CN106181559B - A kind of scraper plate chip removal filter using wedge shaped wires drum filtration - Google Patents

A kind of scraper plate chip removal filter using wedge shaped wires drum filtration Download PDF

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Publication number
CN106181559B
CN106181559B CN201610711783.3A CN201610711783A CN106181559B CN 106181559 B CN106181559 B CN 106181559B CN 201610711783 A CN201610711783 A CN 201610711783A CN 106181559 B CN106181559 B CN 106181559B
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China
Prior art keywords
wedge
roller
shaped
main body
bearing
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CN106181559A (en
Inventor
何国峰
周洁
孙冠琳
马同堂
刘红
王虎
李忠强
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Ningbo Kocel Machine Tool Auxiliary Machinery Co Ltd
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Ningbo Kocel Machine Tool Auxiliary Machinery Co Ltd
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Priority to CN201610711783.3A priority Critical patent/CN106181559B/en
Publication of CN106181559A publication Critical patent/CN106181559A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/02Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The present invention provides a kind of scraper plate chip removal filter using wedge shaped wires drum filtration, including cover board, dust lead funnel, main body, bearing (ball) cover, bearing, wedge-shaped roller, steel wire bar brush, sealing ring, scrap scraping plate, chain, idler wheel and driving unit, the main body is mainly made of shell, round steel guide rail, guide rail mounting base, upper rail, lower guideway, wedge-shaped roller mount, tail portion shell and rear axle, and the wedge shape roller is mainly made of wedge shaped wires roller, axis clamp spring, sprocket wheel and roller end cover;Compared with prior art, the present invention has following advantageous effect:Wedge-shaped cylinder application is filtered in machine tooling cutting fluid, structure novel, wedge-shaped roller intensity is good, and there is no breakages, gap variation issue, therefore filter capacity and precision are reliable, compared with traditional Scrap-removing machine, filtering accuracy greatly improves, and advantageously reduces water tank configuration, reduces dirty liquid case and clears up frequency.

