CN205974393U - Junked tire pyrolysis and pyrolysis tube cracking system - Google Patents

Junked tire pyrolysis and pyrolysis tube cracking system Download PDF

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Publication number
CN205974393U
CN205974393U CN201620456545.8U CN201620456545U CN205974393U CN 205974393 U CN205974393 U CN 205974393U CN 201620456545 U CN201620456545 U CN 201620456545U CN 205974393 U CN205974393 U CN 205974393U
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China
Prior art keywords
cracking
pyrolysis
gas
heat
tube
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CN201620456545.8U
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Chinese (zh)
Inventor
耿层层
陈水渺
肖磊
薛逊
吴道洪
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Shenwu Technology Group Corp Co Ltd
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Beijing Shenwu Environmental and Energy Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/143Feedstock the feedstock being recycled material, e.g. plastics

Abstract

The utility model belongs to the technical field of the junked tire pyrolysis, mainly the junked tire pyrolysis and pyrolysis tube cracking system based on the regenerative radiant tube heating to prepare clean combustible gas. To overcome defects in the prior art, a junked tire pyrolysis and scission reaction system are developed to the design, this reaction system can carry out two kinds of operations of pyrolysis and schizolysis, the oil gas that the pyrolysis chamber produced, the pyrolysis tube that can get into in the splitting chamber carries out deep cracking, dwell time in pyrolysis tube is long for oil gas, the gaseous hydrocarbons who is the burnt oil molecules schizolysis of macromolecule the micro molecule, this reactor can produce a large amount of cracking gases, thereby avoided production pyrolysis oil to be difficult to the problem of utilizing, junked tire's clean high -efficient the utilization has really been realized.

Description

A kind of junked tire pyrolysis and cracking tube cracking system
Technical field
This utility model belongs to junked tire pyrolytic technique field, mainly a kind of useless based on heat accumulation type radiant tube heating Old tire pyrolysis and cracking tube cracking system, to produce cleaning combustible gas.
Background technology
Fast development with China's economy and the generally raising of living standards of the people, automobile has stepped into people Daily life among, thereby produce substantial amounts of junked tire.China's tire yield up to 2.8 hundred million in 2006, occupies the world First, the junked tire producing then also up to 1.4 hundred million, about 3,600,000 tons.The accumulation of a large amount of junked tires does not only take up soil Ground, is also easy to grow mosquito antibacterial, spreads disease, and endangers residents ' health, and pole fire hazardous, cause environment dirty Dye.Junked tire is recycled, then not only can alleviate its pressure to environment, reduce pollution, more achievable money The effective recycling in source.The method processing junked tire at present has the prototype transformation of the way, produces reclaimed rubber and rubber powder, burning and heat Solution etc., wherein pyrolytic technique be a kind of have very much potentiality process junked tire method.Junked tire pyrolytic technique is will be waste and old Tire is thermally decomposed in anoxia or noble gases, can produce pyrolysis gas, pyrolysis oil and charcoal residue etc..These products are through entering one Step processed can change into the high-value product with various uses.Compared with traditional treatment method, pyrolysismethod not only can Reclaim the product of high added value, and nearly 70% energy can be reclaimed, there is higher economy and environmental benefit.At present, give up The pyrolytic technique of old tire mainly has moving bed pyrolysis technique, waste-tire recycling system etc..However, obtain through pyrolytic technique Pyrolisis of tires oil ingredient is extremely complex, it is difficult to the shortcomings of pH value is relatively low, oxygen content is high, heat stability is poor, viscosity is big Directly using and storage it is difficult to industrial applications.Therefore, how to design a kind of cleaning combustible gas that efficiently produces becomes this area urgently The problem that need to solve.
Content of the invention
This utility model is directed to the deficiencies in the prior art, designs and develop a kind of junked tire pyrolysis and cracking reaction system System, this response system can be pyrolyzed and be cracked two kinds of operations, the oil gas that pyrolysis chamber produces, and can enter the indoor cracking of cracking Pipe carries out deep pyrolytic, and oil gas time of staying in cracking tube is long, the tar molecules of macromole is cracked into the gaseous state of small molecule Hydro carbons, this reactor can produce substantial amounts of cracking gas, thus avoid producing the problem that pyrolysis oil is difficult by, is truly realized The clean and effective of junked tire utilizes.
This utility model provides a kind of junked tire pyrolysis and cracking system, according to embodiment of the present utility model, should System includes:Loading hopper;Feeder, described feeder is connected with described loading hopper;Pyrolysis and cracking reactor, including:Charging Mouth, pyrolysis chamber, cracking room and cracking gas outlet, described charging aperture is arranged on the roof of described pyrolysis chamber, and described cracking gas goes out Mouth is arranged on the side wall of described cracking room;And:Heat accumulation type radiant tube, described heat accumulation type radiant tube is along the height of described reactor Inside described pyrolysis chamber and described cracking room, every layer has the many described storages arranged in the horizontal direction to degree direction multi-tier arrangement Hot type radial canal;Heat-insulated brick wall, described heat-insulated brick wall is arranged at the 2/3 of described reactor transverse width, vertically through in In described reactor, the inner space of described reactor is separated into described pyrolysis chamber and described cracking room;Communication member, described Communication member is arranged on the bottom of described heat-insulated brick wall, for the oil gas producing described pyrolysis chamber, by described communication member, It is passed into described cracking room;Cracking passage, described cracking passage is located at described cracking interior, one end of described cracking passage and institute State one end connection that communication member is located at described cracking room, the other end of described cracking passage is connected with the outlet of described cracking gas; Ceramic filter, described ceramic filter one end is connected with the outlet of described cracking gas, and the other end is connected with described spray column;Spray Tower, described spray column is connected with described ceramic filter;Fuel cartridge, described fuel cartridge is connected with described spray column.
