CN205931545U - Ton bag bale breaker - Google Patents
Ton bag bale breaker Download PDFInfo
- Publication number
- CN205931545U CN205931545U CN201621045322.9U CN201621045322U CN205931545U CN 205931545 U CN205931545 U CN 205931545U CN 201621045322 U CN201621045322 U CN 201621045322U CN 205931545 U CN205931545 U CN 205931545U
- Authority
- CN
- China
- Prior art keywords
- feed bin
- bale breaker
- jumbo bag
- bag
- heating element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model provides a ton bag bale breaker, its characterized in that: including the feed bin, feed bin upper portion is equipped with and connects the material mouth, and the feed bin lower part is equipped with the discharge gate, is equipped with the broken bagging apparatus of heating in the feed bin. The utility model discloses ton bag bale breaker possesses following beneficial effect owing to adopted above technical scheme: 1, through the ton bag fusing point different with the alloy, to adopt electric heating methods to tear open and cut alloy ton bag, bale breaking efficiency has effectively been improved in complete machine operation stable, can fuse in the twinkling of an eye extranal packing and muscle area, has reduced intensity of labour, 2, dust removal effect is showing, and the raise dust rate of gathering dust can reach 95%, effectively reduces dust pollution, improves worker's operation environment, reduces the occupational hazard risk, 3, material automatic collection has saved a large amount of manpower and materials.
Description
Technical field
This utility model is related to a kind of packing material and removes device, specifically, is to be related to a kind of jumbo bag bale breaker.
Background technology
Jumbo bag is a kind of flexible transport packing container, and the polyester woven such as typically multiplex polypropylene, polyethylene forms, tool
Have structure simple, from heavy and light, foldable, make the return trip empty taken up space little, cheap etc. specific.Jumbo bag is equipped with crane or fork truck,
Contained unitization transport just can be realized.Can be widely used for all kinds of powderies such as chemical industry, building materials, plastics mineral products, granular, block
The packaging of product.
The operating type being mostly combined with artificial steamed sandwich using mechanical type steamed sandwich machine currently for alloy jumbo bag, due to ton
Alloy in bag is mostly granular or lump material, and cutter is easily collided with alloy, and danger is big, steamed sandwich efficiency is low, labor intensity
High；Meanwhile, efficiency of dust collection is low, and in workplace, dust pollution is big, and worker's working environment has higher occupational hazards risk and right
Surrounding enviroment impact is larger.
Utility model content
The purpose of this utility model is to overcome the weak point of above-mentioned conventional art, provides a kind of steamed sandwich efficiency high, labor
Fatigue resistance is low, the jumbo bag bale breaker of safety and environmental protection.
The technical solution of the utility model is：
Jumbo bag bale breaker it is characterised in that：Including feed bin, feed bin top is provided with material receiving port, and feed bin bottom is provided with discharging opening,
It is provided with heating bag-breaking device in feed bin.
A kind of concrete prioritization scheme, heating bag-breaking device includes at least one heating element heater, has between multiple heating element heaters
There is gap.
A kind of concrete prioritization scheme, multiple heating element heaters are mutually perpendicular to or intersect setting.
A kind of concrete prioritization scheme, heating bag-breaking device also includes temperature controller, and heating element heater is electrically connected with temperature controller.
A kind of concrete prioritization scheme, discharging opening is externally provided with telescopic cover.
A kind of concrete prioritization scheme, telescopic cover is connected with the lowering or hoisting gear driving its lifting.
A kind of concrete prioritization scheme, also includes oscillating feeder, and the feed end of oscillating feeder is connected with discharging opening, vibration
The discharge end of batcher is connected with telescopic cover.
A kind of concrete prioritization scheme, feed bin is communicated with dust exhaust apparatus, and dust exhaust apparatus includes cleaner unit, cleaner unit respectively with material
Storehouse top connects with telescopic cover top.
A kind of concrete prioritization scheme, dust exhaust apparatus also includes air-introduced machine, and air-introduced machine is connected with cleaner unit.
A kind of concrete prioritization scheme, also includes jumbo bag stopping means, and jumbo bag stopping means are located at material receiving port.
