CN203229204U - Conveying system for high-temperature smoke - Google Patents
Conveying system for high-temperature smoke Download PDFInfo
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- CN203229204U CN203229204U CN 201220603720 CN201220603720U CN203229204U CN 203229204 U CN203229204 U CN 203229204U CN 201220603720 CN201220603720 CN 201220603720 CN 201220603720 U CN201220603720 U CN 201220603720U CN 203229204 U CN203229204 U CN 203229204U
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Abstract
本实用新型公开了一种高温烟尘输送系统。所述高温烟尘输送系统包括:第一输送机,第一输送机具有第一和第二进料口以及第一和第二出料口;破碎机,破碎机的进料口设在第二出料口下方;第三输送机,第三输送机分别与破碎机的出料口和第二进料口相连;风机,风机通过负压管路与第一输送机的第一出料口相连用于产生负压;旋风收尘器,旋风收尘器设在负压管路上;布袋收尘器,布袋收尘器设在负压管路上且位于旋风收尘器与风机之间;和第二输送机,第二输送机分别与旋风收尘器的出料口和布袋收尘器的出料口相连。根据本实用新型实施例的高温烟尘输送系统具有结构简单、制造成本低、运行成本低、安全性高、自动化程度高、输送效率高等优点。
The utility model discloses a high-temperature smoke and dust conveying system. The high-temperature smoke and dust conveying system includes: a first conveyor, the first conveyor has first and second feed ports and first and second discharge ports; a crusher, the feed port of the crusher is arranged at the second discharge port; Below the feed port; the third conveyor, the third conveyor is respectively connected with the discharge port of the crusher and the second feed port; the fan, the fan is connected with the first discharge port of the first conveyor through a negative pressure pipeline. To generate negative pressure; cyclone dust collector, cyclone dust collector is set on the negative pressure pipeline; bag filter, bag filter is set on the negative pressure pipeline and is located between the cyclone dust collector and the fan; and the second The conveyor and the second conveyor are respectively connected with the discharge port of the cyclone dust collector and the discharge port of the bag filter. The high-temperature smoke and dust conveying system according to the embodiment of the utility model has the advantages of simple structure, low manufacturing cost, low operating cost, high safety, high degree of automation, and high conveying efficiency.
Description
技术领域 technical field
本实用新型涉及一种高温烟尘输送系统。The utility model relates to a high-temperature smoke and dust conveying system.
背景技术 Background technique
目前,冶金炉产生的高温含尘烟气用余热锅炉、静电收尘器等烟气处理设备处理。这些设备收集的高温烟尘由于含有块状物料,采用埋刮板输送机将高温烟尘集中送至烟尘罐中,在烟尘自然冷却后,人工用叉车运输至独立的破碎车间,再通过正压输送返回冶金炉。这种方法存在工艺复杂,故障点多,维护工作量大等缺陷。并且中间需要多次人工倒运,常常造成烟尘外溢,损失有价金属,并且不利于工厂的清洁生产和环境保护,耗费大量人力物力。At present, the high-temperature dusty flue gas generated by metallurgical furnaces is treated with waste heat boilers, electrostatic precipitators and other flue gas treatment equipment. The high-temperature dust collected by these equipment contains massive materials, so the buried scraper conveyor is used to concentrate the high-temperature dust and send it to the dust tank. After the dust is naturally cooled, it is manually transported to the independent crushing workshop with a forklift, and then conveyed back by positive pressure. Metallurgical furnace. This method has defects such as complex process, many failure points, and heavy maintenance workload. In addition, many times of manual unloading are required in the middle, which often causes smoke and dust to overflow, loss of valuable metals, and is not conducive to the clean production and environmental protection of the factory, consuming a lot of manpower and material resources.
实用新型内容 Utility model content
本实用新型旨在至少在一定程度上解决上述技术问题之一或至少提供一种有用的商业选择。为此,本实用新型的一个目的在于提出一种结构简单、制造成本低、运行成本低、安全性高、自动化程度高、输送效率高的高温烟尘输送系统。The utility model aims to solve one of the above-mentioned technical problems at least to a certain extent or at least provide a useful commercial choice. Therefore, an object of the utility model is to propose a high-temperature smoke and dust conveying system with simple structure, low manufacturing cost, low operating cost, high safety, high degree of automation and high conveying efficiency.