Inventor finds, simple according to the system process of this utility model embodiment, easy to operate, this response system can enter Row pyrolysis and two kinds of operations of cracking, the oil gas that pyrolysis chamber produces, can enter the indoor cracking tube of cracking and carry out deep pyrolytic, oil Gas time of staying in cracking tube is long, the tar molecules of macromole is cracked into the gaseous hydrocarbons of small molecule, and this reactor can produce Raw substantial amounts of cracking gas, thus avoid producing the problem that pyrolysis oil is difficult by, the cleaning being truly realized junked tire is high Effect utilizes.Meanwhile, this reactor employs heat accumulation type radiant tube heating technique without gas, solid heat carrier heating, improves reaction System process is simplified while the thermal efficiency of device.
According to embodiment of the present utility model, described communication member is the multiple hole of inclusion being arranged on described heat-insulated brick wall Pore area;Or described communication member is on described heat-insulated brick wall longitudinal length, positioned at the opening of lower position.
According to embodiment of the present utility model, the thickness of described heat-insulated brick wall is 5-15cm, and the height of described pore area is 3- 15cm, a diameter of 1-3cm in described hole, the height of described opening is 3-15cm.
According to embodiment of the present utility model, described system further includes combustion gas air-introduced machine, wherein, described combustion gas air inducing Machine one end is connected with the outlet of described spray column, and the other end is connected with described fuel cartridge import.
According to embodiment of the present utility model, described system also includes gasification furnace, described gasification furnace respectively with described accumulation of heat The fuel gas inlet of formula radial canal and semicoke conveyer device connect;Waste heat boiler, described waste heat boiler and described heat accumulation type radiant tube Exhanst gas outlet be connected.
According to embodiment of the present utility model, described cracking passage is cracking tube it is preferred that described cracking tube is to readily conduct heat Material, described cracking tube spirals and is distributed in described cracking interior, it is furthermore preferred that described cracking tube radiates round described heat accumulating type Pipe wriggles and is distributed, multi-tier arrangement;It is furthermore preferred that the other end of described cracking tube is welded in described cracking gas outlet.
According to embodiment of the present utility model, described loading hopper is connected with described charging aperture by described feeder.
According to embodiment of the present utility model, described system also includes semicoke outlet, and described semicoke outlet is arranged on described The bottom of pyrolysis chamber, described semicoke outlet is connected with described semicoke conveyer device.
In other side of the present utility model, this utility model is provided one kind and is given up using foregoing system Old tire pyrolysis and the method for cracking.According to embodiment of the present utility model, the method comprises the following steps:
A. waste tyre particle is added in reactor by charging aperture, in the pyrolysis chamber of described reactor, completes heat Solution preocess;
B. it is pyrolyzed the oil gas of generation, by the communication member of setting on the heat-insulated brick wall of described reactor, enter into described anti- Answer in the cracking passage of cracking room of device;
C. the oil gas that described pyrolysis produces, in the described cracking passage of described cracking room, carries out deep pyrolytic, generation is split Vent one's spleen;
D. described cracking gas is entered in spray column by cracking gas outlet, carries out purified treatment to described cracking gas;
E. purified net cracking gas enters in fuel cartridge through combustion gas air-introduced machine, is stored.
According to embodiment of the present utility model, in described step a, described waste tyre particle is from described reactor top Described charging aperture is added in described reactor, and is broken up by the heat accumulation type radiant tube in described reactor, and pyrolysis char is from institute The semicoke outlet stating reactor bottom is discharged;In described step a, described waste tyre particle is by described reactor pyrolysis chamber Described heat accumulation type radiant tube is heated to 500-700 DEG C, and in described step b, described pyrolysis oil gas is by described reactor cracking room Described heat accumulation type radiant tube be heated to 650-900 DEG C;Preferably, the granularity of described waste tyre particle is below 20mm.
The beneficial effects of the utility model are:
1)Heat accumulation type radiant tube moving bed process is taken to heat the junked tire of below 20mm, uniformity of temperature profile, heating Effect is good, and response system structure is simple, easy to operate.
2)Cracking room inside turn is dispersed with cracking tube, and cracking tube wriggles round radial canal and is distributed, the oil that pyrolysis chamber produces Gas, can enter the indoor cracking tube of cracking and carry out deep pyrolytic, oil gas time of staying in cracking tube is long, the tar of macromole Molecular cleavage is the gaseous hydrocarbons of small molecule.
3)This response system can produce substantial amounts of cracking gas product, it is to avoid the problem that pyrolysis oil is difficult by, really real The clean and effective having showed junked tire utilizes.