Jumbo bag stopping means are used for ensureing accurate contraposition, lead to steamed sandwich inefficiency to solve the problems, such as para-position to be forbidden.
This utility model jumbo bag bale breaker, due to employing above technical scheme, possesses following beneficial effect：
1st, pass through the jumbo bag fusing point different from alloy, torn open using Electric heating and cut alloy jumbo bag, whole machine is stable, energy
Enough moment fusing outer package and rib tape, effectively increase efficiency of unpacking, reduce labor intensity；
2nd, dust removing effects are notable, and airborne dust dust collection rate, up to 95%, effectively reduces dust pollution, improves worker's working environment,
Reduce occupational hazards risk；
3rd, material is collected automatically, saves substantial amounts of manpower and materials.
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Brief description
Fig. 1 is the structural representation of this utility model jumbo bag bale breaker；
Fig. 2 is the structural representation of this utility model jumbo bag bale breaker.
Specific embodiment
Embodiment 1：As shown in Figure 1 to Figure 2, jumbo bag bale breaker, including feed bin 1, feed bin 1 top is provided with material receiving port, feed bin 1
Bottom is provided with discharging opening, is provided with heating bag-breaking device in feed bin 1.
Feed bin 1 is supported by support, and feed bin 1 top cross section is taper, and feed bin diameter is gradually reduced from top to bottom.Due to
Crane can produce in running and rock, jumbo bag not necessarily can accurate contraposition, in order to ensure sack accurate contraposition, can be to material
Storehouse is improved further, feed bin top setting coning can be prevented effectively from because sack rock or rotate and lead to para-position forbidden
Problem.
Heating bag-breaking device includes at least one heating element heater 4, has gap between multiple heating element heaters 4.
Heating element heater 4 is horizontally disposed with.
Multiple heating element heaters 4 are mutually perpendicular to or intersect setting.
In the present embodiment, heating element heater 4 includes shaped steel grid section, and multiple shaped steel grid sections are mutually perpendicular to be scattered in " rich " font,
At material receiving port, two groups of " rich " font heating element heaters 4 are set, shaped steel grid section install the electric heating tube of four groups of 8KW, service life is additional
9000h.
The material of heating element heater 4 is manganese steel.Material adopts manganese steel material with contact surface, increases wearability.
Heating bag-breaking device also includes temperature controller, and heating element heater 4 is electrically connected by wire and compensating wire with temperature controller.
Temperature controller includes temperature controller and temperature probe, and temperature controller controls temperature at 250-300 DEG C, and temperature probe detects temperature
100-600 DEG C, temperature is detected by temperature probe, it is to avoid temperature is too high, ignition and blasting.
When actually used, heating element heater 4 temperature is controlled at 300 DEG C using temperature controller, reach effect and the energy that contact is broken
The fusing point enough avoiding leading to sack burning polypropylene because temperature is too high is 170-172 DEG C, burning-point is 300-330 DEG C, polyethylene
Fusing point is 135 DEG C, burning-point is 340 DEG C, it is to avoid the quick-fried generation of dirt.
Discharging opening is externally provided with telescopic cover 11.
Telescopic cover 11 is remote control telescopic cover.Telescopic cover 11 diameter 1700mm, lifting travel is more than 1 meter.
During use, in material-receiving device bottom feed opening, telescopic cover 11 is installed, after alloy jar para-position, telescopic cover 11 falls automatically
Under cover jar, allow jar be in an airtight space it is ensured that pick-up performance.
Telescopic cover 11 is connected with the lowering or hoisting gear driving its lifting.Lowering or hoisting gear is lift winch 12.
When actually used, stretched by lift winch 12 remote control telescopic cover 11.
Also include oscillating feeder 13, the feed end of oscillating feeder 13 is connected with discharging opening, the going out of oscillating feeder 13
Material end is connected with telescopic cover 11.
Oscillating feeder 13 is located at below feed bin 1, model closed type dither batcher, and power is 650W, blanking
Amount 100t/h, solves the problems, such as to be not closed completely and blowing inefficiency compared with electric gate valve.
