CN205927450U - Multi -functional threaded fastener's welding equipment - Google Patents

Multi -functional threaded fastener's welding equipment Download PDF

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CN205927450U
CN205927450U CN201620647028.9U CN201620647028U CN205927450U CN 205927450 U CN205927450 U CN 205927450U CN 201620647028 U CN201620647028 U CN 201620647028U CN 205927450 U CN205927450 U CN 205927450U
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welding
bolt
bar
hole
nut
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何强
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Abstract

The utility model provides a multi -functional threaded fastener welding equipment, includes that MAG welds, TIG welds, MIG welds, arc stud welding and MIG braze. The positioning mechanism of equipment advances line location to threaded fastener and work piece, and fixture grasps welder, and power component conducts the packing force for hold -down mechanism, and hold -down mechanism compresses tightly threaded fastener and work piece, and welder moves down with the chronozone, and threaded fastener 0 welded threaded fastener and work piece this moment. Threaded fastener compares with the welding of current arc welding equipment, does efficiency improve 2 4 doubly. And overcome traditional resistance projection -welding welding threaded fastener poor stability, in can not welding, harangue steel, alloy steel, dissimilar metal and xenogenesis material, can not weld on U type sheet metal component lateral wall, various hollow solid pipe fitting and thick plate to and can not realize difficult problems such as threaded fastener and work piece weld side by side. In addition the utility model also provides a MIG brazes and gas brazing fastener and a work piece that is used for the threaded fastener welding and fixes a position through the light beam.

Description

A kind of welding equipment of multi-functional threaded fastener
Art
This utility model is related to a kind of welding equipment of threaded fastener.
Background technology
Threaded fastener be welded on the application in manufacture field widely, such as automobile, motorcycle, electric bicycle, work Journey machinery, communication apparatus, high ferro train, aircraft etc..The welding manner of conventional threaded fasteners is resistance projection-welding, and welding equipment is adopted With resistance spot weld (being also resistance projection-welding machine).This welding manner needs to process the welding ends of threaded fastener before welding Become salient point, will have the threaded fastener of salient point and other metal plate parts welding.Because the thermal source of this kind of welding manner is resistance Heat, therefore referred to as resistance projection-welding.Why have salient point, be in order to when welding by current convergence to improve the intensity of electric energy, no Then, welding would become hard to realize.In order to realize good welding effect, resistance projection-welding to the size of salient point, highly, quantity has very High requirement, and on same threaded fastener, the size of salient point, height also will be consistent.Moreover the screw thread for welding The specification of securing member is not very big, and majority, between M6-M14, processes 3-4 salient point, no on this little metal object Only very high to the manufacture requirements of processing technique and processing mold, also add manufacturing process, extend manufacturing time, screw threads for fastening Salient point on part also makes the material of manufacture increase.Although a unremarkable salient point, improve the manufacture of threaded fastener Cost.
Because threaded fastener is welded by the way of resistance projection-welding, therefore need to be welded with this equipment of resistance spot weld Connect.Resistance welder is generally divided into power supply, electrode, compression system, cooling system and control system composition.Power supply is to provide for welding The electric energy of sufficient intensity.Electrode is the welding mechanism of welding machine, is divided into upper and lower electrode, upper and lower electrode by threaded fastener with therewith The sheet metal component of welding passes through pressing mechanism (cylinder) and compresses, and electric current is conducted to threaded fastener and sheet metal component by electrode.Screw thread Resistance heat is produced by the gold of the salient point on threaded fastener and sheet metal component and bump contacts position after securing member and sheet metal component energising Belong to and be heated to welding temperature.At this moment pressing mechanism passes through electrode by pressure conduction to threaded fastener and sheet metal component, by high temperature Metal compaction position one end time complete to weld.The squeeze time of welding process, weld interval, holds time, when stopping Between and welding current etc. be controlled by control system.The effect of cooling system is exactly the temperature producing when reducing electrode welding Degree.
Connect threaded fastener with resistance spot welding machine, because its welding efficiency is high, simple operation and other advantages, extensively each at present Associated production producer is used.But its shortcoming is it is also obvious that be especially embodied in the following aspects:The cooling system of resistance spot weld System increased equipment purchase cost and use cost.Electrode needs to process the passage of cooling water, and cooling water is liquid, easily leaks outside, The difficulty of electrode machining is high.Electrode needs from high conductivity, low resistive metal, and price is high, and generally this kind of metal hardness is relatively Difference, easily weares and teares, and replacement frequency is high.Need during welding to apply very high precompression and upset force, easily operator is damaged. It is only suitable for welding low-carbon steel metal it is impossible to the welding more preferable metal of mechanical property such as middle, high-carbon, the metal relatively low to resistivity Welding as aluminum, magnesium etc. is more difficult, can not carry out the welding between dissimilar metal.Thin plate can only be welded, the thickness to more than 5mm Plate weld is poor.Due to needing to apply precompression and upset force to workpiece during welding, upper and lower electrode is necessary for perpendicular to workpiece Solder side, weld U-shaped sheet metal component when, the threaded fastener of bottom can only be welded, if welding threaded fastener U-shaped The both sides of sheet metal component, no matter threaded fastener is in inner side or outside, all cannot be carried out welding.This characteristic pair of resistance projection-welding The welding effect of pipe part especially hollow pipe is also bad.In addition this kind of plant capacity of resistance spot welding is big, unfavorable and electrical network Balance movement.
Moreover, electric resistance welding is used for the welding of threaded fastener, and weld strength is unstable, same equipment, with for the moment Between weld same product.The torsion of inspection after welding threaded fastener, the fluctuation range of torque value is also very big.Torsion is big much Exceed the requirement of threaded fastener weld strength, the threaded fastener that leads to of difference comes off, and causes to do over again, increased and produce into This, waste manpower and materials.Run into product structure complicated, the number of parts of assembling is many, such as find that in auto assembly screw thread is tight Firmware comes off, and not only affects the assembling progress of whole piece automobile assembly line.Because body structure complexity is it is possible to lead to screw threads for fastening Part drops and cannot take out inside vehicle body, and this situation is done over again just highly difficult, and vehicle body can only be scrapped.Utility model patent《A kind of Prevent welding slag from penetrating into the weld jig mechanism of nut bore》, patent No. CN20122066608750, the inside just refer to adopt resistance Projection welding nut, but nut-welding insufficient strength, also need to carry out consumable electrode active gasess with resistance spot welding machine again after being connect The thing of shielded arc welding (also referred to as carbon dioxide gas arc welding, hereinafter referred to as MAG weld) reinforcement of weld.In reality produces, Come off after resistance projection-welding welding threaded fastener this situation, and each manufacturer can run into, the simply height of probability of happening Different.The generation that runs into that customer requirement is strict or threaded fastener postwelding comes off than more frequently it is necessary to MAG weld into Pedestrian's work reinforcement of weld.Originally only needed to the threaded fastener through once welding, but secondary welding to be carried out, not only produces into Originally it is doubled, the production cycle similarly extends one times.
Patent《Nut-welding special welding gun and its process of welding》, patent No. CN2005100158849, this patent Fundamentals of Welding be to be welded using electric capacity discharge mode.Specifically striking is carried out by the striking salient point of welded nut, in wink Between arcing state under, the welding procedure on welded nut surface and welded piece local melting belongs to spiral shell in welding classification The category of post weldering.This invention clamps welded nut, then the in the hole positioning table of nut top being inserted mother metal by special welding gun Welded.The method, due to being welded using welding gun, is compared then more flexible with resistance spot weld, but the profile chi due to welding gun Very little too big, run into the narrow and small U-shaped sheet metal component of inside dimensions, and threaded fastener need to be welded on the situation of U-shaped sheet metal component medial wall, This welding manner is just helpless.Furthermore this welding method will on nut locating and machining platform, the welding position of nut Also to there is striking salient point, the processing technology ratio resistance projection welding of nut is more complicated.Also has the method to threaded fastener and mother metal Phosphorus content also have strict demand, be usually no more than 0.2%, otherwise weldability can reduce, easily cause threaded fastener and take off in a large number Fall.During welding gun welded nut, for ensureing the perpendicularity of nut and mother metal, operator during welding, is needed to position 3 of welding gun front end Post is all adjacent to mother metal.Due to being operated using artificial, efficiency is low and effect it is difficult to ensure that, operator somewhat neglects, and cannot protect 3 locating dowels of card are all adjacent to mother metal completely.This situation is even more serious in welding screw, because the length of stud is nut Several times even more than ten times, in the case that skew angle is consistent, length is longer, and the deviation on top is bigger.