4)Two kinds of operations can be carried out in one body of heater, unite two into one, save construction cost and floor space.
Brief description
Fig. 1 is the structure chart of the pyrolysis of this utility model junked tire and cracking tube cracking system.
Fig. 2 is the structure of reactor figure of the pyrolysis of this utility model junked tire and cracking tube cracking system.
Fig. 3 is the front view of the heat-insulated brick wall in this utility model reactor.
Wherein, 1. loading hopper;2. feeder;3. thermal storage type moving bed reactor;310. cracking gas outlets;311. flue gases go out Mouthful;320. charging aperture;321. air intake;322. fuel gas inlet;330. semicoke outlets;340. cracking room;350. pyrolysis chamber; 360. communication member;370. heat-insulated brick walls;380. heat accumulation type radiant tube;4. ceramic filter;5. spray column;6. combustion gas air inducing Machine;7. fuel cartridge;8. gasification furnace;9. conveying worm;10. waste heat boiler;11. cracking tubes.
Specific embodiment
In order that those skilled in the art more fully understand the technical solution of the utility model, with reference to specific embodiment The utility model is described in further detail.The embodiments described below is exemplary, is only used for explaining that this practicality is new Type, and it is not intended that to restriction of the present utility model.Unreceipted particular technique or condition in embodiment, according in the art The technology described by document or condition or carry out according to product description.
According to one side of the present utility model, this utility model provides a kind of junked tire pyrolysis and cracking tube cracking System, Fig. 1 is the structure chart of junked tire pyrolysis and cracking tube cracking system, as shown in figure 1, this system includes loading hopper 1, enters Glassware 2, described loading hopper 1 and described feeder 2 connect;Pyrolysis and cracking reactor 3, described pyrolysis and cracking reactor 3 wrap Include:Charging aperture 320, pyrolysis chamber 350, cracking room 340, cracking gas export 310, heat accumulation type radiant tube 380, heat-insulated brick wall 370, connect Logical component 360, cracking passage 11, wherein, described charging aperture is arranged on the roof of described pyrolysis chamber, described cracking gas outlet Be arranged on the side wall of described cracking room, described heat-insulated brick wall vertically through in described reactor, by described reactor Inner space is separated into described pyrolysis chamber and described cracking room, and described communication member is arranged on described heat-insulated brick wall, will be pyrolyzed Room connects with cracking room it is preferred that described communication member is arranged on the bottom of described heat-insulated brick wall, for producing described pyrolysis chamber Raw oil gas, by described communication member, is passed into described cracking room, and described cracking passage is located at described cracking interior, described One end that one end and the described communication member of cracking passage is located at described cracking room is connected, the described other end cracking passage and institute State cracking gas outlet to connect;Ceramic filter 4, described ceramic filter is connected with the outlet of described cracking gas;Spray column 5, described Spray column is connected with described ceramic filter;Fuel cartridge 7, described fuel cartridge is connected with described spray column.
Inventor finds, simple according to the system process of this utility model embodiment, easy to operate, this response system can enter Row pyrolysis and two kinds of operations of cracking, the oil gas that pyrolysis chamber produces, can enter the indoor cracking tube of cracking and carry out deep pyrolytic, oil Gas time of staying in cracking tube is long, the tar molecules of macromole is cracked into the gaseous hydrocarbons of small molecule, and this reactor can produce Raw substantial amounts of cracking gas, thus avoid producing the problem that pyrolysis oil is difficult by, the cleaning being truly realized junked tire is high Effect utilizes.Meanwhile, this reactor employs heat accumulation type radiant tube heating technique without gas, solid heat carrier heating, improves reaction System process is simplified while the thermal efficiency of device.
According to specific embodiment of the utility model it is adaptable to this junked tire is pyrolyzed and the junked tire of cracking system Concrete particle diameter is not particularly limited, and according to embodiment of the present utility model, junked tire can also be able to be little particle for bulk, In some preferred embodiments of the present utility model, the granularity of the waste tyre particle that this reactor adopts is below 20mm, by This, can make full use of little particle junked tire, and resource utilization is high, and can solve the problem that bulk deposition pollutes the problem of environment.
According to specific embodiment of the utility model it is adaptable to the type of furnace of the described reactor 3 of this system is not especially limited System, can be thermal storage type moving bed pyrolysis and cracking reactor 3 can also be other types, such as non-heat accumulating type or non-moving type Deng as long as pyrolysis chamber and cracking room can be divided into by the integration of heat-insulated brick wall.Some are preferred of the present utility model In embodiment, this reactor 3 adopts thermal storage type moving bed reactor 3.
According to specific embodiment of the utility model, Fig. 2 is the pyrolysis of this junked tire and the pyrolysis of cracking tube cracking system With cracking reactor 3 structure chart, as shown in Fig. 2 described heat-insulated brick wall is arranged in reactor it is preferred that to be located at reactor horizontal To at the 2/3 of width, the thickness of heat-insulated brick wall is 5-15cm.Heat-insulated brick wall vertically through in reactor, by reactor Inner space is separated into pyrolysis chamber and cracking room, and this structure makes to be provided with pyrolysis chamber and cracking room in a body of heater, pyrolysis The oil gas that room produces, can enter cracking room and carry out deep pyrolytic, the tar molecules of macromole are cracked into the gaseous state of small molecule Hydro carbons, produces substantial amounts of cracking gas, thus avoiding the problem producing pyrolysis oil dust-laden.And, two can be carried out in a body of heater Plant operation, unite two into one, save construction cost and floor space.