Feed bin 1 is communicated with dust exhaust apparatus, and dust exhaust apparatus includes cleaner unit 5, and feed bin 1 top and telescopic cover 11 top are provided with suction
Dirt mouth, cleaner unit 5 is connected with suction port by cleaning shaft.
Cleaner unit 5 is supported by steel structure support, and cleaner unit 5 specification is 80m2Pulsed jet cloth filter, install profile
A size of 2.2m*1.5m*5.1m, 96 cloth bags.
Cleaning shaft includes the first cleaning shaft 7, the second cleaning shaft 8 and the 3rd cleaning shaft 9.First cleaning shaft 7,
It is respectively equipped with adjusting valve 10 on second cleaning shaft 8 and the 3rd cleaning shaft 9.Second cleaning shaft 8 one end is with cleaner unit 5 even
Logical, the other end is connected with the first cleaning shaft 7 and the 3rd cleaning shaft 9 respectively, the first cleaning shaft 7 one end and feed bin 1 top
Connection, the 3rd cleaning shaft 9 is connected with telescopic cover 11 top.
Telescopic cover 11 top is connected with the 3rd cleaning shaft 9, a diameter of 450mm of the 3rd cleaning shaft 9.By the 3rd dedusting
Pipeline 9 forced draft, solves dust removal problem during blowing, and dust concentration is greatly reduced, and exports dust content：＜ 0.05g/
m3.
Feed bin is provided with air inducing groove 3, and air inducing groove 3 is located above heating element heater 4 side, and air inducing groove 3 is respectively arranged at jumbo bag and enters
Enter both sides and the side away from jumbo bag inlet port direction in direction, the first cleaning shaft 7 is connected with air inducing groove 3.First dedusting
Pipeline 7 diameter 400mm, collects airborne dust by cleaning shaft.
Dust exhaust apparatus also includes air-introduced machine 6, and air-introduced machine 6 is connected with cleaner unit 5 top.Connect between air-introduced machine 6 and cleaner unit 5
Thread a pipe and be provided with adjusting valve 10.
Air-introduced machine 6 is the low pressure air-introduced machine of 15kw, and dust arrester is also configured with the air compressor machine of a 5.5kw simultaneously.
Also include jumbo bag stopping means 2, jumbo bag stopping means 2 are located at material receiving port.Jumbo bag stopping means 2 can be channel-section steel etc.
Article, jumbo bag stopping means 2 are vertically arranged with jumbo bag approach axis.
Additionally, hand control valve can be provided with feed bin 1 feed opening, in order to control blanking；Or in feed bin 1 bottom dust suction
Mouth increases a set of reverse blowing device, to reduce dust concentration；Or the motor of air-introduced machine 6, each electrical part and its cabinet are changed
Become explosion-proof type, dirt is quick-fried to cause damage to prevent.
Security verification：
The temperature of heating element heater 4 fusion cutting alloy bag not can exceed that the point of origin of following alloy, and the outlet dust-laden of cleaner unit is dense
Degree should be less than the blast limit inferior of following explosive dust, and each explosive dust temperature statistics see table：
It is various types of that upper table lists national treasury stock, as seen from the above table, substantially eliminates because heating element heater 4 generates heat and occurs dirt quick-fried
Possibility；
Using method：
1st, start heating element heater 4；
It is automatically stopped heating when being warming up to about 300 DEG C about, temperature is less than 260 DEG C of automatics.
2nd, start cleaner unit；
3rd, handling jumbo bag alloy bag, to above feed bin 1, alloy bag is placed on heating element heater 4；
10 ton bridge crane machines lift by crane 2 bags of jumbo bag alloy bags, and above handling jumbo bag bale breaker, about 5 seconds alloys are coated molten
Open, alloying pellet material falls in feed bin 1, alloy dust is inhaled in cleaner unit 5 cloth bag simultaneously.
4th, transport material；
After feed bin 1 is filled, alloy tank car enters below material-receiving device, and alloy tank opening is directed at discharging opening, closes vibrating feed
Machine blowing switchs, and after alloy tank is piled, cut-out vibrating feeder switch stops discharging.