Patent《A kind of sheet material and the quick positioning tool of nut-welding》, the patent No. 2013207956002, this patent maximum Advantage be exactly with《A kind of weld jig mechanism preventing welding slag from penetrating into nut bore》Compare and increased nut clamping device.Use MAG Weldering or non consumable arc welding electrode Heliarc welding (also referred to as argon arc welding, abbreviation TIG weldering once) welding are not result on nut Stick up, nut is posted with sheet material, seamless, perpendicularity is guaranteed.Because if not compressing to nut, according to existing Welding method, first weld a bit, solder joint (refers to weld seam, because of weld seam only one of which round dot size, therefore referred to as solder joint, the weldering of this paper Point refers both to weld seam) shrink in cooling, nut leads to the opposite side of nut solder joint in the case that other directions do not have restraining forceies Upwarp.《A kind of sheet material and the quick positioning tool of nut-welding》Solve such difficult problem very well, grip device is in clamp nut Also protect the screw thread of nut interior, the effect of welding slag preventing is also more preferable simultaneously.Sentenced according to this patent specification and Figure of description Disconnected, this frock should be hand-held.Therefore during operation, needing a human hand held frock, sheet material and nut are put into frock corresponding positions by another people Put, just can be welded after sheet material is all fixed with nut.And the hold down gag of nut needs manual operation, efficiency is low, and passes Although the resistance spot weld equipment of system is complicated, it is power clamp nut using compressed gas, high degree of automation, collection sheet material, Nut positions and is welded in one, and all processes only need one man operation, and integrated cost is compared instead than this hand-held positioning tool And can be much lower.This invention is simply used as positioning during welding, has no welding function.Sheet material positioning element, nut positions Part, on a centrage, such as runs into and needs on the side wall of U-shaped sheet metal component to weld this situation of threaded fastener, then cannot determine Position and welding.The taper of taper and sheet material positioning Xiao's head that nut only relies on pull bar plunger is positioned, and reliability is poor.
Patent《A kind of welding equipment for manufacturing nutplate》, patent No. CN2011201469988, welding equipment in this Increased nut, the automatic clamping of sheet material and conveyer device respectively on the basis of traditional resistor mash welder, automaticity with Traditional resistor spot welding is compared and is further improved.Patent《Nut welding machine》, patent No. CN2013203736234, be The resistance spot weld of one double.Patent《Special welding machine for nut of anti-theft door》, patent No. CN2008201644129, then be one The resistance spot weld of individual multistation.Patent《Nut pinch welder》, patent No. CN2009201265837, this invention improves nut weld The motility connecing.Above-mentioned four patents have his own strong points, but its Fundamentals of Welding is all resistance projection-welding, correspondingly, resistance projection-welding lack Point also cannot overcome in this four patents.
In sum, the welding manner currently used for threaded fastener has two big class one kind is resistance projection-welding, and another kind is Arc-welding.The thermal source of electric resistance welding is resistance heat, and electrode collection welds, compresses, being positioned one, and structure is simple.But electrode needs to cool down, Need during welding to apply the precompression of sufficient intensity and upset force, can only welding low-carbon steel, threaded fastener welding position needs Process the shortcomings of salient point, welding stability difference also very important.Arc-welding is also classified into two kinds to the welding of threaded fastener, a kind of It is to be welded with MAG weldering, TIG weldering etc., another kind is arc stud welding.The advantage of TIG weldering is to splash less, does not almost have, therefore welds It is not required to when connecing using anti-splash measure.Need easy positioning tool during welding nut is positioned, if do not done frock If will by nut process a positioning boss similar to above《Nut-welding special welding gun and its technique side of welding Method》In nut positioning table, during welding, positioning boss is put into the corresponding in the hole of metal plate parts, completes the positioning to nut, Nut typically welds 2-4 point, artificial welding according to the size of specification, and any welds welds another point again, once welds a bit, a spiral shell Mother will weld through 2-4 time, and solder joint is evenly distributed on around nut.Due to there being filler metal, therefore solder joint welds than TIG for MAG weldering Full, there is no the defect of undercut yet.In addition with metal inert gas arc welding (hereinafter referred to as MIG weldering), this kind of weldering Connect and be similar to it is simply that protective gas is different with MAG weldering.Arc welding threaded fastener, in addition to ensureing nut accurate positioning, also Need nut is compressed, otherwise when welding at first point because nut inequality of being heated leads to nut can not fit with panel beating, cause Nut crooked (if bolt is then more serious).Patent《A kind of sheet material and the quick positioning tool of nut-welding》Although there being compression work( Can, but shortcoming is also apparent from.It is exactly finally arc stud welding, the welding gun of arc stud welding is operated using artificial, and stability is poor.
Although the mode of welding threaded fastener is a lot, such as resistance projection-welding, MAG weldering, TIG weldering, MIG weldering, arc stud welding etc., But run into the special sheet metal component of some shapes, the welding of threaded fastener is also highly difficult.The U-shaped sheet metal component side arm that picture is said above Threaded fastener is welded in inner side and outer side, and both of these case resistance projection-welding all can not weld.Arc stud welding can only weld side-wall outer side Threaded fastener, then can not in inner side.Although MAG weldering, TIG weldering, MIG weldering can be welded, because inner space is narrow and small, screw thread is tight The positioning of firmware and compression are all highly difficult.During such as welded nut, with a matching bolt, nut driving can only be existed On sheet metal component, again bolt is back-outed after welding.It is extremely inefficient that this mode welds threaded fastener.Substitution method is exactly to use Blind nut, matching is hand riveter.The mode of this riveting carrys out attaching nut, and production efficiency increases, but riveting The manufacturing process of nut is complicated, high cost, and needs the instrument hand riveter of extra purchase riveting nut.
Content of the invention
This utility model passes through to change the different sources of welding current and change matched welding gun, can be on same equipment Realize the welding to threaded fastener for the welding manner such as MAG weldering, TIG weldering, MIG weldering, arc stud welding, MIG soldering.And for different outer The workpiece of the shape detent mechanism different with the design of different types of threaded fastener, clamp system and welding gun form.Can carry out Various complex profile sheet metal components, the welding of particularly U-shaped sheet metal component side wall and threaded fastener;And various pipe fitting (cross section For circular or polygon, hollow or solid) welding with threaded fastener.It also is adapted for various metal materials, dissimilar metal The welding of even foreign material and threaded fastener.This utility model has and threaded fastener and workpiece is positioned simultaneously With the dual-use function of welding, and an equipment can install many welding guns and be welded, with traditional arc welding threaded fastener Compare, there is welding efficiency height, the good advantage of welding quality.
