter of this utility model employing wedge shaped wires drum filtration
Figure;
Fig. 5 is a kind of driver element blast of the scraper plate chip removal filter of this utility model employing wedge shaped wires drum filtration
Figure;
In figure:1 cover plate, 2 dust lead funnels, 3 main bodys, 4 bearing (ball) covers, 5 bearings, 6 wedge shape cylinders, 7- steel
Strand brush, 8- sealing ring, 9- scrap scraping plate, 10- chain, 11- roller, 12- driver element, 13- switch pair, 14 suspension ring, 15- filters
Front dirty liquid containing chip, 16- net liquid, 3.1 housings, 3.2 round steel guide rails, 3.3 guide rails assembling seats after filtering, lead on 3.4
Rail, 3.5 lower guideways, 3.6 wedge shape roller mount, 3.7- afterbody housing, 3.8- rear axle, 6.1 wedge shaped wires cylinders,
6.2 axle jump rings, 6.3 sprocket wheels, 6.4 roller end covers, 12.1 motor mounting plates one, 12.2 left shaft holders,
12.3 cover plates one, 12.4 front axles, 12.5- scraper plate sprocket wheel, 12.6- bearing one, 12.7- cover plate two, 12.8- right axle bearing,
12.9- sprocket wheel case, 12.10- hex nut, 12.11- hex bolts, 12.12- motor sprocket, 12.13- reducing motor,
12.14- motor mounting plate two.
Specific embodiment
Technological means, creation characteristic, reached purpose and effect for making this utility model realize are easy to understand, below
In conjunction with specific embodiment, this utility model is expanded on further.
Refer to Fig. 1 to Fig. 5, this utility model provides a kind of technical scheme:A kind of scraping using wedge shaped wires drum filtration
Plate chip removal filter, including cover plate 1, dust lead funnel 2, main body 3, bearing (ball) cover 4, bearing 5, wedge shape cylinder 6, steel wire bar brush 7, close
Seal 8, scrap scraping plate 9, chain 10, roller 11 and driver element 12, main body 3 is mainly by housing 3.1, round steel guide rail 3.2, guide rail
Mounting seat 3.3, upper rail 3.4, lower guideway 3.5, wedge shape roller mount 3.6, afterbody housing 3.1 and rear axle 3.7 are constituted.
Wedge shape cylinder 6 is mainly made up of wedge shaped wires cylinder 6.1, axle jump ring 6.2, sprocket wheel 6.3 and roller end cover 6.4.
Switch pair 13 is arranged on the top of housing 3.1 by suspension ring 14, and the bottom of housing 3.1 is provided with roller 11, cover plate 1
It is arranged in main body 3, dust lead funnel 2 is arranged in main body 3, and connects with cover plate 1, bearing (ball) cover 4 is arranged on the wedge shape of main body 3
Outside roller mount 3.6, bearing 5, wedge shape cylinder 6 and sealing ring 8 are installed on the wedge shape roller mount 3.6 with main body 3,
Scrap scraping plate 9 is arranged on chain 10, and chain 10 is arranged in main body 3, and between upper rail 3.4 and lower guideway 3.5, wedge shape is rolled
Sprocket wheel 6.3 on cylinder 6 is engaged with chain 10.
Wedge shaped wires cylinder 6.1 is internally provided with axle jump ring 6.2 and sprocket wheel 6.3, the rear end setting of wedge shaped wires cylinder 6.1
There is roller end cover 6.4.
Driver element 12 is arranged on the side of main body 3, and driver element 12 is by motor mounting plate 1, left shaft holder
12.2nd, cover plate 1, front axle 12.4, scraper plate sprocket wheel 12.5, bearing 1, cover plate 2 12.7, right axle bearing 12.8, sprocket wheel
Case 12.9, hex nut 12.10, hex bolts 12.11, motor sprocket 12.12, reducing motor 12.13 and motor are installed
Plate 2 12.14 is constituted, and motor mounting plate 1 upper surface is provided with left shaft holder 12.2 and right axle bearing 12.8, and slow down electricity
The side of machine 12.13 is connected with motor sprocket 12.12, and reducing motor 12.13 is arranged on motor by motor mounting plate 2 12.14
On installing plate 1, the outer side covers of motor sprocket 12.12 have sprocket wheel case 12.9, in cover plate 1 and cover plate 2 12.7
It is provided with front axle 12.4, scraper plate sprocket wheel 12.5 and bearing 1, cover plate 1 and cover plate 2 12.7 are arranged on left bearing
On seat 12.2 and right axle bearing 12.8, motor sprocket 12.12 is connected with chain 10.
Wedge shape cylinder 6 gap section is outer little interior big trapezoidal, and gap along the circumferential direction insertion is it is ensured that steel wire bar brush 7
Upper steel wire puts in gap, and steel wire bar brush 7 is arranged on the housing 3.1 of main body 3, and wedge shaped wires cylinder 6.1 table with wedge shape cylinder 6
Face contacts, and the steel wire in steel wire bar brush 7 puts in the gap of wedge shaped wires cylinder 6.1;In wedge shape cylinder 6 rotation process, steel wire
In bar brush 7, steel wire is always positioned in gap, and axially disposed inside wedge shape cylinder 6 have reinforcement.
