CN205962585U - A batch plant for wrapping core ball machine - Google Patents
A batch plant for wrapping core ball machine Download PDFInfo
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- CN205962585U CN205962585U CN201620793351.7U CN201620793351U CN205962585U CN 205962585 U CN205962585 U CN 205962585U CN 201620793351 U CN201620793351 U CN 201620793351U CN 205962585 U CN205962585 U CN 205962585U
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- gear
- ball
- batch plant
- driving gear
- driven gear
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Abstract
The utility model relates to a batch plant for wrapping core ball machine, including inlet pipe, gear pump and transmission, the inlet pipe links to each other with feeding system and is used for providing the material for the gear pump, material from inlet pipe entering gear pump, transmission stretches out from gear pump side to be provided the device with power and links to each other and do the gear pump provides power, the gear pump is become by valve body, driving gear, driven gear, driving tooth shaft, driven gear major structure, the driving gear driven gear the driving tooth shaft the driven gear axle holds in the valve body, power provides the device and passes through gear drive the driving tooth shaft, the driving tooth shaft drives the driving gear is rotatory, and then the drive driven gear, the driving gear with driven gear produces quantitative back lash when the meshing. According to the utility model discloses a batch plant of package core ball machine can realize packet quantitative feed of the material of core ball machine.
Description
Technical field
The application is related to the field of food processing machinery, in particular to the quantitative feeding dress of the material of cored ball machine
Put.
Background technology
The cored ball process equipment being used on current domestic market is most of to be single channel single outlet, and structure includes machine
Frame, material feeding device, power set, interior linkage linkage, capsule core propulsion plant and these portions of ball skin shaped device
Point.
A kind of such as disclosed in CN201577465U Chinese utility model patent cored meat ball machine, such cored ball equipment
Material feed is by screw rod (auger) feeding style feeding, and quantitative manually knob manually controls, and whole equipment drives
Move and controlled by a Daepori three-way motor, inside makes each station teamwork of equipment by linkage, such cored ball equipment is transported
Scanning frequency degree is low, yield poorly, quantitation is forbidden.Because of the substantial amounts of linkage of device in equipment, once occur in that mechanical breakdown, maintenance
Difficult.
Additionally, for example CN201578096U Chinese utility model patent discloses a kind of electric meatball machine, including power
Mechanism, propellers and cylinder body, actuating unit includes motor, belt lace and big belt pulley, and such device for producing a granulated material is driven to a Daepori
Three-way motor controls, no other electric control systems, no operating display, the alarm free device when machinery breaks down, and yield is not
Can control and count, fault can only pass through artificial judgment, ensure efficiency in all cannot in safety and reliably.For big-and-middle-sized
For food processing factory, the type ball equipment can not meet its production operation requirement.
Meanwhile, in the prior art, also not disclosing any can provide a kind of quantitative feeding of the material of cored ball machine
Device, is capable of the quantitative feeding of the material of cored ball machine.
Utility model content
At present, the technological deficiency existing for cored ball equipment on Vehicles Collected from Market, the application goes out from function, technique, structure
Send out, redesign out and a kind of there is high speed, high yield, quantitative cored ball production that is accurate, easy to maintenance, being easy to the features such as expand
Device.The application include in structure frame, material-feeding power device, batch plant, note core apparatus, ball skin shaped device with
And these parts of ball shear.The cored ball equipment using is compared on Vehicles Collected from Market, the application increased a set of quantitative confession
Material device, and single channel single outlet mode is integrated into the juxtaposition of multichannel multiple exit.
The application is used for the batch plant of cored ball machine, including feed pipe, gear pump and actuating device, described charging
Pipe be connected with feeding system and be used for gear pump provide material, material from feed pipe enter gear pump, described actuating device from
Gear pump side stretch out with power supplying apparatus be connected to come for described gear pump provide power, described gear pump by valve body, actively
Gear, driven gear, driving gear shaft, passive tooth wheel shaft are constituted, described driving gear, described driven gear, described driving tooth
Wheel shaft, described passive tooth wheel shaft are contained in valve body, and described power supplying apparatus pass through driving gear described in actuator drives
Axle, described driving gear shaft drives described driving gear rotation, and then drives described driven gear, described driving gear and described
Driven gear produces quantitative back lash in engagement.
Preferably, described gear pump includes multigroup valve body arranged side by side, arrange in each valve body intermeshing driving gear and
Driven gear, arranges transition valve body between every group of valve body.
Preferably, cover plate is set in the end of described gear pump, described cover plate forms sealing space with valve body.
Preferably, the number of teeth of described driving gear and described driven gear is multiple teeth of more than three.
Preferably, described quantitative back lash determines according to wheelbase between described driving gear and described driven gear.
Preferably, one end of described feed pipe be charging aperture, the other end as feed back mouth, or the other end and next
The charging aperture of the batch plant of group is in series.
Preferably, also include feed pipe, the side of described feed pipe is connected with the gear pump of described batch plant,
Described feed pipe is also connected with the frame of described cored ball machine, is provided with sealing member in connecting portion.
Preferably, described power supplying apparatus are servomotor or motor or the frequency conversion motor with positioning function, institute
State the ball skin shaped device synchronous matching action of power supplying apparatus and cored ball machine, so that the confession of described batch plant
Material process is carried out with the ball skin forming process cooperation of described ball skin shaped device.
, in structure configuration, each device is closely bound up, teamwork for the application.The application is multichannel, high yield, quantitation
The ball process units of discharging, not only structure is simpler and safer, technique is more reliable, mechanism is more stable, and in accuracy and speed
On all increase substantially, not only ensure that ball produce quality, also improve ball production production efficiency.Moreover, due to
Multigroup cored ball machine can be configured flexibly according to actual Production requirement and production capacity, production effect can be greatly enhanced
Rate.