Welding method of the present utility model and equipment solve its technical problem and be employed technical scheme comprise that:Body, welding Mechanism, Power Component, clamping device, hold-down mechanism, detent mechanism, arc light baffle plate assembly, control system and illuminating lamp, counting Some other miscellaneous function parts such as device form the welding equipment of complete set.Body is welding mechanism, Power Component, clamping machine Structure, hold-down mechanism, the carrier of detent mechanism, arc light baffle plate assembly and control system.Power Component can use pneumatic cylinder, hydraulic pressure Cylinder or motor provide power.Welding mechanism is divided into MAG welding machine, tig arc welding machine, MIG welding machine, stud welding machine, if necessary Welding high-carbon steel, steel alloy, dissimilar metal or foreign material, can also use MIG soldering welding machine.Welding mechanism executes welding , by control system, welding mechanism is arranged on body for the switch of task, power output of Power Component etc., can place in body One or more welding mechanism is it is also possible to place polytype welding mechanism it is possible to change at any time as needed not simultaneously The welding mechanism of same type.Welding gun on welding mechanism is changed to clipping by hand held, is fixed on the clamping device of equipment, former Then go up a welding machine and join a welding gun but it is also possible to a welding mechanism accompanies multiple stage wire feeder and many welding guns, and welding gun can Arbitrarily to change.That is a threaded fastener can be welded using many clipping welding guns simultaneously, or even a screw thread On securing member can simultaneously using MAG weldering, TIG weldering, MIG weldering and MIG soldering welded (if necessary).Screw threads for fastening Part is completed by detent mechanism with the positioning of workpiece, and threaded fastener is completed by hold-down mechanism with the compression of workpiece, in particular cases, Hold-down mechanism also has the function of positioning concurrently.The positioning mode of threaded fastener and workpiece include compound positioning, location-independent and Integrated positioning that both modes combine etc..Compound positioning mode is exactly threaded fastener and workpiece to be positioned simultaneously, This positioning mode is suitable for workpiece weld the situation in hole, and it is fixed that nut is carried out to workpiece typically by the way of alignment pin simultaneously Position, that is, alignment pin is step, and the big part of alignment pin diameter, the screwed hole insertion positioning of nut are inserted in the hole of workpiece weld The little part of pin diameter, is equipped with locating surface in addition again and is positioned, and is combined the workpiece positioning and alignment pin all using same fixed Position pin and locating surface positioning.The positioning of bolt is typically positioned to workpiece by the way of location hole and locating surface simultaneously, that is, Bolt is inserted into positioning in the hole through after the hole of workpiece weld, is equipped with locating surface in addition again and is positioned.Location-independent mode It is exactly respectively threaded fastener and workpiece to be positioned, threaded fastener and workpiece have independent detent mechanism to carry out determining respectively Position, is not related between the detent mechanism of threaded fastener and the detent mechanism of workpiece.Alignment pin and locating surface are only to nut Positioned, location hole and locating surface only position to bolt, and limited post positions to the side of workpiece and profile, (inclination) Positioning vertical pole (eccentric positioning tube) positions to the face of workpiece, alignment pin to the hole of workpiece (include the hole of weld and other Local hole) positioned.Integrated positioning is exactly that the compound mode being combined with location-independent that positions is positioned, and is used for multiple Close in the case that positioning can not position to workpiece completely and be aided with the mode of location-independent again, that is, with alignment pin, positioning While hole, locating surface position to threaded fastener and workpiece, reuse limited post, (bias is fixed for (inclination) positioning vertical pole Position cylinder) and alignment pin workpiece is positioned.Mode it can in addition contain be irradiated with light beam is positioned, and will launch light beam Light source is fixed on equipment, and the position welding threaded fastener in workpiece marks, and the luminous point that light beam is radiated on workpiece is For the welding position of threaded fastener, when luminous point is overlapped with the labelling on workpiece, that is, complete the positioning to workpiece.Ordinary circumstance Lower nut is positioned with screwed hole, and special circumstances lower nut can also be using profile positioning, that is, location hole is positioned. In the case that bolt has hole, bolt can also be positioned with alignment pin.Alignment pin and location hole are stationary type vertical in ground Face (horizontal plane) or rotary and with ground (horizontal plane) at an angle.Screw bolt and nut can be positioned at workpiece Top, lower section, front, right, any direction such as left and right.No matter being the positioning of threaded fastener or determining of workpiece Position just can make the position of object have uniqueness it is necessary to carry out limiting to its front, back, left, right, up, down six direction, that is, fixed Position.Alignment pin, location hole can limit four direction, and limited post, (inclination) positioning vertical pole (eccentric positioning tube), locating surface can limit Both direction.
In order to avoid the injury to operator's eyes and facial skin for the arc light in welding, this utility model is also equipped with arc light Baffle plate.Before welding, the welding parameters such as electric current, voltage, wire feed rate, gas flow are set on welding machine.By hold-down mechanism and Clipping welding gun moves down, and regulation hold-down mechanism is forward and backward, the position of upper and lower all directions is so as to can collet threaded securing member and workpiece (sheet metal component or pipe fitting);Regulate distance and the angle of welding gun on clamping device and weld again.Mix up rear Power Component Drive compression
Mechanism and clamping device move up reset, and equipment is in state to be welded.During formal welding, screw thread is tight Firmware and workpiece are put into detent mechanism and are positioned.Then starting device, Power Component drives hold-down mechanism and welding gun to moving down Dynamic, while collet threaded securing member and workpiece, welding mechanism is opened, and welding mechanism starts the weldering to threaded fastener and workpiece The place of connecing is welded, and when with stud welding machine welding threaded fastener, a stud welding gun welds a threaded fastener.When During with MAG weldering, TIG weldering, MIG weldering and MIG soldering welder threaded fastener, a welding gun is between threaded fastener and workpiece Weld a solder joint.Operator can weld several solder joints as needed, need only install the welding gun of equal number.Generally feelings 2-4 clipping welding gun is installed under condition and just can meet needs.Welding continues for some time (0.1-30 second) and welds afterwards and terminate, and now moves Power assembly drives hold-down mechanism and welding gun to reset, and then the product welding is taken out by operator, and whole welding process completes, subsequently Carry out the welding of next threaded fastener, such circulate operation.The operation such as the compression of each functional unit, welding, reset above Content is controlled by the control system of equipment, and operator only needs piece installing starting device pickup, and whole process one people just can Complete, and simple to operate, it is not required to carry out professional training, slightly training just can operate.Operator can be according to the product of unlike material Product select different welding manners.As the materials such as welding low-carbon steel, medium carbon steel and rustless steel can select MAG to weld;Welding low-carbon The materials such as steel, rustless steel, aluminum, magnesium can select TIG weldering or MIG weldering;Welding high-carbon steel, steel alloy, non-ferrous metal, xenogenesis gold Belong to even foreign material and can select MIG soldering;If selection arc stud welding, can be with welding low-carbon steel and rustless steel.Work as spiral shell The welding job of stricture of vagina securing member is not too many, equipment temporarily leave unused when, then can on equipment welding mechanism (MAG welding machine, Tig arc welding machine, MIG welding machine, MIG soldering welding machine) remove, welding gun is replaced with and commonly manually operates welding gun, you can often to carry out The human weld of rule, if being replaced with robotic gun, mixes welding robot it is possible to carry out robot automation's welding. Carry out arc stud welding if desired in the heavy parts that bulky, personnel cannot move or machinery equipment, then can be stud The clipping welding gun of weldering is replaced with existing common hand-held welding gun, plays its advantage that is flexible, being not required to move welding workpiece.This reality With new threaded fastener without processing salient point, and threaded fastener can be replaced to be connected with the staking of workpiece.It is a kind of real A tractor serves several purposes, the threaded fastener welding equipment of one-machine-multi-function.