Description

A kind of scraper plate chip removal filter using wedge shaped wires drum filtration
Technical field
The present invention is a kind of scraper plate chip removal filter using wedge shaped wires drum filtration, present invention is mainly applied to lathe plus In work field, the discharge of chip and the filtering of cutting fluid.
Background technology
In machine tooling field, particularly in wet type machine tooling field, chip is appointed with the main of cutting fluid processing Business is:(1) chip is discharged out of lathe, (2) separate chip from cutting fluid is filtered cutting fluid.It will cut Bits discharge out of lathe is often used various forms chip removal device, such as:Chain and pan conveyor, scraper conveyor, magnetic conveyor Etc..Barrier, strainer, Magnetic Isolation machine, paper tape filter, vortex generally by being configured on water tank is filtered to cutting fluid The realizations such as separator, linear filter, are generally known as net liquid case by the cutting fluid storage chamber before filtering, and filtered cutting fluid is deposited It puts chamber and is known as dirty liquid case.
Chip removal device is generally provided with certain filtering function, and the raising of chip removal device filtering accuracy, matches to water tank Reduction, the reduction of water tank dirty liquid case cleaning frequency set are very useful.The filter device that chip removal device uses can be divided by principle For following two categories:
One, it is filtered using big gap plate and big net strum plate.The gap mistake for passing through transporting chain plate itself such as carrier bar Scrap-removing machine Larger-size chip is filtered, scraper plate chip cleaner filters out larger chip by mesh.Due to requiring Scrap-removing machine to use filter material When need to consider flow and to consider that mesh or gap will not block two aspect contents, the filter material mesh of use or gap are larger, Cause filtering accuracy low.Therefore it is just had near very more chips, especially Scrap-removing machine water outlet in the dirty liquid case of lathe water tank Precipitation has a large amount of chips in water tank, needs artificial frequently cleaning.
Two, using recoil drum filtration.Its use aperture plate, polyurethane strainer, stainless steel filtering net be fabricated to it is cylindric into Row filtering, cylinder both sides sealing, outside are dirty liquid, and inside is net liquid.One jet pipe is set constantly to filter material in filter material cylinder interior It is rinsed, prevents filter material from blocking.Such mode improves filtering accuracy to a certain extent, and disclosure satisfy that small traffic conditions Under demand.But there are still problems with:(1) complicated, especially both ends movable sealing structure and back-flushing structure.(2) Net liquid after largely filtering is consumed while backwash to filter material.(3) filtering traffic itself is small, and backwashing filter material in addition also needs A part is consumed, causes to be not suitable under the operating mode more demanding to flow.
The present invention illustrate it is a kind of use the scraper plate chip removal filter of wedge shaped wires drum filtration can effectively make up with upload The deficiency of system chip removal device.
Invention content
In view of the deficienciess of the prior art, it is an object of the present invention to provide a kind of scraper plate rows using wedge shaped wires drum filtration Consider filter to be worth doing, to solve the problems mentioned in the above background technology, the present invention is easy to use, easy to operation, ingenious in design, improves The market competitiveness.
To achieve the goals above, the present invention is to realize by the following technical solutions:It is a kind of to use wedge shaped wires roller The scraper plate chip removal filter of filtering, including cover board, dust lead funnel, main body, bearing (ball) cover, bearing, wedge-shaped roller, steel wire bar brush, Sealing ring, scrap scraping plate, chain, idler wheel and driving unit, the main body mainly by shell, round steel guide rail, guide rail mounting base, on Guide rail, lower guideway, wedge-shaped roller mount, tail portion shell and rear axle are constituted, the wedge shape roller mainly by wedge shaped wires roller, Axis clamp spring, sprocket wheel and roller end cover are constituted;Switch pair is mounted on the top of shell by hanging ring, and the bottom of the shell is set It is equipped with idler wheel, cover board is mounted in main body, and dust lead funnel is mounted in main body, and is connected with cover board, and bearing (ball) cover is mounted on master On the outside of the wedge-shaped roller mount of body, the bearing, wedge-shaped roller and sealing ring are installed on the wedge-shaped roller mount of main body On, scrap scraping plate is mounted on chain, and chain is mounted in main body, between upper rail and lower guideway, the chain on wedge-shaped roller Wheel is engaged with chain;The wedge shaped wires drums inside is provided with axis clamp spring and sprocket wheel, and the rear end of the wedge shaped wires roller is set It is equipped with roller end cover;The driving unit is mounted on the side of main body, and the driving unit is by motor mounting plate one, left bearing Seat, cover