Brief description
Fig. 1 illustrates the front view of cored ball machine；
Fig. 2 illustrates the axis side view of cored ball machine；
Fig. 3 illustrates the front view of cored ball machine frame；
Fig. 4 illustrates the axis side view of cored ball machine frame；
Fig. 5 A and Fig. 5 B is shown respectively decomposing state schematic diagram and the confined state schematic diagram of quantitative feeding power set；
Fig. 6 A and Fig. 6 B is shown respectively decomposing state schematic diagram and the confined state schematic diagram of batch plant；
Fig. 7 A and Fig. 7 B is shown respectively decomposing state schematic diagram and the confined state of the middle connecting section of batch plant
Schematic diagram；
Fig. 8 A and Fig. 8 B is shown respectively front view and the left view of note core power device；
Fig. 9 A and Fig. 9 B is shown respectively front view and the left view of note core apparatus；
Figure 10 A and Figure 10 B is shown respectively front view and the top view of ball skin shaped device；
Figure 11 A and Figure 11 B is shown respectively the front view merging magazine attachment and axis side view；
Figure 12 illustrates the explosive view of ball skin shaped device；
Figure 13 A and Figure 13 B is shown respectively front view and the cross section view of ball skin shaped device；
Figure 14 A and Figure 14 B is shown respectively front view and the left view of ball shear；
Figure 15 illustrates gear Charge motion room；
Figure 16 illustrates control system configuration schematic diagram；
Figure 17 illustrates to rotate the cross section view of gum cover；
Figure 18 A and Figure 18 B is shown respectively the schematic diagram of quantitative driving gear and driven gear；
Figure 19 illustrates driving gear and driven gear engagement schematic diagram；And
Figure 20 A and Figure 20 B is shown respectively front view and the left view of core injection process.
Specific embodiment
This utility model provides the cored ball production decision with high speed, quantitative accurate, multichannel and multiple exit, is ensureing
While high production rate, also ensure that the quality of product, more improve the safety of equipment production.
In this utility model, term ball represents the pellet being made up of stuffing material or material, and term cored ball represents main
The pellet being made up of ball skin and capsule core.
This utility model solves the technological deficiency underproducing, quantitatively being forbidden of one-way exit ball equipment.This practicality
New by servosystem fixing quantity feed and molding, pass through power source drive rotary part after ball skin feed and revolve at a high speed
Turn, molding accurately, quickly, substantially increases ball quality and production efficiency.Each mechanism of this utility model device is individually packaged, respectively
Mechanism passes through coupling assembly, securing member and Timing Belt and connects, easy for installation, and maintenance is quick.Because in this utility model equipment
Use servo system control, carry operating display, controllable device overall operation speed, yield, capsule core and ball skin enter
Material speed etc., each station is provided with induction installation, once breaking down, equipment can be reported to the police therewith, thus this utility model dress
Put safer.This utility model can compatible cored and the serial production of non-cored multiple types ball, freely select also dependent on demand
Select equipment ball export volume, can multigroup outlet parallel combinations, preferably usually setting 3 export as one group, referred to as one group lead to
Road, similarly hereinafter), freely assemble, not only reduce equipment cost, save equipment occupation space, so that production efficiency is significantly carried
High.
First, it is briefly described configuration and the function of cored ball machine of the present utility model, wherein, this cored ball machine includes：
(1) frame：Underframe material is stainless steel or other rigid, adjustable by 4 below underframe
Section foot support, both sides cover plate covers；
(2) quantitative feeding power set：Material can be set using charging pump or other feed according to job shop working condition
Available material, quantitative feeding power set are provided with 2 servomotors (band reductor), and 2 servomotors are capsule core and the ball of ball
Skin feed respectively.As there being multigroup shaping mechanism in device structure, by above 2 Serve Motor Control；
(3) batch plant：Capsule core needed for the weight feed ball molding of this device and ball skin material, in device, each leads to
All using a pair of gear train feed, each pair gear train all has an independent material transportation work room in road, and one species material (divides
For capsule core and ball skin) driven by same servomotor；
(4) core apparatus are noted：This device is capsule core propulsion plant, often produces a ball and all produces a propulsion action, propulsion
Amount can be adjusted according to producing needs, and by servomotor drive control, in single propulsion action, quantitative manner is passed through for propulsion
Ball screw completes.Serve Motor Control ball screw positive and negative rotation, servosystem is equipped with braking resistor, safe and reliable；
(5) ball skin shaped device：Including merging hopper and rotary part, in ball skin shaped device, high-speed rotation is installed
Gear pair, one group of gear pair is made up of 4 gears, and one of gear is driving gear, for driving its excess-three passive tooth
Wheel high-speed rotation, is fixed with the rotation gum cover of the rotary part as ball skin shaped device in three driven gears.Ball skin molding
Power set provide power for ball skin shaped device, and wherein high-speed rotation power source can be frequency conversion motor or servomotor etc..
When equipment runs, capsule core and ball skin material enter after completing the fill process of feed arrangement and merge hopper, and capsule core and ball skin exist
Cladding process is completed, subsequently into the last one procedure of ball molding (before entering tank), i.e. ball shearing work in ball skin shaped device
Sequence.
(6) ball shear：Be used for complete ball cutting operation, using double direction shear mode shear forming, single shear into
Knife amount drives ball screw to control by servomotor, and this device can run through whole machine, and ball shear forming outlet is all watched using same
Take motor control discharging.
(7) control system：Control each device teamwork, and the speed of service and feed quantity of each device is adjusted.
Below, in conjunction with each accompanying drawing, explain cored ball machine of the present utility model.Fig. 1, Fig. 2 respectively illustrate this
The front view of the whole machine of cored ball production equipment of utility model and axis side view, wherein：101 is frame, 102 is ball skin molding dress
Put, 103 be ball shear, 104 be quantitative feeding power set, 105 be note core apparatus, 106 be supply the determining of capsule core material
Amount feeding device, 107 be supply ball skin material batch plant, 108 be ball skin power device for forming, 109 be merge material
Bucket.