According to embodiment of the present utility model, crack the concrete material of passage 11 and shape is not particularly limited, this area Technical staff can flexibly select as needed.In some embodiments of the present utility model, cracking passage 11 can be using circle The cracking tube 11 of shape, material is to readily conduct heat material, preferential in the case of, be iron pipe, thus, be conducive to being pyrolyzed oil gas in cracking room In heated and transported, and then improve production efficiency.
According to embodiment of the present utility model, the concrete length cracking passage is not particularly limited, those skilled in the art Can flexibly select as needed.In some embodiments of the present utility model, cracking passage can be splitting of total length 5-50m Xie Guan, described cracking tube wriggles round heat accumulation type radiant tube vertically and is distributed, in multi-tier arrangement, thus, pyrolysis oil Gas time of staying in cracking tube is long, is conducive to pyrolysis oil gas to carry out deep pyrolytic, thus improve lysis efficiency.
According to embodiment of the present utility model, crack one end of passage and described communication member is located at the one of described cracking room End connects, and the other end of cracking passage is connected with the outlet of described cracking gas, and the connected mode at described cracking passage two ends is not subject to spy Do not limit, those skilled in the art can be selected according to actual operating conditions.In some embodiments of the present utility model, The connected mode of cracking passage and the outlet of described cracking gas is including but not limited to removably or weldering grounding connection is to described cracking Gas exports, and, cracking passage is included but is not limited to positioned at the connected mode of one end of described cracking room with described communication member Connect with checker brick that steel rivet be fixed on heat-insulated brick wall described communication member removably or up and be located at described cracking room One end.
According to specific embodiment of the utility model, the concrete species of described communication member 360 is not particularly limited, as long as Pyrolysis chamber can be connected with cracking room, thus the oil gas that pyrolysis chamber is produced is passed into cracking room.In this utility model Some embodiments in, when Fig. 3 is in terms of the from left to right of reactor, the front view of heat-insulated brick wall, as shown in figure 3, communication member Can be for being arranged on the pore area in the multiple holes of inclusion on heat-insulated brick wall, under preferable case, the height of described pore area is 3-15cm, institute State a diameter of 1-3cm in hole.Communication member can also be on heat-insulated brick wall longitudinal length, positioned at the opening of lower position, preferably In the case of, the height of described opening is 3-15cm.
According to specific embodiment of the utility model, as shown in figure 1, described charging aperture is arranged on the roof on pyrolysis chamber top On, loading hopper is connected with described charging aperture by feeder.According to embodiment of the present utility model, as shown in figure 1, this system can To further include:Loading hopper and feeder, the outlet of described loading hopper is connected with the entrance of described feeder, described feeder Outlet be connected with described charging aperture.According to embodiment of the present utility model, the concrete species of feeder is not particularly limited, only Junked tire in loading hopper can be effectively delivered in reactor.In some embodiments of the present utility model In, feeder can be star feeder or feed screw.Thereby, it is possible to realize the Automatic Conveying to hot feed, conveying Amount is controlled, and device structure is simple, easy to operate.
According to specific embodiment of the utility model, as shown in figure 1, described reactor further comprises semicoke outlet 330, described semicoke outlet is arranged on the bottom of described pyrolysis chamber, and described semicoke outlet is connected with described semicoke conveyer device 9.By This, it is possible to use the semicoke obtaining in reactor is conveyed by semicoke conveyer device.The concrete species of semicoke conveyer device is not It is particularly limited, including but not limited to star or conveying worm 9.Thereby, it is possible to realize the Automatic Conveying to semicoke and defeated The amount of sending is controlled, and device structure is simple, easy to operate.
According to embodiment of the present utility model, with reference to Fig. 2, described inside reactor is disposed with multilamellar along described reactor Short transverse is arranged in the heat accumulation type radiant tube within described pyrolysis chamber and described cracking room, and every layer of heat accumulation type radiant tube can wrap Include the heat accumulation type radiant tube of multiple parallel to each other and horizontally spaced distribution.According to embodiment of the present utility model, described Pyrolysis chamber and cracking interior distributed at least one described heat accumulation type radiant tube respectively it is preferred that described at least one heat accumulating type Radial canal is uniformly distributed.Heat accumulation type radiant tube can be heated effective for the oil gas indoor to pyrolysis material and cracking so as to It is pyrolyzed and cracking reaction, specifically, combustible gas and air can be passed through into heat accumulation type radiant tube, so that combustible gas is burnt real The heating function of now indoor to pyrolysis material and cracking oil gas.This reactor adopt heat accumulation type radiant tube heating technique, without gas, Gu heat carrier heats, pyrolysis gas will not be diluted, and calorific value is high, and reactor temperature is evenly distributed, and surface temperature difference is little, smoke evacuation temperature Degree is low, and the thermal efficiency is high, simplifies system process while the thermal efficiency that improve reactor, and response system structure is simple, operation Convenient.
