CN205993619U - The control system of cored ball machine - Google Patents

The control system of cored ball machine Download PDF

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Publication number
CN205993619U
CN205993619U CN201620793352.1U CN201620793352U CN205993619U CN 205993619 U CN205993619 U CN 205993619U CN 201620793352 U CN201620793352 U CN 201620793352U CN 205993619 U CN205993619 U CN 205993619U
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China
Prior art keywords
ball
cored
skin
core
servomotor
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Expired - Fee Related
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CN201620793352.1U
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Chinese (zh)
Inventor
熊洪
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Foshan Ao Kai Machinery Technology Co Ltd
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Foshan Ao Kai Machinery Technology Co Ltd
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Priority to CN201620793352.1U priority Critical patent/CN205993619U/en
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Abstract

The utility model is related to a kind of control system of cored ball machine, and the cored ball machine is used for manufacture includes the cored ball of capsule core and ball skin, and cored ball machine includes batch plant, ball skin shaped device, note core apparatus and ball shear, also includes:Quantitative feeding control unit, controls batch plant, quantitatively the capsule core material needed for supply cored ball and ball skin material;Note core control unit, control note core apparatus, in the future self-quantitatively in the capsule core material dosing ground injection ball skin shaped device of feeding device;Ball skin molding control unit, controls ball skin shaped device to complete cladding of the ball skin to capsule core using the centrifugal force produced by rotation;And ball shearing property unit, control ball shear, ball skin is cut into independent cored ball with the coating of the capsule core.According to the control system of cored ball machine of the present utility model, being capable of high speed, high yield, quantitative accurate, easy to maintenance and be easy to expand.

Description

The control system of cored ball machine
Technical field
The application is related to the field of food processing machinery, in particular to the control system of cored ball machine.
Background technology
The cored ball process equipment major part used on current domestic market is single channel single outlet, includes machine in structure Frame, material feeding device, power set, interior linkage linkage, capsule core propulsion plant and these portions of ball skin shaped device Point.
A kind of such as disclosed in CN201577465U Chinese utility model patent cored meat ball machine, such cored ball processing The material feed of equipment is that manually knob manually controls quantitation, whole by screw rod (auger) feeding style feeding Equipment is driven by Daepori three-way motor control, and inside makes each station teamwork of equipment, such cored ball by linkage The process equipment speed of service is low, yield poorly, quantitation is forbidden.Because of the substantial amounts of linkage of device in equipment, once occur in that machine Tool fault, maintenance difficult.
Additionally, for example CN201578096U Chinese utility model patent discloses a kind of electric meatball machine, including power Mechanism, propellers and cylinder body, actuating unit include motor, belt lace and big belt pulley, and such device for producing a granulated material is driven to a Daepori Three-way motor controls, no other electric control systems, nothing operating display, the alarm free device when machinery breaks down, and yield is not Controllable and statistics, fault can only pass through artificial judgment, cannot all ensure in safety and reliably in efficiency.For big-and-middle-sized For food processing factory, the type ball process equipment can not meet its production operation requirement.
Meanwhile, in the prior art, do not disclose yet any can provide a kind of high speed, high yield, quantitative accurately, keep in repair The control system of cored ball machine that is convenient, being easy to the features such as expanding.
Utility model content
At present, the technological deficiency for existing for cored ball process equipment on Vehicles Collected from Market, the application is from function, technique, knot Structure sets out, and redesigns out a kind of with high speed, high yield, quantitative cored ball that is accurate, easy to maintenance, being easy to the features such as expanding Process units.The application includes frame, material-feeding power device, batch plant, note core apparatus, ball skin shaping dress in structure Put and these parts of ball shear.The cored ball process equipment used on Vehicles Collected from Market is compared, the application increased one Set batch plant, and single channel single outlet mode is integrated into the juxtaposition of multichannel multiple exit.
The cored ball machine of the application is used for manufacture includes the cored ball of capsule core and ball skin, and the cored ball machine includes quantitative confession Material device, ball skin shaped device, note core apparatus and ball shear,
The application is used for the control system of cored ball machine, including:
Quantitative feeding control unit, its described batch plant of control, quantitatively supply the ball needed for the cored ball Core material and ball skin material;
Note core control unit, its described note core apparatus of control, by the capsule core material dosing from the batch plant In the ground injection ball skin shaped device;
Ball skin molding control unit, its described ball skin shaped device of control are come using the centrifugal force produced by rotation Complete cladding of the ball skin to the capsule core;And
Ball shearing property unit, its described ball shear of control, coating of the ball skin with the capsule core is sheared Become independent cored ball.
Preferably, the batch plant is driven by servomotor, and the quantitative feeding control unit is by controlling institute State servomotor to adjust the feed quantity of the batch plant.
Preferably, the note core apparatus are driven by servomotor, stepper motor or the variable-frequency motor with positioning function, described Note core control unit adjusts the note core by controlling the servomotor, stepper motor or the variable-frequency motor with positioning function The note core amount of device.
Preferably, the ball skin shaped device is driven by servomotor, and the ball skin molding control unit is by controlling institute State servomotor the rotary speed of the rotary part in the ball skin shaped device is adjusted, and then control the ball skin depth after shaping Degree.
Preferably, the ball shear is driven by servomotor, stepper motor or the variable-frequency motor with positioning function, institute Ball shearing property unit is stated by controlling the servomotor, stepper motor or the variable-frequency motor with positioning function described to adjust The rotary speed of molding control unit, and then control the size of cored ball.
Preferably, note core limit switch is configured with the note core apparatus, the note core limit switch is to the note core The stroke of the note core push rod of device carries out spacing.
Preferably, the first shearing limit switch and the second shearing limit switch are configured with the ball shear, First shearing limit switch and the second shearing limit switch stroke respectively to two shear-blades of the ball shear Carry out spacing.
Preferably, equipped with braking resistor, institute in the servomotor, stepper motor or the variable-frequency motor with positioning function Braking resistor is stated for the servomotor, stepper motor or the variable-frequency motor with positioning function being consumed due to replacing rotating Jerk and the regenerative electric energy that produces.