The work process of the cored ball machine involved by this utility model is：First, material (capsule core material and ball skin material)
Enter in the cored ball machine involved by this utility model by external feeding device, that is, capsule core material and ball skin material respectively enter
In the batch plant 107 of the batch plant 106 of supply capsule core material and supply ball skin material, then, by quantitation
The driving of material-feeding power device 104 makes to enter fusion material with coming into the material dosing of capsule core batch plant 106 and 107
In bucket 109；Ball skin shaped device includes merging hopper and rotary part, under the driving of quantitative feeding power set 104, ball skin
Material and capsule core material enter from the ball skin feeding mouth A and capsule core feeding mouth B merging hopper 109, respectively because of ball skin shaped device
The ball skin power device for forming 108 of high-speed rotation is installed in 102 and is rotated by this ball skin power device for forming 108
Rotary part, after ball skin material enters as the rotation gum cover of rotary part, under the centrifugal action that high-speed rotation produces, ball
Skin material is attached in the tapered slope of rotation gum cover, and forms a ball Intradermal chamber；Capsule core material enters and merges in hopper 109
Capsule core intracavity after, note core apparatus 105 promote in the presence of, be pushed into from capsule core chamber in ball Intradermal chamber, complete coat
Process, the coating that now ball skin and capsule core are formed is column；Because material is lasting feed, complete the cladding of cladding process
Thing moves down in the presence of pressure and gravity, forms column coating, because coating is now still with rotating inertia force, column
Coating is cut into circle under the cutting member effect in ball shear, falls in tank, that is, completes a deuterzooid practical
The all process steps of new cored ball machine.Above flow process enters complete operation next time after completing, circulation is carried out.
Fig. 3, Fig. 4 respectively illustrate frame front view and axis side view, and frame ingredient includes the first main body installing plate
301st, the first frame bracing frame 302, the second frame bracing frame 303, the first framework lateral plate 304, the second main body installing plate 305, ball
Core leather hose connects shrouding 307 before 306, frame, under-chassis seat 308, the second framework lateral plate 309, shrouding 310, frame top sealing plate after frame
311.
Frame is the main part of the frame for movement of cored ball machine involved by this utility model, mainly plays whole of support
The effect of cored ball machine, lower section is provided with 4 scalable under-chassis seats, and main body both sides side plate is reserved with multigroup shaping mechanism combination
Mounting hole site, capsule core leather hose is connect 306 and is connected with merging hopper capsule core entrance by steel wire leather hose, using the main mesh of steel wire leather hose
Be to be container inner pressure available buffer, easy for installation.In frame for movement, runners is 4, can adjust this utility model
The bracket height of involved cored ball machine, and then adjust the height of the cored ball machine involved by this utility model, it is easy to operate
Personnel are adjusted to be suitable to the height of itself, and then also improve manufacture efficiency to a certain extent.It is clear that it is new in this practicality
In type, 4 scalable under-chassis seats specifically do not limit, for those skilled in the art, either with or without this 4 scalable under-chassis
Seat, how this 4 scalable under-chassis seats are realized the cored ball mechanism involved by this utility model not being become to limit.
Fig. 5 A and Fig. 5 B shows quantitative feeding power set, and quantitative feeding power set are by 2 servomotors 503,2
This three part of servomotor special reduction gear 502, motor mounting plate 501 forms.In an embodiment of the present utility model, watch
Taking power of motor is 2.0KW, rated speed 2000r/min, maximum speed 3000r/min, and servomotor special reduction gear slows down
Than for 1：5.Servomotor 503 is connected with special reduction gear 502, and reductor passes through coupling assembly with batch plant even
Connect, installing plate is connected with frame, servosystem and ball skin shaped device synchronous matching action.In this utility model, lead to
Cross servomotor to provide power to batch plant, but other power delivery modes can also be adopted, such as permissible
To realize using the frequency conversion motor with positioning function or using motor, as long as be capable of power transmitting.?
In this utility model, it is preferred to use servomotor, by quantitative feeding power set are realized using servomotor, it is easy in control
The control for this servomotor is realized, it is possible to increase the precision of weight feed in system processed.
Fig. 6 A and Fig. 6 B shows batch plant, and batch plant includes first shaft coupling assembly 601, gear pump
Termination cover plate 602, gear pump docking valve body 603, gear pump transition valve body 604, the excessive guide copper sleeve of gear pump 605, gear pump
Driven axle 606, gear pump gear 607, gear pump driven axle headgear 608, second shaft coupling assembly 609, gear pump rod 610,
Gear pump driving shaft 611, feed pipe 612, gear pump guide copper sleeve 613 and gear pump outlet.The charging of this batch plant
Manage as 612, feed pipe is connected in order to victual material with feeding system, specifically, feed pipe with for weight feed material
Gear pump be connected, gear pump side is connected with servomotor (not shown) by coupling assembly, and servomotor is for this quantitatively
Feeding device provides power.Batch plant is connected with frame at the back side of length direction, and connecting portion is provided with sealing
Part, prevents material from spilling.
Batch plant uses multipair (preferably 3 to) external gear pump group output feed, and Figure 15 shows one
Individual gear Charge motion room, main 1504,1 gear pump of 1505,1 driven gear of 1 driving gear that includes docks valve body
603rd, the composition such as the cover plate at two ends.The sealing space that gear pump docks valve body, cover plate and gear composition is exactly the work of gear feed
Make room.One gear Charge motion room is divided suction chamber and is discharged room, and wherein 1501 is feed pipe, and 1502 is the suction of operating room
Room, 1503 is the discharge room of operating room, and feed direction is as shown by arrows in FIG..3 can be provided with one batch plant
Individual or more gear Charge motion room, capsule core and ball skin quantitative feeding all have independent a set of batch plant.In other words,
In this utility model, the batch plant 107 of the batch plant 106 of supply capsule core material and supply ball skin material is
Batch plant independently, the two to be driven by each independent quantitative feeding power set, completes independent of each other
Weight feed.