Embodiment 2：Jumbo bag bale breaker, discharge outlet is provided with door, and door is connected with electric drive hydraulic thruster, by electronic liquid
Pressure push rod drives door blowing, and telescopic cover 11 is connected with discharging opening.
Remaining content is with embodiment 1.
Embodiment 3：Jumbo bag bale breaker, heating bag-breaking device includes a heating element heater 4, and heating element heater 4 is horizontally set on
In the middle part of feed bin 1.
Remaining content is with embodiment 1.
Embodiment 4：Jumbo bag bale breaker, heating bag-breaking device includes two heating element heaters 4, and heating element heater 4 is horizontally disposed with, and two
Perpendicular combination across in the middle part of individual heating element heater 4.
Remaining content is with embodiment 1.
Embodiment 5：Jumbo bag bale breaker, heating bag-breaking device includes two heating element heaters 4, and heating element heater 4 is horizontally disposed with, and two
Intersect in the middle part of individual heating element heater 4 and be combined into X-shaped.
Remaining content is with embodiment 1.
Additionally, heating element heater 4, in addition to composition above-mentioned " rich " font, " ten " font, X-shaped, can also form " well " font
Deng other arrangement modes, it is not limited solely to the content going out given in embodiment.
Claims (10)
1. jumbo bag bale breaker it is characterised in that：Including feed bin (1), feed bin (1) top is provided with material receiving port, and feed bin (1) bottom is provided with
Discharging opening, feed bin is provided with heating bag-breaking device in (1).
2. jumbo bag bale breaker according to claim 1 it is characterised in that：Heating bag-breaking device includes at least one heating unit
Part (4), has gap between multiple heating element heaters (4).
3. jumbo bag bale breaker according to claim 2 it is characterised in that：Multiple heating element heaters (4) are mutually perpendicular to or mutually
Arranged in a crossed manner.
4. jumbo bag bale breaker according to claim 2 it is characterised in that：Heating bag-breaking device also includes temperature controller, heating
Element (4) is electrically connected with temperature controller.
5. according to jumbo bag bale breaker described in one of them for claim 1-4 it is characterised in that：Discharging opening is externally provided with telescopic cover
(11).
6. jumbo bag bale breaker according to claim 5 it is characterised in that：Telescopic cover (11) is connected with the liter driving its lifting
Falling unit.
7. jumbo bag bale breaker according to claim 5 it is characterised in that：Also include oscillating feeder (13), vibrating feed
The feed end of machine (13) is connected with discharging opening, and the discharge end of oscillating feeder (13) is connected with telescopic cover (11).
8. jumbo bag bale breaker according to claim 5, it is levied and is：Feed bin (1) is communicated with dust exhaust apparatus, dust exhaust apparatus bag
Include cleaner unit (5), cleaner unit (5) is connected with feed bin (1) top and telescopic cover (11) top respectively.
9. jumbo bag bale breaker according to claim 8 it is characterised in that：Dust exhaust apparatus also includes air-introduced machine (6), air-introduced machine
(6) connect with cleaner unit (5).
10. according to jumbo bag bale breaker described in one of them for claim 1-4 it is characterised in that：Also include jumbo bag stopping means
(2), jumbo bag stopping means (2) are located at material receiving port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621045322.9U CN205931545U (en) | 2016-08-27 | 2016-08-27 | Ton bag bale breaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621045322.9U CN205931545U (en) | 2016-08-27 | 2016-08-27 | Ton bag bale breaker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205931545U true CN205931545U (en) | 2017-02-08 |
Family
ID=57954936
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621045322.9U Expired - Fee Related CN205931545U (en) | 2016-08-27 | 2016-08-27 | Ton bag bale breaker |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205931545U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106240980B (en) * | 2016-08-27 | 2019-10-08 | 马涛 | Jumbo bag bale breaker |
-
2016
- 2016-08-27 CN CN201621045322.9U patent/CN205931545U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106240980B (en) * | 2016-08-27 | 2019-10-08 | 马涛 | Jumbo bag bale breaker |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170208 Termination date: 20210827 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |