CN106240980B - Jumbo bag bale breaker - Google Patents
Jumbo bag bale breaker Download PDFInfo
- Publication number
- CN106240980B CN106240980B CN201610812463.7A CN201610812463A CN106240980B CN 106240980 B CN106240980 B CN 106240980B CN 201610812463 A CN201610812463 A CN 201610812463A CN 106240980 B CN106240980 B CN 106240980B
- Authority
- CN
- China
- Prior art keywords
- feed bin
- jumbo bag
- cleaning shaft
- bag
- heating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 239000000428 dust Substances 0.000 claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000004140 cleaning Methods 0.000 claims description 30
- 230000001939 inductive effect Effects 0.000 claims description 7
- 229910045601 alloy Inorganic materials 0.000 abstract description 22
- 239000000956 alloy Substances 0.000 abstract description 22
- 238000000034 method Methods 0.000 abstract description 7
- 238000012856 packing Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005485 electric heating Methods 0.000 abstract description 3
- 238000012913 prioritisation Methods 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000007664 blowing Methods 0.000 description 5
- -1 polypropylene Polymers 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 229910000617 Mangalloy Inorganic materials 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0008—Opening and emptying bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0066—Heating materials to facilitate their unpacking
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
The present invention provides a kind of jumbo bag bale breaker and its application methods, it is characterised in that: including feed bin, feed bin top is equipped with material receiving port, and feed bin lower part is equipped with discharge port, heating bag-breaking device is equipped in feed bin.Application method is the following steps are included: A, starting heating element；B, start deduster；C, above handling jumbo bag alloy packet to feed bin, alloy packet is placed on the heating element；D, material is transported.Jumbo bag bale breaker of the present invention is due to using above technical scheme, have it is following the utility model has the advantages that 1, by the jumbo bag fusing point different from alloy, it is torn open using Electric heating and cuts alloy jumbo bag, complete machine is stable, can be instanteously blown outer packing and rib tape, efficiency of unpacking is effectively increased, labor intensity is reduced；2, dust removing effects are significant, and fugitive dust dust collection rate effectively reduces dust pollution, improves worker's operating environment, reduce occupational hazards risk up to 95%；3, material is collected automatically, saves a large amount of manpower and material resources.
Description
Technical field
The present invention relates to a kind of packing materials to remove device, specifically, being to be related to a kind of jumbo bag bale breaker.
Background technique
Jumbo bag is a kind of flexible transport packing container, and the polyester wovens such as generally multi-purpose polypropylene, polyethylene form, and is had
Have structure it is simple, from heavy and light, it is foldable, make the return trip empty it is taken up space small, cheap etc. specific.Jumbo bag is equipped with crane or fork truck,
It can realize that contained unitization transports.It can be widely used for all kinds of powderies such as chemical industry, building materials, plastics mineral products, granular, block
The packaging of product.
Currently, operation mode of the mechanical steamed sandwich machine in conjunction with artificial steamed sandwich is mostly used greatly for alloy jumbo bag, due to ton
Alloy in bag is mostly granular or block material, and cutter is easily collided with alloy, and risk is big, steamed sandwich low efficiency, labor intensity
It is high；Meanwhile efficiency of dust collection is low, dust pollution is big in workplace, and there are higher occupational hazards risks and right for worker's operating environment
Surrounding enviroment are affected.
Summary of the invention
It is an object of the invention to overcome the shortcoming of above-mentioned traditional technology, provide that a kind of steamed sandwich is high-efficient, labour is strong
Spend low, safety and environmental protection jumbo bag bale breaker and its application method.
The technical scheme is that
Jumbo bag bale breaker, it is characterised in that: including feed bin, feed bin top is equipped with material receiving port, and feed bin lower part is equipped with discharge port,
Heating bag-breaking device is equipped in feed bin.
A kind of specific prioritization scheme, heating bag-breaking device includes at least one heating element, is had between multiple heating elements
There is gap.
A kind of specific prioritization scheme, multiple heating elements are mutually perpendicular to or intersect setting.