The driving gear of batch plant and driven gear are attached separately to the driving gear shaft in device and driven gear
On axle, driving gear shaft stretches out the pump housing, connects servomotor by coupling assembly, is rotated by servomotor.This practicality
New driving gear and driven gear are preferably custom-sized gear, design of gears size such as accompanying drawing 18A and accompanying drawing 18B institute
Show, number of gear teeth is 8 teeth, material is 9Cr18, hardness HRC40～45 degree after Surface heat-treatent.Driving gear and driven gear are nibbled
Back lash can be produced, as shown in Figure 19, two gear SMIS are 50mm away from H, and back lash S is drawn by computed in software during conjunction
For 8.27mm2, as shown in accompanying drawing 18B, length L of gear is 45mm, then the volume of a back lash is 8.27mm2X
45mm=372.15mm3, gear train rotation turns around 16 engagements of generation, then turn around total engagement volume of generation of rotation is
372.15mm3X16=5954.4mm3.The overall diameter assuming a cored ball is 28mm, and skin material accounts for 1/3, and core material accounts for 2/3, one
Cored pellet is amassed as (4/3) X3.14X (14mm)3=11488mm3, then the skin material of a cored ball and core material are respectively
3829mm3、7659mm3, therefore single outlet produces the skin material quantitative feeding group servomotor rotation 0.64 in theory of a cored ball
Circle, core material quantitative feeding group servomotor rotation 1.29 circle.List the concrete size of driving gear and driven gear herein, but
It is that those skilled in the art should know, the structure of batch plant of the present utility model is not limited to by the above-mentioned tool including
Driving gear and driven gear structure that body size is limited, if between driving gear and driven gear engage when each other it
Between produce quantitative back lash, so that accommodate will be by the material (capsule core and ball skin) of weight feed on capacity ground.This area skill
Art personnel can according to actual needs, suitably adjustment driving gear and driven gear concrete size, above-mentioned driving gear and
Driven gear structure is preferred embodiment of the present utility model, and inventor of the present utility model passes through research and obtains, if
Using driving gear and the driven gear structure of above-mentioned size, it is capable of the smooth cooperation with servomotor, thus improve determining
Accuracy of measurement, reduces the abrasion between driving gear and the gear teeth of driven gear simultaneously, and then improves the use longevity of whole equipment
Life.
Additionally, during batch plant work, driving gear rotates with servomotor and drives driven gear to follow
Rotation.When the engaging tooth of suction chamber side is progressively engaged, due to being designed with back lash between driving gear and driven gear,
When in charging pump inputting material to batch plant, the effect of being stressed, material is extruded in Meshing Process of Spur Gear
In the middle of gap between gear, then it is drifted apart from when this engaging tooth rotates to discharge room, material is thrown away to discharge room, thing
Material enter discharge room after, the gear teeth due to driving gear and two gears of driven gear constantly engage, material be squeezed and from row
Go out room to enter in the entrance merging hopper.Gear pump outlet docks with merging hopper entrance.Figure 11 A and Figure 11 B shows fusion
The schematic diagram of hopper.Driving gear and driven gear ceaselessly rotate, and material just can successively export to fusion hopper
Enter next process.This device mainly passes through driving gear and the back lash volume of driven gear and servomotor revolves
The rotating speed turning is controlling quantitative feeding.
The molding of the feeder process of batch plant and cored ball be supporting carry out, the molding of cored ball includes ball skin
Shear forming to the Overmolded of capsule core with to the continuous column ball being formed after cladding, i.e. the molding of a cored ball all has and determines
The certain feed quantity of amount feeding device output.This device passes through a set of servo system control, this servosystem and cored ball machine
Control system is teamwork.
In addition, batch plant feed pipe is set to the pipeline of all-pass, one end of pipeline as charging aperture, pipeline another
One end can be used as the bypass outlet being back to because overpressure is excessive in body feed tank, and bypass outlet can also be clear as equipment
Drain outlet when washing.If equipment is the situation of multigroup batch plant combination, bypass outlet will be set to connect chuck soon,
It is connected with connected batch plant, end batch plant is set to bypass outlet.
Fig. 7 A and Fig. 7 B shows the coupling part device of batch plant, and the feed pipe of this batch plant is
701, the configuration in this device is consistent with the batch plant shown in Fig. 6.The coupling part device of batch plant
The entrance of feed pipe is connected with upper one group of batch plant as connector, and the outlet of feed pipe can be quantitative as next group
The connector of feeding device is it is also possible to the bypass outlet as whole equipment or drain outlet, specifically specifically used by equipment
Depending on specification conditions.Taking two groups of feeding devices as a example：The outlet (i.e. G end shown in Fig. 6) of Fig. 6 feed pipe and Fig. 7 feed pipe
Entrance (i.e. H end shown in Fig. 7) is connected.
Fig. 8 A shows the front view of note core power device, and Fig. 8 B shows the left view of note core power device, this note core
Power set are the driving means that this utility model notes core apparatus.This note core power device includes servomotor 801, shaft coupling group
Part 802, circlip for shaft 803, synchronizing wheel 804, synchronization wheel shaft 805, ball screw bearing 806, ball screw 807, ball
Feed screw nut 808, Timing Belt directive wheel group 809, servomotor support 810, screw mandrel seat supports 811, motor support riser
812nd, ball-bearing housing 813.This device is fixed in frame, is connected with note core support plate, drives on injection rod below ball bearing
Lower movement.Here adopts servomotor 801 as note core power device, similarly, identical with above-mentioned quantitative feeding power set,
Also can using motor or with positioning function frequency conversion motor come to realize note core power device, as long as be capable of right
The power of note core apparatus transmits.
The rated power of note core power device servomotor is 400W, and rated speed is 3000r/min, and maximum (top) speed is
4500r/min.This device mainly provides power drive for note core apparatus, and servomotor 801 is power source, by servomotor
Gripper shoe 810 is arranged on motor support riser 812, and in servosystem, setting servomotor rotates forward reversion, by shaft coupling
Assembly 802 drives ball screw 807 positive and negative rotation, and ball screw 807 is connected with ball screw nut 808, ball-bearing housing
813 move up and down with ball screw nut 808, and servo electrical machinery system is furnished with braking resistor.The ball screw that the present embodiment uses
Pitch is 10mm, and ball screw 807 is arranged in screw mandrel seat supports 811 by ball screw bearing 806.Similarly, herein
The running parameter of the servomotor enumerated also is only example, and this note core power device is not limited to this running parameter, running parameter
Can be changed accordingly according to the actual demand of production scene.