board one, front axle, scraper plate sprocket wheel, bearing one, cover board two, right axle bearing, sprocket wheel case, hex nut, hex bolts, electricity Chain wheel, decelerating motor and motor mounting plate two are constituted, one upper surface of the motor mounting plate be provided with left shaft holder and The side of right axle bearing, the decelerating motor is connected with motor sprocket, and the decelerating motor is mounted on by motor mounting plate two On motor mounting plate one, the outer side covering of the motor sprocket has sprocket wheel case, before being provided in the cover board one and cover board two Axis, scraper plate sprocket wheel and bearing one, the cover board one and cover board two are arranged on left shaft holder and right axle bearing, motor sprocket It is connect with chain.
Further, the wedge-shaped roller gap section is outer small interior big trapezoidal, and gap along the circumferential direction penetrates through, and protects Card steel wire item paints steel wire and puts in gap, and steel wire bar brush is mounted on the shell of main body, and with the wedge shaped wires roller of wedge-shaped roller Surface contacts, and the steel wire that steel wire item paints is put in the gap of wedge shaped wires roller;In wedge-shaped roller rotation process, steel wire bar brush Upper steel wire is always positioned in gap, has reinforcing rib wedge-shaped drum inside is axially disposed.
Further, the scrap scraping plate and the shell bottom surface gap in main body are 2mm.
Further, the wedge-shaped roller is equipped with four, to improve filter capacity.
Further, dirty liquid containing chip forms net liquid after filtering after wedge-shaped roller before filtering.
Beneficial effects of the present invention:A kind of scraper plate chip removal filter using wedge shaped wires drum filtration of the present invention, by wedge Shape cylinder application is filtered in machine tooling cutting fluid, structure novel.
Wedge-shaped roller intensity is good, and there is no breakage, gap variation issues, therefore filter capacity and precision are reliable.
Compared with traditional Scrap-removing machine, filtering accuracy greatly improves, and advantageously reduces water tank configuration, reduces dirty liquid case cleaning frequency Rate.
Adopting small interior big structure outside wedge-shaped roller gap effectively prevent gap to block, and using stainless steel bar brush cleaning wedge shape Roller avoids traditional Scrap-removing machine from recoiling using net liquid, improves filter efficiency.
Description of the drawings
Upon reading the detailed description of non-limiting embodiments with reference to the following drawings, other feature of the invention, Objects and advantages will become more apparent upon:
Fig. 1 is a kind of structural schematic diagram of scraper plate chip removal filter using wedge shaped wires drum filtration of the invention;
Fig. 2 is a kind of explosive view of scraper plate chip removal filter using wedge shaped wires drum filtration of the invention;
Fig. 3 is a kind of main body explosive view of scraper plate chip removal filter using wedge shaped wires drum filtration of the invention;
Fig. 4 is a kind of wedge-shaped roller explosive view of scraper plate chip removal filter using wedge shaped wires drum filtration of the invention;
Fig. 5 is a kind of driving unit explosive view of scraper plate chip removal filter using wedge shaped wires drum filtration of the invention;
In figure:1-cover board, 2-dust lead funnels, 3-main bodys, 4-bearing (ball) covers, 5-bearings, 6-wedge-shaped rollers, 7- steel Strand brush, 8- sealing rings, 9- scrap scraping plates, 10- chains, 11- idler wheels, 12- driving units, 13- switch pairs, 14 hanging rings, 15- mistakes Dirty liquid containing chip before filter, net liquid after 16- filterings, 3.1-shells, 3.2-round steel guide rails, 3.3-guide rail mounting bases, 3.4- Upper rail, 3.5-lower guideways, 3.6-wedge-shaped roller mounts, the tail portions 3.7- shell, 3.8- rear axles, the rolling of 6.1-wedge shaped wires Cylinder, 6.2-axis clamp springs, 6.3-sprocket wheels, 6.4-roller end covers, 12.1-motor mounting plates one, 12.2-left shaft holders, 12.3-cover boards one, 12.4-front axles, 12.5- scraper plate sprocket wheels, 12.6- bearings one, 12.7- cover boards two, 12.8- right axle bearings, 12.9- sprocket wheel cases, 12.10- hex nuts, 12.11- hex bolts, 12.12- motor sprockets, 12.13- decelerating motors, 12.14- motor mounting plate two.
Specific implementation mode
To make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, with reference to Specific implementation mode, the present invention is further explained.
It please refers to Fig.1 to Fig. 5, the present invention provides a kind of technical solution:A kind of scraper plate using wedge shaped wires drum filtration is arranged Consider filter, including cover board 1, dust lead funnel 2, main body 3, bearing (ball) cover 4, bearing 5, wedge-shaped roller 6, steel wire bar brush 7, sealing ring to be worth doing 8, scrap scraping plate 9, chain 10, idler wheel 11 and driving unit 12, main body 3 are mainly installed by shell 3.1, round steel guide rail 3.2, guide rail Seat 3.3, upper rail 3.4, lower guideway 3.5, wedge-shaped roller mount 3.6, tail portion shell 3.1 and rear axle 3.7 are constituted.