According to embodiment of the present utility model, in the pyrolysis chamber of described reactor, pyrolysis material moves from top to bottom, described In reactor, pyrolysis material can be broken up by the heat accumulation type radiant tube of setting makes it be uniformly distributed.According to enforcement of the present utility model Example, the shape of heat accumulation type radiant tube is not particularly limited, and in some embodiments of the present utility model, can be cylinder, by This is conducive to breaing up of material, realizes mixed pyrolysis material dispersed in pyrolysis chamber.The level interval of radial canal is 200- 500mm, vertical interval is 200-700mm, and the radial canal number of plies is 10-25 layer, and reactor width is 2-6m, and height for reactor is 3- 20m.In addition, heat accumulation type radiant tube can utilize gas control valve for the unidirectional heat accumulation type radiant tube being evenly arranged, tube wall temperature Control in 500~700 DEG C of scopes, material stops 1-50 minute in the reactor from top to bottom, and is heated to 500~600 DEG C, complete Become pyrolytic process.Meanwhile, heat accumulation type radiant tube can take the combustion system of regular commutation so that single heat accumulation type radiant tube Surface temperature difference only has 30 DEG C about, does not have area of localized hyperthermia, thus, is conducive to improving the thermal efficiency.
According to specific embodiment of the utility model, described reactor be provided with fuel gas inlet 322, air intake 321 and Exhanst gas outlet 311, wherein, fuel gas inlet and exhanst gas outlet are connected with heat accumulation type radiant tube respectively, are respectively used to be passed through combustible gas With discharge flue gas, air intake is connected with source of the gas and heat accumulation type radiant tube respectively, and the air for producing source of the gas is passed through accumulation of heat In formula radial canal.Thus, it is possible to be delivered to obtaining semicoke in pyrolysis chamber in gasification furnace by fuel gas inlet, gas is carried out to semicoke Change is processed, and to obtain combustible gas and lime-ash, the combustible gas obtaining can enter in heat accumulation type radiant tube by fuel gas inlet, with When, air can be passed through using blower fan in heat accumulation type radiant tube by air intake, so that combustible gas is burnt in pyrolysis chamber Pyrolysis material heated.In addition, the flue gas in heat accumulation type radiant tube is transported in waste and old boiler by exhanst gas outlet, reclaim Flue gas, makes flue gas will not be discharged in the air.Thus, it is possible to sufficiently be utilized to semicoke, do not cause to waste, economy Good, and, flue gas is reclaimed, do not cause environmental pollution, environmental protection.
According to embodiment of the present utility model, this system may further include:Ceramic filter, described ceramic filter It is arranged between the cracking gas outlet of described cracking room and described spray column.The entrance of described ceramic filter and described cracking room Cracking gas outlet connect, described ceramic filter outlet and described spray column entrance connect.Ceramic filter concrete Species is not particularly limited, as long as the cracking gas that cracking gas outlet is discharged can be carried out dust removal process effectively.
According to embodiment of the present utility model, as shown in figure 1, this system may further include:Spray column, described spray Tower is arranged between described ceramic filter and described combustion gas air-introduced machine.The entrance of described spray column and described ceramic filter Outlet connects, and the outlet of described spray column is connected with the entrance of described combustion gas air-introduced machine.The concrete species of spray column is not subject to especially Limit, as long as being capable of washing, purifying cracking gas.
According to embodiment of the present utility model, as shown in figure 1, this system may further include:Combustion gas air-introduced machine 6, its In, described combustion gas air-introduced machine is arranged between described spray column and described fuel cartridge.Described combustion gas air-introduced machine entrance and described spray The outlet drenching tower connects, and described combustion gas air-introduced machine outlet is connected with described fuel cartridge import.
According to embodiment of the present utility model, as shown in figure 1, this system may further include:Fuel cartridge, described combustion gas Tank is arranged on one end of described combustion gas air-introduced machine.The entrance of described fuel cartridge is connected with the outlet of described combustion gas air-introduced machine.Combustion gas The concrete species of tank is not particularly limited, as long as cracking gas can be stored.
According to embodiment of the present utility model, as shown in figure 1, this system may further include:Gasification furnace 8, described gas Change stove to be arranged between the fuel gas inlet of described heat accumulation type radiant tube and semicoke conveyer device.Described gasification furnace entrance and described half The outlet of burnt conveyer device connects, and described gasification outlet of still is connected with the fuel gas inlet of described heat accumulation type radiant tube.Gasification furnace Concrete species is not particularly limited, as long as semicoke can be carried out gasification process, to obtain combustible gas and lime-ash, and, The lime-ash obtaining after gasification is discharged, and the combustible gas obtaining can enter into heat accumulating type spoke by the fuel gas inlet of heat accumulation type radiant tube Penetrate in pipe, by combustible gas burning, the pyrolysis material in pyrolysis chamber is heated.Thereby, it is possible to realize semicoke is carried out sufficiently Using, do not cause waste, good economy performance.
