CN105994567A - Quantitative feeding device applied to stuffing coated ball machine - Google Patents
Quantitative feeding device applied to stuffing coated ball machine Download PDFInfo
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- CN105994567A CN105994567A CN201610595210.9A CN201610595210A CN105994567A CN 105994567 A CN105994567 A CN 105994567A CN 201610595210 A CN201610595210 A CN 201610595210A CN 105994567 A CN105994567 A CN 105994567A
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- Prior art keywords
- ball
- gear
- driving gear
- batch plant
- feed pipe
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0015—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products specially adapted for making meat-balls
Abstract
The invention relates to a quantitative feeding device applied to a stuffing coated ball machine which comprises a feed pipe, a gear pump and a transmission device. The feed pipe is connected with a feed system and used for providing materials for the gear pump, the materials can enter the gear pump from the feed pipe, and the transmission device extends out of the lateral side of the gear pump to be connected with a power providing device to provide power for the gear pump. The gear pump is formed by a valve body, a driving gear, a driven gear, a driving gear shaft and a driven gear shaft; the driving gear, the driven gear, the driving gear shaft and the driven gear shaft are contained in the valve body; the power providing device can drive the driving gear shaft through the transmission device; the driving gear shaft can drive the driving gear to rotate and further drive the driven gear; the driving gear and the driven gear can generate quantitative mesh clearance when in mesh. According to the quantitative feeding device applied to the stuffing coated ball machine, quantitative feeding of the materials of the stuffing coated ball machine is achieved.
Description
Technical field
The application relates to the field of food processing machinery, in particular to the batch plant of the material of cored ball machine.
Background technology
The cored ball process equipment major part used on Present Domestic market is the outlet of single channel list, and structure includes frame, thing
Material feeding device, power set, interior linkage linkage, capsule core propulsion plant and ball these parts of skin shaped device.
Such as disclosed in CN201577465U Chinese utility model patent a kind of cored meat ball machine, such cored ball equipment material supplies
Material is by screw rod (auger) feeding style feeding, the most manually knob Artificial Control, and whole device drives is by one
Daepori three-way motor controls, and internal makes equipment each station teamwork by linkage, such cored ball equipment speed of service is low,
Yield poorly, quantitatively forbidden.Because of the substantial amounts of linkage of device in equipment, once occur in that mechanical breakdown, maintenance difficult.
Additionally, such as CN201578096U Chinese utility model patent discloses a kind of electric meatball machine, including actuating unit,
Propellers and cylinder body, actuating unit includes motor, belt lace and big belt pulley, and this type of device for producing a granulated material is driven to a Daepori three-way motor
Controlling, without other electric control system, without operating display, the alarm free device when machinery breaks down, yield is uncontrollable
And statistics, fault can only be passed through artificial judgment, in safety and all can not get ensureing reliably in efficiency.Big-and-middle-sized food is added
For factory, the type ball equipment can not meet its production operation requirement.
Meanwhile, in the prior art, the batch plant of any material that can provide a kind of cored ball machine is not the most disclosed,
It is capable of the quantitative feeding of the material of cored ball machine.
Summary of the invention
At present, on Vehicles Collected from Market cored ball equipment exist technological deficiency, the application from function, technique, structure,
Redesign out a kind of have high speed, high yield, the most accurate, easy to maintenance, be easy to the features such as expansion cored ball produce dress
Put.The application structurally include frame, material-feeding power device, batch plant, note core apparatus, ball skin shaped device with
And these parts of ball shear.Comparing the cored ball equipment used on Vehicles Collected from Market, the application adds a set of quantitative feeding
Device, and single channel list outlet mode is integrated into the juxtaposition of multichannel multiple exit.
The application is for the batch plant of cored ball machine, including feed pipe, gear pump and actuating device, described feed pipe with
Feeding system is connected and is used for providing material to gear pump, and material enters gear pump from feed pipe, and described actuating device is from gear pump
Side stretches out to be connected to come with power supplying apparatus provides power for described gear pump, and described gear pump is by valve body, driving gear, quilt
Moving gear, driving gear shaft, passive tooth wheel shaft constitute, described driving gear, described driven gear, described driving gear shaft,
Described passive tooth wheel shaft is contained in valve body, and described power supplying apparatus is by driving gear shaft described in actuator drives, described
Driving gear shaft drives described driving gear to rotate, and then drives described driven gear, described driving gear and described driven gear
Quantitative back lash is produced when engagement.
Preferably, described gear pump includes organizing valve body arranged side by side more, arranges intermeshing driving gear and passive tooth in each valve body
Wheel, often arranges transition valve body between group valve body.
Preferably, arranging cover plate in the end of described gear pump, described cover plate is formed with valve body and seals space.
Preferably, the number of teeth of described driving gear and described driven gear is multiple teeth of more than three.
Preferably, described quantitative back lash determines according to wheelbase between described driving gear and described driven gear.
Preferably, one end of described feed pipe is charging aperture, and the other end is as feed back mouth, or the other end and next group
The charging aperture of batch plant is in series.
Preferably, also including feed pipe, the side of described feed pipe is connected with the gear pump of described batch plant, described
Feed pipe also frame with described cored ball machine is connected, and is provided with sealing member at connecting portion.
Preferably, described power supplying apparatus is servomotor or motor or the frequency conversion motor of band positioning function, described quantitatively
Material-feeding power device and described ball skin shaped device synchronous matching action, so that the feeder process of described batch plant and institute
The ball skin forming process cooperation stating ball skin shaped device is carried out.
The application is in structure configures, and each device is closely bound up, teamwork.The application is multichannel, high yield, quantifies
The ball process units of material, not only structure is simpler and safer, technique is more reliable, mechanism is more stable, and in accuracy and speed
On all increase substantially, not only ensure that the quality that ball produces, also improve ball produce production efficiency.Moreover, due to
Many group cored ball machines can be configured flexibly, it is possible to be greatly enhanced production efficiency according to actual Production requirement and production capacity.