A kind of specific prioritization scheme, heating bag-breaking device further includes temperature controller, and heating element is electrically connected with temperature controller.
A kind of specific prioritization scheme, discharge port are externally provided with telescopic cover.
A kind of specific prioritization scheme, telescopic cover are connected with the lifting device of its lifting of driving.
A kind of specific prioritization scheme further includes oscillating feeder, and the feed end of oscillating feeder is connected to discharge port, vibration
The discharge end of batcher is connect with telescopic cover.
A kind of specific prioritization scheme, feed bin are communicated with dust exhaust apparatus, and dust exhaust apparatus includes deduster, deduster respectively with material
Storehouse top is connected to telescopic cover top.
A kind of specific prioritization scheme, dust exhaust apparatus further include air-introduced machine, and air-introduced machine is connected to deduster.
A kind of specific prioritization scheme, further includes jumbo bag limiting device, and jumbo bag limiting device is located at material receiving port.
Jumbo bag limiting device is used to guarantee accurate contraposition, to solve the problems, such as that contraposition is inaccurate and leads to steamed sandwich inefficiency.
The application method of jumbo bag bale breaker, which comprises the following steps:
A, start heating element；
B, start deduster；
C, above handling jumbo bag alloy packet to feed bin, alloy packet is placed on the heating element；
D, material is transported.
Jumbo bag bale breaker of the present invention due to use above technical scheme, have it is following the utility model has the advantages that
1, the fusing point different from alloy by jumbo bag is torn open using Electric heating and cuts alloy jumbo bag, and complete machine is stable, energy
It is enough instanteously blown outer packing and rib tape, effectively increases efficiency of unpacking, reduces labor intensity；
2, dust removing effects are significant, and fugitive dust dust collection rate effectively reduces dust pollution, improves worker's operating environment up to 95%,
Reduce occupational hazards risk；
3, material is collected automatically, saves a large amount of manpower and material resources.
Present invention will be further explained below with reference to the attached drawings and specific embodiments.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of jumbo bag bale breaker of the present invention；
Fig. 2 is the structural schematic diagram of jumbo bag bale breaker of the present invention.
Specific embodiment
Embodiment 1: as shown in Figure 1 to Figure 2, jumbo bag bale breaker, including feed bin 1,1 top of feed bin are equipped with material receiving port, feed bin 1
Lower part is equipped with discharge port, and heating bag-breaking device is equipped in feed bin 1.
Feed bin 1 is supported by bracket, and 1 top cross section of feed bin is taper, and feed bin diameter is gradually reduced from top to bottom.Due to
Crane can generate shaking in the process of running, jumbo bag not necessarily can accurate contraposition can be to material in order to ensure sack accurate contraposition
Storehouse is further improved, and feed bin top is arranged conical it is possible to prevente effectively from causing contraposition to be not allowed due to sack shakes or rotates
Problem.
Heating bag-breaking device includes at least one heating element 4, has gap between multiple heating elements 4.
Heating element 4 is horizontally disposed.
Multiple heating elements 4 are mutually perpendicular to or intersect setting.
In the present embodiment, heating element 4 includes fashioned iron grid section, and multiple fashioned iron grid sections are mutually perpendicular to be scattered in " rich " font,
Two groups of " rich " font heating elements 4 are set at material receiving port, install the electric heating tube of four groups of 8KW on fashioned iron grid section additional, service life is
9000h。
The material of heating element 4 is manganese steel.Material and contact surface use manganese steel material, increase wearability.
Heating bag-breaking device further includes temperature controller, and heating element 4 is electrically connected with temperature controller by conducting wire and compensating wire.
Temperature controller includes temperature controller and temperature probe, and temperature controller controls temperature at 250-300 DEG C, and temperature probe detects temperature
100-600 DEG C, temperature is detected by temperature probe, avoids temperature excessively high, ignition and blasting.
In actual use, achieve the effect that contact i.e. broken and energy at 300 DEG C using temperature controller control 4 temperature of heating element
Enough avoiding the fusing point for leading to sack burning polypropylene because temperature is excessively high is 170-172 DEG C, burning point is 300-330 DEG C, polyethylene
Fusing point is 135 DEG C, burning point is 340 DEG C, avoids the quick-fried generation of dirt.
Discharge port is externally provided with telescopic cover 11.
Telescopic cover 11 is remote control telescopic cover.11 diameter 1700mm of telescopic cover, lifting travel are greater than 1 meter.
In use, installing telescopic cover 11 in material-receiving device lower part feed opening, telescopic cover 11 is fallen automatically after the contraposition of alloy jar
Under cover jar, allow jar to be in a closed space, it is ensured that pick-up performance.
Telescopic cover 11 is connected with the lifting device of its lifting of driving.Lifting device is lift winch 12.
In actual use, flexible by 12 remote control telescopic cover 11 of lift winch.
It further include oscillating feeder 13, the feed end of oscillating feeder 13 is connected to discharge port, and oscillating feeder 13 goes out
Material end is connect with telescopic cover 11.
Oscillating feeder 13 is located at 1 lower section of feed bin, model closed type high-frequency vibration batcher, power 650W, blanking
100t/h is measured, solves the problems, such as to be not closed completely compared with electric gate valve and blowing inefficiency.
Feed bin 1 is communicated with dust exhaust apparatus, and dust exhaust apparatus includes deduster 5, and 1 top of feed bin and 11 top of telescopic cover are equipped with
Suction inlet, deduster 5 are connected to by cleaning shaft with suction inlet.
Deduster 5 is supported by steel structure support, and 5 specification of deduster is 80m2Pulsed jet cloth filter, install shape
Having a size of 2.2m*1.5m*5.1m, 96 cloth bags.
Cleaning shaft includes the first cleaning shaft 7, the second cleaning shaft 8 and third cleaning shaft 9.First cleaning shaft 7,
Adjusting valve 10 is respectively equipped on second cleaning shaft 8 and third cleaning shaft 9.Second cleaning shaft, 8 one end and deduster 5 connect
Logical, the other end is connected to the first cleaning shaft 7 and third cleaning shaft 9 respectively, 7 one end of the first cleaning shaft and 1 top of feed bin
Connection, third cleaning shaft 9 are connected to 11 top of telescopic cover.
11 top of telescopic cover is connected to third cleaning shaft 9, and 9 diameter of third cleaning shaft is 450mm.Pass through third dedusting
9 forced draft of pipeline, solves dust removal problem when blowing, and dust concentration is greatly reduced, and exports dust content: < 0.05g/
m3。
Feed bin is equipped with air inducing slot 3, and air inducing slot 3 is located at 4 upper side of heating element, air inducing slot 3 be respectively arranged at jumbo bag into
Enter the two sides in direction and the side far from jumbo bag inlet port direction, the first cleaning shaft 7 are connected to air inducing slot 3.First dedusting
7 diameter 400mm of pipeline, collects fugitive dust by cleaning shaft.
Dust exhaust apparatus further includes air-introduced machine 6, and air-introduced machine 6 is connected to 5 top of deduster.Connect between air-introduced machine 6 and deduster 5
It threads a pipe and is equipped with adjusting valve 10.
Air-introduced machine 6 is the low pressure air-introduced machine of 15kw, while dust-extraction unit is also configured with the air compressor machine of a 5.5kw.
It further include jumbo bag limiting device 2, jumbo bag limiting device 2 is located at material receiving port.Jumbo bag limiting device 2 can be channel steel etc.
Article, jumbo bag limiting device 2 are vertically arranged with jumbo bag approach axis.
In addition, hand control valve can be equipped at 1 feed opening of feed bin, in order to control blanking；Or it is inhaled in 1 lower part of feed bin
Dirt mouth increases a set of reversed blowing device, to reduce dust concentration；Or by the motor of air-introduced machine 6, each electrical part and its cabinet body
It is changed to explosion-proof type, to prevent dirt is quick-fried from damaging.