Preferably, display unit and input block, the display unit are configured with the frame of the cored ball machine And the input block is used for showing and adjusting the control parameter of cored ball machine, wherein at least includes:System running speed, send Core base band speed, scytoblastema tape speed and the centrifugation speed of service is sent, the system running speed indicates equipment single channel fortune per minute Row action frequency, the feeding speed for sending core base band speed for capsule core, the feeding speed for sending scytoblastema tape speed for ball skin, The centrifugation speed of service is the motor actual speed of ball skin shaped device.
Preferably, the quantitative feeding control unit, the note core control unit, the ball skin molding control unit and The ball shearing property unit each controls the quantitation according to the control parameter set via the touch display screen Feeding device, the ball skin shaped device, the note core apparatus and the ball shear.
, in structure configuration, each device is closely bound up, teamwork for the application.The application is multichannel, high yield, quantitation The ball process equipment of discharging, not only structure is simpler and safer, technique is more reliable, mechanism is more stable, and in accuracy and speed On all increase substantially, not only ensure that ball production quality, also improve ball production production efficiency.Moreover, due to Multigroup cored ball machine can be configured flexibly according to actual Production requirement and production capacity, production effect can be greatly enhanced Rate.
Description of the drawings
Fig. 1 illustrates the front view of cored ball machine;
Fig. 2 illustrates the axis side view of cored ball machine;
Fig. 3 illustrates the front view of cored ball machine frame;
Fig. 4 illustrates the axis side view of cored ball machine frame;
Fig. 5 A and Fig. 5 B are shown respectively the decomposing state schematic diagram of quantitative feeding power set and confined state schematic diagram;
Fig. 6 A and Fig. 6 B are shown respectively the decomposing state schematic diagram of batch plant and confined state schematic diagram;
Fig. 7 A and Fig. 7 B are shown respectively the decomposing state schematic diagram of the middle connecting section of batch plant and confined state Schematic diagram;
Fig. 8 A and Fig. 8 B are shown respectively the front view of note core power device and left view;
Fig. 9 A and Fig. 9 B are shown respectively the front view of note core apparatus and left view;
Figure 10 A and Figure 10 B are shown respectively the front view of ball skin shaped device and top view;
Figure 11 A and Figure 11 B are shown respectively the front view of fusion magazine attachment and axis side view;
Figure 12 illustrates the explosive view of ball skin shaped device;
Figure 13 A and Figure 13 B are shown respectively the front view of ball skin shaped device and cross section view;
Figure 14 A and Figure 14 B are shown respectively front view and the left view of ball shear;
Figure 15 illustrates gear Charge motion room;
Figure 16 illustrates control system configuration schematic diagram;
Figure 17 illustrates the cross section view of rotation gum cover;
Figure 18 A and Figure 18 B are shown respectively the schematic diagram of quantitative driving gear and driven gear;
Figure 19 illustrates driving gear and driven gear engagement schematic diagram;And
Figure 20 A and Figure 20 B are shown respectively front view and the left view of core injection process.
Specific embodiment
The utility model provides the cored ball production decision with high speed, quantitative accurate, multichannel and multiple exit, is ensureing While high production rate, the quality of product is also ensure that, more improve the security of equipment production.
In the utility model, term ball represents the pellet being made up of fillings or material, and term cored ball represents main The pellet being made up of ball skin and capsule core.
The utility model solves the technological deficiency for underproducing, quantitatively being forbidden of one-way exit ball equipment.This practicality New by servo-drive system fixing quantity feed and shaping, revolved at a high speed by power source drive rotary part after ball skin feed Turn, shaping accurately, quickly, substantially increases ball quality and production efficiency.Each mechanism of the utility model device is individually packaged, respectively Mechanism is by the connection of coupling assembly, securing member and Timing Belt, easy for installation, and maintenance is quick.Because in the utility model equipment Servo system control is used, operating display is carried, controllable device overall operation speed, yield, capsule core and ball skin enter Material speed etc., each station is provided with induction installation, once breaking down, equipment can be reported to the police therewith, thus the utility model dress Put safer.The utility model can the serial production of compatible cored and non-cored multiple types ball, freely select also dependent on demand Select equipment ball export volume, can multigroup outlet parallel combinations, preferably usually arrange 3 outlet be one group, referred to as one group lead to Road, similarly hereinafter), freely assemble, equipment cost is not only reduced, equipment occupation space is saved, so that production efficiency is significantly carried High.
First, configuration and the function of cored ball machine of the present utility model are briefly described, and wherein, the cored ball machine includes:
(1) frame:Underframe material is stainless steel or other rigids, adjustable by 4 below underframe Section foot support, both sides are covered with cover plate;
(2) quantitative feeding power set:Material can be set using charging pump or other feed according to job shop working condition Available material, quantitative feeding power set are provided with 2 servomotors (band reductor), and 2 servomotors are capsule core and the ball of ball Skin distinguishes feed.As having multigroup shaping mechanism in device structure, by above 2 Serve Motor Control;
(3) batch plant:Capsule core and ball skin material needed for the shaping of this device weight feed ball, in device, each leads to Road all adopts a pair of gear train feed, and each pair gear train all has an independent material transportation work room, and one species material (divides For capsule core and ball skin) driven by same servomotor;
(4) core apparatus are noted:This device is capsule core propulsion plant, often produces a ball and all produces a propulsion action, propulsion Amount can be adjusted according to production needs, advanced by servomotor drive control, and in single propulsion action, quantitative manner passes through Ball screw is completed.Serve Motor Control ball screw positive and negative rotation, servo-drive system are equipped with braking resistor, safe and reliable;
(5) ball skin shaped device:Including merging hopper and rotary part, high-speed rotation is installed in ball skin shaped device Gear pair, one group of gear pair are made up of 4 gears, and one of gear is driving gear, for driving its excess-three passive tooth Wheel high-speed rotation, the rotation gum cover of the rotary part being fixed with three driven gears as ball skin shaped device.Ball skin is molded Power set are that ball skin shaped device provides power, and wherein high-speed rotation power source can be variable-frequency motor or servomotor etc.. When equipment runs, capsule core and ball skin material enter fusion hopper after completing the fill process of feed arrangement, and capsule core and ball skin exist Cladding process is completed in ball skin shaped device, last procedure (before entering tank), i.e. ball shearing work is molded subsequently into ball Sequence.
(6) ball shear:Be used for complete ball cutting operation, using double direction shear mode shear forming, single shear into Knife amount drives ball screw control by servomotor, and this device can run through whole machine, and ball shear forming outlet is all watched using same Take motor control discharging.