Fig. 9 A and Fig. 9 B further illustrates the structural representation of note core apparatus, and wherein, Fig. 9 A is the main view of note core apparatus
Figure, Fig. 9 B is the left view of note core apparatus.Note core apparatus include noting core power device, and that is, this utility model notes the driving of core apparatus
Device (as shown in Figure 8), note core apparatus further include injection rod support plate 814, copper sheathing fixed cover 815, capsule core syringe 816,
Copper sheathing back-up ring 817, fusion hopper fix upper plate 818, adjustment fixing plate 819, capsule core injection adjustment axle 820, injection rod 821, copper
Set 822, O-ring 823, adjustment axle stator 824.This device is fixed on equipment rack, is connected with ball skin shaped device below.
In an embodiment of the present utility model, the internal diameter of the capsule core syringe 816 in Fig. 9 is 20mm (internal diameter section
Long-pending 314mm2), calculated above draw capsule core volume needed for a ball be 7659mm3, complete a required propulsion position of capsule core propulsion
Move as 7659mm3/314mm2=24mm, then servomotor needs to rotate forward each 2.4 circles of reversion.In this device, synchronizing wheel 804 is many
Organize passage and arrange, each group passage connects linkage, the works of 809 guiding of synchronous pulley group and tensioning Timing Belt by Timing Belt
With.Similarly, the design size of capsule core syringe 816 listed herewith is also only example, and this utility model is not limited to this and sets
Meter size, design size can be changed accordingly according to the actual demand of production scene or be customized.
Note core apparatus Main Function is to be pushed into entering the capsule core material in capsule core syringe 816 in ball skin, and then wraps
Cover molding.Figure 20 A and Figure 20 B shows that (device being related to includes for the structural representation of capsule core injection process：Note core power dress
Put, note core apparatus and ball skin shaped device), as shown in accompanying drawing 20A, the top of ball skin shaped device is to merge hopper 1001, its
On be provided with ball skin feeding mouth A and capsule core feeding mouth B, when mounted capsule core syringe 816 is inserted fusion through copper sheathing 1103
In hopper 1001.Capsule core syringe 816 side has feeding mouth E at, and fusion hopper inwall is equally had and communicated with feeding mouth B
Breach F, adjustment axle 820 can be injected by capsule core during installation and capsule core syringe 816 feeding mouth E be adjusted to and merge hopper
The overlapping position (i.e. position shown in D in Figure 20 B) of inwall breach F, so, when capsule core material passes through quantitative feed arrangement conveying
To after merge at hopper feeding mouth B, material passes through feeding mouth inwall breach F and feeding mouth E to enter in capsule core syringe 816,
Then, injection rod 821 pushes downwards capsule core material to the rotation gum cover 1204 of shaped device, before this, rotates gum cover
In defined ball bellows body, the capsule core entering in rotation gum cover is coated by ball bellows body, from discharging opening C after ball cladding
Output.Preferably in this device, injection rod 821 uses abrasion and corrosion resistance material, for example, 3Cr13.But if design cost goes out
Send out it is also possible to not use abrasion and corrosion resistance material.
Figure 10 A and Figure 10 B is the overall schematic of cored ball shaped device, and Figure 10 A is front view, and Figure 10 B is top view,
Illustrated therein is ball skin shaped device 102 and ball shear 103.Fusion hopper 1001 He by ball skin shaped device top
The rotary part of ball skin shaped device bottom, forms column coating, and in the presence of gravity and centrifugal force, column coating comes
To at ball shear 103, independent cored ball is cut into successively by ball shear 103.In this utility model, using rotation
Turn gum cover as rotary part, but the material of rotary part or structure be not limited to rotate gum cover, as long as can clean hygiene,
Ball skin is not polluted, and can change the line of production raw centrifugal force in the drive backspin of gear pair, complete the cladding to capsule core for the ball skin
?.
Figure 11 A and Figure 11 B specifically respectively illustrates front view and the left view axonometric chart merging magazine attachment, expects including merging
Fixing base plate 1102, three copper sheathings 1103 of 1101, three fusion hoppers of bucket.Single fusion hopper has entrance at two, i.e. capsule core thing
Material entrance B and ball skin material inlet A.Capsule core material inlet is crossed steel wire leather hose with frame epithelium Gutron and is connected conveying material.Capsule core
Material and ball skin material enter after merging in hopper and export output from same direction, subsequently into ball skin shaped device 102
In rotary part.One group of passage is made up of side by side multiple fusions hopper (preferably 3), which solves Vehicles Collected from Market single channel
The technical barrier that the multichannel of the ball equipment of single outlet cannot dock.
Figure 12 and Figure 13 respectively illustrates decomposition view and the cross section view of ball skin shaped device bottom, including gear box cover
Plate 1201, outside framework oil seal 1202, bearing 1203, rotation gum cover 1204, outside framework oil seal 1205, driven gear 1206, first gear
Spacer 1207, gear-box connector 1208, gear-box base plate 1209, shears guide plate 1210, oil seal collar 1211, outside framework oil seal
1212nd, synchronous wheel cover 1213, gear-box install supporting plate 1214, passive and synchronous wheel 1215, second gear spacer 1216, driving gear
1217th, bearing 1218, spindle nose lock cap 1219, gear-box compression bar 1220, expansion sleeve 1221, driving gear shaft 1222, bearing
1223.Ball skin shaped device is installed supporting plate 1214 by gear-box and is fixed in equipment rack, and gear box casing is by gear box cover
Plate 1201, gear-box connector 1208 and gear-box base plate 1209 are constituted, and accommodate wheel set with teeth, including actively in gear box casing
Gear 1217 and driven gear 1206, driving gear 1217 drives driven gear 1206 to rotate.Driving gear 1217 is connected to master
On movable gear shaft 1222.The lower section of ball skin shaped device is connected with ball shear, by Timing Belt with Power Drive Unit even
Connect.Wherein, this device Power Drive Unit is servomotor, motor or the variable-frequency electric with positioning function of a high-speed rotation
Machine.Outside framework oil seal 1202 can be 60 × 80 × 8 types, and bearing 1203 can be 61815 bearings, outside framework oil seal 1205 can for 75 × 95 ×
8 types, driven gear 1206 can be Z40M2.5 driven gear, and outside framework oil seal 1212 can be 55 × 75 × 8 types, driving gear 1217
Can be Z40M2.5 driven gear, passive and synchronous wheel 1215 is 8M-34 type, and bearing 1218 can be 61812 bearings, and bearing 1223 can
For 61811 bearings.