Wedge-shaped roller 6 is mainly made of wedge shaped wires roller 6.1, axis clamp spring 6.2, sprocket wheel 6.3 and roller end cover 6.4.
Switch pair 13 is mounted on the top of shell 3.1 by hanging ring 14, and the bottom of shell 3.1 is provided with idler wheel 11, cover board 1 In main body 3, dust lead funnel 2 is mounted in main body 3, and is connected with cover board 1, and bearing (ball) cover 4 is mounted on the wedge of main body 3 3.6 outside of shape roller mount, bearing 5, wedge-shaped roller 6 and sealing ring 8 are installed on the wedge-shaped roller mount 3.6 of main body 3 On, scrap scraping plate 9 is mounted on chain 10, and chain 10 is mounted in main body 3, between upper rail 3.4 and lower guideway 3.5, wedge Sprocket wheel 6.3 on shape roller 6 is engaged with chain 10.
Wedge shaped wires roller 6.1 is internally provided with axis clamp spring 6.2 and sprocket wheel 6.3, the rear end setting of wedge shaped wires roller 6.1 There is roller end cover 6.4.
Driving unit 12 is mounted on the side of main body 3, and driving unit 12 is by motor mounting plate 1, left shaft holder 12.2, cover board 1, front axle 12.4, scraper plate sprocket wheel 12.5, bearing 1, cover board 2 12.7, right axle bearing 12.8, sprocket wheel Case 12.9, hex nut 12.10, hex bolts 12.11, motor sprocket 12.12, decelerating motor 12.13 and motor installation Plate 2 12.14 is constituted, and one 12.1 upper surface of motor mounting plate is provided with left shaft holder 12.2 and right axle bearing 12.8, is slowed down The side of motor 12.13 is connected with motor sprocket 12.12, and decelerating motor 12.13 is mounted on electricity by motor mounting plate 2 12.14 On machine mounting plate 1, the outer side covering of motor sprocket 12.12 has sprocket wheel case 12.9, cover board 1 and cover board two Front axle 12.4, scraper plate sprocket wheel 12.5 and bearing 1 are provided in 12.7, cover board 1 and the setting of cover board 2 12.7 exist On left shaft holder 12.2 and right axle bearing 12.8, motor sprocket 12.12 is connect with chain 10.
6 gap section of wedge-shaped roller is outer small interior big trapezoidal, and gap along the circumferential direction penetrates through, and ensures steel wire bar brush 7 Upper steel wire puts in gap, and steel wire bar brush 7 is mounted on the shell 3.1 of main body 3, and with the wedge shaped wires roller 6.1 of wedge-shaped roller 6 Surface contacts, and the steel wire in steel wire bar brush 7 is put in the gap of wedge shaped wires roller 6.1;In 6 rotation process of wedge-shaped roller, steel Steel wire is always positioned in gap on strand brush 7, axially disposed on the inside of wedge-shaped roller 6 to have reinforcing rib.
Scrap scraping plate 9 is 2mm with the 3.1 bottom surface gap of shell in main body 3, and wedge-shaped roller 6 is equipped with four, to improve Filter capacity, dirty liquid containing chip 15 forms net liquid 16 after filtering after wedge-shaped roller 6 before filtering.
As one embodiment of the present of invention:Driving unit 12 drives chain 10 to rotate, the scrapings being mounted on chain 10 Plate 9 is rotated therewith and is kept and 3.1 gaps bottom surface 1.5mm of shell.
Wedge-shaped roller 6 equally rotates under the gearing of chain 10.
Filtering before dirty liquid containing chip 15 by dust lead funnel 2 enter Scrap-removing machine, chip contained therein precipitate after by scrap scraping plate 9 It scrapes, cutting fluid contained therein enters the gap on wedge-shaped roller 6, is expelled to outside Scrap-removing machine, reaches bits liquid separation and filters Purpose.Gap on wedge-shaped roller 6 is 100 microns, and chip of the granularity less than 100 microns could pass through with cutting fluid Gap, the filtering accuracy of cutting fluid is 100 microns after filtering.The filter capacity of every wedge-shaped roller 6 is 250L, whole Scrap-removing machine The wedge-shaped roller 6 of setting four, filter capacity 1000L.
For wedge-shaped roller 6 in rotation process, the steel wire in steel wire bar brush 7 being fixedly mounted in main body 3 is always positioned at seam In gap, ensure that 6 gap of wedge-shaped roller is not blocked in this way.Gap is outer small interior big trapezoidal on special wedge shape roller 6, equally It can ensure that gap is not easy to be blocked.
Wedge-shaped roller 6 is filtered applied to machine tooling cutting fluid, structure novel, 6 intensity of wedge-shaped roller is good, is not present Breakage, gap variation issue, therefore filter capacity and precision are reliable, and compared with traditional Scrap-removing machine, filtering accuracy greatly improves, and has It conducive to water tank configuration is reduced, reduces dirty liquid case and clears up frequency, adopt small interior big structure outside 6 gap of wedge-shaped roller and effectively prevent gap stifled Plug, and wedge-shaped roller 6 is cleared up using stainless steel bar brush, it avoids traditional Scrap-removing machine from recoiling using net liquid, improves filter efficiency.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from the present invention spirit or In the case of essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state Bright restriction, it is intended that including all changes that come within the meaning and range of equivalency of the claims in the present invention It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiment being appreciated that.