(7) control system:Control each device teamwork, and the speed of service and feed quantity of each device are adjusted.
Below, in conjunction with each accompanying drawing, cored ball machine of the present utility model is explained.Fig. 1, Fig. 2 respectively illustrate this The front view of the whole machine of the cored ball production equipment of utility model and axis side view, wherein:101 is frame, 102 is ball skin shaping dress Put, 103 be ball shear, 104 be quantitative feeding power set, 105 be note core apparatus, 106 be supply the determining of capsule core material Amount feeding device, 107 for supply ball skin material batch plant, 108 be ball skin power device for forming, 109 for fusion material Bucket.
The course of work of the cored ball machine involved by the utility model is:First, material (capsule core material and ball skin material) Entered in the cored ball machine involved by the utility model by external feeding device, i.e., capsule core material is respectively enterd with ball skin material In the batch plant 107 of the batch plant 106 of supply capsule core material and supply ball skin material, then, by quantitation The driving of material-feeding power device 104 enters fusion material with making to come into the material dosing of capsule core batch plant 106 and 107 In bucket 109;Ball skin shaped device includes to merge hopper and rotary part, under the driving of quantitative feeding power set 104, ball skin Material and capsule core material ball skin feeding mouth A and capsule core feeding mouth B respectively from fusion hopper 109 are entered, because of ball skin shaped device The ball skin power device for forming 108 of high-speed rotation is installed in 102 and is rotated by the ball skin power device for forming 108 Rotary part, after ball skin material is entered as the rotation gum cover of rotary part, under the centrifugal action that high-speed rotation is produced, ball Skin material is attached in the tapered slope of rotation gum cover, and forms a ball intracutaneous chamber;Capsule core material is entered in fusion hopper 109 Capsule core chamber in after, note core apparatus 105 promote in the presence of, be pushed into from capsule core chamber in ball intracutaneous chamber, complete cladding Process, the now coating formed by ball skin and capsule core is column;Because material is lasting feed, the cladding of cladding process is completed Thing is moved down in the presence of pressure and gravity, forms column coating, because coating is now still with rotating inertia force, column Coating is cut into circle under the cutting member effect in ball shear, falls in tank, that is, completes a deuterzooid practical The all process steps of new cored ball machine.Above flow process enters complete operation next time after completing, circulation is carried out.
Fig. 3, Fig. 4 respectively illustrate frame front view and axis side view, and frame part includes the first main body installing plate 301st, the first frame bracing frame 302, the second frame bracing frame 303, the first framework lateral plate 304, the second main body installing plate 305, ball Core leather hose connects shrouding 310, frame top sealing plate after shrouding 307 before 306, frame, under-chassis seat 308, the second framework lateral plate 309, frame 311.
Frame is the main part of the frame for movement of the cored ball machine involved by the utility model, mainly plays whole of support The effect of cored ball machine, lower section are provided with 4 adjustable under-chassis seats, and main body both sides side plate is reserved with the combination of multigroup shaping mechanism Mounting hole site, capsule core leather hose are connect 306 and are connected with fusion hopper capsule core entrance by steel wire leather hose, using the main mesh of steel wire leather hose Be in order to be container inner pressure available buffer, easy for installation.In frame for movement, runners is 4, can adjust the utility model The bracket height of involved cored ball machine, and then the height of the cored ball machine involved by adjustment the utility model, are easy to operation Personnel are adjusted to be suitable to the height of itself, and then also improve manufacture efficiency to a certain extent.It is clear that new in this practicality In type, 4 adjustable under-chassis seats are not specifically limited, for those skilled in the art, either with or without 4 adjustable under-chassis How seat, this 4 adjustable under-chassis seats are realized the cored ball mechanism involved by the utility model not being become to limit.
Fig. 5 A and Fig. 5 B show quantitative feeding power set, and quantitative feeding power set are by 2 servomotors 503,2 This three parts composition of servomotor special reduction gear 502, motor mounting plate 501.In one embodiment of the present utility model, watch Power of motor is taken for 2.0KW, rated speed 2000r/min, maximum speed 3000r/min, servomotor special reduction gear slow down Than for 1:5.Servomotor 503 is connected with special reduction gear 502, and reductor is connected with batch plant by coupling assembly Connect, installing plate is connected with frame, servo-drive system and ball skin shaped device synchronous matching action.In the utility model, lead to Cross servomotor and to provide batch plant power, but other power delivery modes can also be adopted, such as permissible Realize using the variable-frequency motor with positioning function or using stepper motor, as long as power transmission can be realized.? In the utility model, it is preferred to use servomotor, by realizing quantitative feeding power set using servomotor, it is easy in control The control for the servomotor is realized in system processed, it is possible to increase the precision of weight feed.
Fig. 6 A and Fig. 6 B show batch plant, and batch plant includes first shaft coupling component 601, gear pump Termination cover plate 602, gear pump docking valve body 603, the excessive guide copper sleeve 605, gear pump of gear pump transition valve body 604, gear pump Driven axle 606, gear pump gear 607, gear pump driven axle headgear 608, second shaft coupling component 609, gear pump rod 610, Gear pump driving shaft 611, feed pipe 612, gear pump guide copper sleeve 613 and gear pump outlet.The charging of this batch plant Manage as 612, feed pipe is connected with feeding system in order to victual material, specifically, feed pipe be used for weight feed material Gear pump be connected, gear pump side is connected with servomotor (not shown) by coupling assembly, servomotor be the quantitation Feeding device provides power.Batch plant is connected with frame at the back side of length direction, and connecting portion is provided with sealing Part, prevents material from spilling.
Batch plant uses multipair (preferably 3 pairs) external gear pump group output feed, and Figure 15 shows one Individual gear Charge motion room, main including 1 driven gear 1504,1 of driving gear 1505,1 gear pump docking valve body 603rd, the composition such as the cover plate at two ends.The sealing space that gear pump docking valve body, cover plate and gear are constituted is exactly the work of gear feed Make room.One gear Charge motion room is divided suction chamber and discharges room, and wherein 1501 is feed pipe, and 1502 is the suction of operating room Room, 1503 is the discharge room of operating room, and feed direction is as shown by arrows in FIG..3 can be provided with one batch plant Individual or more gear Charge motion room, capsule core and ball skin quantitative feeding all have independent a set of batch plant.In other words, In the utility model, the batch plant 107 of the batch plant 106 and supply ball skin material of supplying capsule core material is Batch plant independently, the two are driven by each independent quantitative feeding power set, are completed independent of each other Weight feed.
