CN205940603U - Assembled product detecting system - Google Patents
Assembled product detecting system Download PDFInfo
- Publication number
- CN205940603U CN205940603U CN201620902647.8U CN201620902647U CN205940603U CN 205940603 U CN205940603 U CN 205940603U CN 201620902647 U CN201620902647 U CN 201620902647U CN 205940603 U CN205940603 U CN 205940603U
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- product
- mechanical arm
- fixedly installed
- vision
- equipment rack
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Abstract
The utility model discloses an assembled product detecting system, including the equipment rack, still including being used for the conveying to wait to detect the transport mechanism of product, fixed set up in transport mechanism top, be used for treating and detect the product and carry out visual detection's visual detection mechanism, and set up in transport mechanism is terminal, be used for treating and detect the mechanical arm institution that the product was adjusted and the centre gripping transports, transport mechanism, visual detection mechanism reach mechanical arm institution all fixed set up in on the equipment rack, transport mechanism, visual detection mechanism reach mechanical arm institution three cooperates the completion to treat visual detection and the follow -up adjustment that detects the product. The utility model discloses an automatic mode has been accomplished assembled product's visual detection and follow -up adjustment, improved processing enterprises production efficiency, reduced manufacturing cost. And simultaneously, the utility model discloses a mechanized operation has promoted the accuracy nature of whole detection and adjustment procedure, has improved processing enterprises's yields.
Description
Technical field
The utility model is related to a kind of detecting system, is related to a kind of vision-based detection basis completing to assemble product by it
The assembling products detection system that testing result adjusts accordingly to assembling product.
Background technology
Continuous development with China's economy and the continuous lifting of scientific and technological level, the overall commercial production levels of China also obtain
Arrive significant progress.In general, the industrialized production of current China is overall just continuous towards intensive, mass direction
Development, mass, the efficient mode of production have also been the trends of the times of industry development.
But due to being limited by China's device fabrication level up till now, there is the automated production water of most processing enterprise
Flat relatively low, there is still a need for by manually completing in a large number to operate accordingly during its processing.
Specifically, a kind of automobile front lamp adjusting means being applied on automobile, in current processing assembling process
In it is still desirable to by being accomplished manually.Following steps are typically followed in its whole production procedure：Firstly the need of first by motor, rotating shaft,
The parts such as circuit board are put in the product casing of side and are completed pre-assembled processing that is fixing, realizing product.Subsequently again to pre- group
The product installing carries out vision-based detection and adjustment, because rotating shaft is square cylinder structure, has certain requirement to its angle,
It is thus desirable to being detected to the angle of the part of inside the shell, particularly rotating shaft and underproof rotating shaft being adjusted, press.
Finally, then by the product casing of opposite side it is buckled on the product of detection and press fixation, thus completing entirely to process
Operation.
In existing process, particularly product is carried out vision-based detection and adjustment during, due to product outside
Shell inner space is narrow and small, rotating shaft cross-sectional area is little, homework precision has high demands, and whole detection adjustment process is very loaded down with trivial details, because
This this operation at present still relies primarily on and is accomplished manually.But due to manually-operated inefficiency and fault rate is larger, because
This not only results in the reduction of processing enterprise's production efficiency and the waste of human resources, increase using this manually-operated mode
The production cost of processing enterprise, also easily causes the carelessness on some details of operations and disappearance, affects final processed finished products
Quality, the yields of reduction processing enterprise.
In the face of this present situation, current Ye You sub-fraction processing enterprise is manufactured that corresponding testing equipment, and wish with
The mode of operation of mechanization replaces the artificial operation in Conventional process.But in actual use operating process, operator
Member finds that existing process equipment can not complete corresponding pre-assembled operation well.Its subject matter is existing machinery
Equipment only has detection function, and the part adjustment after the completion of detection is there is still a need for complete by artificial operation, and manually operates
After also need to be detected again.So, result in the growth of whole production procedure, have impact on production efficiency.Therefore,
The practical effect of existing process equipment is very poor.
In sum, how to provide that a kind of using effect is good, the vision-based detection of assembling product can be effectively completed simultaneously
Assembling products detection system assembling product being adjusted accordingly according to testing result, just becomes those skilled in the art urgently
Problem to be solved.
Utility model content
In view of prior art has drawbacks described above, the purpose of this utility model is that proposition is a kind of to be completed to assemble regarding of product
Feel detection assembling products detection system assembling product being adjusted accordingly according to testing result.