According to embodiment of the present utility model, as shown in figure 1, this system may further include:Waste heat boiler 10, described Waste heat boiler is arranged on exhanst gas outlet one end of described heat accumulation type radiant tube.The entrance of described waste heat boiler and described heat accumulating type spoke The exhanst gas outlet penetrating pipe is connected.The concrete species of waste and old boiler is not particularly limited, as long as being capable of recovered flue gas.By This, reclaim to flue gas, does not cause environmental pollution, environmental protection.
In other side of the present utility model, this utility model is provided one kind and is given up using foregoing system Old tire pyrolysis and the method for cracking tube cracking.According to embodiment of the present utility model, the method comprises the following steps:
A. waste tyre particle is added in reactor by charging aperture, in the pyrolysis chamber of described reactor, completes heat Solution preocess.Wherein, described junked tire enters into feeder from loading hopper, and the charging aperture on reacted device top is added to accumulation of heat In formula moving-burden bed reactor, and broken up by the heat accumulation type radiant tube in described reactor, pyrolysis char is from the half of reactor bottom Burnt outlet is discharged, and through semicoke conveyer device(It is preferably conveying worm)Discharge.
According to embodiment of the present utility model, the concrete particle diameter of junked tire is not particularly limited, and junked tire can be Block junked tire can also be little particle junked tire, and in some preferred embodiments of the present utility model, this reactor is adopted The granularity of waste tyre particle is below 20mm, thus, it is possible to make full use of little particle junked tire, resource utilization Height, and can solve the problem that bulk deposition pollutes the problem of environment.
According to embodiment of the present utility model, in pyrolysis chamber, junked tire moves from top to bottom, setting in pyrolysis chamber Junked tire can be broken up by 15 heat accumulation type radiant tubes makes it be uniformly distributed, and waste tyre particle stops in the reactor from top to bottom Stay 1-50 minute, waste tyre particle is heated to 500~600 DEG C by the heat accumulation type radiant tube in reactor pyrolysis chamber.Specifically, The temperature of heat accumulation type radiant tube tube wall can be controlled in 500~700 DEG C of scopes by gas valve, and be heated to 500~600 DEG C, Complete pyrolytic process.
B. it is pyrolyzed the oil gas of generation, by the communication member of setting on the heat-insulated brick wall of described reactor, enter into described anti- Answer in the cracking passage of cracking room of device.
According to embodiment of the present utility model, heat-insulated brick wall is arranged in reactor it is preferred that to be located at reactor laterally wide At the 2/3 of degree, the thickness of heat-insulated brick wall is 5-15cm, heat-insulated brick wall vertically through in reactor, by the inside of reactor Space is separated into pyrolysis chamber and cracking room, and this structure makes to be provided with pyrolysis chamber and cracking room in a body of heater, and is produced from pyrolysis chamber Raw oil gas, can enter cracking room and carry out deep pyrolytic, the tar molecules of macromole are cracked into the gaseous hydrocarbons of small molecule. Thus, two kinds of operations can be carried out in a body of heater, unite two into one, save construction cost and floor space.According to this utility model Embodiment, communication member can be the inclusion pore area at least one hole or the insulating brick that are arranged on heat-insulated brick wall On wall longitudinal length, positioned at the opening of lower position.Specifically, the oil gas that pyrolysis produces, by reactor heat-insulated brick wall bottom Pore area or opening, enter into cracking room.
C. the oil gas that described pyrolysis produces, in the described cracking passage of described cracking room, carries out deep pyrolytic, generation is split Vent one's spleen.
According to embodiment of the present utility model, this system is used for being pyrolyzed and cracking junked tire, and cracking junked tire adopts The cracking concrete material of passage 11, shape and length be not particularly limited, those skilled in the art can be flexible as needed Select.In some embodiments of the present utility model, cracking passage 11 can be using circular cracking tube, and material is the material that readily conducts heat Material(In the case of preferential, it is iron pipe), total length can be 5-50m, thus, be conducive to pyrolysis oil gas to carry out depth in cracking room Degree cracking, so that the tar molecules of macromole are cracked into the gaseous hydrocarbons of small molecule, produces substantial amounts of cracking gas, it is to avoid produce The problem that pyrolysis oil is difficult by, the clean and effective being truly realized junked tire utilizes.
According to embodiment of the present utility model, described cracking interior distributed at least one described heat accumulation type radiant tube, excellent Choosing, described at least one heat accumulation type radiant tube is uniformly distributed, and, it is sinuous round described heat accumulation type radiant tube to crack passage Distribution, in multi-tier arrangement.Heat accumulation type radiant tube can be heated effective for the oil gas indoor to cracking so as to lead in pyrolysis Carry out deep pyrolytic in road.In some preferred embodiments of the present utility model, pyrolysis oil gas is by the storage in reactor cracking room Hot type radial canal is heated to 650-900 DEG C, and specifically, cracking passage wriggles round heat accumulation type radiant tube and is distributed, in laminates Put, can be 650~900 DEG C by the temperature that gas valve controls heat accumulation type radiant tube tube wall, pyrolysis oil gas stops in thermal decomposition tube Stay the time long, be heated to 650-900 DEG C in cracking interior, complete deep pyrolytic process, thus, the tar molecules of macromole split Solve the gaseous hydrocarbons for small molecule, produce substantial amounts of cracking gas, it is to avoid the problem that pyrolysis oil is difficult by, be truly realized useless The clean and effective of old tire utilizes.