The driving gear of batch plant and driven gear are attached separately to the driving gear shaft in device and driven gear On axle, driving gear shaft stretches out the pump housing, connects servomotor by coupling assembly, is rotated by servomotor.This practicality New driving gear and driven gear are preferably custom-sized gear, design of gears size such as accompanying drawing 18A and accompanying drawing 18B institute Show, number of gear teeth is 8 teeth, material is 9Cr18, hardness HRC40~45 degree after Surface heat-treatent.Driving gear and driven gear are nibbled Back lash can be produced during conjunction, and as shown in Figure 19, two gear SMIS are 50mm away from H, and back lash S is calculated by software For 8.27mm2, as shown in accompanying drawing 18B, length L of gear is 45mm, then the volume of a back lash is 8.27mm2X 45mm=372.15mm3, gear train rotation turns around 16 engagements of generation, then turn around total engagement volume of generation of rotation is 372.15mm3X16=5954.4mm3.The overall diameter for assuming a cored ball is 28mm, and cladding accounts for 1/3, and core material accounts for 2/3, one Cored pellet product is (4/3) X3.14X (14mm)3=11488mm3, then the cladding of a cored ball and core material are respectively 3829mm3、7659mm3, therefore single outlet produces the cladding quantitative feeding group servomotor rotation 0.64 in theory of a cored ball Circle, core material quantitative feeding group servomotor rotation 1.29 are enclosed.The concrete size of driving gear and driven gear is listed herein, but It is that those skilled in the art should know, the structure of batch plant of the present utility model is not limited to by the above-mentioned tool for including Driving gear and driven gear structure that body size is limited, if between driving gear and driven gear engage when each other it Between produce quantitative back lash, accommodating so as to capacity ground will be by the material (capsule core and ball skin) of weight feed.This area skill Art personnel can according to actual needs, suitably adjustment driving gear and driven gear concrete size, above-mentioned driving gear and Driven gear structure is preferred embodiment of the present utility model, and inventor of the present utility model is obtained by research, if Using driving gear and the driven gear structure of above-mentioned size, the smooth cooperation with servomotor can be realized, fixed so as to improve Accuracy of measurement, while reducing the abrasion between driving gear and the gear teeth of driven gear, and then improves the use longevity of whole equipment Life.
Additionally, when batch plant works, driving gear rotates with servomotor and drives driven gear to follow Rotation.When the engaging tooth of suction chamber side is progressively engaged, due to being designed with back lash between driving gear and driven gear, When during charging pump is input into material to batch plant, the effect of being stressed, material are extruded in Meshing Process of Spur Gear In the middle of gap between gear, then it is drifted apart from when the engaging tooth is rotated to discharge room, during material is thrown away to discharge room, thing Material enter discharge room after, as the gear teeth of two gears of driving gear and driven gear are constantly engaged, material be squeezed and from row Go out in the entrance that room enters fusion hopper.Gear pump outlet is docked with fusion hopper entrance.Figure 11 A and Figure 11 B show fusion The schematic diagram of hopper.Driving gear and driven gear ceaselessly rotate, during material just successively can be exported to fusion hopper Enter next process.The device is mainly revolved by the back lash volume and servomotor of driving gear and driven gear The rotating speed for turning is controlling quantitative feeding.
The shaping of the feeder process of batch plant and cored ball be supporting carry out, the shaping of cored ball includes ball skin There all have to the Overmolded of capsule core and to the shaping of time cored ball of shear forming, i.e., of the continuous column ball formed after cladding to be fixed The certain feed quantity of amount feeding device output.This device passes through a set of servo system control, the servo-drive system and cored ball machine Control system is teamwork.
In addition, batch plant feed pipe is set to the pipeline of all-pass, one end of pipeline as charging aperture, pipeline another One end can be used as the bypass outlet being back to because overpressure is excessive in body feed tank, and bypass outlet can also be clear as equipment Drain outlet when washing.If equipment is the situation of multigroup batch plant combination, bypass outlet will be set to connect chuck soon, It is connected with connected batch plant, end batch plant is set to bypass outlet.
Fig. 7 A and Fig. 7 B show the coupling part device of batch plant, and the feed pipe of this batch plant is 701, the configuration in the device is consistent with the batch plant shown in Fig. 6.The coupling part device of batch plant The entrance of feed pipe is connected with upper one group of batch plant as connector, and the outlet of feed pipe can be used as next group of quantitation The connector of feeding device, it is also possible to the bypass outlet as whole equipment or drain outlet, specifically specifically used by equipment Depending on specification conditions.By taking two groups of feeding devices as an example:The outlet (the G end i.e. shown in Fig. 6) of Fig. 6 feed pipe and Fig. 7 feed pipe Entrance (the H end i.e. shown in Fig. 7) is connected.
Fig. 8 A shows the front view of note core power device, and Fig. 8 B shows the left view of note core power device, the note core Power set are the driving means that the utility model notes core apparatus.The note core power device includes servomotor 801, shaft coupling group Part 802, circlip for shaft 803, synchronizing wheel 804, synchronization wheel shaft 805, ball screw bearing 806, ball screw 807, ball Feed screw nut 808, Timing Belt directive wheel group 809, servomotor support 810, screw mandrel seat supports 811, motor support riser 812nd, ball-bearing housing 813.This device is fixed in frame, is connected with note core support plate, drives on injection rod below ball bearing Lower movement.Here is using servomotor 801 as note core power device, similarly, identical with above-mentioned quantitative feeding power set, Also can realize noting core power device using stepper motor or the variable-frequency motor with positioning function, if can realize right The power transmission of note core apparatus.
The rated power of note core power device servomotor is 400W, and rated speed is 3000r/min, and maximum (top) speed is 4500r/min.This device mainly provides power drive for noting core apparatus, and servomotor 801 is power source, by servomotor Gripper shoe 810 arranges servomotor on motor support riser 812, in servo-drive system and rotates forward reversion, by shaft coupling Component 802 drives 807 positive and negative rotation of ball screw, is connected with ball screw nut 808, ball-bearing housing on ball screw 807 813 move up and down with ball screw nut 808, and servo electrical machinery system is furnished with braking resistor.The ball screw that the present embodiment is used Pitch is 10mm, and ball screw 807 is by ball screw bearing 806 in screw mandrel seat supports 811.Similarly, herein The running parameter of the servomotor that enumerates also is only example, and this note core power device is not limited to the running parameter, running parameter Can be changed according to the actual demand of production scene accordingly.