The purpose of this utility model, will be achieved by the following technical programs：
A kind of assembling products detection system, including equipment rack, also includes the connecting gear for transmitting product to be detected,
It is fixedly installed on the vision-based detection mechanism above described connecting gear, for product to be detected is carried out with vision-based detection, Yi Jishe
It is placed in described connecting gear end, the mechanical arm mechanism for product to be detected is adjusted and clamps with transport, described transmission
Mechanism, vision-based detection mechanism and described mechanical arm mechanism are all fixedly installed on described equipment rack, described connecting gear, vision
Testing agency and described mechanical arm mechanism three cooperation complete the vision-based detection to product to be detected and follow-up adjustment.
Preferably, also include being fixedly installed on described equipment rack, be used for the controlling organization of control system overall operation,
Described connecting gear, vision-based detection mechanism and described mechanical arm mechanism are all electrically connected with described controlling organization and are controlled by driving
Dynamic.
Preferably, described controlling organization includes the controller for controlling the running of each electric component, and with described control
Device is electrically connected with, the touching display screen for realizing man-machine interaction, also includes for being electrically connected with, being used for sending out with described controller
Go out warning lamp and the buzzer of sound and light alarm.
Preferably, described connecting gear includes least one set and is fixedly installed on described equipment rack, for for be detected
The movable guiding rail of guiding is provided during product transmission, and is movably disposed in the product cradle on described movable guiding rail, institute
State product cradle to move horizontally on described equipment rack by described movable guiding rail, the two ends of described movable guiding rail are all fixing
It is provided with the limit base for limiting described product cradle movement travel.
Preferably, described connecting gear includes two groups of movable guiding rails, and movable guiding rail specification described in two groups is identical and the two is flat
Row is arranged on described equipment rack.
Preferably, described vision-based detection mechanism includes being fixedly installed on described equipment rack, for fixing the propping up of part
Support, and it is fixedly installed on support frame as described above lower surface, the telecentric lens for product to be detected is carried out with vision-based detection, institute
State the top position that bracing frame is fixedly installed on described movable guiding rail, the quantity of described telecentric lens and position all with described product
Cradle matches, and the projection in the horizontal direction of described telecentric lens is located at described product cradle on described movable guiding rail
Running orbit in.
Preferably, described vision-based detection mechanism also includes being electrically connected with, being used for turning optical image with described telecentric lens
Turn to the CCD element of data signal, described CCD element is fixedly installed on described equipment rack, described telecentric lens and described
CCD element is all electrically connected with described controller and is driven by controlling, and described CCD element and described touching display screen electrically connect
Connect.
Preferably, described mechanical arm mechanism includes the mechanical arm load bearing seat being fixedly installed on described equipment rack, and
For completing the mechanical arm of product adjustment to be detected and clamping transport, described mechanical arm is by drive connection bar and described mechanical arm
Load bearing seat is flexibly connected, and described mechanical arm load bearing seat is fixedly installed on end one side position of described movable guiding rail.
Preferably, described mechanical arm is fixedly installed and adjusts for parts in product to be detected are carried out with position and angle
Whole adjustment jaw, and for completing the transport jaw that product clamping to be detected is transported.
Preferably, also include at least one to be fixedly installed on described equipment rack, for detecting qualified products blanking
Blanking conveyer belt, and be fixedly installed on described equipment rack, for detecting the garbage collection box that substandard product reclaims.
Prominent effect of the present utility model is：The utility model is completed to assembling by the way of integration, automation
The vision-based detection of product and follow-up adjust, it is to avoid in the past operated brought inefficient operation using artificial, causes to process
Enterprises production efficiency reduce and waste of human resource problem, improve processing enterprise production efficiency, saved human resources,
Reduce production cost.Meanwhile, the utility model adopts the operation of mechanization, improves whole detection and adjusts the accurate of process
Property, stability, further reduce the error in assembling process, the yields that ensure that product quality, improve processing enterprise,
Control production cost further.Additionally, the utility model can be obtained by transformation, assembling to existing machinery equipment,
Production of machinery low cost, is easy to popularize；And the utility model can also tackle various operating modes, slightly transformation just can be complete
The detection of other products and adjustment operation, have very wide application prospect in pairs.
In sum, the utility model Stability Analysis of Structures, be easily obtained and using effect is excellent, there is very high using and pushing away
Wide value.