Claims (4)

1. a kind of scraper plate chip removal filter using wedge shaped wires drum filtration, including cover board, dust lead funnel, main body, bearing (ball) cover, Bearing, wedge-shaped roller, steel wire bar brush, sealing ring, scrap scraping plate, chain, idler wheel and driving unit, it is characterised in that:The master Body mainly by shell, round steel guide rail, guide rail mounting base, upper rail, lower guideway, wedge-shaped roller mount, tail portion shell and after Axis is constituted, and the wedge shape roller is mainly made of wedge shaped wires roller, axis clamp spring, sprocket wheel and roller end cover;
Switch pair is mounted on the top of shell by hanging ring, and the bottom of the shell is provided with idler wheel, and cover board is mounted in main body, Dust lead funnel is mounted in main body, and is connected with cover board, and bearing (ball) cover is mounted on the outside of the wedge-shaped roller mount of main body, described Bearing, wedge-shaped roller and sealing ring are installed on the wedge-shaped roller mount of main body, and scrap scraping plate is mounted on chain, chain In main body, between upper rail and lower guideway, the sprocket wheel on wedge-shaped roller is engaged with chain;
The wedge shaped wires drums inside is provided with axis clamp spring and sprocket wheel, and the rear end of the wedge shaped wires roller is provided with roller end Lid;
The driving unit be mounted on main body side, the driving unit by motor mounting plate one, left shaft holder, cover board one, Front axle, scraper plate sprocket wheel, bearing one, cover board two, right axle bearing, sprocket wheel case, hex nut, hex bolts, motor sprocket, deceleration Motor and motor mounting plate two are constituted, and one upper surface of the motor mounting plate is provided with left shaft holder and right axle bearing, institute The side for stating decelerating motor is connected with motor sprocket, and the decelerating motor is mounted on motor mounting plate one by motor mounting plate two On, the outer side covering of the motor sprocket has sprocket wheel case, be provided in the cover board one and cover board two front axle, scraper plate sprocket wheel with And bearing one, the cover board one and cover board two are arranged on left shaft holder and right axle bearing, motor sprocket is connect with chain;
The wedge shape roller gap section is outer small interior big trapezoidal, and gap along the circumferential direction penetrates through, and ensures that steel wire item paints Steel wire puts in gap, and steel wire bar brush is mounted on the shell of main body, and is contacted with the wedge shaped wires cylinder surface of wedge-shaped roller, steel wire The steel wire that item paints is put in the gap of wedge shaped wires roller;In wedge-shaped roller rotation process, steel wire item paints steel wire position always In gap, there is reinforcing rib wedge-shaped drum inside is axially disposed.
2. a kind of scraper plate chip removal filter using wedge shaped wires drum filtration according to claim 1, it is characterised in that:Institute It is 2mm that scrap scraping plate, which is stated, with the shell bottom surface gap in main body.
3. a kind of scraper plate chip removal filter using wedge shaped wires drum filtration according to claim 1, it is characterised in that:Institute It states wedge-shaped roller and is equipped with four, to improve filter capacity.
4. a kind of scraper plate chip removal filter using wedge shaped wires drum filtration according to claim 1, it is characterised in that:It crosses Dirty liquid containing chip forms net liquid after filtering after wedge-shaped roller before filter.
CN201610711783.3A 2016-08-24 2016-08-24 A kind of scraper plate chip removal filter using wedge shaped wires drum filtration Active CN106181559B (en)

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CN112809446A (en) * 2021-01-29 2021-05-18 宁夏共享机床辅机有限公司 Combined scraper chip removal machine
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CN104289965A (en) * 2014-08-21 2015-01-21 宁夏共享机床辅机有限公司 Recoil roller scraper blade chip removal device of novel structure
CN104690597A (en) * 2015-01-28 2015-06-10 宁夏共享机床辅机有限公司 Novel overflow type compound chain plate chip cleaner
CN204935231U (en) * 2015-08-21 2016-01-06 逢吉工业股份有限公司 There is the Scrap-removing machine of removing device
CN205996665U (en) * 2016-08-24 2017-03-08 宁夏共享机床辅机有限公司 A kind of scraper plate chip removal filter of employing wedge shaped wires drum filtration

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Publication number Priority date Publication date Assignee Title
US5992642A (en) * 1996-05-17 1999-11-30 Kabushiki Kaisha Syst Filtering apparatus and filtering system
CN104289965A (en) * 2014-08-21 2015-01-21 宁夏共享机床辅机有限公司 Recoil roller scraper blade chip removal device of novel structure
CN104690597A (en) * 2015-01-28 2015-06-10 宁夏共享机床辅机有限公司 Novel overflow type compound chain plate chip cleaner
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Denomination of invention: A scraper chip filter machine using wedge-shaped wire drum filtration

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Pledgor: KOCEL MACHINE TOOL ACCESSORIES LIMITED

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