D. described cracking gas is exported by cracking gas and discharges, and carries out through ceramic filter entering into spray column after dust removal process In, purified treatment is carried out to described cracking gas.
According to embodiment of the present utility model, be connected with cracking gas outlet is ceramic filter, described ceramic filter Also it is connected with spray column, wherein, described ceramic filter is effectively to carry out for the cracking gas discharging cracking gas outlet Dust removal process, described spray column is for the cracking gas after dedusting is carried out washing, purifying process.Specifically, cracking gas passes through Cracking gas exports, and enters udst separation in ceramic filter, subsequently into washing, purifying in spray column, the cracking after being purified Gas, thus avoiding the problem producing pyrolysis oil dust-laden, the clean and effective being truly realized junked tire utilizes.
E. purified net cracking gas enters in fuel cartridge through combustion gas air-introduced machine, is stored.
According to embodiment of the present utility model, be connected with spray column is fuel cartridge, and described fuel cartridge is to split for storage Vent one's spleen, the cracking gas after purification sends into fuel cartridge through combustion gas air-introduced machine, is stored.
Embodiment one:
(1)The junked tire being crushed to granularity≤20mm enters thermal storage type moving bed reaction through feeder 2 in loading hopper 1 Device 3, moving-burden bed reactor 3 is divided into pyrolysis chamber and cracking room by heat-insulated brick wall.
(2)It has been evenly arranged unidirectional heat accumulation type radiant tube, tube wall temperature is controlled 500 using gas control valve in pyrolysis chamber ~700 DEG C of scopes, junked tire stops 1-50 minute in the reactor from top to bottom, and is heated to 500~600 DEG C, completes heat Solution preocess.
(3)The oil gas that pyrolysis produces, by the opening of the heat-insulated brick wall of reactor lower part, enters into the indoor cracking of cracking and leads to Road 11(It is preferably cracking tube)In, cracking tube wriggles round radial canal and is distributed, and multi-tier arrangement, when oil gas stops in thermal decomposition tube Between long, carry out deep pyrolytic.It has been evenly arranged unidirectional heat accumulation type radiant tube, tube wall temperature utilizes gas control valve control in cracking room System, in 650~900 DEG C of scopes, is pyrolyzed oil gas and is heated to 650-900 DEG C in cracking interior, complete thermal cracking processes, macromole Tar molecules be cracked into the gaseous hydrocarbons of small molecule, produce substantial amounts of cracking gas, it is to avoid the problem of pyrolysis oil dust-laden, really Achieve the clean and effective utilization being truly realized junked tire.
(4)Cracking gas passes through reactor outlet, enters dedusting in ceramic filter 4, and the cracking gas after dedusting enters Wash in spray column 5 and purify further, the net cracking gas after washing sends into fuel cartridge 7 through combustion gas blower fan 6, can be used for producing artificial The products such as natural gas.
(5)The semicoke that junked tire pyrolysis produces, sends into gasification furnace 8 by conveying worm 9, and gasification gas can be supplied to radiate Pipe burns, and the lime-ash after gasification is discharged.
(6)The flue gas that heat accumulation type radiant tube burning produces, enters waste heat boiler 10 and reclaims heat, produce high-quality steam.
Inventor finds, according to the method for this utility model embodiment, according to the system knot of this utility model embodiment Structure is simple, easy to operate, uniformity of temperature profile, and heats are good.Reactor is divided into pyrolysis chamber and cracking room, and pyrolysis chamber produces Oil gas, can enter cracking room and carry out deep pyrolytic in cracking passage, the tar molecules of macromole are cracked into small molecule Gaseous hydrocarbons, produces substantial amounts of cracking gas, thus avoiding the problem producing pyrolysis oil dust-laden, is truly realized junked tire Clean and effective utilizes.And, pyrolysis chamber and cracking room will be provided with a body of heater so that can enter in a body of heater in this system Two kinds of operations of row, unite two into one, and save construction cost and floor space.Meanwhile, this reactor employs heat accumulation type radiant tube and adds Thermal technology, without gas, solid heat carrier heating, simplifies system process while the thermal efficiency that improve reactor.
Using junked tire pyrolysis and cracking system, junked tire is processed, the basic data of raw material is shown in Table 1.
Table 1:Junked tire basic data
Process junked tire using this response system, the gas products yield obtaining is 58%, and pyrolytic tar almost all is split Solve as gaseous products, factor of created gase height.
It is to be understood that term " first ", " second " are only used for describing purpose in description of the present utility model, and It is not intended that instruction or hint relative importance or the implicit quantity indicating indicated technical characteristic.Thus, define The feature of " first ", " second " can be expressed or implicitly include one or more this feature.
In this utility model, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection ", " Gu Fixed " etc. term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or integral;Can be It is mechanically connected or electrically connect;Can be to be joined directly together it is also possible to be indirectly connected to by intermediary, can be two The connection of element internal or the interaction relationship of two elements.For the ordinary skill in the art, can basis Concrete condition understands concrete meaning in this utility model for the above-mentioned term.