为实现上述目的,根据本实用新型提出一种高温烟尘输送系统,所述高温烟尘输送系统包括:第一输送机,所述第一输送机具有第一和第二进料口以及第一和第二出料口,所述第二出料口与所述第一出料口对应;破碎机,所述破碎机的进料口设在所述第二出料口下方且在上下方向上与所述第二出料口相对,所述破碎机的进料口与所述第二出料口间隔开;第三输送机,所述第三输送机分别与所述破碎机的出料口和所述第二进料口相连;风机,所述风机通过负压管路与所述第一输送机的第一出料口相连用于产生负压;旋风收尘器,所述旋风收尘器设在所述负压管路上且位于所述第一输送机的第一出料口与所述风机之间;布袋收尘器,所述布袋收尘器设在所述负压管路上且位于所述旋风收尘器与所述风机之间;和第二输送机,所述第二输送机分别与所述旋风收尘器的出料口和所述布袋收尘器的出料口相连。In order to achieve the above purpose, according to the utility model, a high-temperature smoke and dust conveying system is proposed, the high-temperature smoke and dust conveying system includes: a first conveyor, the first conveyor has a first and a second feeding port and a first and a second Two discharge ports, the second discharge port corresponds to the first discharge port; crusher, the feed port of the crusher is located below the second discharge port and is in the up and down direction with the The second discharge port is opposite, and the feed port of the crusher is spaced apart from the second discharge port; the third conveyor, the third conveyor is respectively connected to the discharge port of the crusher and the second discharge port. The second feed port is connected; the fan is connected to the first discharge port of the first conveyor through a negative pressure pipeline to generate negative pressure; the cyclone dust collector is set On the negative pressure pipeline and between the first discharge port of the first conveyor and the fan; the bag filter, the bag filter is arranged on the negative pressure pipeline and located at the Between the cyclone dust collector and the fan; and a second conveyor, the second conveyor is respectively connected to the discharge port of the cyclone dust collector and the discharge port of the bag filter.
根据本实用新型的高温烟尘输送系统通过设置所述风机,从而可以利用所述风机产生的负压对高温烟尘进行输送。与利用正压输送高温烟尘相比,所述高温烟尘输送系统无需设置高压输送泵、压力输送罐、高压气体发生器等部件,也无需设置数量众多的气动/电动密封和开关阀门,由此不仅简化了所述高温烟尘输送系统的结构,降低了所述高温烟尘输送系统的制造成本,而且减少了所述高温烟尘输送系统的故障点,降低了所述高温烟尘输送系统的运行成本。According to the high-temperature smoke and dust conveying system of the present invention, the fan can be used to transport the high-temperature smoke and dust by using the negative pressure generated by the fan. Compared with the use of positive pressure to transport high-temperature smoke and dust, the high-temperature smoke and dust delivery system does not need to install high-pressure delivery pumps, pressure delivery tanks, high-pressure gas generators, etc. The structure of the high temperature fume conveying system is simplified, the manufacturing cost of the high temperature fume conveying system is reduced, the failure points of the high temperature fume conveying system are reduced, and the operating cost of the high temperature fume conveying system is reduced.
而且,通过设置所述风机,可以利用所述风机吸入的空气对高温烟尘进行冷却降温。由于负压输送粉末状高温烟尘时常温低压空气与粉末状高温烟尘的混合更均匀,且单位质量的粉末状高温烟尘所使用的低压空气量大于正压输送单位质量的粉末状高温烟尘所使用的高压空气量,因此根据本实用新型的高温烟尘输送系统可以快速地、有效地对粉末状高温烟尘进行降温,从而保证了所述高温烟尘输送系统的安全运行。通过利用所述风机产生的负压输送高温烟尘,可以防止高温烟尘外溢,由此不仅可以杜绝有价元素的流失,而且可以避免高温烟尘污染环境。此外,根据本实用新型的高温烟尘输送系统还具有自动化程度高等优点,极大地提高了高温烟尘的输送效率,节省了人力。其中,所述高温烟尘输送系统的输送能力可以达到50吨/小时。Moreover, by arranging the blower, the air sucked by the blower can be used to cool the high-temperature smoke and dust. Because the mixing of normal temperature and low-pressure air and powdery high-temperature soot is more uniform when the powdery high-temperature soot is conveyed under negative pressure, and the amount of low-pressure air used for the unit mass of powdery high-temperature soot is greater than that used for positive pressure conveying of the unit mass of powdery high-temperature soot. Therefore, the high-temperature smoke and dust conveying system according to the utility model can quickly and effectively cool down the powdery high-temperature smoke and dust, thus ensuring the safe operation of the high-temperature smoke and dust conveying system. By using the negative pressure generated by the fan to transport high-temperature smoke and dust, the overflow of high-temperature smoke and dust can be prevented, thereby not only preventing the loss of valuable elements, but also preventing the environment from being polluted by high-temperature smoke and dust. In addition, the high-temperature smoke and dust conveying system according to the utility model also has the advantages of high degree of automation, greatly improves the conveying efficiency of high-temperature smoke and dust, and saves manpower. Wherein, the conveying capacity of the high-temperature smoke and dust conveying system can reach 50 tons/hour.