Fig. 9 A and Fig. 9 B further illustrate the structural representation of note core apparatus, and wherein, Fig. 9 A is the main view for noting core apparatus Figure, Fig. 9 B are the left view for noting core apparatus.Note core apparatus include to note the driving that core power device, i.e. the utility model note core apparatus Device (as shown in Figure 8), note core apparatus further include injection rod support plate 814, copper sheathing fixed cover 815, capsule core injection-tube 816, Copper sheathing back-up ring 817, fusion hopper fix upper plate 818, adjustment fixing plate 819, capsule core injection adjustment axle 820, injection rod 821, copper Set 822, O-ring 823, adjustment axle stator 824.This device is fixed on equipment rack, is connected with ball skin shaped device below.
In one embodiment of the present utility model, the internal diameter of the capsule core injection-tube 816 in Fig. 9 is 20mm (internal diameter section Product 314mm2), calculated above draw capsule core volume needed for a ball for 7659mm3, complete the propulsion position needed for a capsule core propulsion Move as 7659mm3/314mm2=24mm, then servomotor needs to rotate forward each 2.4 circle of reversion.In this device, synchronizing wheel 804 is many Organize passage and arrange, each group passage is oriented to the work with tensioning Timing Belt by Timing Belt connection linkage, synchronous pulley group 809 With.Similarly, the design size of capsule core injection-tube 816 listed herewith is also only example, and the utility model is not limited to this and sets Meter size, design size can be changed according to the actual demand of production scene accordingly or be customized.
Note core apparatus Main Function is that the capsule core material entered in capsule core injection-tube 816 is pushed in ball skin, and then wraps Cover shaping.Figure 20 A and Figure 20 B show that (device being related to includes for the structural representation of capsule core injection process:Note core power dress Put, note core apparatus and ball skin shaped device), as shown in accompanying drawing 20A, the top of ball skin shaped device is fusion hopper 1001, its On be provided with ball skin feeding mouth A and capsule core feeding mouth B, when mounted capsule core injection-tube 816 is inserted fusion through copper sheathing 1103 In hopper 1001.816 side of capsule core injection-tube has feeding mouth E at, and fusion hopper inwall is equally had and communicated with feeding mouth B Breach F, during installation can by capsule core inject adjustment axle 820 by 816 feeding mouth E of capsule core injection-tube be adjusted to and fusion hopper The position (i.e. position in Figure 20 B shown in D) that inwall breach F is overlapped, in this way, when capsule core material is by quantitative feed arrangement conveying After to fusion hopper feeding mouth B, material is entered in capsule core injection-tube 816 through feeding mouth inwall breach F and feeding mouth E, Then, injection rod 821 is pushed downwards in the middle of the rotation gum cover 1204 of capsule core material to shaped device, before this, rotates gum cover In defined ball bellows body, the capsule core entered in rotation gum cover is coated by ball bellows body, from discharging opening C after ball cladding Output.It is preferred that injection rod 821 uses abrasion and corrosion resistance material, for example, 3Cr13 in this device.But if design cost goes out Send out, it is also possible to do not use abrasion and corrosion resistance material.
Figure 10 A and Figure 10 B is the overall schematic of cored ball shaped device, and Figure 10 A is front view, and Figure 10 B is top view, Illustrated therein is ball skin shaped device 102 and ball shear 103.1001 He of fusion hopper by ball skin shaped device top The rotary part of ball skin shaped device bottom, forms column coating, and in the presence of gravity and centrifugal force, column coating comes To at ball shear 103, independent cored ball is cut into successively by ball shear 103.In the utility model, using rotation Turn gum cover as rotary part, but the material of rotary part or structure be not limited to rotate gum cover, as long as can clean hygiene, Ball skin is not polluted, and can change the line of production raw centrifugal force in the drive backspin of gear pair, complete cladding of the ball skin to capsule core ?.
Figure 11 A and Figure 11 B specifically respectively illustrate the front view of fusion magazine attachment and left view stereogram, including fusion material Fixing 1102, three, the fusion hopper copper sheathing 1103 of base plate 1101, three of bucket.Single fusion hopper has entrance at two, i.e. capsule core thing Material entrance B and ball skin material inlet A.Capsule core material inlet is connected conveying material with leather hose in frame by steel wire leather hose.Capsule core Material and ball skin material are exported from same direction outlet after entering in fusion hopper, subsequently into ball skin shaped device 102 In rotary part.One group of passage is made up of side by side multiple fusions hopper (preferably 3), which solves Vehicles Collected from Market single channel The technical barrier that the multichannel of the ball equipment of single outlet cannot be docked.
Figure 12 and Figure 13 respectively illustrate the decomposition view of ball skin shaped device bottom and cross section view, including gear box cover Plate 1201, outside framework oil seal 1202, bearing 1203, rotation gum cover 1204, outside framework oil seal 1205, driven gear 1206, first gear Spacer 1207, gear-box connector 1208, gear-box base plate 1209, scissors guide plate 1210, oil seal collar 1211, outside framework oil seal 1212nd, synchronous wheel cover 1213, gear-box installs supporting plate 1214, passive and synchronous wheel 1215, second gear spacer 1216, driving gear 1217th, bearing 1218, spindle nose lock cap 1219, gear-box compression bar 1220, expansion sleeve 1221, driving gear shaft 1222, bearing 1223.Ball skin shaped device is installed supporting plate 1214 by gear-box and is fixed in equipment rack, and gear box casing is by gear box cover Plate 1201, gear-box connector 1208 and gear-box base plate 1209 are constituted, and accommodate wheel set with teeth, including actively in gear box casing Gear 1217 and driven gear 1206, driving gear 1217 drive driven gear 1206 to rotate.Driving gear 1217 is connected to master On movable gear shaft 1222.The lower section of ball skin shaped device is connected with ball shear, is connected with Power Drive Unit by Timing Belt Connect.Wherein, this device Power Drive Unit is servomotor, stepper motor or the variable-frequency electric with positioning function of a high-speed rotation Machine.Outside framework oil seal 1202 can be 60 × 80 × 8 types, and bearing 1203 can be 61815 bearings, outside framework oil seal 1205 can for 75 × 95 × 8 types, driven gear 1206 can be Z40M2.5 driven gear, and outside framework oil seal 1212 can be 55 × 75 × 8 types, driving gear 1217 Can be Z40M2.5 driven gear, passive and synchronous wheel 1215 is 8M-34 type, and bearing 1218 can be 61812 bearings, and bearing 1223 can For 61811 bearings.