Hereinafter just accompanying drawing in conjunction with the embodiments, is described in further detail to specific embodiment of the present utility model, so that this
Utility model technical scheme is more readily understood, grasps.
Brief description
Fig. 1 is structural representation of the present utility model；
Wherein：1st, equipment rack；21st, touching display screen；22nd, warning lamp；23rd, buzzer；31st, movable guiding rail；32nd, product
Cradle；41st, bracing frame；42nd, telecentric lens；43rd, CCD element；51st, mechanical arm load bearing seat；52nd, drive connection bar；53rd, machinery
Arm；54th, adjust jaw；55th, transport jaw；61st, blanking conveyer belt；62nd, garbage collection box.
Specific embodiment
The utility model discloses a kind of vision-based detection completing to assemble product and according to testing result to assembling product
The assembling products detection system adjusting accordingly.
As shown in figure 1, a kind of assembling products detection system, including equipment rack 1, also include for transmitting product to be detected
Connecting gear, be fixedly installed on above described connecting gear, the vision-based detection for product to be detected is carried out with vision-based detection
Mechanism, and it is arranged at described connecting gear end, the mechanical arm machine for product to be detected is adjusted and clamps with transport
Structure, described connecting gear, vision-based detection mechanism and described mechanical arm mechanism are all fixedly installed on described equipment rack 1, described
Connecting gear, vision-based detection mechanism and described mechanical arm mechanism three cooperation complete the vision-based detection to product to be detected and follow-up
Adjustment.
Also include being fixedly installed on described equipment rack 1, be used for the controlling organization of control system overall operation, described biography
Send mechanism, vision-based detection mechanism and described mechanical arm mechanism to be all electrically connected with described controlling organization and be controlled by driving.
Described controlling organization includes the controller for controlling each electric component running（In figure is not shown）, and with described
Controller is electrically connected with, for realizing the touching display screen 21 of man-machine interaction, also include for described controller be electrically connected with,
For sending warning lamp 22 and the buzzer 23 of sound and light alarm.
Described controller is preferably the universal single-chip microcomputer of 80C51 formula, selects the single-chip microcomputer of this model to be because this monolithic
Machine is one of range of application single-chip microcomputer the widest, and application foundation is good, disclosure satisfy that the needs of large-scale use.Additionally, needing
It will be clear that all equipment that can complete to control each part to complete corresponding operating belong to the concept and range of described processor
Interior, technical scheme is only preferred embodiment provided herein.
Described connecting gear includes least one set and is fixedly installed on described equipment rack 1, for passing for product to be detected
The movable guiding rail 31 of guiding is provided when sending, and is movably disposed in the product cradle 32 on described movable guiding rail 31, institute
State product cradle 32 to move horizontally on described equipment rack 1 by described movable guiding rail 31.The two of described movable guiding rail 31
End is all fixedly installed the limit base for limiting the movement travel of described product cradle 32（In figure is not shown）.
In the present embodiment, described connecting gear includes two groups of movable guiding rails 31, movable guiding rail 31 specification phase described in two groups
With and the two be set in parallel on described equipment rack 1.
Described vision-based detection mechanism includes being fixedly installed on the bracing frame 41 fixed on described equipment rack 1, for part,
And it is fixedly installed on support frame as described above 41 lower surface, the telecentric lens 42 for product to be detected is carried out with vision-based detection, institute
State the top position that bracing frame 41 is fixedly installed on described movable guiding rail 31, the quantity of described telecentric lens 42 and position are all and institute
State product cradle 32 to match, the projection in the horizontal direction of described telecentric lens 42 is located at described product cradle 32 in institute
State in the running orbit on movable guiding rail 31.
Described vision-based detection mechanism also includes being electrically connected with, being used for for optical image being converted into number with described telecentric lens 42
The CCD element 43 of word signal, described CCD element 43 is fixedly installed on described equipment rack 1, described telecentric lens 42 and described
CCD element 43 is all electrically connected with described controller and is driven by controlling, and described CCD element is electric with described touching display screen 21
Property connect.
Described mechanical arm mechanism includes the mechanical arm load bearing seat 51 being fixedly installed on described equipment rack 1, and is used for
Complete the mechanical arm 53 that product adjustment to be detected and clamping are transported, described mechanical arm 53 is by drive connection bar 52 and described machinery
Arm load bearing seat 51 is flexibly connected, and described mechanical arm load bearing seat 51 is fixedly installed on end one side position of described movable guiding rail 31.