此外,根据本实用新型的高温烟尘输送系统通过在所述第一输送机上设置所述第二出料口,从而可以利用从所述第二出料口吸入的空气自动地对粉末状高温烟尘和块状高温烟尘进行分离。其中,粉末状高温烟尘被吸入的空气输送到所述旋风收尘器,块状高温烟尘落入所述破碎机内。In addition, according to the high-temperature smoke and dust conveying system of the present invention, by setting the second discharge port on the first conveyor, the air inhaled from the second discharge port can be used to automatically dispose of powdery high-temperature smoke and dust and Blocky high-temperature smoke and dust are separated. Wherein, the powdery high-temperature smoke is transported to the cyclone dust collector by the inhaled air, and the massive high-temperature smoke falls into the crusher.
根据本实用新型的高温烟尘输送系统通过设置所述破碎机,从而可以对块状高温烟尘进行破碎以便得到粉末状高温烟尘(即将块状高温烟尘破碎至负压输送要求的粒度)。破碎得到的粉末状高温烟尘可以通过所述第三输送机输送至所述第一输送机的第二进料口,进而被输送至所述第一输送机的第一出料口,然后在负压的作用下进入所述负压管路内。也就是说,根据本实用新型的高温烟尘输送系统可以快速地、有效地对含有块状高温烟尘的高温烟尘进行输送。According to the high-temperature smoke and dust conveying system of the present invention, by setting the crusher, the massive high-temperature smoke and dust can be crushed to obtain powdery high-temperature smoke and dust (that is, the block high-temperature smoke and dust can be crushed to the particle size required for negative pressure transportation). The crushed powdery high-temperature smoke and dust can be transported to the second feed port of the first conveyor through the third conveyor, and then transported to the first discharge port of the first conveyor, and then in the negative Enter the negative pressure pipeline under the action of pressure. That is to say, the high-temperature smoke and dust conveying system according to the utility model can quickly and effectively convey high-temperature smoke and dust containing massive high-temperature smoke and dust.
另外,根据本实用新型上述的高温烟尘输送系统还可以具有如下附加的技术特征:In addition, the above-mentioned high-temperature smoke and dust conveying system according to the utility model can also have the following additional technical features:
所述高温烟尘输送系统还包括磨料机,所述磨料机的进料口与所述破碎机的出料口相连且所述磨料机的出料口与所述第三输送机相连。通过设置所述磨料机,可以对经所述破碎机破碎后的烟尘进行磨细以便使烟尘达到负压输送要求的粒度。The high-temperature fume conveying system further includes an abrasive machine, the feed port of the abrasive machine is connected to the discharge port of the crusher, and the discharge port of the abrasive machine is connected to the third conveyor. By arranging the grinder, the soot crushed by the crusher can be ground so that the soot reaches the particle size required for negative pressure conveying.
所述破碎机为齿辊式破碎机,所述磨料机为球磨机,所述第三输送机为斗式提升机。The crusher is a toothed roller crusher, the abrasive machine is a ball mill, and the third conveyor is a bucket elevator.
所述旋风收尘器为多个,多个所述旋风收尘器串联和/或并联。由此可以提高所述高温烟尘输送系统的输送能力。There are multiple cyclone dust collectors, and multiple cyclone dust collectors are connected in series and/or in parallel. As a result, the conveying capacity of the high-temperature fume conveying system can be increased.