MAG weldering, TIG weldering, MIG weldering, the difference of MIG these four welding manners of soldering are, the protective gas of MAG weldering It is consumable electrode welding wire for active gasess, electrode form;The protective gas of TIG weldering is noble gases, and electrode form is not melt Change pole tungsten electrode;The protective gas of MIG weldering is noble gases, and electrode form is consumable electrode welding wire;The protection of MIG soldering Gas is noble gases, and electrode form is consumable electrode solder.MAG weldering, MIG weldering are to rely on electric arc heat fusing mother metal and filling Metal;TIG weldering is to rely on electric arc heat fusing mother metal, does not have filler metal;MIG soldering is to rely on electric arc heat fusing solder, mother metal Non-fusible.Although above-mentioned four kinds of welding manners are slightly different, the form of welding gun is essentially the same, as long as adopting corresponding bonding machine Structure, and existing welding gun is slightly improved, corresponding welding gun is installed on clamping device and can achieve.Therefore technique scheme can Realize MAG weldering, TIG weldering, MIG weldering, the welding to threaded fastener for the MIG soldering.
The beneficial effects of the utility model are:The welding manner of this threaded fastener of existing resistance projection-welding, is pressure One kind of weldering, needs the pressure applying to be up to 3000N-10000N during welding.And this equipment adopts MAG weldering, TIG to weld, MIG welds, The welding manner such as arc stud welding and MIG soldering, belongs to arc welding in welds types.Welding itself does not need pressure, is In fixation, collet threaded securing member and workpiece, prevent the purpose ability of welding deformation from applying suitable pressure in welding, but this Power be far from resistance projection-welding pressure big, only 1/10th about of electric resistance welding pressure.Because welding pressure is little, thus without Operator is damaged.The workpiece more special to some profiles and welding position is as in the wall of U-shaped sheet metal component side Side is threadably secured the welding of part, due to employing the welding manner of special detent mechanism and arc-welding, also can easily realize, Thus avoiding fixing threaded fastener (high cost of staking threaded fastener, efficiency are low) by the way of staking.This practicality is new Type is to rely on arc heat to melt to realize welding by threaded fastener and workpiece, and threaded fastener does not need to process salient point, structure Simply.Threaded fastener and tubing (cross section of tubing is circular or polygon, and tubing is internally hollow or solid) Welding, this utility model also has obvious advantage.Weld as (hollow or solid) with pipe, threaded fastener is connect with pipe Contacting surface only has a line, and traditional resistance projection-welding requires the salient point of threaded fastener need to contact with pipe, and otherwise welding just cannot Realize.That is threaded fastener and the position degree of pipe fitting have high demands, operator's bad assurance during welding.If tubing is (empty Heart pipe) tube wall too thin, the pressure of resistance projection-welding will by pipe fitting compressive strain, and weld strength also can reduce will during welding Pressure needed for light wall pipe be collapsed leads to weld can not meet.If the solid tubes that tube wall is too thick or caliber is too big, will Cause threaded fastener to mismatch with workpiece, so that welding difficulty increase is followed on slab and carry out one reason of resistance projection-welding. Cross section is polygonal tubing, and the side due to this kind of tubing is all plane, and during welding, threaded fastener and tubing position degree will Ask and on the contrary reduce much.But if will be welded on tubing seamed edge, then occur with weld on pipe problem. This utility model adopts arc welding principle, is not required to want powerful pressure during welding, also not against resistance heat and acceptable when welding Add filler metal.Entirely different with the Fundamentals of Welding of resistance projection-welding, when threaded fastener is welded with tubing, either solid Tubing, hollow tubing, thick tubing, thin tubing, is circular tubing or polygonal tubing regardless of cross section Can easily realize welding.In terms of welding material, electric resistance welding can only welding low-carbon steel or rustless steel, and this equipment can not only Welding low-carbon steel and rustless steel are moreover it is possible to weld medium and high carbon steel, steel alloy non-ferrous metal, dissimilar metal even foreign material.
Traditional MAG weldering, TIG are welded, MIG welds, the method for MIG Welding threaded fastener, no pressed positioning mechanism, and Using human weld.Human weld once can only weld a bit, and a threaded fastener typically need to weld 2-4 point, then also Need welding 2-4 time, the welding efficiency which results in traditional arc welding threaded fastener is very low.Human weld is to operation The level of skill requirement of person is also very high, needs the training through specialty could be competent at.Threaded fastener is welded on workpiece, needs Threaded fastener and workpiece are positioned, simplest method is exactly to take self-align mode.It is exactly in threaded fastener One positioning boss of upper processing, the shape of positioning boss is coordinated with the hole on workpiece with size, and during welding, threaded fastener is convex Platform prevents the in the hole into workpiece, is then being welded.But threaded fastener is not constrained by external force, and once can only weld One solder joint, this is resulted in the uneven one end easily causing threaded fastener that is heated and upwarps it is impossible to be adjacent to workpiece, due to not having Protective measure, screw thread also can be stained with spatter.Mentioned above《A kind of weld jig machine preventing welding slag from penetrating into nut bore Structure》, prevent by anti-splashing alignment pin welding slag from entering in nut, but the material of this alignment pin do not illustrated, with exhausted Edge material result is best.Though with effect, this anti-splashing alignment pin and the spiral shell that also can play pre- welding slag preventing if metal material Female thread contact can produce contact resistance, the screw thread in high temperature meeting scaling loss nut that contact resistance produces.Even if passing over anti- The problem of materials of splashing alignment pin, this patent also has a lot of defects.There is no hold down gag first, convex if not using resistance in advance Nut is welded by weldering, and welding back nut will upwarp, and nut cannot ensure with the perpendicularity of sheet metal component.Threaded fastener is divided into Nuts and bolt (or stud), only the splashing to nut has fine preventive effect to this patent, inapplicable to bolt.If met Welded to tubing with nut, this patent does not have corresponding technical scheme yet.《A kind of sheet material and nut-welding quickly position work Dress》, this patent carrys out clamp nut using nut positioning element, and the problem that nut upwarps has obtained good solution.But also only fit Close the welding of nut and sheet material, if the welding of other forms, such as bolt and metal sheet carry out welding, the weldering of nut and tubing Connect or bolt is all inapplicable with the welding of tubing.And in practical operation, needing a human hand held positioning tool, another people enters The positioning work of andante material and nut, two people's cooperatings just can complete, and is also to need human weld after the completion of positioning.This positioning Frock not only operates that number is many, and efficiency is also very low, also high to the skill set requirements of welder.No matter being《One kind prevents welding slag from oozing Enter the weld jig mechanism of nut bore》, or《A kind of sheet material and the quick positioning tool of nut-welding》, a kind of substantially simply work Clamps, function only as positioning and the protective action of threaded fastener, do not have the function of welding, the welding of threaded fastener Also need to welding equipment to complete.Although traditional arc stud welding can once complete in welding screw or nut, workman exists Not only stud or nut are welded on the position that workpiece specifies exactly during welding, simultaneously threaded fastener also to be ensured With the perpendicularity of workpiece, which results in that traditional arc stud welding positioning precision is poor, perpendicularity is unstable, and efficiency is not also high.This practicality Novel pin separately designs different detent mechanisms, clamp system and welding gun, energy to different workpiece and different threaded fasteners Realize the sheet metal component (including U-shaped sheet metal component) of variously-shaped and thickness, variously-shaped and thickness tubing respectively with all kinds Threaded fastener welding.This welding equipment is located on ground, is not required to manpower and helps, hold-down mechanism is carried by Power Component Not only save manpower for power, ensureing the laminating degree that threaded fastener is with workpiece, perpendicularity and preventing the damage screw thread that splashes While efficiency also higher.The contact portion of detent mechanism and threaded fastener screw thread is using high-strength insulating material or to setting Carry out insulation processing with the position of thread contact in standby, prevent the damage to screw thread for the contact resistance.Welding equipment is in compression spiral shell Welded while stricture of vagina securing member, high degree of automation.Achieved by many clipping welding guns are installed on welding equipment That welds once completes, and welding efficiency is high;The work such as the positioning of threaded fastener and workpiece, welding one people can complete, welding Front need set every welding parameter, and adjust detent mechanism, hold-down mechanism, the position of clipping welding gun just can easily be welded Connect, low to the skill set requirements of operator, save human cost.The welding gun of arc stud welding be changed to by traditional hand-held clipping, It is fixed on the clamping device of equipment, driven by Power Component.Ensure that during arc stud welding that nut is fitted closely and spiral shell with workpiece Post is vertical with workpiece;It is not required to during welding will manually operate welding gun, efficiency is also higher.