In the above-described embodiments, one group of passage of ball skin shaped device has three ball molding outlets, no doubt just has corresponding three
The working cavity of individual ball molding, the gear pair in gear-box includes a driving gear and three driven gears.Certainly, this area
Technical staff can be arranged as required to the quantity of molding outlet, such as two, three or more.
Ball skin shaped device workflow is：Passive and synchronous wheel 1215 high-speed rotation under motor power drives, this is passive
Synchronizing wheel 1215 and driving gear 1217 are connected on driving gear shaft 1222, and then make driving gear drive three driven gears
1206 rotations, are fixed with rotation gum cover 1204 (rotary part) in three driven gears 1206, Figure 17 shows rotation gum cover
1204 profile.Because rotating gum cover 1204 high-speed rotation, enter the effect in centrifugal force for the ball skin material of rotation gum cover 1204
Under, it is attached in the tapered slope rotating gum cover, because material is to continue feed, it can be in move down that ball skin attaches in rotation gum cover
Gesture.When noting core apparatus by after in capsule core material injection rotation gum cover, now ball skin is in that coated state forms column, in weight to capsule core
In the presence of power and extruding force, column coating moves down.For avoiding the column coating of coated state in folding process and rotation
Gum cover 1204 cylindrical section binds and destroys ball epidermis, ball profile and quality, sprays ferrum fluorine at rotation gum cover 1204 cylindrical section AA
Imperial (politef) coating, coating layer thickness 0.01～0.02mm.Teflon coated film have extremely low coefficient of friction 0.05～
0.15, there is non-stick and resistance to elevated temperatures feature.In this utility model, using rotation gum cover 1204 as generation centrifugal force
Rotary part, but rotary part be not limited to rotate gum cover 1204, as long as ball skin can be made to be attached at taper by centrifugal force
Inclined-plane and then coat for capsule core.
Ball skin shaped device can also be used for manufacturing the ball without capsule core, that is, merge in hopper and be only injected into a kind of ball of material
Expect.The column coating discharged below this ball skin shaped device is cut into one by one by the ball shear of lower section again
Independent ball.
Ball skin shaped device designs for ball skin molding.The gear pair of high-speed rotation is installed in ball skin shaped device, one
Group gear pair is made up of four gears, and one of gear drives its excess-three driven gear high-speed rotation for driving gear, and three
It is fixed with the rotation gum cover of ball skin molding in individual driven gear.When equipment runs, capsule core and ball skin material complete feed arrangement
Fill process after enter ball skin shaped device, capsule core and ball skin complete cladding process in rotation gum cover, become subsequently into ball
The last one procedure of type (before entering tank), using double direction shear mode shear forming, the single shearing depth of cut is by servo electricity
Machine drives ball screw to control.
As shown in figs. 14 a and 14b, wherein Figure 14 A is front view to ball shear of the present utility model, and Figure 14 B is a left side
View, ball shear includes servomotor 1401, installs mainboard, motor support transverse slat 1402, the first holder base plate 1403, essence
Close positive and negative tooth ball screw 1404, ball screw orthodontic nut 1405, the first blade fixed plate 1406, the second blade fixed plate
1407th, ball screw anti-tooth nut 1408, the first ball screw bearing 1409, the second holder base plate 1410, mainboard backing plate 1411,
Coupling assembly 1412, the second ball screw bearing 1413, install gripper shoe 1414, install mainboard 1415, the first blade 1416,
Second blade 1417.This device one end is arranged on equipment rack, and the other end is arranged on ball skin shaped device.First blade is solid
Fixed board 1406, the second blade fixed plate 1407 are connected with the end vertical of the first blade 1416, the second blade 1417 respectively.First
Blade fixed plate 1406 is connected to the side of ball screw orthodontic nut 1405, the second blade fixed plate 1407 is connected to ball wire
The side of bar anti-tooth nut 1408, the two ends of ball screw 1404 are respectively provided with the first ball screw bearing 1409 and the second ball
Screw mandrel bearing 1413, two ball screw bearings are arranged on installation mainboard by holder base plate 1403,1410.
Ball shear is mainly that column coating is divided into circular ball independent one by one, falls after circular ball molding
Enter in the tank equipped with more than 80 DEG C warm water, and complete to shape in warm water tank.This device is the device of one group of do action,
Equipped with a 400W servomotor in device, Rated motor rotating speed is 3000r/min, and maximum (top) speed is 4500r/min, motor
Drive whole shear circulation sweeping action.Because in this device, servomotor must do round action back and forth, in servo control
Protect equipped with braking resistor in electrical equipment processed.
As shown in figs. 14 a and 14b, ball shear drives and is controlled by servomotor 1401, servomotor 1401 and rolling
Ballscrew 1404 connects synchronization action by coupling assembly 1412, and ball screw is provided with orthodontic ball screw nut 1405
With anti-tooth ball screw nut 1408, ball screw 1404 has positive and negative thread, when servomotor 1401 drives ball screw
During 1404 rotation, positive ball screw nut 1405 and anti-ball screw nut 1408 can drive the first blade 1416 and second respectively
Blade 1417, toward contrary direction crisscross motion, material is thus formed the shear action of column coating.Each shear action
Displacement rotates the number of turns by Serve Motor Control and controls.Form otch respectively on first blade 1416, the second blade 1417,
Otch can be multiple, and its shape can be customized according to the shape of a required ball, for example circular, square, triangle or other
Irregularly shaped etc..