所述旋风收尘器的底部设有集尘箱和空心隔离锥。由此可以减少漏风以及二次扬尘,提高所述旋风收尘器的收尘效率。The bottom of the cyclone dust collector is provided with a dust collection box and a hollow isolation cone. Thus, air leakage and secondary dust raising can be reduced, and the dust collection efficiency of the cyclone dust collector can be improved.
所述布袋收尘器具有多个灰斗。由此可以降低所述布袋收尘器的高度,减小所述布袋收尘器占用的空间。The bag filter has multiple ash hoppers. Thus, the height of the bag filter can be reduced, and the space occupied by the bag filter can be reduced.
所述高温烟尘输送系统还包括烟尘仓,所述烟尘仓的进料口分别与所述旋风收尘器的出料口和所述布袋收尘器的出料口相连,所述烟尘仓的出料口与所述第二输送机相连。通过设置所述烟尘仓,可以将所述旋风收尘器和所述布袋收尘器收集的烟尘暂时储存在所述烟尘仓内,由此可以使输送到冶金炉的烟尘量稳定。The high-temperature dust conveying system also includes a dust bin, the feed port of the dust bin is respectively connected with the outlet of the cyclone dust collector and the outlet of the bag filter, and the outlet of the dust bin is The feed port is connected with the second conveyor. By setting the dust bin, the dust collected by the cyclone dust collector and the bag filter can be temporarily stored in the dust bin, thereby stabilizing the amount of dust transported to the metallurgical furnace.
所述第一输送机为螺旋输送机,所述第二输送机为埋刮板输送机。The first conveyor is a screw conveyor, and the second conveyor is a buried scraper conveyor.
所述第一输送机上设有第一变频调速器,所述第二输送机上设有第二变频调速器。由此可以利用所述第一变频调速器来调节所述第一输送机输送的烟尘量,可以利用所述第二变频调速器来调节所述第二输送机输送的烟尘量。The first conveyor is provided with a first frequency converter, and the second conveyor is provided with a second frequency converter. Thus, the first variable frequency speed controller can be used to adjust the amount of smoke and dust transported by the first conveyor, and the second frequency conversion speed regulator can be used to adjust the amount of smoke and dust transported by the second conveyor.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明 Description of drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present utility model will become apparent and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:
图1是根据本实用新型实施例的高温烟尘输送系统的结构示意图;和Fig. 1 is a schematic structural view of a high-temperature smoke and dust conveying system according to an embodiment of the present invention; and
图2是根据本实用新型实施例的高温烟尘输送方法的流程图。Fig. 2 is a flowchart of a method for transporting high-temperature smoke and dust according to an embodiment of the present invention.
高温烟尘输送系统1、第一输送机10、第一进料口11、第一出料口12、第二进料口13、第二出料口14、风机20、负压管路30、旋风收尘器40、旋风收尘器卸料管41、旋风收尘器卸料阀42、布袋收尘器50、布袋收尘器卸料管51、布袋收尘器卸料阀52、第一灰斗53、第二灰斗54、第二输送机60、破碎机70、破碎机70的进料口71、第三输送机80、磨料机90、烟尘仓100High-temperature smoke and dust conveying system 1,