Brief description:
The utility model is described in further detail with reference to the accompanying drawings and examples.
Fig. 1 is this equipment overall schematic, and wherein control system is not shown.
In Fig. 1:10. body;The 20-01. source of welding current, 20-02. wire feeder, 20-03. gas cylinder, the clipping weldering of 20-04. Rifle;30. Power Components;40. arc light baffle plate assemblies;50. clamping devices;60. hold-down mechanisms;70. threaded fasteners;80. workpiece; 90. detent mechanisms.
Fig. 2 is Power Component and hold-down mechanism schematic diagram.
In Fig. 2:10. body, 10-01. upper welding gun pipeline via.30-01. stroke locking nut, 30-02. locking nut Handle, 30-03. adjusting nut handle, 30-04. stroke adjustment nut, 30-05. increased stroke-adjustable gas cylinder, 30-06. piston rod is led Seat, 30-07. piston rod, 30-08. orientation lever, 30-09. piston rod mounting seat, 30-10. orientation lever mounting seat, 30-11. orients Block, 30-12. Power Component installation pedestal.The upper adjusting rod of 60-01., 60-03. upper adjusting rod fixture block, the upper adjustable column of 60-04., 60-05. upper adjustable column concave block, 60-06. upper adjustable column fixture block.
Fig. 3 is clamping device schematic diagram.
In Fig. 3:20-04. clipping welding gun;50-01. upper adjusting rod positioning is fast, 50-02. upper adjusting rod fixture block, 50-03. Lateral adjustments bar, 50-04. welding gun fixture block, 50-05. welding gun locating piece, 50-06. lateral adjustments bar cramp block;60-01. upper regulation Bar.
Fig. 4 is detent mechanism schematic diagram.
In Fig. 4:Welding gun pipeline via under 10-02.;60-02. compressor arm.90-01. alignment pin, 90-02. locating cover, 90- 03. connecting rod, 90-04 lower dolly bar fixture block, 90-05. lower dolly bar, adjustable column concave block under 90-06., adjustable column under 90-07. Fixture block, adjustable column under 90-08., 90-09. detent mechanism installation pedestal.
Fig. 5 is welding schematic diagram of the present utility model.
In Fig. 5:The clipping welding gun of 20-04., 20-04-1. welding wire, 20-04-2. ignition tip;The upper adjusting rod of 60-01., 60- 02. compressor arm;70. threaded fasteners;80. workpiece;90. detent mechanisms.
Fig. 6 is the welding schematic diagram of bolt.
In Fig. 6:The clipping welding gun of 20-04., 20-04-1. welding wire, 20-04-2. ignition tip;60-02 compressor arm;70-01. Bolt, 70-01-1. bearing surface;80-01. sheet metal component.90-05. lower dolly bar, adjustable column fixture block under 90-07., adjust under 90-08. Post, 90-10. bolt insulation sleeve, 90-11. bolt locating rod.
Fig. 7 is the welding schematic diagram of perforated pipe part and nut.
In Fig. 7:The clipping welding gun of 20-04., 20-04-3. tungsten electrode;50. clamping devices;The upper adjusting rod of 60-01., 60-07. Selector bar, 60-08. briquetting;70-02.T type nut;80-02. pipe;90-05. lower dolly bar, adjustable column concave block under 90-06., Adjustable column fixture block under 90-07., 90-12. locating rack, 90-12-1. positions vertical pole, 90-12-2 limited post, 90-12-3 locating rack Contiguous block.
Fig. 8 is the welding schematic diagram of atresia pipe fitting and nut.
In Fig. 8:20-04. clipping welding gun;50. clamping devices;60-08. briquetting;70-03. nut;80-03. quarter bend. 90-19. carries slide rail lower dolly bar, adjustable column under 90-08., 90-09. detent mechanism installation pedestal, 90-12. locating rack, 90- 12-2. limited post, 90-12-4. retention bar, the trapezoidal locating cover of 90-13., 90-14. guide rod, 90-15. rotating proof air cylinder, 90- 16. cylinder adjusting rod concave blocks, 90-17. cylinder adjusting rod.90-18. cylinder adjusting rod fixture block.
Fig. 9 is the welding schematic diagram of pipe fitting and bolt, atresia at pipe fitting welding bolt, but there is hole in other place.
In Fig. 9:20-04. clipping welding gun;50. clamping devices;70-01. bolt;80-02. pipe.90-12. positions Frame, 90-12-1. positions vertical pole, 90-12-2. limited post, 90-12-5. locating pin spring, 90-12-6. locating pin bracket, 90- 12-7. alignment pin retaining screw, 90-12-8 alignment pin bumping post, 90-12-9. slide jaw, 90-14. guide rod, 90-19. carries slide rail Lower dolly bar, 90-20. trapezoidal bolt locating cover.
Figure 10 is the welding schematic diagram of solid tubes and sheet metal component.
In Figure 10:20-04. clipping welding gun;The upper adjusting rod of 60-01., the hollow compressor arm of 60-09., 60-09-1. welds Mouthful, 60-10. holddown spring, 60-11. insulation spacer;70-04. solid tubes;80-01. sheet metal component;90-05. lower dolly bar, 90- 21. solid locating covers, 90-22. adjusting gasket.
Figure 11 is the welding schematic diagram of hollow pipe and pipe.
In Figure 11:20-04. clipping welding gun;60-01. upper adjusting rod;70-05. hollow pipe;80-02. pipe;90-05. Lower dolly bar, 90-12. locating rack, 90-12-1. positions vertical pole, 90-12-02. limited post, 90-23. hollow pipe alignment pin, 90- 23-1. hollow pipe locating surface.
Figure 12 is the welding schematic diagram of U-shaped sheet metal component and threaded fastener.
In Figure 12:20-04. clipping welding gun;The upper adjusting rod of 60-01., 60-12 extension bar;60-13. threaded, 60-14. Rotation briquetting;70-05. sides nut;80-04.U type sheet metal component.Adjustable column under 90-08., 90-12. locating rack, 90-12-3. Locating rack contiguous block, 90-12-10. sloped position vertical pole, 90-24. magnetic location lid, 90-25. connecting rod with holes, 90-26. props up Support screw rod, 90-26-1. groove, 90-27 clamp nut, 90-28. support block, 90-29. lower dolly bar with holes, 90-30. positions Frame adjusting gasket.
Figure 13 be detent mechanism is improved after U-shaped sheet metal component and threaded fastener welding schematic diagram.
In Figure 13:20-04. clipping welding gun;The upper adjusting rod of 60-01., 60-12 extension bar;60-13. threaded, 60-14. Rotation briquetting;70. threaded fasteners;80-04.U type sheet metal component.90-12. locating rack, 90-12-11. eccentric cylinder support block, 90- 25. connecting rods with holes, 90-25-1. matsurface, 90-29. lower dolly bar with holes, 90-31. fishbolt, the eccentric positioning of 90-32. Cylinder, 90-32-1. connecting bolt.
Figure 14 be using Power Component, clamping device, clipping welding gun, hold-down mechanism as after an integral-rotation U-shaped metal plate The welding schematic diagram of golden part and securing member, simultaneously detent mechanism have also been made modification.