In the above-described embodiments, one group of passage of ball skin shaped device has three ball shaping outlets, no doubt just has corresponding three The working cavity of individual ball shaping, the gear pair in gear-box include a driving gear and three driven gears.Certainly, this area Technical staff can be arranged as required to be molded the quantity of outlet, such as two, three or more.
Ball skin shaped device workflow is:1215 high-speed rotation of passive and synchronous wheel under motor power drives, this is passive Synchronizing wheel 1215 is connected on driving gear shaft 1222 with driving gear 1217, and then makes driving gear drive three driven gears 1206 rotate, and are fixed with rotation gum cover 1204 (rotary part) in three driven gears 1206, and Figure 17 shows rotation gum cover 1204 profile.Because 1204 high-speed rotation of gum cover is rotated, the effect of the ball skin material in centrifugal force of rotation gum cover 1204 is entered Under, it is attached in the tapered slope for rotating gum cover, because material is for continuing feed, it can be in move down that ball skin is attached in rotation gum cover Gesture.When core apparatus are noted by after in capsule core material injection rotation gum cover, now ball skin forms column to capsule core in coated state, in weight In the presence of power and extruding force, column coating is moved down.For avoiding the column coating of coated state in folding process and rotary rubber Cover the bonding of 1204 cylindrical sections and ball epidermis, ball profile and quality is destroyed, at rotation 1204 cylindrical section AA of gum cover, spray Teflon (polytetrafluoroethylene (PTFE)) coating, 0.01~0.02mm of coating layer thickness.Teflon coated film have extremely low coefficient of friction 0.05~ 0.15, with non-stick and resistance to elevated temperatures feature.In the utility model, using rotation gum cover 1204 as generation centrifugal force Rotary part, but rotary part be not limited to rotate gum cover 1204, as long as ball skin can be made to be attached at taper by centrifugal force Inclined-plane is further coated for capsule core.
Ball skin shaped device can also be used for manufacturing the ball without capsule core, i.e., be only injected into a kind of ball of material in fusion hopper Material.The column coating that discharges from below the ball skin shaped device is cut into one by one by the ball shear of lower section again Independent ball.
Ball skin shaped device is designed for ball skin is molded.The gear pair of high-speed rotation is installed in ball skin shaped device, one Group gear pair is made up of four gears, and one of gear drives its excess-three driven gear high-speed rotation for driving gear, and three The rotation gum cover of ball skin shaping is fixed with individual driven gear.When equipment runs, capsule core and ball skin material complete feed arrangement Fill process after enter ball skin shaped device, capsule core and ball skin complete cladding process in rotation gum cover, become subsequently into ball Type (before entering tank) last procedure, using double direction shear mode shear forming, the single shearing depth of cut is by servo electricity Machine drives ball screw control.
As shown in figs. 14 a and 14b, wherein Figure 14 A is front view to ball shear of the present utility model, and Figure 14 B is a left side View, ball shear include servomotor 1401, install mainboard, motor support transverse slat 1402, the first holder base plate 1403, essence Close positive and negative tooth ball screw 1404, ball screw orthodontic nut 1405, the first blade fixed plate 1406, the second blade fixed plate 1407th, the anti-tooth nut 1408 of ball screw, the first ball screw bearing 1409, the second holder base plate 1410, mainboard backing plate 1411, Coupling assembly 1412, the second ball screw bearing 1413, install gripper shoe 1414, install mainboard 1415, the first blade 1416, Second blade 1417.On equipment rack, the other end is on ball skin shaped device for this device one end.First blade is solid Fixed board 1406, the second blade fixed plate 1407 are connected with the end vertical of the first blade 1416, the second blade 1417 respectively.First Blade fixed plate 1406 is connected to the side of ball screw orthodontic nut 1405, the second blade fixed plate 1407 and is connected to ball wire The side of the anti-tooth nut 1408 of bar, the two ends of ball screw 1404 are respectively provided with the first ball screw bearing 1409 and the second ball Screw mandrel bearing 1413, two ball screw bearings are by holder base plate 1403,1410 on installation mainboard.
Ball shear is mainly that column coating is divided into circular ball independent one by one, falls after circular ball shaping Enter in the tank equipped with more than 80 DEG C warm water, and sizing is completed in warm water tank.This device is the device of one group of do action, Equipped with a 400W servomotor in device, Rated motor rotating speed is 3000r/min, and maximum (top) speed is 4500r/min, motor Drive whole shear circulation sweeping action.Because in this device, servomotor must do round action back and forth, in servo control Protect equipped with braking resistor in electrical equipment processed.
As shown in figs. 14 a and 14b, ball shear drives and is controlled by servomotor 1401, servomotor 1401 and rolling Ballscrew 1404 connects synchronization action by coupling assembly 1412, is provided with orthodontic ball screw nut 1405 on ball screw With anti-tooth ball screw nut 1408, positive and negative thread on ball screw 1404, is had, when servomotor 1401 drives ball screw During 1404 rotation, positive ball screw nut 1405 and anti-ball screw nut 1408 can drive the first blade 1416 and second respectively Blade 1417 material is thus formed the shear action of column coating toward contrary direction crisscross motion.Each shear action Displacement rotates the number of turns by Serve Motor Control to control.Otch is formed respectively on first blade 1416, the second blade 1417, Otch can be for multiple, and its shape can be customized according to the shape of a required ball, for example circular, square, triangle or other Irregularly shaped etc..
In a detailed embodiment, the ball screw pitch is 10mm, a diameter of 36mm of blade circular incision, completes Once shear, scissors needs feed 32mm displacement, withdrawing 32mm displacement (rotation gum cover diameter 28mm and scissors mouth diameter The 1/2 of 36mm summation, as (28+36) x1/2=32), then servomotor needs to rotate forward each 3.2 circle of reversion.This device also may be used To be realized by respectively installing a servomotor at equipment two ends, every servomotor controls respective ball screw simultaneously respectively A piece of blade action is driven, realizes two blade crisscross motions.