具体实施方式 Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", Orientation indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation , so it cannot be interpreted as a limitation of the present utility model.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "below" a second feature may include direct contact between the first and second features, and may also include the first and second features being in direct contact with each other. The features are not in direct contact but through another feature between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
下面参照图1描述根据本实用新型实施例的高温烟尘输送系统1。如图1所示,根据本实用新型实施例的高温烟尘输送系统1包括第一输送机10、破碎机70、第三输送机80、风机20、旋风收尘器40、布袋收尘器50和第二输送机60。The following describes a high-temperature smoke and dust conveying system 1 according to an embodiment of the present invention with reference to FIG. 1 . As shown in Figure 1, the high-temperature smoke and dust conveying system 1 according to the embodiment of the utility model includes a
第一输送机10具有第一进料口11和第二进料口13以及第一出料口12和第二出料口14,第二出料口14与第一出料口12对应。破碎机70的进料口71设在第一输送机10的第二出料口14下方,且破碎机70的进料口71在上下方向(上下方向如图1中的箭头E所示)上与第一输送机10的第二出料口14相对,破碎机70的进料口71与第一输送机10的第二出料口14间隔开。第三输送机80分别与破碎机70的出料口和第一输送机10的第二进料口13相连。The
风机20通过负压管路30与第一输送机10的第一出料口12相连用于产生负压。旋风收尘器40设在负压管路30上且旋风收尘器40位于第一输送机10的第一出料口12与风机20之间。布袋收尘器50设在负压管路30上且布袋收尘器50位于旋风收尘器40与风机20之间。第二输送机60分别与旋风收尘器40的出料口和布袋收尘器50的出料口相连。The
下面参照图2描述利用根据本实用新型实施例的高温烟尘输送系统1输送高温烟尘的方法,所述方法包括:A method for transporting high-temperature smoke and dust using the high-temperature smoke and dust delivery system 1 according to an embodiment of the present invention will be described below with reference to FIG. 2 . The method includes:
A)向第一输送机10的第一进料口11提供块状高温烟尘和粉末状高温烟尘,然后所述块状高温烟尘和所述粉末状高温烟尘被输送至第一输送机10的第一出料口12;A) Provide massive high-temperature soot and powdery high-temperature soot to the
B)启动风机20以便在负压管路30内产生负压,在负压的作用下所述粉末状高温烟尘通过负压管路30依次进入旋风收尘器40和布袋收尘器50,所述块状高温烟尘通过第二出料口14进入到破碎机70内;B) Start the
C)利用破碎机70对所述块状高温烟尘进行破碎以得到粉末状高温烟尘,然后利用第三输送机80将破碎得到的粉末状高温烟尘输送至第二进料口13,接着破碎得到的粉末状高温烟尘被输送至第一出料口12,在负压的作用下破碎得到的粉末状高温烟尘通过负压管路30依次进入旋风收尘器40和布袋收尘器50;和C) Use the
D)利用旋风收尘器40和布袋收尘器50收集粉末状高温烟尘,并利用第二输送机60将收集到的粉末状高温烟尘输送至目的装置。D) Use the
具体而言,将利用余热锅炉和静电收尘器等设备收集的块状高温烟尘和粉末状高温烟尘的混合物(即块状高温烟尘和粉末状高温烟尘混合在一起)通过机械输送设备输送至第一输送机10的第一进料口11,然后块状高温烟尘和粉末状高温烟尘被输送至第一输送机10的第一出料口12。同时启动风机20以便在负压管路30内产生负压,粉末状高温烟尘在负压的作用下进入负压管路30内,并通过负压管路30进入旋风收尘器40。由于块状高温烟尘质量较大,因此风机20产生的负压无法对块状高温烟尘进行输送。块状高温烟尘在自身重力的作用下从与第一出料口12对应的第二出料口14进入到破碎机70内。利用破碎机70对所述块状高温烟尘进行破碎以得到粉末状高温烟尘,然后利用第三输送机80将破碎得到的粉末状高温烟尘输送至第二进料口13,接着破碎得到的粉末状高温烟尘被输送至第一出料口12,破碎得到的粉末状高温烟尘在负压的作用下进入负压管路30内,并通过负压管路30进入旋风收尘器40。大部分粉末状高温烟尘被旋风收尘器40收集,少量未被收集的粉末状高温烟尘通过负压管路30进入布袋收尘器50并被布袋收尘器50收集。最后旋风收尘器40和布袋收尘器50收集的粉末状高温烟尘通过第二输送机60输送至目的装置(例如冶金炉),干净空气可以由风机20排向大气。有利地,冶金炉可以是闪速熔炼炉。Specifically, the mixture of massive high-temperature soot and powdery high-temperature soot collected by waste heat boilers and electrostatic precipitators (that is, the mixture of lumpy high-temperature soot and powdery high-temperature soot) is transported to the No. A