In this utility model, unless otherwise clearly defined and limited, fisrt feature second feature " on " or D score Can be the first and second feature directly contacts, or the first and second features pass through intermediary mediate contact.And, first is special Levy second feature " on ", " top " and " above " but fisrt feature directly over second feature or oblique upper, or only Represent that fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " permissible Be fisrt feature immediately below second feature or obliquely downward, or be merely representative of fisrt feature level height and be less than second feature.
In the description of this specification, reference term " embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or the spy describing with reference to this embodiment or example Point is contained at least one embodiment of the present utility model or example.In this manual, the schematic table to above-mentioned term State that be not necessarily referring to is identical embodiment or example.And, the specific features of description, structure, material or feature can be Combine in an appropriate manner in any one or more embodiments or example.Additionally, in the case of not conflicting, this area Technical staff the feature of the different embodiments described in this specification or example and different embodiment or example can be entered Row combines and combines.
Although of the present utility model embodiment has been shown and described above it is to be understood that above-described embodiment is Exemplary it is impossible to be interpreted as that those of ordinary skill in the art is in scope of the present utility model to restriction of the present utility model Interior above-described embodiment can be changed, change, replacing and modification, simultaneously for one of ordinary skill in the art, foundation The thought of the application, all will change in specific embodiments and applications.

Claims (7)

1. a kind of junked tire pyrolysis and cracking system are it is characterised in that include:
Loading hopper;
Feeder, described feeder is connected with described loading hopper;
Pyrolysis and cracking reactor, including:Charging aperture, pyrolysis chamber, cracking room and cracking gas outlet, described charging aperture is arranged on institute State on the roof of pyrolysis chamber, described cracking gas outlet is arranged on the side wall of described cracking room;And:
Heat accumulation type radiant tube, described heat accumulation type radiant tube along described reactor short transverse multi-tier arrangement in described pyrolysis chamber and Inside described cracking room, every layer has the many described heat accumulation type radiant tubes arranged in the horizontal direction;
Heat-insulated brick wall, described heat-insulated brick wall is arranged at the 2/3 of described reactor transverse width, vertically through in described reaction In device, the inner space of described reactor is separated into described pyrolysis chamber and described cracking room;
Communication member, described communication member is arranged on the bottom of described heat-insulated brick wall, for the oil gas producing described pyrolysis chamber, By described communication member, it is passed into described cracking room;
Cracking passage, described cracking passage is located at described cracking interior, one end of described cracking passage and described communication member position Connect in one end of described cracking room, the other end of described cracking passage is connected with the outlet of described cracking gas;Described cracking passage For cracking tube, described cracking tube is the material that readily conducts heat, and described cracking tube spirals and is distributed in described cracking interior, and described cracking tube encloses Wriggle around described heat accumulation type radiant tube and be distributed, multi-tier arrangement;The other end of described cracking tube is welded on described cracking gas outlet On;
Ceramic filter, described ceramic filter one end is connected with the outlet of described cracking gas, and the other end is connected with spray column;
Spray column, described spray column is connected with described ceramic filter;
Fuel cartridge, described fuel cartridge is connected with described spray column.
2. system according to claim 1 is it is characterised in that described communication member is to be arranged on described heat-insulated brick wall Pore area including multiple holes;Or described communication member is on described heat-insulated brick wall longitudinal length, positioned at the opening of lower position.
3. system according to claim 2 it is characterised in that described heat-insulated brick wall thickness be 5-15cm, described pore area Height be 3-15cm, a diameter of 1-3cm in described hole, the height of described opening is 3-15cm.
4. the system according to any one of claim 1-3 is it is characterised in that further include combustion gas air-introduced machine, wherein, Described combustion gas air-introduced machine one end is connected with the outlet of described spray column, and the other end is connected with described fuel cartridge import.
5. it is characterised in that also including gasification furnace, described gasification furnace divides the system according to any one of claim 1-3 It is not connected with the fuel gas inlet of described heat accumulation type radiant tube and semicoke conveyer device;Waste heat boiler, described waste heat boiler with described The exhanst gas outlet of heat accumulation type radiant tube is connected.
6. the system according to any one of claim 1-3 it is characterised in that described loading hopper pass through described feeder with Described charging aperture is connected.
7. it is characterised in that also including semicoke outlet, described semicoke goes out the system according to any one of claim 1-3 Mouth is arranged on the bottom of described pyrolysis chamber, and described semicoke outlet is connected with described semicoke conveyer device.
CN201620456545.8U 2016-05-19 2016-05-19 Junked tire pyrolysis and pyrolysis tube cracking system Withdrawn - After Issue CN205974393U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105754628A (en) * 2016-05-19 2016-07-13 北京神雾环境能源科技集团股份有限公司 Waste tire pyrolyzing and cracking tube cracking system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105754628A (en) * 2016-05-19 2016-07-13 北京神雾环境能源科技集团股份有限公司 Waste tire pyrolyzing and cracking tube cracking system
CN105754628B (en) * 2016-05-19 2018-08-21 神雾科技集团股份有限公司 A kind of pyrolysis of waste tire and cracking tube cracking system

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