In Figure 14:20-04. clipping welding gun;30-05. increased stroke-adjustable gas cylinder, 30-05-1. connecting plate, 30-05-2. is even Meet screw rod, 30-05-3. attaching nut, 30-06. piston rod guide bracket, 30-07. piston rod, 30-07-1. piston rod groove, 30- 12-1. mounting seat side plate, 30-12-1-1. adjustment hole boss, 30-12-1-2. rotates adjustment hole, 30-13. rotary shaft, 30-14. Adjustment axis, spin-ended piece of 30-15.;50. clamping devices;The upper adjusting rod of 60-1., the upper adjustable column of 60-04., 60-12. extension bar;80- 04.U type sheet metal component;90-05. lower dolly bar, 90-12. locating rack, 90-32. bias positioning tube, 90-25. connecting rod with holes, The fixing lid of 90-34., 90-35. swingle, 90-36.U type support.
Figure 15 is that U-shaped sheet metal component side-wall outer side welds schematic diagram with threaded fastener.
In Figure 15:20-04. clipping welding gun;The upper adjusting rod of 60-01., 60-15. bolt supporting rod;70-01. bolt; 80-04.U type sheet metal component;90-02. locating cover, 90-05. lower dolly bar, 90-37. latch segment, 90-38. bar supporter, 90- 39. longitudinally adjust bars, 90-40. alignment pin pedestal.
Figure 16 welds the welding schematic diagram of threaded fastener for arc stud welding.
In Figure 16:20-05. stud welding gun, 20-05-1. positions pressure head;50-02. upper adjusting rod fixture block, 50-07. stud Welding gun fixture block, 50-08. stud welding gun locating piece;The upper adjusting rod of 60-01., the upper adjustable column of 60-04.;80. workpiece, 80-05. work Part is raised;90-02. locating cover, 90-05. lower dolly bar, 90-41. regulating bolt, 90-42. light source bracket, 90-43. light source.
The schematic diagram of threaded fastener is welded in the arc stud welding that Figure 17 is U-shaped sheet metal component for workpiece.
In Figure 17:20-05. stud welding gun, 20-05-1. positions pressure head;50-02. upper adjusting rod fixture block, 50-07. stud Welding gun fixture block, 50-08. stud welding gun locating piece;60-01. upper adjusting rod;80-04.U type sheet metal component;90-02. locating cover, 90- 05. lower dolly bar, 90-37. latch segment, 90-38. bar supporter, 90-39. longitudinally adjust bar.
Figure 18 processes the welding schematic diagram after solder trough for bolt.
In Figure 18:20-04. clipping welding gun;60-02. compressor arm;70-01. bolt, 70-01-2. solder trough;80. works Part;90-10. bolt insulation sleeve, 90-11. bolt locating rod.
Figure 19 processes the welding schematic diagram after solder trough for nut.
In Figure 19:20-04. clipping welding gun;60-02. compressor arm;70-03. nut, 70-03-1. solder trough;80. works Part;90-01. alignment pin, 90-02. locating cover, 90-02-1. locating surface, 90-03. connecting rod, 90-45. spring leads lid, 90- 46. locating pin springs, 90-47. spring lever.
Figure 20 is the bolt of processing solder trough (annular).
Figure 21 is the bolt of processing solder trough.
Figure 22 is the nut of processing solder trough.
Figure 23 is arc light baffle plate assembly structure chart.
In Figure 23:30. Power Components;40-01. fixed plate, 40-02. fix bar, 40-03. fixing nut, 40-04. adjusts Section screw rod, 40-05. regulation fixture block, 40-06. sliding bar, 40-07. rotary screw, 40-08. central shaft, 40-09. roll tube, 40-10. expansion link, 40-11. elevating lever, 40-12. nut fixture block, 40-13. center-pole, 40-14. arc light baffle plate;On 60-01. Adjusting rod.
Figure 24 is another arc light baffle plate assembly structure chart.
In Figure 24:30. Power Components;40-04. adjusting screw rod, 40-05. adjusts fixture block, 40-09. roll tube, 40-14. Arc light baffle plate, 40-15. torsionspring, 40-16. central canal, 40-17. nut slider, 40-18. indulges regulating block, 40-19. slide block Bolt, 40-20. fixes stick, 40-21. center bar, 40-22. slip cross bar, 40-23. rotary supporting rod;60-01. raises Pole.
Specific embodiment
Embodiment 1:The source of welding current (20-01) and wire feeder (20-02) are placed in the rear portion of body (10), adopt here It is welding machine outside in power supply for the wire feeder naturally it is also possible to adopt wire feeder in the welding machine of power source internal.After body (10) Portion can place a source of welding current (20-01) it is also possible to side put Liang Tai, three, four even more many, correspondingly, clipping Welding gun (20-04) can also configure one, two, three, four even more.The source of welding current (20-01) rest area is arranged There are louvre or radiator window, be beneficial to source of welding current radiating.And should be easy to when the source of welding current needs to weld other products from Take out in body (10).There are welding machine binding post, the source of welding current (20-01) output head anode or negative pole in body (10) rear portion Cable be connected with body (10) by binding post.Detent mechanism (90) is connected with body (10), and workpiece (80) is pressed on positioning In mechanism (90), the electric current of welding machine is made to be transmitted to workpiece (80) from the source of welding current (20-01).The rear portion of body (10) is also placed There is gas cylinder (20-03), in gas cylinder (20-03), deposit the protective gas of welding, protective gas can select carbon dioxide, argon Gas, helium, nitrogen and their mixed gas, flexibly select according to different welding machines and technological requirement.Body (10) is in gas Bottle rest area is provided with anticreep chain or anti-drop belt, is used for fixing gas cylinder (20-03), in order to avoid gas cylinder is fallen causes accident.Gas cylinder (20-03) protective gas in is delivered to by decompressor, heater (carbon dioxide needs) suspended body flowmeter and trachea Clipping welding gun (20-04), then sprayed by the nozzle of welding gun, provide protection for welding pool.One gas cylinder (20-03) can be given One source of welding current (20-01) supply is it is also possible to supply to two or the multiple stage source of welding current (20-01).If shielding gas Body adopts the factory of centralizedly supply, can be without gas cylinder (20-03).The source of welding current (20-01), wire feeder (20-02), clamping Formula welding gun (20-04) and gas cylinder (20-03) are combined into welding mechanism (20).Clipping welding gun (20-04) can with traditional Manual welding gun is exchanged, when connecting traditional-handwork welding gun it is simply that a traditional manual welding machine.Can put in body (10) simultaneously Put one or more welds types therein such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, that is, weld same screw threads for fastening During part (70), it is possible to use one of above-mentioned welds types or multiple.As shown in Figure 1.
The front portion of body is from top to bottom followed successively by Power Component (30), clamping device (50), hold-down mechanism (60), localization machine Structure (90).Detent mechanism (90) positions to workpiece (80) and threaded fastener (70).Hold-down mechanism (60) collet threaded is tight Firmware (70) and workpiece (80).Clamping device (50) fixes clipping welding gun (20-04).Power Component (30) and hold-down mechanism (60) upper installation arc light baffle plate assembly (40).The effect of arc light baffle plate assembly (40) is to intercept the arc light that welding produces, protection behaviour Author.As shown in Figure 1.
Power Component installation pedestal (30-12) is fixed on body (10), and piston rod guide bracket (30-06) is fixed on power packages In part installation pedestal (30-12), increased stroke-adjustable gas cylinder (30-05) is arranged on above piston rod guide bracket (30-06), piston rod guide bracket (30-06) there is anti-wearing liner in, the piston rod (30-07) of increased stroke-adjustable gas cylinder (30-05) is inserted through piston rod guide bracket (30-06) anti-wearing liner.Bushing can adopt plain bushing, it would however also be possible to employ the bushing with lubricating function.Dress is common to be served as a contrast The piston rod guide bracket (30-06) of set has lubrication filler, is easy to the piston rod (30-07) that oil addition lubricates cylinder.Can There are stroke adjustment nut (30-04), stroke adjustment nut (30-04) and adjusting nut handss in the top adjusting stroke cylinder (30-05) Handle (30-03) connects.It is stroke locking nut (30-01), stroke locking nut (30- above stroke adjustment nut (30-04) 01) it is connected with stroke locking nut (30-01) with locking nut handle (30-02).The piston rod of increased stroke-adjustable gas cylinder (30-05) (30-07) lower end is connected with piston rod mounting seat (30-09).The inner side of piston rod (30-07) is orientation lever (30-08), orientation Bar (30-08) lower end is connected with orientation lever mounting seat (30-10).Orientation lever (30-08) upper end is inserted through orientation block (30- 11) bushing in, bushing can adopt plain bushing, it would however also be possible to employ the bushing with lubricating function.Fill determining of plain bushing There is lubrication filler to block (30-11), be easy to oil addition lubrication orientation lever (30-08).Orientation block (30-11) and power Assembly installation pedestal (30-12) and piston rod guide bracket (30-06) connect.The effect of orientation lever (30-08) is to prevent range-adjustable Piston rod (30-07) rotation of cylinder (30-05).Prevent the mode that increased stroke-adjustable gas cylinder (30-05) selects can also be by piston The cross section of bar (30-07) is changed to polygon by circle or piston rod (30-07) lower end connects the modes such as guide rail, acceptable Using the cylinder with guide rod, twin shaft cylinder or three axle cylinders.As shown in Figure 2.
Orientation lever mounting seat (30-10), piston rod mounting seat (30-09) are connected with upper adjustable column fixture block (60-06), raise Segmented column fixture block (60-06) is bolted with upper adjustable column concave block (60-05).Upper adjustable column fixture block (60-06) and upper regulation The centre of post concave block (60-05) connector is through hole, and upper adjustable column (60-04) is inserted through adjustable column fixture block (60-06) Through hole with upper adjustable column concave block (60-05).The cross section of upper adjustable column (60-04) is circular or polygon.Upper adjustable column (60-04) matched with the through hole of upper adjustable column fixture block (60-06) and upper adjustable column concave block (60-05) connector in cross section. The front end of upper adjustable column (60-04) is bolted with upper adjusting rod fixture block (60-03), upper adjustable column (60-04) front end with There is the hole of insertion upper adjusting rod fixture block (60-03) junction, and upper adjusting rod (60-01) is inserted and passed through this hole.Upper adjusting rod (60-01) section is circular or polygon, upper adjustable column (60-04) front end and upper adjusting rod fixture block (60-03) junction Hole matched.Upper adjusting rod (60-01) lower end is connected with compressor arm (60-02), and compressor arm (60-02) can be as needed Change different specifications, the specification of compressor arm (60-02) determines according to the size of threaded fastener, the screw threads for fastening of different size The compressor arm of part different size.As shown in Figure 2.
Upper adjusting rod locating piece (50-01) and upper adjusting rod fixture block (50-02) clamp adjusting rod (60-01), raise Pole locating piece (50-01) is bolted with upper adjusting rod fixture block (50-02), upper adjusting rod locating piece (50-01) with upper Between adjusting rod fixture block (50-02), the shape in hole is matched with upper adjusting rod (60-01).Upper adjusting rod locating piece (50-01) Opposite side has hole, and hole can be with insertion or not insertion, and lateral adjustments bar (50-03) is inserted and secured on this in the hole, laterally adjusts Pole (50-03) is parallel to the ground.Welding gun locating piece (50-05) and lateral adjustments bar cramp block (50-06) clamp lateral adjustments Bar (50-03), welding gun locating piece (50-05) is bolted with lateral adjustments bar cramp block (50-06), welding gun locating piece (50- 05) shape in hole is matched with lateral adjustments bar (50-03) between lateral adjustments bar cramp block (50-06).Welding gun locating piece (50-05) opposite side and welding gun fixture block (50-04) clamp welding gun, and this side is bolted with welding gun fixture block (50-04), should Between side and welding gun fixture block (50-04), the shape in hole is matched with welding gun.Upper adjusting rod locating piece (50-01), upper adjusting rod Fixture block (50-02), lateral adjustments bar (50-03), welding gun fixture block (50-04), welding gun locating piece (50-05) and lateral adjustments bar cramp Block (50-06) composition clamping device (50).Welding gun fixture block (50-04), welding gun locating piece (50-05) and lateral adjustments bar cramp block (50-06) the welding gun grip unit of composition clamping device (50).One clamping device (50) can join a welding gun grip unit, Two, three or more welding gun grip unit can also be joined, a welding gun grip unit joins a clipping welding gun (20- 04).One equipment can join a clamping device (50) it is also possible to join two, three, four or more, clamping device (50) quantity flexible configuration as needed.The pipeline of clipping welding gun (20-04) passes through (including wire, wire-feeding pipe, trachea) Upper welding gun pipeline via (10-01) is connected with the source of welding current (20-01) or wire feeder (20-02).Upper adjustable column fixture block (60-06) it is bolted with upper adjustable column concave block (60-05).Upper adjustable column fixture block (60-06) and upper adjustable column concave block (60-05) connection is through hole in vivo, and upper adjustable column (60-04) is inserted through adjustable column fixture block (60-06) and upper regulation The connector of post concave block (60-05).The cross section of upper adjustable column (60-04) is circular or polygon.Upper adjustable column (60-04) Cross section match with the through hole of upper adjustable column fixture block (60-06) and upper adjustable column concave block (60-05) connector.Upper adjustable column (60-04) front end is bolted with upper adjusting rod fixture block (60-03).Upper adjustable column (60-04) front end and upper adjusting rod There is the hole of insertion fixture block (60-03) junction, and upper adjusting rod (60-01) is inserted and passed through this hole.Upper adjusting rod (60-01) cut Face is circular or polygon, and the hole of upper adjustable column (60-04) front end and upper adjusting rod fixture block (60-03) junction is joined therewith Close.Upper adjusting rod (60-01) lower end is connected with compressor arm (60-02), and compressor arm (60-02) can change different as needed Specification, the specification of compressor arm (60-02) determines according to the size of threaded fastener, and the threaded fastener of different size is advised with different The compressor arm of lattice.As shown in Figure 3.
Detent mechanism installation pedestal (90-09) is fixed on body (10), lower adjustable column concave block (90-06) and detent mechanism Installation pedestal (90-09) connects.Lower adjustable column concave block (90-06) is logical with the centre of lower adjustable column fixture block (90-07) connector Hole, lower adjustable column (90-08) is inserted through the through hole of lower adjustable column concave block (90-06) and lower adjustable column fixture block (90-07).Under The section of adjustable column (90-08) is circular or polygon, the section of lower adjustable column (90-08) and lower adjustable column concave block (90- 06) match with the through hole of lower adjustable column fixture block (90-07).The front end of lower adjustable column (90-08) and lower dolly bar fixture block (90- 04) it is bolted, there are the hole of insertion, lower regulation in the junction of lower adjustable column (90-08) and lower dolly bar fixture block (90-04) Bar (90-05) inserts and passes through this hole.The section of lower dolly bar (90-05) is circular or polygon, lower adjustable column (90-08) Front end is matched with the hole of lower dolly bar fixture block (90-04) junction.Lower dolly bar (90-05) upper end and connecting rod (90- 03) connect, connecting rod (90-03) upper end is connected with locating cover (90-02), the plane of locating cover (90-02) upper end is that screw thread is tight The locating surface of firmware (70).There is circular hole, alignment pin (90-01) is worn in locating cover (90-02) circular hole in the middle of locating cover (90-02) Go out.Screw thread in order to avoid threaded fastener (70) is touched resistance scaling loss, and alignment pin (90-01) adopts high-strength insulating material Manufacture, or insulation processing is carried out to it, that is, in upper adjusting rod (60-01) and upper adjustable column (60-04), upper adjusting rod folder One layer of insulant is wrapped up, same principle can also be in upper adjustable column (60-04) and upper adjustable column fixture block between block (60-03) (60-06), wrap up one layer of insulant between upper adjustable column concave block (60-05).Alignment pin (90-01) passes part step, The big part of diameter, in lower end, positions to workpiece (80), and the little part of diameter, in upper end, is carried out to threaded fastener (70) Positioning.There are spring or resilient rubber (plastics) pad, spring or resilient rubber inside connecting rod (90-03) (plastics) pad props up part inside locating cover (90-02) for alignment pin (90-01) end alignment pin (90-01) than positioning Circular hole in the middle of lid (90-02) is big, is so just unlikely to spring and is projected out alignment pin (90-01) from locating cover (90-02).When When the compacted bar of alignment pin (90-01) (60-02) presses down, move down after alignment pin compression spring, as compressor arm (60-02) After leaving alignment pin (90-01), alignment pin (90-01) is resetted by spring.Alignment pin (90-01), locating cover (90-02), connection The specification of bar (90-03) determines according to the size in the upper hole of workpiece (80) and the specification of threaded fastener (70), (90-01), positioning Lid (90-02), connecting rod (90-03) can arbitrarily change.As shown in Figure 4.