It is fixedly installed on described mechanical arm 53 for parts in product to be detected are carried out with position and angle adjustment
Adjustment jaw 54, and for completing the transport jaw 55 that product clamping to be detected is transported.
Also include at least one and be fixedly installed on the blanking biography on described equipment rack 1, for detecting qualified products blanking
Send band 61, and be fixedly installed on described equipment rack 1, for detecting the garbage collection box 62 that substandard product reclaims.
The course of work of the present utility model described briefly below：Product to be detected is placed in described product cradle 32, with
Described product cradle 32 moves to below support frame as described above 41 along described movable guiding rail 31 afterwards.Described telecentric lens 42 are right immediately
Product to be detected carries out vision-based detection, and by the image information detecting direct feedback in described touching display screen 21, described
The image information that telecentric lens 42 are also detected is sent in described controller by the transcoding of described CCD element 43, by
Described controller is judged.
If testing result is qualified, described product cradle 32 continues to move along, and described drive connection bar 52 drives institute
State mechanical arm 53 to move, product qualified for detection is delivered to described blanking conveyer belt 61 by the jaw 55 that transports on described mechanical arm 53
On complete blanking.If testing result is unqualified but can be adjusted, described product cradle 32 continues to move along, institute
Stating drive connection bar 52 drives described mechanical arm 53 to move, and the adjustment jaw 54 on described mechanical arm 53 is to place unqualified in product
Carry out rotary fine adjustment and pressing, after the completion of adjustment, the product after being adjusted is sent by the jaw 55 that transports on described mechanical arm 53
Complete blanking to described blanking conveyer belt 61, if testing result is unqualified and cannot be adjusted, described product support
Seat 32 continues to move along, and underproof product is transported to described garbage collection box by the transport jaw 55 on described mechanical arm 53
In 62, wait the subsequent treatment of operator.
Once equipment running occurs extremely in operation, the arresting stop running immediately of described controller, and control described
Warning lamp 22 and buzzer 23 send audible and visible alarm.
The utility model completes the vision-based detection to assembling product and follow-up tune by the way of integration, automation
Whole, it is to avoid to operate brought inefficient operation using artificial in the past, cause processing enterprise's production efficiency to reduce and manpower
The problem of the wasting of resources, improves the production efficiency of processing enterprise, has saved human resources, reduced production cost.Meanwhile, originally
Utility model adopts the operation of mechanization, improves whole detection and adjusts the accuracy of process, stability, further reduces
Error in assembling process, the yields that ensure that product quality, improve processing enterprise, control production cost further.
Additionally, the utility model can be obtained, production of machinery low cost by transformation, assembling to existing machinery equipment, it is easy to push away
Wide and popularization；And the utility model can also tackle various operating modes, slightly transformation just can complete the detection to other products and
Adjustment operation, has very wide application prospect.
In sum, the utility model Stability Analysis of Structures, be easily obtained and using effect is excellent, there is very high using and pushing away
Wide value.
All technology that the utility model still has numerous embodiments, all employing equivalents or equivalent transformation and formed
Scheme, all falls within protection domain of the present utility model.
Claims (10)
1. a kind of assembling products detection system, including equipment rack（1）It is characterised in that：Also include for transmitting product to be detected
The connecting gear of product, is fixedly installed on the vision inspection above described connecting gear, for product to be detected is carried out with vision-based detection
Survey mechanism, and be arranged at described connecting gear end, the mechanical arm for product to be detected is adjusted and clamps with transport
Mechanism, described connecting gear, vision-based detection mechanism and described mechanical arm mechanism are all fixedly installed on described equipment rack（1）On,
Described connecting gear, vision-based detection mechanism and described mechanical arm mechanism three cooperation complete the vision-based detection to product to be detected and
Follow-up adjustment.
2. according to claim 1 assembling products detection system it is characterised in that：Also include being fixedly installed on described equipment
Frame（1）The upper, controlling organization for control system overall operation, described connecting gear, vision-based detection mechanism and described machinery
Arm mechanism is all electrically connected with described controlling organization and is controlled by driving.
3. according to claim 2 assembling products detection system it is characterised in that：Described controlling organization is included for controlling
The controller of each electric component running, and be electrically connected with, be used for realizing the touching display screen of man-machine interaction with described controller
（21）, also include for being electrically connected with, being used for sending the warning lamp of sound and light alarm with described controller（22）And buzzer（23）.