Additionally, in the utility model, ball shear is not limited to aforesaid way, the shearing of a ball can only be realized. For example, ball shear can also be by the way of the camera shutter, the mode of quincunx scissors, wherein, the mode of camera shutter It is the shutter of finger-type such as camera, opens under the control of the power transmission of ball shear or close, beat in shutter In the state of opening, the column coating that discharges from below the ball skin shaped device is fallen by shutter, and the shape in shutter close Sheared by shutter by the column coating of shutter under state, from there through continuing ceaselessly to open and close shutter, column is coated Thing is cut into ball independent one by one.Under the mode of quincunx scissors, it is in the multi-disc petal of plum blossom full opening of Under state, the centre of multi-disc petal forms circular hole, and the column coating for discharging from below the ball skin shaped device falls, and It is under completely closed state in the multi-disc petal of plum blossom, multi-disc petals close closes the circular hole formed when petal is opened, resistance The column coating that only discharges from below the ball skin shaped device falls, and opens and closes from there through ceaselessly petal is continued, Column coating is cut into ball independent one by one.
Figure 16 shows control system configuration schematic diagram, and control system includes:2 2.0KW of quantitative feeding power set Servomotor (is illustrated as driver), 1 2.0KW servomotor (being illustrated as driver) of ball skin power device for forming, notes core 1 0.4KW servomotor (being illustrated as driver) of power set, 1 0.4KW servomotor of ball shear (are illustrated as driving Dynamic device), 1 piece of note core limit switch (being illustrated as contactor and switch) is configured on capsule core injection device, configures 2 in ball shear Piece shearing limit switch (being illustrated as contactor and switch), configures 1 touch display screen in frame.Note core limit switch is to noting core The stroke of the note core push rod of device carries out spacing, can adjust the spacing spacing amount, carry out the note core amount of final adjustment capsule core, cut Cut limit switch respectively the stroke of two shear-blades of ball shear is carried out spacing, if as the two of ball shear In the state of individual shear-blade is subjected to displacement in prolonged shear history and causes efficiently and accurately to be sheared, can So that the spacing amount of the shearing limit switch is adjusted, recover shear action.
Above-mentioned servomotor used is equipped with a driver, and 0.4KW servomotor is equipped with braking resistor.Each device leads to Cross control program and jointly control action, each action is circulated and carried out.Cored ball machine after the Switching Power Supply of system is switched on, Under the control of the controller of system, successively the elements such as each driver above-mentioned, contactor, switch are energized, so as to start work Make.Functionally divide, control mainboard can be divided into:Quantitative feeding control unit, its control batch plant, quantitatively Capsule core material and ball skin material needed for supply cored ball;Note core control unit, its control note core apparatus, self-quantitatively supply in the future The capsule core material dosing ground of material device is injected in the ball skin shaped device;Ball skin molding control unit, its control shaped device Using the centrifugal force produced by rotation, carry out cladding of the ball skin to the capsule core, to form the coating of cored;And Ball shearing property unit, its control ball shear, the coating is cut into independent cored ball.
The servomotor motion flow of quantitative feeding power set of the present utility model is listed below:First, cladding and core Respectively 0.64 circle of rotation and 1.29 is enclosed materials quantitative feed servomotor, and the core power device servomotor rotation 3 with showwing loving care for is enclosed, in note core Device servomotor rotation 2.4 circle complete note core process after, ball shear rotating each 3.2 circle complete shearing, with this with When, 2.4 circle of note core apparatus servomotor revolution returns to home position.Because of ball machine, in running, whole passage is filled with material , and ball machine is high-speed cruising, so what above action was considered as being carried out continuously, wherein quantitative in do action every time The work of feed servomotor is the feed supplement process of material.
In the utility model, part servomotor has the action of rotating, when servomotor quickly stops revolution, due to Effect of inertia, can produce substantial amounts of regenerative electric energy, if this partial regeneration electric energy of exhaustion point not in time, will directly act on change The DC circuit part of frequency device, or cause frequency converter of reporting to the police or damage.Braking resistor is that regenerative electric energy is disappeared in heat energy mode The carrier of consumption.For example, when the servomotor 1401 for drive control ball shear is when ball shear is driven, need The action of rotating is carried out, if be provided with braking resistor herein, is consumed in the way of heat energy due to quick generation of stopping Regenerative electric energy, then can improve stability and the security of system.Additionally, for the temperature for reducing system, it is also possible to herein Radiator fan is set, as reducing the radiator fan of the temperature of braking resistor, can further improve stablizing for system Property and security.For other servomotors for needing rotating, it is also possible to similarly arrange braking resistor or radiator fan.
Touch display screen in the utility model is used for the running status to user's display device, and can set for user Put the control parameter of system.For example, in touch display screen, controllable parameter includes 4, respectively:System running speed, Core base band speed is sent, scytoblastema tape speed is sent, be centrifuged the speed of service.System running speed refers to whole equipment single channel product per minute Amount, or perhaps equipment single channel run action number of times per minute, are the actual speed of a reference, are set to 200 herein;Send core Base band speed is the feeding speed of capsule core, and this parameter is on the basis of system running speed, is the actual speed of a reference, 2.0 are set to herein;Send scytoblastema tape speed for ball skin feeding speed, this parameter also on the basis of system running speed, For the actual speed of a reference, 1.0 are set to herein;The centrifugation speed of service is molded the motor actual speed of off-chip for ball skin, is Analysis case, we are set to 500.Quantitative feeding control unit in control system, note core control unit, molding control unit with And ball shearing property unit each controls batch plant, ball according to each control parameter set via touch display screen Skin shaped device, note core apparatus and ball shear.In the utility model, four controls are shown in touch display screen Parameter, but as needed, and the status display of other control parameters or system can also be shown in touch display screen Parameter, for example, can show the operating voltage of current system, operating time, system exception prompting in touch display screen The information such as information.Additionally, the touch display screen in the utility model can also not used touch, and display function is adopted The display separate with input function and keyboard replacing, as long as the function of being input into and show can be realized.