Scrap scraping plate 9 is 2mm with the 3.1 times ground clearances of housing in main body 3, and wedge shape cylinder 6 is provided with four, in order to improve
Filter ability, before filtering, dirty liquid containing chip 15 forms net liquid 16 after filtration after wedge shape cylinder 6.
As an embodiment of the present utility model:Driver element 12 drives chain 10 to rotate, and is arranged on chain 10
Scrap scraping plate 9 concomitant rotation simultaneously keeps and housing 3.1 bottom surface 1.5mm gap.
Wedge shape cylinder 6 is same to be rotated under the gearing of chain 10.
Before filtering, dirty liquid containing chip 15 enters Scrap-removing machine by dust lead funnel 2, by scrap scraping plate 9 after chip precipitation contained therein
Scrape, cutting fluid contained therein enters the gap on wedge shape cylinder 6, is expelled to outside Scrap-removing machine, reach bits liquid separation and filter
Purpose.Gap on wedge shape cylinder 6 is 100 microns, and the chip that granularity is less than 100 microns could be passed through with cutting fluid
Gap, after filtration, the filtering accuracy of cutting fluid is 100 microns.The filter capacity of every wedge shape cylinder 6 is 250L, whole Scrap-removing machine
Four wedge shape cylinders 6 of setting, its filter capacity is 1000L.
In rotation process, the steel wire in steel wire bar brush 7 being fixedly mounted in main body 3 is always positioned at stitching wedge shape cylinder 6
In gap, so ensure that wedge shape cylinder 6 gap is not blocked.On special wedge shape cylinder 6, gap is outer little interior big trapezoidal, equally
Ensure that gap is difficult to be blocked.
Wedge shape cylinder 6 is applied to machine tooling cutting fluid filter, structure is novel, wedge shape cylinder 6 intensity is good, does not exist broken
Damage, gap variation issue, therefore filter capacity are reliable with precision, and compared with traditional Scrap-removing machine, filtering accuracy greatly improves, favorably
In reducing water tank configuration, reduce dirty liquid case cleaning frequency, adopting little interior big structure outside wedge shape cylinder 6 gap effectively prevents gap from blocking up
Plug, and wedge shape cylinder 6 is cleared up using rustless steel bar brush, it is to avoid traditional Scrap-removing machine adopts net liquid recoil, improves filter efficiency.
Of the present utility model ultimate principle and principal character and of the present utility model advantage have been shown and described above, for
It is clear that this utility model is not limited to the details of above-mentioned one exemplary embodiment for those skilled in the art, and without departing substantially from this
In the case of the spirit or essential attributes of utility model, this utility model can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, scope of the present utility model is by institute
Attached claim rather than described above limit, it is intended that will fall in the implication and scope of the equivalency of claim
All changes are included in this utility model.Any reference in claim should not be considered as limiting involved right
Require.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, not each embodiment only wraps
Containing an independent technical scheme, only for clarity, those skilled in the art should for this narrating mode of description
Using description as an entirety, the technical scheme in each embodiment can also form those skilled in the art through appropriately combined
Understandable other embodiment.
Claims (5)
1. a kind of scraper plate chip removal filter of employing wedge shaped wires drum filtration, including cover plate, dust lead funnel, main body, bearing (ball) cover,
Bearing, wedge shape cylinder, steel wire bar brush, sealing ring, scrap scraping plate, chain, roller and driver element it is characterised in that:Described master
Body mainly by housing, round steel guide rail, guide rails assembling seat, upper rail, lower guideway, wedge shape roller mount, afterbody housing and after
Axle is constituted, and described wedge shape cylinder is mainly made up of wedge shaped wires cylinder, axle jump ring, sprocket wheel and roller end cover;
Switch pair is arranged on the top of housing by suspension ring, and the bottom of described housing is provided with roller, and cover plate is arranged in main body,
Dust lead funnel is arranged in main body, and connects with cover plate, and bearing (ball) cover is arranged on outside the wedge shape roller mount of main body, described
Bearing, wedge shape cylinder and sealing ring are installed on the wedge shape roller mount with main body, and scrap scraping plate is arranged on chain, and chain is pacified
It is contained in main body, between upper rail and lower guideway, the sprocket wheel on wedge shape cylinder is engaged with chain;
Described wedge shaped wires drums inside is provided with axle jump ring and sprocket wheel, and the rear end of described wedge shaped wires cylinder is provided with cylinder end
Lid;
Described driver element is arranged on the side of main body, described driver element by motor mounting plate one, left shaft holder, cover plate one,
Front axle, scraper plate sprocket wheel, bearing one, cover plate two, right axle bearing, sprocket wheel case, hex nut, hex bolts, motor sprocket, deceleration
Motor and motor mounting plate two are constituted, and described motor mounting plate one upper surface is provided with left shaft holder and right axle bearing, institute
The side stating reducing motor is connected with motor sprocket, and described reducing motor is arranged on motor mounting plate one by motor mounting plate two
On, the outer side covers of described motor sprocket have sprocket wheel case, be provided with described cover plate one and cover plate two front axle, scraper plate sprocket wheel with
And bearing one, described cover plate one and cover plate two be arranged in left shaft holder and right axle bearing, and motor sprocket is connected with chain.