In a detailed embodiment, this ball screw pitch is 10mm, a diameter of 36mm of blade circular incision, completes
Once shear, shears need feed 32mm displacement, withdrawing 32mm displacement (rotation gum cover diameter 28mm and shears mouth diameter
The 1/2 of 36mm summation, as (28+36) x1/2=32), then servomotor needs to rotate forward each 3.2 circles of reversion.This device also may be used
To be realized by respectively installing a servomotor at equipment two ends, every servomotor controls respective ball screw simultaneously respectively
Drive a piece of blade action, realize two blade crisscross motions.
Additionally, in this utility model, ball shear is not limited to aforesaid way, the shearing of a ball can only be realized.
For example, ball shear can also be by the way of camera shutter, the mode of quincunx shears, wherein, the mode of camera shutter
It is the shutter of finger-type such as photographing unit, open under the control of the power transmission of ball shear or close, beat in shutter
In the state of opening, the column coating discharged below this ball skin shaped device is fallen by shutter, and the shape in shutter close
Sheared by shutter by the column coating of shutter under state, from there through continuing ceaselessly to open and close shutter, column coats
Thing is cut into ball independent one by one.Under the mode of quincunx shears, it is in full opening of in the multi-disc petal of Flos Mume
Under state, the centre of multi-disc petal forms circular hole, and the column coating for discharging below this ball skin shaped device falls, and
It is under completely closed state in the multi-disc petal of Flos Mume, multi-disc petals close closes the circular hole being formed when petal is opened, resistance
The column coating only discharged below this ball skin shaped device falls, and opens and closes from there through continuing ceaselessly petal,
Column coating is cut into ball independent one by one.
Figure 16 shows control system configuration schematic diagram, and control system includes：2 2.0KW of quantitative feeding power set
Servomotor (is illustrated as driver), 1 2.0KW servomotor (being illustrated as driver) of ball skin power device for forming, notes core
1 0.4KW servomotor (being illustrated as driver) of power set, 1 0.4KW servomotor of ball shear (is illustrated as driving
Dynamic device), 1 piece of note core limit switch (being illustrated as catalyst and switch) of configuration on capsule core injection device, configure 2 in ball shear
Piece shearing limit switch (being illustrated as catalyst and switch), frame configures 1 touch display screen.Note core limit switch is to note core
The stroke of the note core push rod of device carries out spacing, can adjust this spacing spacing amount, carry out the note core amount of final adjustment capsule core, cut
Cut limit switch respectively the stroke of two shear-blades of ball shear is carried out spacing, if as the two of ball shear
In the state of individual shear-blade is subjected to displacement in long shear history and leads to efficiently and accurately to be sheared, can
To adjust the spacing amount of this shearing limit switch, to recover shear action.
Above-mentioned servomotor used is equipped with a driver, and 0.4KW servomotor is equipped with braking resistor.Each device leads to
Cross control program and jointly control action, each action circulates and carries out.Cored ball machine is switched on it in the Switching Power Supply of system
Afterwards, under the control of the controller of system, successively the elements such as each driver above-mentioned, catalyst, switch are energized, thus starting
Work.Functionally divide, control mainboard can be divided into：Quantitative feeding control unit, it controls batch plant, quantitative
Capsule core material needed for ground supply cored ball and ball skin material；Note core control unit, it controls note core apparatus, in the future self-quantitatively
The capsule core material dosing ground of feeding device injects in described ball skin shaped device；Ball skin molding control unit, it controls molding dress
Put using the centrifugal force being produced by rotation, carry out the cladding to described capsule core for the described ball skin, to form the coating of cored；With
And ball shearing property unit, it controls ball shear, described coating is cut into independent cored ball.
The servomotor motion flow of quantitative feeding power set of the present utility model is listed below：First, skin material and core
The each rotation of materials quantitative feed servomotor 0.64 circle and 1.29 circles, with core power device servomotor rotation 3 circle of showwing loving care for, in note core
Device servomotor rotation 2.4 circle complete note core process after, ball shear rotating each 3.2 circle complete shear, with this with
When, note core apparatus servomotor revolution 2.4 circle returns to home position.Because of ball machine, in running, whole passage is filled with material
, and ball machine is high-speed cruising, so what above action was considered as being carried out continuously, wherein quantitative in do action every time
The work of feed servomotor is the feed supplement process of material.
In this utility model, part servomotor has the action of rotating, when servomotor quickly stops revolution, due to
Effect of inertia, can produce substantial amounts of regenerative electric energy, if this partial regeneration electric energy of exhaustion point not in time, will directly act on change
The DC circuit part of frequency device, or lead to report to the police or damage converter.Braking resistor is that regenerative electric energy is disappeared in heat energy mode
The carrier of consumption.For example, when the servomotor 1401 for drive control ball shear is when driving ball shear, need
Carry out the action of rotating, if be provided with braking resistor herein, consumed in the way of heat energy due to quick generation of stopping
Regenerative electric energy, then can improve stability and the safety of system.Additionally, in order to reduce the temperature of system it is also possible to herein
Setting radiator fan, is as used for reducing the radiator fan of the temperature of braking resistor, can further improve stablizing of system
Property and safety.For other servomotors needing rotating it is also possible to similarly arrange braking resistor or radiator fan.
Touch display screen in this utility model is used for the running status to user's display device, and can set for user
Put the control parameter of system.For example, the parameter that can control in touch display screen includes 4, respectively：System running speed,
Send core base band speed, send scytoblastema tape speed, be centrifuged the speed of service.System running speed refers to whole equipment single channel product per minute
Amount, or perhaps equipment single channel run action number of times per minute, are the actual speed of a reference, are set to 200 herein；Send core
Base band speed is the feeding speed of capsule core, and this parameter is on the basis of system running speed, is the actual speed of a reference,
It is set to 2.0 herein；Send scytoblastema tape speed be ball skin feeding speed, this parameter also on the basis of system running speed,
For the actual speed of a reference, it is set to 1.0 herein；The centrifugation speed of service is the motor actual speed of ball skin molding off-chip, is
Analysis case, we are set to 500.Quantitative feeding control unit in control system, note core control unit, molding control unit with
And ball shearing property unit each controls batch plant, ball according to via each control parameter that touch display screen sets
Skin shaped device, note core apparatus and ball shear.In this utility model, touch display screen shows four controls
Parameter, but as needed, and the status display of other control parameters or system can also be shown in touch display screen
Parameter, for example, can show the running voltage of current system, operating time, system exception prompting in touch display screen
The information such as information.Additionally, the touch display screen in this utility model can also not used touch, and adopt display function
The display separate with input function and keyboard replacing, as long as being capable of the function of inputting and show.