According to the setting of above-mentioned parameter, system running speed:200, send core base band speed:2.0, send scytoblastema tape speed: 1.0, it is centrifuged the speed of service:500.Parameter embodiment device single channel produces 200 balls, send core speed for 200X2.0=400, send skin Speed is 200X1.0=200, and the motor speed of ball skin shaping centrifugation is 500r/min.System running speed represent equipment per point Clock completes the action frequency that ball each device of shaping whole process needs to complete, and each device is all installation procedure establishment, in front and back with With or coordinate continuous action.Send core and send skin speed (i.e. 400 and 200) simply the speed problem that send core and send skin to be embodied, It is not to embody to send core and send the actual speed of skin, design parameter is arranged to be needed to be set according to the size of actual cored ball, According to computing formula, it is the system for tracking speed of service changing to send core and send the speed of skin, when high yield is needed, repaiies Change system running speed, send core and skin then direct ratio increase conveying capacity is sent, when low yield is needed, system running speed is changed, is sent Then direct ratio reduces conveying capacity to core with skin is sent.
Cored ball machine involved by the utility model neatly can increase according to demand by the way of multigroup passage is arranged side by side Plus yield, the existing in the art device for producing a granulated material of this point cannot accomplish.Machinery is only to increase due to increasing passage Part, has no increase to motor and control apparatus element, while plant area space is saved, it is also possible on equipment significantly Reduces cost.
Finally, applicant wants to emphasize, the theme in the utility model is despite cored ball machine, but the material of cored ball (ball skin material and capsule core material) does not become to limit to cored ball mechanism of the present utility model, such as in ball skin material and ball In the case of core material identical, just there is no the structure of cored, stricti jurise in the ball that cored ball mechanism of the present utility model is produced For, can not now be referred to as cored ball machine, but the utility model claimed be cored ball machine structure and its work Make process, rather than intended limitation by the product of cored ball machine manufacture, cored whether, i.e., can also be by the utility model on earth Cored ball machine be used for the ball shape product of manufacture not cored.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, all Any modification, equivalent and improvement that is made within spirit of the present utility model and principle etc., should be included in this practicality Within new protection domain.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and right and wrong Restricted, scope of the present utility model is by claims rather than described above is limited, it is intended that will fall in right All changes in the implication and scope of the equivalency of requirement are included in the utility model.Should not be by appointing in claim What reference is considered as limits involved claim.

Claims (10)

1. a kind of control system of cored ball machine, the cored ball machine is used for manufacture includes the cored ball of capsule core and ball skin, described Cored ball machine includes batch plant, ball skin shaped device, note core apparatus and ball shear, the control of the cored ball machine System processed is characterised by, including:
Quantitative feeding control unit, its described batch plant of control, quantitatively supply the capsule core thing needed for the cored ball Material and ball skin material;
Note core control unit, its described note core apparatus of control, the capsule core material dosing from the batch plant is noted Enter in the ball skin shaped device;
Ball skin molding control unit, its described ball skin shaped device of control are completed using the centrifugal force produced by rotation Cladding of the ball skin to the capsule core;And
Ball shearing property unit, its described ball shear of control, coating of the ball skin with the capsule core is cut into solely Vertical cored ball.
2. the control system of cored ball machine as claimed in claim 1, it is characterised in that:
The batch plant is driven by servomotor,
The quantitative feeding control unit adjusts the feed quantity of the batch plant by controlling the servomotor.
3. the control system of cored ball machine as claimed in claim 1, it is characterised in that:
The note core apparatus are driven by servomotor, stepper motor or the variable-frequency motor with positioning function,
The note core control unit is adjusted by controlling the servomotor, stepper motor or the variable-frequency motor with positioning function The note core amount of the note core apparatus.
4. the control system of cored ball machine as claimed in claim 1, it is characterised in that:
The ball skin shaped device is driven by servomotor,
The ball skin molding control unit adjusts the rotating part in the ball skin shaped device by controlling the servomotor The rotary speed of part, and then control the ball skin thickness after shaping.
5. the control system of cored ball machine as claimed in claim 1, it is characterised in that:
The ball shear is driven by servomotor, stepper motor or the variable-frequency motor with positioning function,
The ball shearing property unit is adjusted by controlling the servomotor, stepper motor or the variable-frequency motor with positioning function The shear rate of the whole ball shear, and then control the size of cored ball.
6. the control system of cored ball machine as claimed in claim 1, it is characterised in that:
Note core limit switch is configured with the note core apparatus, the note core limit switch is pushed away to the note core of the note core apparatus The stroke of bar carries out spacing.
7. the control system of cored ball machine as claimed in claim 1, it is characterised in that:
The first shearing limit switch and the second shearing limit switch is configured with the ball shear, and the first shearing is spacing Switch and the second shearing limit switch carry out spacing respectively to the stroke of two shear-blades of the ball shear.
8. the control system of the cored ball machine as any one of claim 2 to 5, it is characterised in that:
Equipped with braking resistor in the servomotor, stepper motor or the variable-frequency motor with positioning function, the braking resistor Produce due to replacing the jerk of rotating for consuming the servomotor, stepper motor or the variable-frequency motor with positioning function Regenerative electric energy.
9. the control system of cored ball machine as claimed in claim 1, it is characterised in that:
Display unit and input block, the display unit and the input is configured with the frame of the cored ball machine Unit is used for showing and adjusting the control parameter of cored ball machine, and wherein at least includes:System running speed, send core base band speed, Scytoblastema tape speed and the centrifugation speed of service is sent, the system running speed indicates equipment single channel run action number of times per minute, The feeding speed for core base band speed being sent for capsule core, the feeding speed for sending scytoblastema tape speed for ball skin, the centrifugation fortune Scanning frequency degree is the motor actual speed of ball skin shaped device.
10. the control system of cored ball machine as claimed in claim 9, it is characterised in that:
The shearing of the quantitative feeding control unit, the note core control unit, the ball skin molding control unit and the ball Control unit each controls the batch plant, institute according to the control parameter set via the touch display screen State ball skin shaped device, the note core apparatus and the ball shear.
CN201620793352.1U 2016-07-26 2016-07-26 The control system of cored ball machine Expired - Fee Related CN205993619U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106036968A (en) * 2016-07-26 2016-10-26 佛山市奥楷机械科技有限公司 Control system of stuffed ball maker

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106036968A (en) * 2016-07-26 2016-10-26 佛山市奥楷机械科技有限公司 Control system of stuffed ball maker
CN106036968B (en) * 2016-07-26 2019-08-02 佛山市奥楷机械科技有限公司 The control system of cored ball machine

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