根据本实用新型实施例的高温烟尘输送系统1通过设置风机20,从而可以利用风机20产生的负压对高温烟尘进行输送。与利用正压输送高温烟尘相比,高温烟尘输送系统1无需设置高压输送泵、压力输送罐、高压气体发生器等部件,也无需设置数量众多的气动/电动密封和开关阀门,由此不仅简化了高温烟尘输送系统1的结构,降低了高温烟尘输送系统1的制造成本,而且减少了高温烟尘输送系统1的故障点,降低了高温烟尘输送系统1的运行成本。The high-temperature smoke and dust conveying system 1 according to the embodiment of the present utility model is equipped with a
而且,通过设置风机20,可以利用风机20吸入的空气对高温烟尘进行冷却降温。由于负压输送粉末状高温烟尘时常温低压空气与粉末状高温烟尘的混合更均匀,且单位质量的粉末状高温烟尘所使用的低压空气量大于正压输送单位质量的粉末状高温烟尘所使用的高压空气量,因此根据本实用新型实施例的高温烟尘输送系统1可以快速地、有效地对粉末状高温烟尘进行降温,从而保证了高温烟尘输送系统1的安全运行。通过利用风机20产生的负压输送高温烟尘,可以防止高温烟尘外溢,由此不仅可以杜绝有价元素的流失,而且可以避免高温烟尘污染环境。此外,根据本实用新型实施例的高温烟尘输送系统1还具有自动化程度高等优点,极大地提高了高温烟尘的输送效率,节省了人力。其中,高温烟尘输送系统1的输送能力可以达到50吨/小时。Moreover, by providing the
此外,根据本实用新型实施例的高温烟尘输送系统1通过在第一输送机10上设置第二出料口14,从而可以利用从第二出料口14吸入的空气自动地对粉末状高温烟尘和块状高温烟尘进行分离。其中,粉末状高温烟尘被吸入的空气输送到旋风收尘器40,块状高温烟尘落入破碎机70内。In addition, the high-temperature smoke and dust conveying system 1 according to the embodiment of the present utility model is provided with the
根据本实用新型实施例的高温烟尘输送系统1通过设置破碎机70,从而可以对块状高温烟尘进行破碎以便得到粉末状高温烟尘(即将块状高温烟尘破碎至负压输送要求的粒度)。破碎得到的粉末状高温烟尘可以通过第三输送机80输送至第一输送机10的第二进料口13,进而被输送至第一输送机10的第一出料口12,然后在负压的作用下进入负压管路30内。也就是说,根据本实用新型实施例的高温烟尘输送系统1可以快速地、有效地对含有块状高温烟尘的高温烟尘进行输送。The high-temperature smoke and dust conveying system 1 according to the embodiment of the present utility model is equipped with a
根据本实用新型实施例的输送高温烟尘的方法通过利用风机20产生的负压对高温烟尘进行输送,从而可以快速地、有效地对含有块状高温烟尘的高温烟尘进行输送,降低高温烟尘的输送成本,提高高温烟尘的输送效率,杜绝有价元素流失,避免高温烟尘污染环境,提高自动化程度和安全性。The method for transporting high-temperature smoke and dust according to the embodiment of the utility model uses the negative pressure generated by the
具体而言,第一输送机10的第一出料口12可以通过负压管路30与旋风收尘器40的进口相连,即负压管路30可以分别密封地与第一输送机10的第一出料口12和旋风收尘器40的进口相连。旋风收尘器40的出口可以通过负压管路30与布袋收尘器50的进口相连,即负压管路30可以分别密封地与旋风收尘器40的出口和布袋收尘器50的进口相连。布袋收尘器50的出口可以通过负压管路30与风机20相连,即负压管路30可以分别密封地与布袋收尘器50的出口和风机20相连。Specifically, the
风机20可以是罗茨风机或高压离心风机,且风机20可以是单级风机或多级风机。The
高温烟尘的温度可以是100摄氏度-1000摄氏度,高温烟尘中的块状高温烟尘的含量可以小于等于50%(质量比),高温烟尘的堆比重可以是0.6吨/立方米-3.5吨/立方米。所述粉末状高温烟尘的粒度可以是10微米-2000微米,破碎得到的粉末状高温烟尘的粒度也可以是10微米-2000微米。The temperature of high-temperature soot can be 100 degrees Celsius to 1000 degrees Celsius, the content of massive high-temperature soot in high-temperature soot can be less than or equal to 50% (mass ratio), and the heap specific gravity of high-temperature soot can be 0.6 tons/m3-3.5 tons/m3 . The particle size of the powdery high-temperature soot may be 10 microns-2000 microns, and the particle size of the crushed powdery high-temperature soot may also be 10 microns-2000 microns.
第一输送机10的第一出料口12和第二出料口14可以位于第一输送机10的同一横截面上。有利地,第一出料口12可以朝上敞开,第二出料口14可以朝下敞开。换言之,第一出料口12和第二出料口14可以在上下方向上相对。The
破碎机70的进料口71可以是喇叭状,由此可以便于块状烟尘进入破碎机70内。由于破碎机70的进料口71与第一输送机10的第二出料口14间隔开,因此空气可以从第一输送机10的第二出料口14被吸入到负压管路30内。由于第一输送机10的第二出料口14处的负压很大,因此高温烟尘不会从第一输送机10的第二出料口14外泄。具体地,破碎机70的进料口71与第一输送机10的第二出料口14可以间隔50毫米-1000毫米以便足够的空气能被吸入到负压管路30内。The feed port 71 of the
在本实用新型的一个实施例中,如图1所示,高温烟尘输送系统1还可以包括磨料机90,磨料机90的进料口可以与破碎机70的出料口相连且磨料机90的出料口可以与第三输送机80相连。通过设置磨料机90,可以对经破碎机70破碎后的烟尘进行磨细以便使烟尘达到负压输送要求的粒度。有利地,磨料机90可以是多级。In one embodiment of the present utility model, as shown in Figure 1, the high-temperature fume conveying system 1 can also include an
破碎机70的出料口可以通过管道与磨料机90的进料口密封地相连,第三输送机80可以通过管道分别与磨料机90的出料口和第一输送机10的第二进料口13密封地相连。The discharge port of the
具体地,破碎机70可以是齿辊式破碎机,且所述齿辊式破碎机的辊轮上的齿片可拆卸更换,磨料机90可以是球磨机,第三输送机80可以是斗式提升机。Specifically, the
如图1所示,在本实用新型的一些示例中,高温烟尘输送系统1还可以包括烟尘仓100,烟尘仓100的进料口可以分别与旋风收尘器40的出料口和布袋收尘器50的出料口相连,烟尘仓100的出料口可以与第二输送机60相连。通过设置烟尘仓100,可以将旋风收尘器40和布袋收尘器50收集的烟尘暂时储存在烟尘仓100内,由此可以使输送到冶金炉的烟尘量稳定。As shown in Figure 1, in some examples of the present utility model, the high-temperature smoke and dust conveying system 1 can also include a smoke and
旋风收尘器40的出料口可以通过旋风收尘器卸料管41与烟尘仓100的进料口密封地相连,布袋收尘器50的出料口可以通过布袋收尘器卸料管51与烟尘仓100的进料口密封地相连。换言之,烟尘仓100的进料口可以是多个。其中,旋风收尘器卸料管41上可以设有旋风收尘器卸料阀42,布袋收尘器卸料管51上可以设有布袋收尘器卸料阀52。具体地,旋风收尘器卸料阀42可以是星形卸料阀、电动双层翻板阀、重锤翻板阀等,布袋收尘器卸料阀52也可以是星形卸料阀、电动双层翻板阀、重锤翻板阀等。The discharge port of the
有利地,第二输送机60上可以设有第二变频调速器。由此可以利用所述第二变频调速器来调节第二输送机60输送的烟尘量。Advantageously, the
可选地,第一输送机10可以是螺旋输送机,第二输送机60可以是埋刮板输送机。第一输送机10上可以设有第一变频调速器。由此可以利用所述第一变频调速器来调节第一输送机10输送的烟尘量。Optionally, the
如图1所示,在本实用新型的一个示例中,第一进料口11可以位于螺旋输送机的第一端,第二进料口13可以位于螺旋输送机的第二端,第一出料口12和第二出料口14可以位于螺旋输送机的中部。其中,螺旋输送机可以具有第一叶片和第二叶片,所述第一叶片的旋转方向与所述第二叶片的旋转方向可以相反。所述第一叶片可以位于第一进料口11下方以便将从第一进料口11进入的高温烟尘输送到第一出料口12和第二出料口14,所述第二叶片可以位于第二进料口13下方以便将从第二进料口13进入的高温烟尘输送到第一出料口12和第二出料口14。As shown in Figure 1, in an example of the present utility model, the
在本实用新型的一个具体示例中,如图1所示,旋风收尘器40可以是多个以便提高高温烟尘输送系统1的输送能力,多个旋风收尘器40可以串联和/或并联。换言之,多个旋风收尘器40可以串联,多个旋风收尘器40还可以并联。此外,多个旋风收尘器40中的一部分可以串联,多个旋风收尘器40中的另一部分可以并联且多个旋风收尘器40中的另一部分可以与多个旋风收尘器40中的一部分串联。In a specific example of the present utility model, as shown in FIG. 1 , there may be multiple
有利地,旋风收尘器40的底部可以设有集尘箱和空心隔离锥,由此可以减少漏风以及二次扬尘,提高旋风收尘器40的收尘效率。旋风收尘器40可以由耐磨材料制作,旋风收尘器40也可以内衬耐磨材料。Advantageously, the bottom of the
布袋收尘器50可以是在线压缩气体脉冲清灰布袋收尘器,也可以是离线压缩气体脉冲清灰布袋收尘器。布袋收尘器50的滤袋可以是圆形滤袋,且布袋收尘器50的滤袋可以是耐高温滤袋。布袋收尘器50可以具有多个灰斗,由此可以降低布袋收尘器50的高度,减小布袋收尘器50占用的空间。布袋收尘器50的灰斗可以是船型灰斗或锥形灰斗。当布袋收尘器50的灰斗是船型灰斗时,可以配备螺旋输送机和卸灰阀,当布袋收尘器50的灰斗是锥形灰斗时,每个灰斗可以配备独立的卸灰阀。The