Accompanying drawing explanation
Fig. 1 illustrates the front view of cored ball machine；
Fig. 2 illustrates the axis side view of cored ball machine；
Fig. 3 illustrates the front view of cored ball machine frame；
Fig. 4 illustrates the axis side view of cored ball machine frame；
Fig. 5 A and Fig. 5 B is shown respectively decomposing state schematic diagram and the confined state schematic diagram of quantitative feeding power set；
Fig. 6 A and Fig. 6 B is shown respectively decomposing state schematic diagram and the confined state schematic diagram of batch plant；
Fig. 7 A and Fig. 7 B is shown respectively decomposing state schematic diagram and the confined state schematic diagram of the middle connecting section of batch plant；
Fig. 8 A and Fig. 8 B is shown respectively front view and the left view of note core power device；
Fig. 9 A and Fig. 9 B is shown respectively front view and the left view of note core apparatus；
Figure 10 A and Figure 10 B is shown respectively front view and the top view of ball skin shaped device；
Figure 11 A and Figure 11 B is shown respectively front view and the axis side view merging magazine attachment；
Figure 12 illustrates the explosive view of ball skin shaped device；
Figure 13 A and Figure 13 B is shown respectively front view and the cross section view of ball skin shaped device；
Figure 14 A and Figure 14 B is shown respectively front view and the left view of ball shear；
Figure 15 illustrates gear Charge motion room；
Figure 16 illustrates control system configuration schematic diagram；
Figure 17 illustrates the cross section view rotating gum cover；
Figure 18 A and Figure 18 B is shown respectively the schematic diagram of quantitative driving gear and driven gear；
Figure 19 illustrates driving gear and driven gear engagement schematic diagram；And
Figure 20 A and Figure 20 B is shown respectively front view and the left view of core injection process.
Detailed description of the invention
The present invention provides has high speed, the most accurate, multichannel and the cored ball production decision of multiple exit, is ensureing high production rate
While, also ensure that the quality of product, more improve the safety that equipment produces.
Term ball represents that the pellet being made up of stuffing material or material, term cored ball represent main by ball skin and ball in the present invention
The pellet that core is constituted.
The present invention solves the technological deficiency underproducing, quantitatively being forbidden of one-way exit ball equipment.The present invention passes through servo system
System fixing quantity feed and molding, drive rotary part high speed rotating by power source after ball skin feed, and molding is accurate, quick,
Substantially increase ball quality and production efficiency.The each mechanism of apparatus of the present invention is individually packaged, and each mechanism is by coupling assembly, tight
Firmware and Timing Belt connect, easy for installation, and maintenance is quick.Because present device uses servo system control, carry
Operating display, controllable device overall operation speed, yield, capsule core and ball skin charging rate etc., each station installs thoughts
Answering device, once break down, equipment can be reported to the police therewith, thus apparatus of the present invention are safer.The present invention can compatible cored and
The not production of cored multiple types ball series, it is possible to unrestricted choice equipment ball export volume according to demand, can organize outlet parallel combinations more,
The most usually arranging 3 outlets is one group, referred to as one group passage, lower same), freely assemble, not only reduce equipment cost,
Save equipment occupation space, also make production efficiency increase substantially.
First, being briefly described configuration and the function of the cored ball machine of the present invention, wherein, this cored ball machine includes:
(1) frame: underframe material is stainless steel or other rigid, by the bottom of 4 scalable below underframe
Foot supports, and both sides cover plate covers；
(2) quantitative feeding power set: material can use charging pump or other feeder apparatus feed according to job shop working condition,
Quantitative feeding power set are provided with 2 servomotors (band reductor), and 2 servomotors are capsule core and the ball skin difference of ball
Feed.Such as device structure Zhong Youduo composing type mechanism, by above 2 Serve Motor Control；
(3) batch plant: the capsule core needed for the weight feed ball molding of this device and ball skin material, in device, each passage is equal
Using a pair gear train feed, every pair of gear train all to have an independent material transportation work room, one species material (is divided into ball
Core and ball skin) by same driven by servomotor；
(4) note core apparatus: this device is capsule core propulsion plant, often produces a ball and all produces a propelling action, and push-in stroke can
To be adjusted according to production needs, advancing by driven by servomotor control, in single propelling action, quantitative manner passes through ball wire
Bar completes.Serve Motor Control ball screw positive and negative rotation, servosystem is equipped with braking resistor, safe and reliable；
(5) ball skin shaped device: include merging hopper and rotary part, be provided with the gear of high speed rotating in ball skin shaped device
Pair, one group of gear pair is made up of 4 gears, and one of them gear is driving gear, is used for driving its excess-three driven gear high
Speed rotates, and is fixed with the rotation gum cover of rotary part as ball skin shaped device in three driven gears.Ball skin molding power fills
Being set to ball skin shaped device and provide power, wherein high speed rotating power source can be frequency conversion motor or servomotor etc..When equipment is transported
During row, capsule core and ball skin material enter after completing the fill process of feed arrangement and merge hopper, capsule core and ball skin and fill in ball skin molding
Cladding process is completed, subsequently into ball molding (before entering tank) last procedure, i.e. ball cutting operation in putting.
(6) ball shear: be used for ball cutting operation, uses double direction shear mode shear forming, and single shears the depth of cut
Driving ball screw to control by servomotor, this device can run through complete machine, and ball shear forming outlet all uses same servomotor
Control discharging.
(7) control system: control each device teamwork, and the speed of service and feed quantity to each device is adjusted.
Below, in conjunction with each accompanying drawing, the cored ball machine of the present invention is explained.Fig. 1, Fig. 2 respectively illustrate the present invention's
Cored ball produces the front view of equipment complete machine and axis side view, wherein: 101 is frame, 102 is ball skin shaped device, 103 is
Ball shear, 104 be quantitative feeding power set, 105 be note core apparatus, 106 be supply capsule core material quantitative feeding fill
Put, 107 be supply the batch plant of ball skin material, 108 for ball skin power device for forming, 109 for merge hopper.