2. a kind of employing wedge shaped wires drum filtration according to claim 1 scraper plate chip removal filter it is characterised in that:Institute
It is outer little interior big trapezoidal for stating wedge shape cylinder gap section, and gap along the circumferential direction insertion is it is ensured that steel wire bar paints steel wire stretches
Enter gap, steel wire bar brush is arranged on the housing of main body, and contact with the wedge shaped wires cylinder surface of wedge shape cylinder, steel wire bar paints
Steel wire put in the gap of wedge shaped wires cylinder;In wedge shape cylinder rotation process, steel wire bar paints steel wire and is always positioned at gap
In, there is reinforcement wedge shape drum inside is axially disposed.
3. a kind of employing wedge shaped wires drum filtration according to claim 1 scraper plate chip removal filter it is characterised in that:Institute
Stating ground clearance under the housing in scrap scraping plate and main body is 2mm.
4. a kind of employing wedge shaped wires drum filtration according to claim 1 scraper plate chip removal filter it is characterised in that:Institute
State wedge shape cylinder and be provided with four, in order to improve filter capacity.
5. a kind of employing wedge shaped wires drum filtration according to claim 1 scraper plate chip removal filter it is characterised in that:Cross
Before filter, dirty liquid containing chip forms net liquid after filtration after wedge shape cylinder.
Priority Applications (1)
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CN201620929981.2U CN205996665U (en) | 2016-08-24 | 2016-08-24 | A kind of scraper plate chip removal filter of employing wedge shaped wires drum filtration |
Applications Claiming Priority (1)
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CN201620929981.2U CN205996665U (en) | 2016-08-24 | 2016-08-24 | A kind of scraper plate chip removal filter of employing wedge shaped wires drum filtration |
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CN201620929981.2U Withdrawn - After Issue CN205996665U (en) | 2016-08-24 | 2016-08-24 | A kind of scraper plate chip removal filter of employing wedge shaped wires drum filtration |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106181559A (en) * | 2016-08-24 | 2016-12-07 | 宁夏共享机床辅机有限公司 | A kind of scraper plate chip removal filter using wedge shaped wires drum filtration |
CN107127633A (en) * | 2017-06-16 | 2017-09-05 | 西安航空职业技术学院 | One kind is without additional power source CNC milling machine cross slide way chip cleaning agency |
CN109227214A (en) * | 2018-11-29 | 2019-01-18 | 西安精雕软件科技有限公司 | A kind of automatic chip-removal filtration system of stable processing quality |
CN109629493A (en) * | 2018-11-16 | 2019-04-16 | 广州市轻工高级技工学校 | A kind of made-up road cleaner |
CN114211295A (en) * | 2021-11-29 | 2022-03-22 | 邵军 | Cutting numerical control machine tool capable of automatically cleaning and maintaining cooling liquid tank |
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2016
- 2016-08-24 CN CN201620929981.2U patent/CN205996665U/en not_active Withdrawn - After Issue
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106181559A (en) * | 2016-08-24 | 2016-12-07 | 宁夏共享机床辅机有限公司 | A kind of scraper plate chip removal filter using wedge shaped wires drum filtration |
CN106181559B (en) * | 2016-08-24 | 2018-07-27 | 宁夏共享机床辅机有限公司 | A kind of scraper plate chip removal filter using wedge shaped wires drum filtration |
CN107127633A (en) * | 2017-06-16 | 2017-09-05 | 西安航空职业技术学院 | One kind is without additional power source CNC milling machine cross slide way chip cleaning agency |
CN107127633B (en) * | 2017-06-16 | 2021-07-23 | 西安航空职业技术学院 | Transverse guide rail chip cleaning mechanism of numerically controlled milling machine without additional power source |
CN109629493A (en) * | 2018-11-16 | 2019-04-16 | 广州市轻工高级技工学校 | A kind of made-up road cleaner |
CN109227214A (en) * | 2018-11-29 | 2019-01-18 | 西安精雕软件科技有限公司 | A kind of automatic chip-removal filtration system of stable processing quality |
CN114211295A (en) * | 2021-11-29 | 2022-03-22 | 邵军 | Cutting numerical control machine tool capable of automatically cleaning and maintaining cooling liquid tank |
CN114211295B (en) * | 2021-11-29 | 2024-05-10 | 本溪爱科液压密封有限公司 | Cutting numerical control machine tool capable of automatically cleaning and maintaining cooling liquid tank |
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GR01 | Patent grant | ||
AV01 | Patent right actively abandoned | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20170308 Effective date of abandoning: 20180727 |