According to the setting of above-mentioned parameter, system running speed：200, send core base band speed：2.0, send scytoblastema tape speed：
1.0, it is centrifuged the speed of service：500.Parameter embodiment device single channel produces 200 balls, send core speed to be 200X2.0=400, send skin
Speed is 200X1.0=200, and the motor speed of ball skin molding centrifugation is 500r/min.System running speed represents every point of equipment
Clock completes ball each device of molding whole process action frequency of completing of needs, and each device is all installation procedure establishment, in front and back with
With or cooperation continuous action.Send core and send skin speed (i.e. 400 and 200) simply to embody the speed problem sent core and send skin,
It is not to embody the actual speed sent core and send skin, design parameter setting needs to be set according to the size of actual cored ball,
According to computing formula, send core and send skin speed be the system for tracking speed of service to change, when needing high yield, repair
Change system running speed, send core and send skin then direct ratio increase conveying capacity, when needing low yield, change system running speed, send
Then direct ratio reduces conveying capacity to core with sending skin.
Cored ball machine involved by this utility model can neatly increase according to demand by the way of multigroup passage is arranged side by side
Plus yield, the existing in the art device for producing a granulated material of this point cannot accomplish.Only it is to increase machinery due to increasing passage
Part, has no increase to motor and control apparatus element, it is also possible to while saving plant area space on equipment significantly
Reduces cost.
Finally, applicant wants to emphasize, the theme in this utility model is despite cored ball machine, but the material of cored ball
(ball skin material and capsule core material) does not become to limit to cored ball mechanism of the present utility model, such as in ball skin material and ball
In the case of core material identical, just there is not the structure of cored, stricti jurise in the ball that cored ball mechanism of the present utility model is produced
For, now can not be referred to as cored ball machine, but this utility model claim be cored ball machine structure and its work
Make process, rather than intended limitation passes through product that cored ball machine manufactures cored whether, that is, can also be by this utility model on earth
Cored ball machine be used for manufacturing the ball shape product of not cored.
It is obvious to a person skilled in the art that this utility model is not limited to the details of above-mentioned one exemplary embodiment, all
Any modification, equivalent and improvement made within spirit of the present utility model and principle etc., should be included in this practicality
Within new protection domain.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and right and wrong
Restricted, scope of the present utility model is limited by claims rather than described above, it is intended that will fall in right
The all changes in the implication and scope of equivalency requiring are included in this utility model.Should not be by appointing in claim
What reference is considered as limiting involved claim.
Claims (9)
1. a kind of batch plant for cored ball machine, including feed pipe, gear pump and actuating device, described feed pipe with
Feeding system is connected and is used for providing material to gear pump, and material enters gear pump from feed pipe, and described actuating device is from gear
Pump side face stretch out with power supplying apparatus be connected to come for described gear pump provide power it is characterised in that：
Described gear pump is made up of valve body, driving gear, driven gear, driving gear shaft and passive tooth wheel shaft, described driving tooth
Wheel, described driven gear, described driving gear shaft and described passive tooth wheel shaft are contained in valve body, and described power supplying apparatus lead to
Cross driving gear shaft described in actuator drives, described driving gear shaft drives described driving gear rotation, and then drives described
Driven gear,
Described driving gear and described driven gear produce quantitative back lash in engagement.
2. batch plant as claimed in claim 1 it is characterised in that：
Described gear pump includes multigroup valve body arranged side by side, arranges intermeshing driving gear and driven gear, often in each valve body
Between group valve body, transition valve body is set.
3. batch plant as claimed in claim 1 it is characterised in that：
Cover plate is set in the end of described gear pump, described cover plate forms sealing space with valve body.
4. batch plant as claimed in claim 1 it is characterised in that：
The number of teeth of described driving gear and described driven gear is multiple teeth of more than three.
5. batch plant as claimed in claim 1 it is characterised in that：
Described quantitative back lash determines according to wheelbase between described driving gear and described driven gear.
6. batch plant as claimed in claim 1 it is characterised in that：
One end of described feed pipe be charging aperture, the other end as feed back mouth,
7. batch plant as claimed in claim 1 it is characterised in that：
One end of described feed pipe is charging aperture, and the other end is in series with the charging aperture of next group batch plant.
8. batch plant according to claim 1 it is characterised in that：
Also include feed pipe, the side of described feed pipe is connected with the gear pump of described batch plant, described feed pipe
Also it is connected with the frame of described cored ball machine, be provided with sealing member in connecting portion.
9. batch plant according to claim 1 it is characterised in that：
Described power supplying apparatus are servomotor or motor or the frequency conversion motor with positioning function, and described power provides dress
Put the ball skin shaped device synchronous matching action with cored ball machine so that the feeder process of described batch plant with described
The ball skin forming process cooperation of ball skin shaped device is carried out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620793351.7U CN205962585U (en) | 2016-07-26 | 2016-07-26 | A batch plant for wrapping core ball machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620793351.7U CN205962585U (en) | 2016-07-26 | 2016-07-26 | A batch plant for wrapping core ball machine |
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| Publication Number | Publication Date |
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| CN205962585U true CN205962585U (en) | 2017-02-22 |
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| CN201620793351.7U Expired - Fee Related CN205962585U (en) | 2016-07-26 | 2016-07-26 | A batch plant for wrapping core ball machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105994567A (en) * | 2016-07-26 | 2016-10-12 | 佛山市奥楷机械科技有限公司 | Quantitative feeding device applied to stuffing coated ball machine |
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2016
- 2016-07-26 CN CN201620793351.7U patent/CN205962585U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105994567A (en) * | 2016-07-26 | 2016-10-12 | 佛山市奥楷机械科技有限公司 | Quantitative feeding device applied to stuffing coated ball machine |
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