The work process of cored ball machine involved in the present invention is: first, and material (capsule core material and ball skin material) is by external
Feeding device enters in cored ball machine involved in the present invention, i.e. capsule core material and ball skin material respectively enters supply capsule core material
In the batch plant 107 of batch plant 106 and supply ball skin material, then, by quantitative feeding power set 104
Driving make to come into capsule core batch plant 106 and 107 material dosing enter in fusion hopper 109；Ball skin becomes
Type device includes merging hopper and rotary part, under the driving of quantitative feeding power set 104, ball skin material and capsule core material
Enter, because ball skin shaped device 102 is provided with height from the ball skin feeding mouth A and capsule core feeding mouth B merging hopper 109 respectively
The fast ball skin power device for forming 108 rotated and the rotary part being rotated by this ball skin power device for forming 108, ball skin
After material enters as the rotation gum cover of rotary part, under the centrifugal action that high speed rotating produces, ball skin material is attached to rotation
Turn in the tapered slope of gum cover, and form a ball Intradermal chamber；After capsule core material enters the capsule core intracavity merged in hopper 109,
Under the effect that note core apparatus 105 promotes, it is pushed into from capsule core chamber in ball Intradermal chamber, completes cladding process, now ball skin
The coating formed with capsule core is column；Because material is lasting feed, complete the coating of cladding process at pressure and gravity
Effect under move down, form column coating, because of coating now still with rotating inertia force, column coating is sheared at ball
It is cut into circle under cutting member effect in device, falls in tank, i.e. complete all works of a cored ball machine of the present invention
Sequence.Above flow process completes to enter afterwards complete operation next time, and circulation is carried out.
Fig. 3, Fig. 4 respectively illustrate frame front view and axis side view, frame ingredient include the first main body installing plate 301,
First frame bracing frame the 302, second frame bracing frame the 303, first framework lateral plate the 304, second main body installing plate 305, capsule core
Leather hose connects 306, shrouding 310, frame closedtop after shrouding 307, under-chassis seat the 308, second framework lateral plate 309, frame before frame
Plate 311.
Frame is the main part of the frame for movement of cored ball machine involved in the present invention, has been mainly and has supported whole cored ball machine
Effect, lower section is provided with 4 scalable under-chassis seats, and main body both sides side plate is reserved with the mounting hole site of many composing types Mechanism Combination,
Capsule core leather hose is connect 306 and is connected with merging hopper capsule core entrance by steel wire leather hose, and the main purpose using steel wire leather hose is to be
Container inner pressure available buffer, easy for installation.In frame for movement, runners is 4, it is possible to regulate cored involved in the present invention
The bracket height of ball machine, and then adjust the height of cored ball machine involved in the present invention, it is simple to operator are adjusted to be suitable to self
Height, and then also improve manufacture efficiency to a certain extent.It is clear that in the present invention, 4 scalable under-chassis seats
There is no concrete restriction, for those skilled in the art, either with or without these 4 scalable under-chassis seats, these 4 scalable under-chassis seats
How to realize not becoming to limit to involved in the present invention cored ball mechanism.
Fig. 5 A and Fig. 5 B shows quantitative feeding power set, and quantitative feeding power set are by 2 servomotors 503,2
This three part of servomotor special reduction gear 502, motor mounting plate 501 forms.In one embodiment of the invention, servo
Power of motor is 2.0KW, rated speed 2000r/min, maximum speed 3000r/min, servomotor special reduction gear speed reducing ratio
For 1:5.Servomotor 503 is connected with special reduction gear 502, and reductor is connected with batch plant by coupling assembly,
Installing plate is connected fixing with frame, servosystem and ball skin shaped device synchronous matching action.In the present invention, by servo electricity
Machine to provide power to batch plant, but can also use other power delivery mode, such as can use with fixed
Frequency conversion motor or the employing motor of bit function realize, and transmit as long as being capable of power.In the present invention, excellent
Choosing use servomotor, by use servomotor realize quantitative feeding power set, it is simple to realize in the controls for
The control of this servomotor, it is possible to increase the precision of weight feed.
Fig. 6 A and Fig. 6 B shows that batch plant, batch plant include the first coupling assembly 601, gear pump end
Epicranial plate 602, gear pump docking valve body 603, gear pump transition valve body 604, the excessive guide copper sleeve of gear pump 605, gear pump
Driven axle 606, gear pump gear 607, gear pump driven axle headgear the 608, second coupling assembly 609, gear pump pull bar 610,
Gear pump driving shaft 611, feed pipe 612, gear pump guide copper sleeve 613 and gear pump outlet.The charging of this batch plant
Pipe is 612, and feed pipe is connected with feeding system in order to victual material, specifically, feed pipe with for weight feed material
Gear pump be connected, gear pump side is connected with servomotor (not shown) by coupling assembly, and servomotor is that this is quantitative
Feeding device provides power.Batch plant is connected with frame at the back side of length direction, and connecting portion is provided with sealing member,
Prevent material from spilling.
Batch plant uses multipair (preferably 3 to) external gear pump group output feed, and Figure 15 shows a tooth
Wheel Charge motion room, mainly include 1504,1 gear pump of 1505,1 driven gear of 1 driving gear docking valve body 603,
The cover plates at two ends etc. form.What gear pump docking valve body, cover plate and gear were constituted seals the operating room that space is exactly gear feed.
Suction chamber and discharge chamber are divided in one gear Charge motion room, and wherein 1501 is feed pipe, and 1502 is the suction chamber of operating room, and 1503
For the discharge chamber of operating room, feed direction is as shown by arrows in FIG..Can be provided with in one batch plant 3 or more than
Gear Charge motion room, capsule core and ball skin quantitative feeding all have independent a set of batch plant.In other words, in the present invention
In, the batch plant 106 of supply capsule core material and the batch plant 107 of supply ball skin material are determining independently
Amount feeding device, the two is driven by the most independent quantitative feeding power set, completes weight feed independent of each other.
On driving gear shaft that the driving gear of batch plant and driven gear are attached separately in device and passive tooth wheel shaft, main
Movable gear shaft stretches out the pump housing, connects servomotor by coupling assembly, servomotor is rotated.Driving gear of the present invention
Be preferably custom-sized gear with driven gear, design of gears size as shown in accompanying drawing 18A and accompanying drawing 18B, number of gear teeth
Being 8 teeth, material is 9Cr18, hardness HRC40～45 degree after Surface heat-treatent.Can produce when driving gear and driven gear engagement
Back lash, as shown in Figure 19, two gear SMIS are 50mm away from H, and back lash S is derived as 8.27mm by computed in software2,
As shown in accompanying drawing 18B, length L of gear is 45mm, then the volume of a back lash is 8.27mm2X
45mm=372.15mm3, gear train rotation is turned around and is produced 16 engagements, then total volume that engages that revolving turns around produces is
372.15mm3X16=5954.4mm3.The overall diameter assuming a cored ball is 28mm, and skin material accounts for 1/3, and core material accounts for 2/3,
One cored pellet is amassed as (4/3) X3.14X (14mm)3=11488mm3, then the skin material of a cored ball and core material are respectively
3829mm3、7659mm3, therefore single outlet produces a cored ball skin material quantitative feeding group servomotor in theory rotation 0.64
Circle, core material quantitative feeding group servomotor rotates 1.29 circles.List the concrete size of driving gear and driven gear herein, but
Being that those skilled in the art should know, the structure of the batch plant of the present invention is not limited to by the above-mentioned concrete size listed
The driving gear limited and driven gear structure, determine as long as producing each other when engagement between driving gear and driven gear
Amount back lash, in order to capacity ground accommodates will be by the material (capsule core and ball skin) of weight feed.Those skilled in the art's energy
The most according to actual needs, driving gear and the concrete size of driven gear, above-mentioned driving gear and passive tooth rolling hitch are suitably adjusted
Structure is the preferred embodiments of the present invention, is that the present inventor is obtained by research, if using the driving tooth of above-mentioned size
Wheel and driven gear structure, it is possible to realize coordinating with the smooth of servomotor, thus improve quantitative accuracy, reduce driving tooth simultaneously
Abrasion between wheel and the gear teeth of driven gear, and then improve the service life of whole equipment.
Additionally, during batch plant work, driving gear rotates with servomotor and drives driven gear and then to rotate.
When the engaging tooth of suction chamber side is progressively engaged, owing to being designed with back lash between driving gear and driven gear, work as feed
Pump is by time in material input to batch plant, and the effect of being stressed, material is extruded between gear in Meshing Process of Spur Gear
In the middle of gap, being then drifted apart from when this engaging tooth rotates to discharge chamber, thrown away to discharge chamber by material, material enters row
After going out room, owing to the gear teeth of driving gear and two gears of driven gear constantly engage, material is squeezed and enters from discharge chamber and melt
Close in the entrance of hopper.Gear pump outlet docks with merging hopper entrance.Figure 11 A and Figure 11 B shows the signal merging hopper
Figure.Driving gear and driven gear ceaselessly rotate, and material just can successively export to merging lower one work of entrance in hopper
Sequence.The rotating speed that this device is mainly rotated by back lash volume and the servomotor of driving gear and driven gear controls
Quantitative feeding.
The feeder process of batch plant is supporting carrying out with the molding of cored ball, and the molding of cored ball includes that ball skin is to capsule core
Overmolded and to the shear forming of continuous column ball formed after cladding, i.e. the molding of a cored ball all has quantitative feeding to fill
Put the feed quantity that output is certain.This device passes through a set of servo system control, and this servosystem with the control system of cored ball machine is
Teamwork.
It addition, batch plant feed pipe is set to the pipeline of all-pass, one end of pipeline is as charging aperture, the other end of pipeline
Can be as the bypass outlet being back to because overpressure is excessive in body feed tank, time bypass outlet can also clean as equipment
Drain outlet.If the situations that equipment is many group batch plant combinations, bypass outlet will be set to connect chuck soon, and be connected
Batch plant connects, and end batch plant is set to bypass outlet.
Fig. 7 A and Fig. 7 B shows the coupling part device of batch plant, and the feed pipe of this batch plant is 701,
Configuration in this device is consistent with the batch plant shown in Fig. 6.The coupling part device feed pipe of batch plant
Entrance be connected with upper one group of batch plant as connector, the outlet of feed pipe can as next organize batch plant
Connector, it is also possible to as bypass outlet or the drain outlet of whole equipment, specifically by the specifically used specification conditions of equipment
Fixed.As a example by two groups of feeding devices: the outlet (i.e. G end shown in Fig. 6) of Fig. 6 feed pipe is with the entrance of Fig. 7 feed pipe (i.e.
H end shown in Fig. 7) it is connected.
Fig. 8 A shows the front view of note core power device, and Fig. 8 B shows the left view of note core power device, this note core power
The device i.e. present invention notes the driving means of core apparatus.This note core power device includes servomotor 801, coupling assembly 802, axle
With circlip 803, synchronize wheel 804, synchronization wheel shaft 805, ball screw bearing 806, ball screw 807, ball screw
Nut 808, Timing Belt guide wheels 809, servomotor support 810, screw mandrel seat supports 811, motor support riser 812,
Ball-bearing housing 813.This device is fixed in frame, is connected with note core support plate below ball bearing, drives and moves down on injection rod
Dynamic.At this, employing servomotor 801 is as note core power device, similarly, identical, also with above-mentioned quantitative feeding power set
Motor or the frequency conversion motor with positioning function can be used to realize noting core power device, as long as being capable of note core
The power of device transmits.
The rated power of note core power device servomotor is 400W, and rated speed is 3000r/min, and maximum (top) speed is
4500r/min.This device mainly provides power drive for note core apparatus, and servomotor 801 is power source, passes through servomotor
Gripper shoe 810 is arranged on motor support riser 812, arranges servomotor and rotates forward reversion, pass through shaft coupling in servosystem
Assembly 802 drives the positive and negative rotation of ball screw 807, and ball screw 807 connects ball screw nut 808, ball bearing
Seat 813 moves up and down with ball screw nut 808, and servo electrical machinery system is furnished with braking resistor.The ball wire that the present embodiment uses
Bar pitch is 10mm, and ball screw 807 is arranged in screw mandrel seat supports 811 by ball screw bearing 806.Similarly,
The running parameter of servomotor listed herewith is also only example, and this note core power device is not limited to this running parameter, work ginseng
Number can change accordingly according to the actual demand of production scene.
Fig. 9 A and Fig. 9 B further illustrates the structural representation of note core apparatus, and wherein, Fig. 9 A is the front view of note core apparatus,
Fig. 9 B is the left view of note core apparatus.Note core apparatus include note core power device, the i.e. present invention note core apparatus driving means (as
Shown in Fig. 8), note core apparatus farther includes injection rod support plate 814, copper sheathing fixed cover 815, capsule core syringe 816, copper sheathing
Back-up ring 817, fusion hopper fix upper plate 818, adjustment fixing plate 819, capsule core injection adjustment axle 820, injection rod 821, copper
Set 822, O 823, adjustment axle stator 824.This device is fixed on equipment rack, below with ball skin shaped device even
Connect.
In one embodiment of the invention, the internal diameter of the capsule core syringe 816 in Fig. 9 is 20mm (internal diameter sectional area
314mm2), calculated above draw a ball needed for capsule core volume be 7659mm3, complete the propelling position needed for a capsule core advances
Move as 7659mm3/314mm2=24mm, then servomotor needs to rotate forward each 2.4 circles of reversion.This device synchronizes wheel 804
Arranging for many group passages, respectively group passage connects linkage, Timing Belt wheels 809 guiding and tensioning Timing Belt by Timing Belt
Effect.Similarly, the design size of capsule core syringe 816 listed herewith is only also example, the invention is not restricted to this design
Size, design size can change accordingly according to the actual demand of production scene or customize.
Note core apparatus Main Function is to be pushed in ball skin by the capsule core material entered in capsule core syringe 816, and then Overmolded.
Figure 20 A and Figure 20 B show capsule core injection process structural representation (device related to includes: note core power device, note core
Device and ball skin shaped device), as shown in accompanying drawing 20A, the top of ball skin shaped device, for merging hopper 1001, it is arranged
There is ball skin feeding mouth A and capsule core feeding mouth B, when mounted capsule core syringe 816 is inserted fusion hopper 1001 through copper sheathing 1103
In.Capsule core syringe 816 side has feeding mouth E at, merges hopper inwall and has the breach F communicated with feeding mouth B equally,
Axle 820 can be adjusted by capsule core injection during installation be adjusted to by capsule core syringe 816 feeding mouth E and merge hopper inwall breach
The position (i.e. position shown in D in Figure 20 B) that F is overlapping, so, when capsule core material is delivered to merge by quantitative feed arrangement
After at hopper feeding mouth B, material enters in capsule core syringe 816 through feeding mouth inwall breach F and feeding mouth E, then,
Injection rod 821 pushes downwards capsule core material in the middle of the rotation gum cover 1204 of shaped device, before this, rotates in gum cover
Define ball bellows body, enter the capsule core rotated in gum cover and be coated with by ball bellows body, export from discharging opening C after ball cladding.
Preferably in this device, injection rod 821 uses abrasion and corrosion resistance material, for example, 3Cr13.If but design cost sets out,
Abrasion and corrosion resistance material can not also be used.
Figure 10 A and the overall schematic that Figure 10 B is cored ball shaped device, Figure 10 A is front view, and Figure 10 B is top view,
Illustrated therein is ball skin shaped device 102 and ball shear 103.Fusion hopper 1001 He by ball skin shaped device top
The rotary part of ball skin shaped device bottom, forms column coating, and under the effect of gravity and centrifugal force, column coating comes
At ball shear 103, cut into independent cored ball successively by ball shear 103.In the present invention, rotation is used
Gum cover as rotary part, but the material of rotary part or structure be not limited to rotate gum cover, as long as can clean hygiene, no
Ball skin is polluted, and can change the line of production raw centrifugal force at the drive backspin of gear pair, complete the ball skin cladding to capsule core.
Figure 11 A and Figure 11 B specifically respectively illustrates front view and the left view axonometric chart merging magazine attachment, solid including merging hopper
Determine base plate 1102, three copper sheathings 1103 of 1101, three fusion hoppers.Single fusion hopper has entrance at two, i.e. capsule core material
Entrance B and ball skin material inlet A.Capsule core material inlet is connected conveying material with leather hose in frame by steel wire leather hose.Capsule core thing
Material and ball skin material enter from the outlet output of same direction after merging in hopper, subsequently into the rotation of ball skin shaped device 102
In parts.One group of passage is made up of side by side multiple fusion hoppers (preferably 3), which solves Vehicles Collected from Market single channel list
The technical barrier that the multichannel of the ball equipment of outlet cannot dock.
Figure 12 and Figure 13 respectively illustrates decomposition view and the cross section view of ball skin shaped device bottom, including toothed wheel box cover plate
1201, outside framework oil seal 1202, bearing 1203, rotation gum cover 1204, outside framework oil seal 1205, driven gear the 1206, first tooth
Wheel spacer 1207, gear-box connector 1208, gear-box base plate 1209, shears guide plate 1210, oil seal collar 1211, bone
Frame oil sealing 1212, synchronize wheel cover 1213, gear-box install supporting plate 1214, passive and synchronous take turns the 1215, second gear spacer 1216,
Driving gear 1217, bearing 1218, spindle nose lock cap 1219, gear-box compression bar 1220, expansion sleeve 1221, driving gear
Axle 1222, bearing 1223.Ball skin shaped device is installed supporting plate 1214 by gear-box and is fixed in equipment rack, gearhousing
Body is made up of toothed wheel box cover plate 1201, gear-box connector 1208 and gear-box base plate 1209, accommodates tooth in gear box casing
Wheel set, including driving gear 1217 and driven gear 1206, driving gear 1217 drives driven gear 1206 to rotate.Actively
Gear 1217 is connected on driving gear shaft 1222.The lower section of ball skin shaped device is connected with ball shear, passes through Timing Belt
It is connected with Power Drive Unit.Wherein, this device Power Drive Unit is the servomotor of a high speed rotating, motor or band
The frequency conversion motor of positioning function.Outside framework oil seal 1202 can be 60 × 80 × 8 types, and bearing 1203 can be 61815 bearings, skeleton
Oil sealing 1205 can be 75 × 95 × 8 types, and driven gear 1206 can be Z40M2.5 driven gear, and outside framework oil seal 1212 can be
55 × 75 × 8 types, driving gear 1217 can be Z40M2.5 driven gear, passive and synchronous takes turns 1215 for 8M-34 type, bearing
1218 can be 61812 bearings, and bearing 1223 can be 61811 bearings.