Security verification:
For the temperature of 4 fusion cutting alloy bag of heating element no more than the point of origin of following alloy, the outlet dust-laden of deduster is dense
Degree should be less than the explosion limit inferior of following explosive dust, and each explosive dust temperature statistics see the table below:
It is various types of that upper table lists national treasury inventory, as seen from the above table, substantially eliminates that dirt occurs is quick-fried because heating element 4 generates heat
Possibility；
Application method:
A, start heating element 4；
Heating, lower than 260 DEG C automatic startings of temperature are automatically stopped when being warming up to about 300 DEG C or so.
B, start deduster；
C, alloy packet is placed on heating element 4 by handling jumbo bag alloy packet to 1 top of feed bin；
10 ton bridge crane machines lift by crane 2 bags of jumbo bag alloy packets, and handling jumbo bag bale breaker top, alloy coating is molten within about 5 seconds
It opens, alloying pellet material is fallen into feed bin 1, while alloy dust is inhaled into 5 cloth bag of deduster.
D, material is transported.
After feed bin 1 is filled, alloy tank car enters below material-receiving device, and alloy tank opening alignment discharge port is closed vibrating feed
Machine blowing switch, after alloy tank is piled, cutting vibrating feeder switch stops discharging.
Embodiment 2: jumbo bag bale breaker, discharge outlet are equipped with door, and door is connected with electric drive hydraulic thruster, passes through electronic liquid
Push rod is pressed to drive door blowing, telescopic cover 11 is connect with discharge port.
Remaining content is the same as embodiment 1.
Embodiment 3: jumbo bag bale breaker, heating bag-breaking device includes a heating element 4, and heating element 4 is horizontally set on
1 middle part of feed bin.
Remaining content is the same as embodiment 1.
Embodiment 4: jumbo bag bale breaker, heating bag-breaking device include two heating elements 4, and heating element 4 is horizontally disposed, and two
A 4 perpendicular combination across in middle part of heating element.
Remaining content is the same as embodiment 1.
Embodiment 5: jumbo bag bale breaker, heating bag-breaking device include two heating elements 4, and heating element 4 is horizontally disposed, and two
It intersects in the middle part of a heating element 4 and is combined into X-shaped.
Remaining content is the same as embodiment 1.
In addition, heating element 4 can also form " well " font in addition to forming above-mentioned " rich " font, " ten " font, X-shaped
Deng other arrangement modes, it is not limited solely to the content gone out given in embodiment.
Claims (5)
1. jumbo bag bale breaker, it is characterised in that: including feed bin (1), feed bin (1) top is equipped with material receiving port, and feed bin (1) lower part is equipped with
Discharge port, feed bin (1) is interior to be equipped with heating bag-breaking device, and heating bag-breaking device includes at least one heating element (4), multiple heating
There is gap, discharge port is externally provided with telescopic cover (11), and feed bin (1) is communicated with dust exhaust apparatus, and dust exhaust apparatus includes between element (4)
Deduster (5), feed bin (1) top and telescopic cover (11) top are equipped with suction inlet, and deduster (5) passes through cleaning shaft and suction inlet
Connection, cleaning shaft include the first cleaning shaft (7), the second cleaning shaft (8) and third cleaning shaft (9), the first dust removing tube
It is respectively equipped with adjusting valve (10) on road (7), the second cleaning shaft (8) and third cleaning shaft (9), the second cleaning shaft (8) one
End is connected to deduster (5), and the other end is connected to the first cleaning shaft (7) and third cleaning shaft (9) respectively, the first dust removing tube
Road (7) one end is connected to feed bin (1) top, and third cleaning shaft (9) is connected to telescopic cover (11) top, telescopic cover (11) top
It is connected to third cleaning shaft (9), feed bin is equipped with air inducing slot (3), and air inducing slot (3) is located at heating element (4) upper side, draws
Wind groove (3) is respectively arranged at the two sides of jumbo bag approach axis and the side far from jumbo bag inlet port direction, the first cleaning shaft
(7) it is connected to air inducing slot (3), further includes jumbo bag limiting device (2), jumbo bag limiting device (2) is located at material receiving port.