如图1所示,具体地,布袋收尘器50可以具有第一灰斗53和第二灰斗54,第一灰斗53和第二灰斗54中的每一个都可以通过布袋收尘器卸料管51与烟尘仓100的进料口密封地相连。图1所示的烟尘仓100具有三个进料口。As shown in Figure 1, specifically, the
根据本实用新型实施例的高温烟尘输送系统1具有结构简单、制造成本低、运行成本低、安全性高、自动化程度高、输送效率高等优点。The high-temperature smoke and dust conveying system 1 according to the embodiment of the utility model has the advantages of simple structure, low manufacturing cost, low operating cost, high safety, high degree of automation, and high conveying efficiency.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在不脱离本实用新型的原理和宗旨的情况下在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be construed as limitations of the present invention. The above-mentioned embodiments can be changed, modified, replaced and modified within the scope of the present utility model under the principle and purpose.
Claims (9)
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| CN 201220603720 CN203229204U (en) | 2012-11-15 | 2012-11-15 | Conveying system for high-temperature smoke |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102951450A (en) * | 2012-11-15 | 2013-03-06 | 中国瑞林工程技术有限公司 | High-temperature smoke dust conveying system and high-temperature smoke dust conveying method |
| CN103644736A (en) * | 2013-11-27 | 2014-03-19 | 中国瑞林工程技术有限公司 | Material conveying device and material conveying method |
| CN104003133A (en) * | 2014-05-16 | 2014-08-27 | 厦门嘉鹭金属工业有限公司 | Device and method for automatically casting tungsten powder based on mechanics principle |
| CN104444186A (en) * | 2014-11-12 | 2015-03-25 | 宁夏嘉翔自控技术有限公司 | Waste carbon electrode paste utilizing system |
-
2012
- 2012-11-15 CN CN 201220603720 patent/CN203229204U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102951450A (en) * | 2012-11-15 | 2013-03-06 | 中国瑞林工程技术有限公司 | High-temperature smoke dust conveying system and high-temperature smoke dust conveying method |
| CN102951450B (en) * | 2012-11-15 | 2015-03-18 | 中国瑞林工程技术有限公司 | High-temperature smoke dust conveying system and high-temperature smoke dust conveying method |
| CN103644736A (en) * | 2013-11-27 | 2014-03-19 | 中国瑞林工程技术有限公司 | Material conveying device and material conveying method |
| CN103644736B (en) * | 2013-11-27 | 2015-08-19 | 中国瑞林工程技术有限公司 | Material transfer equipment and material conveying method |
| CN104003133A (en) * | 2014-05-16 | 2014-08-27 | 厦门嘉鹭金属工业有限公司 | Device and method for automatically casting tungsten powder based on mechanics principle |
| CN104444186A (en) * | 2014-11-12 | 2015-03-25 | 宁夏嘉翔自控技术有限公司 | Waste carbon electrode paste utilizing system |
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