In the above-described embodiments, one group of passage of ball skin shaped device has three ball molding outlets, the most just has corresponding three balls to become
The working cavity of type, the gear pair in gear-box includes a driving gear and three driven gears.Certainly, people in the art
Member can be arranged as required to the quantity of molding outlet, such as two, three or more.
Ball skin shaped device workflow is: passive and synchronous take turns 1215 high-speed rotation under motor power drives, and this is passive and synchronous takes turns
1215 are connected on driving gear shaft 1222 with driving gear 1217, and then make driving gear drive three driven gears 1206
Rotating, be fixed with rotation gum cover 1204 (rotary part) in three driven gears 1206, Figure 17 shows rotation gum cover 1204
Profile.Because rotating gum cover 1204 high speed rotating, enter and rotate the ball skin material of gum cover 1204 under the influence of centrifugal force,
Being attached in the tapered slope rotating gum cover, because material is for continuing feed, ball skin attaches can be in moving down trend in rotation gum cover.When
Capsule core material is injected after rotating in gum cover by note core apparatus, and now ball skin is that coated state forms column to capsule core, at gravity with crowded
Under the effect of pressure, column coating moves down.For avoiding the column coating of coated state at folding process and rotation gum cover 1204 circle
Shell of column binds and destroys ball epidermis, ball profile and quality, sprays Teflon (polytetrafluoro rotating at gum cover 1204 cylindrical section AA
Ethylene) coating, coating layer thickness 0.01～0.02mm.Teflon coated film has extremely low coefficient of friction 0.05～0.15, has not
Viscosity and resistance to elevated temperatures feature.In the present invention, use the rotary part rotating gum cover 1204 as generation centrifugal force, but
Rotary part is not limited to rotate gum cover 1204, as long as ball skin can be made to be attached at tapered slope and then be coated with for capsule core by centrifugal force
?.
Ball skin shaped device can also be used for manufacturing the ball without capsule core, i.e. merges the pellet being only injected into a kind of material in hopper.
The column coating discharged below this ball skin shaped device cuts into the most independent ball by the ball shear of lower section again.
Ball skin shaped device is that ball skin molding designs.The gear pair of high speed rotating, one group of gear are installed in ball skin shaped device
Pair is made up of four gears, and one of them gear is that driving gear drives its excess-three driven gear high-speed rotation, three passive tooth
Wheel is fixed with the rotation gum cover of ball skin molding.When the apparatus is in operation, capsule core and ball skin material complete the fill process of feed arrangement
Rear entrance ball skin shaped device, capsule core and ball skin complete cladding process rotating in gum cover, subsequently into ball molding (enter tank it
Before) last procedure, using double direction shear mode shear forming, single is sheared the depth of cut and is driven ball wire by servomotor
Bar controls.
As shown in figs. 14 a and 14b, wherein Figure 14 A is front view to the ball shear of the present invention, and Figure 14 B is left view,
Ball shear includes servomotor 1401, installs mainboard, motor support transverse slat the 1402, first holder base plate 1403, precision
Positive and negative tooth ball screw 1404, ball screw orthodontic nut the 1405, first blade fixed plate the 1406, second blade fixed plate 1407,
Ball screw anti-tooth nut the 1408, first ball screw bearing the 1409, second holder base plate 1410, mainboard backing plate 1411, connection
Axial organ assembly the 1412, second ball screw bearing 1413, install gripper shoe 1414, install mainboard the 1415, first blade 1416,
Second blade 1417.This device one end is arranged on equipment rack, and the other end is arranged on ball skin shaped device.First blade is solid
Determine plate the 1406, the second blade fixed plate 1407 end vertical respectively with first blade the 1416, second blade 1417 to be connected.The
One blade fixed plate 1406 is connected to the side of ball screw orthodontic nut 1405, the second blade fixed plate 1407 is connected to ball
The side of screw mandrel anti-tooth nut 1408, the two ends of ball screw 1404 are respectively provided with the first ball screw bearing 1409 and the second rolling
Ballscrew bearing 1413, two ball screw bearings are arranged on installation mainboard by holder base plate 1403,1410.
Ball shear mainly for column coating being divided into the most independent circular ball, fall into after circular ball molding equipped with
In the tank of more than 80 DEG C warm water, and in warm water tank, complete sizing.This device is the device of one group of do action, in device
Equipped with a 400W servomotor, Rated motor rotating speed is 3000r/min, and maximum (top) speed is 4500r/min, driven by motor
Whole shear circulation sweeping action.Because in this device, servomotor must do round action back and forth, at SERVO CONTROL electrical equipment
In equipped with braking resistor protect.
As shown in figs. 14 a and 14b, ball shear drives and is controlled by servomotor 1401, servomotor 1401 and ball
Screw mandrel 1404 connects synchronization action by coupling assembly 1412, and ball screw is provided with orthodontic ball screw nut 1405 He
Anti-tooth ball screw nut 1408, ball screw 1404 has positive and negative thread, when servomotor 1401 drives ball screw 1404
During rotation, positive ball screw nut 1405 and anti-ball screw nut 1408 can drive the first blade 1416 and the second blade respectively
1417, toward contrary direction crisscross motion, material is thus formed the shear action of column coating.The displacement of shear action every time
Rotate the number of turns by Serve Motor Control to control.Otch, otch is formed respectively on first blade the 1416, second blade 1417
Can be multiple, its shape can be customized according to the shape of a required ball, the most circular, square, triangle or other do not advise
Then shape etc..
In a detailed description of the invention, this ball screw pitch is 10mm, and a diameter of 36mm of blade circular incision completes once
Shearing, shears needs feed 32mm displacement, withdrawing 32mm displacement (to rotate gum cover diameter 28mm and shears mouth diameter 36mm
The 1/2 of summation, is (28+36) x1/2=32), then servomotor needs to rotate forward each 3.2 circles of reversion.This device can also
Realizing by respectively installing a servomotor at equipment two ends, every servomotor controls respective ball screw respectively and drives
A piece of blade action, it is achieved two blade crisscross motions.
Additionally, in the present invention, ball shear is not limited to aforesaid way, can only realize the shearing of a ball.Such as, ball
Shear can also use the mode of camera shutter, the mode of quincunx shears, wherein, the mode of camera shutter be finger-type such as
The shutter of photographing unit, opens under the control of the power transmission of ball shear or closes, when shutter is opened,
The column coating discharged below this ball skin shaped device is fallen by shutter, and when shutter close by shutter
Column coating is sheared by shutter, and from there through continuing ceaselessly to open and close shutter, column coating is cut into one by one
Independent ball.Under the mode of quincunx shears, the multi-disc petal in Flos Mume is under full opening of state, multi-disc petal
Centre forms circular hole, falls for the column coating discharged below this ball skin shaped device, and at the multi-disc petal of Flos Mume
Under completely closed state, multi-disc petals close closes the circular hole formed when petal is opened, and stops from this ball skin shaped device
The column coating that side discharges falls, and opens and closes from there through continuing ceaselessly petal, and column coating is cut into one
Individual independent ball.
Figure 16 shows control system configuration schematic diagram, and control system includes: 2 2.0KW of quantitative feeding power set watch
Take motor (being illustrated as driver), 1 2.0KW servomotor (being illustrated as driver) of ball skin power device for forming, note core
1 0.4KW servomotor (being illustrated as driver) of power set, 1 0.4KW servomotor of ball shear (diagram
For driver), capsule core injection device configures 1 piece of note core limit switch (being illustrated as catalyst and switch), in ball shear
Configure 2 pieces of shearing limit switches (being illustrated as catalyst and switch), frame configures 1 and touches display screen.Note core limit switch
The stroke that note core apparatus is noted core push rod carries out spacing, can regulate this spacing spacing amount, finally adjust the note core of capsule core
Amount, shears limit switch and carries out spacing to the stroke of two shear-blades of ball shear respectively, if as ball shear
Two shear-blades when being subjected to displacement in long shear history and cause shearing efficiently and accurately,
The spacing amount of this shearing limit switch can be adjusted, recover shear action.
Above-mentioned servomotor used is equipped with a driver, and 0.4KW servomotor is equipped with braking resistor.Each device is by control
Processing procedure sequence jointly controls action, and each action circulates and carries out.Cored ball machine, after the Switching Power Supply of system is switched on, is being
Under the control of the controller of system, successively to element energisings such as each driver above-mentioned, catalyst, switches, thus start working.
Functionally dividing, controlling mainboard can be divided into: quantitative feeding control unit, it controls batch plant, supplies quantitatively
To the capsule core material needed for cored ball and ball skin material；Note core control unit, it controls note core apparatus, feed the most self-quantitatively
The capsule core material dosing ground of device injects in described ball skin shaped device；Ball skin molding control unit, it controls shaped device and utilizes
The centrifugal force produced by rotation, carrys out the described ball skin cladding to described capsule core, to form the coating of cored；And ball cuts
Cutting control unit, it controls ball shear, and described coating cuts into independent cored ball.
The servomotor motion flow of the quantitative feeding power set of the present invention is listed below: first, skin material and core material quantitative feeding
Servomotor respectively rotates 0.64 circle and 1.29 circles, and and then note core power device servomotor rotates 3 circles, in note core apparatus servo
After note core process has been enclosed in motor rotation 2.4, shearing has been enclosed in ball shear rotating each 3.2, meanwhile, notes core
Device servomotor revolution 2.4 circle returns to home position.Because ball machine whole passage in running is filled with material, and
Ball machine is high-speed cruising, so what above action was considered as being carried out continuously, and wherein quantitative feeding servo in do action every time
The work of motor is the feed supplement process of material.
In the present invention, part servomotor has the action of rotating, when servomotor quickly stops revolution, due to effect of inertia,
Substantial amounts of regenerative electric energy can be produced, if this partial regeneration electric energy of exhaustion point not in time, the direct current of converter will be directly acted on
Circuit part, or cause reporting to the police or infringement converter.Braking resistor is the carrier that regenerative electric energy consumes in heat energy mode.Example
As, when for driving the servomotor 1401 controlling ball shear when driving ball shear, need to carry out rotating
Action, if be provided with braking resistor herein, consume in the way of heat energy due to the regenerative electric energy produced that quickly stops, then can
Enough improve stability and the safety of system.Additionally, for the temperature reducing system, it is also possible to radiator fan is set herein,
It is the radiator fan of temperature for reducing braking resistor, it is possible to improve stability and the safety of system further.For
Other the servomotor needing rotating, it is also possible to braking resistor or radiator fan are similarly set.