4. according to claim 3 assembling products detection system it is characterised in that：Described connecting gear includes least one set
It is fixedly installed on described equipment rack（1）The upper, movable guiding rail for providing guiding for product to be detected when transmitting（31）, and
It is movably disposed in described movable guiding rail（31）On product cradle（32）, described product cradle（32）By described work
Dynamic guide rail（31）In described equipment rack（1）On move horizontally, described movable guiding rail（31）Two ends be all fixedly installed for
Limit described product cradle（32）The limit base of movement travel.
5. according to claim 4 assembling products detection system it is characterised in that：Described connecting gear includes two groups of activities
Guide rail（31）, movable guiding rail described in two groups（31）Specification is identical and the two is set in parallel in described equipment rack（1）On.
6. according to claim 5 assembling products detection system it is characterised in that：Described vision-based detection mechanism includes fixing
It is arranged at described equipment rack（1）Bracing frame that is upper, fixing for part（41）, and it is fixedly installed on support frame as described above（41）
Lower surface, the telecentric lens for product to be detected is carried out with vision-based detection（42）, support frame as described above（41）It is fixedly installed on institute
State movable guiding rail（31）Top position, described telecentric lens（42）Quantity and position all with described product cradle（32）Phase
Coupling, described telecentric lens（42）Projection in the horizontal direction is located at described product cradle（32）In described movable guiding rail
（31）On running orbit in.
7. according to claim 6 assembling products detection system it is characterised in that：Described vision-based detection mechanism also include with
Described telecentric lens（42）It is electrically connected with, be used for optical image is converted into the CCD element of data signal（43）, described CCD unit
Part（43）It is fixedly installed on described equipment rack（1）On, described telecentric lens（42）And described CCD element（43）All with described control
Device processed is electrically connected with and is driven by control, described CCD element and described touching display screen（21）It is electrically connected with.
8. according to claim 7 assembling products detection system it is characterised in that：Described mechanical arm mechanism includes fixation and sets
It is placed in described equipment rack（1）On mechanical arm load bearing seat（51）, and be used for completing product adjustment to be detected and clamping transport
Mechanical arm（53）, described mechanical arm（53）By drive connection bar（52）With described mechanical arm load bearing seat（51）It is flexibly connected,
Described mechanical arm load bearing seat（51）It is fixedly installed on described movable guiding rail（31）End one side position.
9. according to claim 8 assembling products detection system it is characterised in that：Described mechanical arm（53）On be fixedly installed
There is the adjustment jaw carrying out position and angle adjustment for treating parts in detection product（54）, and it is used for completing to be detected
The transport jaw that product clamping is transported（55）.
10. according to claim 1 assembling products detection system it is characterised in that：Also include at least one to be fixedly installed
In described equipment rack（1）Upper, the blanking conveyer belt for detecting qualified products blanking（61）, and set described in being fixedly installed on
Standby host frame（1）Upper, the garbage collection box for detecting substandard product recovery（62）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620902647.8U CN205940603U (en) | 2016-08-19 | 2016-08-19 | Assembled product detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620902647.8U CN205940603U (en) | 2016-08-19 | 2016-08-19 | Assembled product detecting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205940603U true CN205940603U (en) | 2017-02-08 |
Family
ID=57947829
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620902647.8U Withdrawn - After Issue CN205940603U (en) | 2016-08-19 | 2016-08-19 | Assembled product detecting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205940603U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106197527A (en) * | 2016-08-19 | 2016-12-07 | 高精科技(苏州)有限公司 | Assembling products detection system |
| CN107741305A (en) * | 2017-11-23 | 2018-02-27 | 苏州富强科技有限公司 | A kind of device for detecting sealability |
-
2016
- 2016-08-19 CN CN201620902647.8U patent/CN205940603U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106197527A (en) * | 2016-08-19 | 2016-12-07 | 高精科技(苏州)有限公司 | Assembling products detection system |
| CN106197527B (en) * | 2016-08-19 | 2019-03-08 | 高精科技(苏州)有限公司 | Assemble products detection system |
| CN107741305A (en) * | 2017-11-23 | 2018-02-27 | 苏州富强科技有限公司 | A kind of device for detecting sealability |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170208 Effective date of abandoning: 20190308 |