2. jumbo bag bale breaker according to claim 1, it is characterised in that: multiple heating elements (4) are mutually perpendicular to or mutually
It is arranged in a crossed manner.
3. jumbo bag bale breaker according to claim 1, it is characterised in that: heating bag-breaking device further includes temperature controller, heating
Element (4) is electrically connected with temperature controller.
4. jumbo bag bale breaker according to claim 1, it is characterised in that: telescopic cover (11) is connected with the liter of its lifting of driving
Falling unit.
5. jumbo bag bale breaker according to claim 1, it is characterised in that: further include oscillating feeder (13), vibrating feed
The feed end of machine (13) is connected to discharge port, and the discharge end of oscillating feeder (13) is connect with telescopic cover (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610812463.7A CN106240980B (en) | 2016-08-27 | 2016-08-27 | Jumbo bag bale breaker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610812463.7A CN106240980B (en) | 2016-08-27 | 2016-08-27 | Jumbo bag bale breaker |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106240980A CN106240980A (en) | 2016-12-21 |
| CN106240980B true CN106240980B (en) | 2019-10-08 |
Family
ID=57599479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610812463.7A Expired - Fee Related CN106240980B (en) | 2016-08-27 | 2016-08-27 | Jumbo bag bale breaker |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106240980B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106824008A (en) * | 2017-03-13 | 2017-06-13 | 苏州安利化工有限公司 | Unpacked instrument and the quick feeding method of reactor for the heat that reactor quickly feeds intake |
| CN109230653A (en) * | 2018-09-27 | 2019-01-18 | 南昌蒸鼎科技开发有限公司 | A kind of self-heating packet feeds intake dust exhaust apparatus |
| CN109305431A (en) * | 2018-10-09 | 2019-02-05 | 程钰 | Continous way red mud modified firming agent jumbo bag bale broken transportation system |
| CN115504048A (en) * | 2022-09-30 | 2022-12-23 | 山东钢铁集团日照有限公司 | Ferroalloy ton bag rapid unpacking and automatic packing device and using method |
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|---|---|---|---|---|
| JP2001225818A (en) * | 2000-02-15 | 2001-08-21 | Chiyoda Soiltec Kk | Unsealing device for bottom of bag |
| JP2006111340A (en) * | 2004-10-18 | 2006-04-27 | Chiyoda Soiltec Kk | Granular material storage bag opening device |
| CN201520430U (en) * | 2009-10-30 | 2010-07-07 | 北京矿迪科技有限公司 | Environment-friendly bag breaking machine |
| CN204769726U (en) * | 2015-06-19 | 2015-11-18 | 嘉峪关大友嘉镁钙业有限公司 | Grey secondary pollution's dust collector prevents to remove dust |
| CN105819046A (en) * | 2016-06-07 | 2016-08-03 | 四川启明星铝业有限责任公司 | Ton bag unpacking device |
| CN205931545U (en) * | 2016-08-27 | 2017-02-08 | 马涛 | Ton bag bale breaker |
-
2016
- 2016-08-27 CN CN201610812463.7A patent/CN106240980B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001225818A (en) * | 2000-02-15 | 2001-08-21 | Chiyoda Soiltec Kk | Unsealing device for bottom of bag |
| JP2006111340A (en) * | 2004-10-18 | 2006-04-27 | Chiyoda Soiltec Kk | Granular material storage bag opening device |
| CN201520430U (en) * | 2009-10-30 | 2010-07-07 | 北京矿迪科技有限公司 | Environment-friendly bag breaking machine |
| CN204769726U (en) * | 2015-06-19 | 2015-11-18 | 嘉峪关大友嘉镁钙业有限公司 | Grey secondary pollution's dust collector prevents to remove dust |
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|---|---|
| CN106240980A (en) | 2016-12-21 |
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