The display screen that touches in the present invention is used for the running status to user's display device, and can be for the control of user setup system
Parameter processed.Such as, the parameter that can control in touching display screen includes 4, is respectively as follows: system running speed, send core base band
Speed, send scytoblastema tape speed, the centrifugal speed of service.System running speed refers to whole tables of equipment passage yield per minute, in other words
It is tables of equipment passage run action number of times per minute, is the actual speed of a reference, is set to 200 herein；Send core base band speed
For the feeding speed of capsule core, this parameter, on the basis of system running speed, is the actual speed of a reference, is set to herein
2.0；The feeding speed sending scytoblastema tape speed to be ball skin, this parameter, also on the basis of system running speed, is a reference
Actual speed, be set to 1.0 herein；The centrifugal speed of service is the motor actual speed of ball skin molding off-chip, for analyzing case,
We are set to 500.Quantitative feeding control unit, note core control unit, molding control unit and ball in control system are sheared
Control unit each according to via touch display screen set each control parameter control batch plant, ball skin shaped device,
Note core apparatus and ball shear.In the present invention, in touching display screen, show that four control parameter, but can also
As required, and show other control parameter or the state display parameters of system in touching display screen, for example, can
To show the information such as the running voltage of current system, operating time, system exception information in touching display screen.Additionally,
Touch display screen in the present invention can also not used touch, and uses display function and the separate display of input function
And keyboard replaces, as long as being capable of input and the function of display.
According to the setting of above-mentioned parameter, system running speed: 200, send core base band speed: 2.0, send scytoblastema tape speed: 1.0,
The centrifugal speed of service: 500.Parameter embodiment device single channel produces 200 balls, and sending core speed is 200X2.0=400, send skin speed
For 200X1.0=200, the motor speed that ball skin molding is centrifuged is 500r/min.System running speed represents that equipment is per minute to be completed
The action frequency that each device of the whole process of ball molding has needed, each device is all installation procedure establishment, front and back follows or coordinates
Continuous action.The speed problem sending core and send skin speed (i.e. 400 and 200) simply to embody to send core and send skin, be not
Embodying and send core and send the actual speed of skin, design parameter is arranged needs the size according to actual cored ball to set, according to calculating
Formula understands, and send core and the speed sending skin is that the system for tracking speed of service changes, when needs high yield, and amendment system fortune
Line speed, send core and send skin then direct ratio to increase conveying capacity, when needs low yield, revising system running speed, send core and send skin
Then direct ratio reduces conveying capacity.
The mode that cored ball machine involved in the present invention can use many group passages arranged side by side the most neatly increases yield, this
The most existing device for producing a granulated material of point cannot be accomplished.Machine components only it are to increase, to driving electricity owing to increasing passage
Machine and control electric elements there is no increase, while saving plant area space, it is also possible to be substantially reduced cost on equipment.
Finally, applicant wants to emphasize, the theme in the present invention is despite cored ball machine, but the material of cored ball (ball skin material
And capsule core material) do not become to limit, such as in the feelings that ball skin material and capsule core material are identical to the cored ball mechanism of the present invention
Under condition, the most there is not the structure of cored in the ball that the cored ball mechanism of the present invention is produced, and from the point of view of stricti jurise, now can not be referred to as
Cored ball machine, but claimed it is the structure of cored ball machine and its work process rather than intended limitation passes through
Whether the product cored on earth that cored ball machine manufactures, i.e. can also be used for manufacturing the ball shape system of not cored by the cored ball machine of the present invention
Product.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, all the present invention's
Any amendment, equivalent and the improvement etc. made within spirit and principle, should be included within the scope of the present invention.
Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the model of the present invention
Enclose and limited by claims rather than described above, it is intended that will fall in the implication of equivalency of claim and scope
Interior all changes are included in the present invention.Any reference in claim should not be considered as limit involved right want
Ask.
Claims (9)
1. the batch plant for cored ball machine, including feed pipe, gear pump and actuating device, described feed pipe is connected with feeding system and is used for providing material to gear pump, material enters gear pump from feed pipe, described actuating device stretches out from gear pump side to be connected to come with power supplying apparatus provides power for described gear pump, it is characterised in that:
Described gear pump is made up of valve body, driving gear, driven gear, driving gear shaft and passive tooth wheel shaft, described driving gear, described driven gear, described driving gear shaft and described passive tooth wheel shaft are contained in valve body, described power supplying apparatus is by driving gear shaft described in actuator drives, described driving gear shaft drives described driving gear to rotate, and then drive described driven gear
Described driving gear and described driven gear produce quantitative back lash when engagement.
2. batch plant as claimed in claim 1, it is characterised in that:
Described gear pump includes organizing valve body arranged side by side more, arranges intermeshing driving gear and driven gear, often arrange transition valve body between group valve body in each valve body.
3. batch plant as claimed in claim 1, it is characterised in that:
Arrange cover plate in the end of described gear pump, described cover plate is formed with valve body and seals space.
4. batch plant as claimed in claim 1, it is characterised in that:
The number of teeth of described driving gear and described driven gear is multiple teeth of more than three.
5. batch plant as claimed in claim 1, it is characterised in that:
Described quantitative back lash determines according to wheelbase between described driving gear and described driven gear.
6. batch plant as claimed in claim 1, it is characterised in that:
One end of described feed pipe is charging aperture, and the other end is as feed back mouth.
7. batch plant as claimed in claim 1, it is characterised in that:
One end of described feed pipe is charging aperture, and the other end is in series with the charging aperture of next group batch plant.
Batch plant the most according to claim 1, it is characterised in that:
Also including that feed pipe, the side of described feed pipe are connected with the gear pump of described batch plant, described feed pipe also frame with described cored ball machine is connected, and is provided with sealing member at connecting portion.
Batch plant the most according to claim 1, it is characterised in that:
Described power supplying apparatus is servomotor or motor or the frequency conversion motor of band positioning function, described quantitative feeding power set and described ball skin shaped device synchronous matching action, carried out so that the feeder process of described batch plant coordinates with the ball skin forming process of described ball skin shaped device.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610595210.9A CN105994567B (en) | 2016-07-26 | 2016-07-26 | Batch plant for cored ball machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610595210.9A CN105994567B (en) | 2016-07-26 | 2016-07-26 | Batch plant for cored ball machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319287A (en) * | 2021-06-23 | 2021-08-31 | 杭州升元珠宝有限公司 | Noble metal vacuum bead spreader |
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