Stroke adjustment nut (30-04), by way of adjusting range-adjustable cylinder (30-05) stroke, to adjust compressor arm (60-02) distance with upper workpiece (80) locating surface of locating cover (90-02).Compressor arm (60-02) and workpiece (80) locating surface Distance is bigger, better to the adaptability of workpiece (80).Compressor arm (60-02) is less with the distance of workpiece (80) locating surface, pressure The time that tight bar (60-02) declines and push down threaded fastener (70) and workpiece (80) is consumed is shorter.In practical operation, Compressor arm (60-02) can make workpiece and threaded fastener (70) with the distance of upper workpiece (80) locating surface of locating cover (90-02) Pass through and be advisable.
The distance of compressor arm (60-02) and alignment pin (90-01) and body (10) pass through to adjust upper adjustable column (60-04) and Realizing, compressor arm (60-02) and alignment pin (90-01) are bigger with the distance of body, can weld for lower adjustable column (90-08) Workpiece is bigger.In regulation, the method for adjustable column (60-04) is, first unscrews upper adjustable column concave block (60-05) and upper adjustable column folder The connecting bolt of block (60-06), then to upper adjustable column (60-04) reach or rear move, when upper adjustable column (60-04) is transferred to conjunction Right position postpones, and tightens the connecting bolt of adjustable column concave block (60-05) and upper adjustable column fixture block (60-06).Lower adjustable column (90- 08) regulative mode is similar with upper adjustable column (60-04).Adjustable column (60-04) and during lower adjustable column (90-08) in regulation, must Upper adjusting rod (60-01), compressor arm (60-02), alignment pin (90-01), locating cover (90-02), connecting rod (90-03) must be ensured With lower dolly bar (90-05) on a centrage, but this centrage is not limited with the angle on ground.Locating cover (90-02) The height of upper workpiece (80) locating surface is adjusted by way of adjusting lower dolly bar (90-05).Operational approach is:First unscrew downward The connecting bolt of segmented column (90-08) and lower dolly bar fixture block (90-04), then on move or move down lower dolly bar (90-05), work as handle After the locating surface of workpiece (80) is transferred to correct position, tighten the connection of lower adjustable column (90-08) and lower dolly bar fixture block (90-04) Bolt.The distance of the locating surface of workpiece (80) and lower adjustable column fixture block (90-07) is according to the shape of workpiece (80) and screw threads for fastening The position that part (70) welds flexibly determines.Adjust work at the same time it can also the difference according to operator's height or operating habit The height of part (80) locating surface.
The height of compressor arm (60-02) to be realized by way of adjusting upper adjusting rod (60-01).Operational approach is:First Unscrew the connecting bolt of upper adjustable column (60-04) and upper adjusting rod fixture block (60-03), then on move or move down adjusting rod (60- 01).After the regulation of compressor arm (60-02) need to ensure that range-adjustable cylinder (30-05) moves to lower end, compressor arm (60-02) energy Enough collet threaded securing members (70) and workpiece (80).Range-adjustable cylinder (30-05), upper adjusting rod (60-01) and lower dolly bar (90-05) three according to the different shape of threaded fastener (70) and workpiece (80) and the height of operator or uses habit It is used to use cooperatively.
Threaded fastener (70) and the welding of workpiece (80), welding gun is very crucial with the position of weld, and the position of welding gun is not Correctly, directly affect welding effect.The welding schematic diagram of Fig. 5 illustrates welding gun with the position relationship welding wire of weld in spiral shell With this, stricture of vagina securing member (70) and the junction of workpiece (80), guarantee that threaded fastener (70) and workpiece can be melted in molten bath simultaneously (80) solder joint, is made to be unlikely to be partially welded.Meanwhile, welding wire stretches out the length of resistance welding gun electric conducting nozzle (20-04-1) and is maintained between 5-20mm, Stablizing of electric arc is guaranteed with this, makes solder joint have good welding quality.Welding gun passes through clamping device (50) with the position of weld To adjust.Unscrew the connecting bolt of upper adjusting rod fixture block (50-02) and upper adjusting rod locating piece (50-01), just can be along rise Move on pole (60-01) or move down clipping welding gun (20-04) it is also possible to above adjusting rod (60-01) is center of circle rotating clamp Hold formula welding gun (20-04), after being adjusted to correct position, tighten bolt.Unscrew lateral adjustments bar cramp block (50-06) and welding gun locating piece (50-05) connecting bolt, clipping welding gun (20-04) just can transversely adjusting rod (50-03) mobile it is also possible to horizontal Adjusting rod (50-03) rotates clipping welding gun (20-04) for the center of circle, tightens bolt after being adjusted to correct position.Unscrew welding gun fixture block (50-04) connecting bolt and welding gun locating piece (50-05) between, just can move above or move down clipping welding gun (20-04), Clipping welding gun (20- can also be rotated for the center of circle with the hole between welding gun fixture block (50-04) and welding gun locating piece (50-05) 04) tighten bolt after, being adjusted to correct position.
Before welding, first adjust the position of each functor.Step is:By upper adjusting rod (60-01), compressor arm (60-02), determine A centrage is transferred in position pin (90-01), the position of locating cover (90-02), connecting rod (90-03) and lower dolly bar (90-05) On;Again workpiece (80) and threaded fastener (70) are sequentially placed into alignment pin (90-01), according to workpiece (80) and threaded fastener (70) mix up the position of the locating surface on locating cover (90-02) and compressor arm (60-02), and range-adjustable cylinder (30-05) Stroke;Guarantee that compressor arm (60-02) can push down threaded fastener (70) and workpiece (80) after moving down, and range-adjustable cylinder (30-05) stroke is the shortest, and to improve welding efficiency, but the stroke of range-adjustable cylinder (30-05) must not affect normally Weld job;Adjust clipping welding gun (20-04), make the distance of resistance welding gun electric conducting nozzle (20-04-2) and weld 5-25mm it Between;Clipping welding gun (20-04) quantity configures according to practical situation, and clipping welding gun (20-04) is in threaded fastener (70) week Enclose and be uniformly distributed.The form of the rifle neck of clipping welding gun (20-04) can be straight pipe type can also be a gooseneck type (i.e. folding Curved it is illustrated that being gooseneck type rifle neck, in order to avoid upper adjustable column or the special workpiece of shape matching, the form of rifle neck can have two Individual above bending).The welding parameters such as welding current, voltage, wire feed rate, gas flow are set on welding machine again.Formally During welding, the hole on workpiece (80) and threaded fastener (70) are sequentially placed into alignment pin (90-01).Starting device, compressor arm (60-02) collet threaded securing member (70) and workpiece (80) are moved down, welding machine starts to weld simultaneously, and welding continues for some time Compressor arm (60-02) resets upwards afterwards, and welding simultaneously terminates.Compressor arm (60-02) downwards compression (welding machine starts to weld) and Compressor arm (60-02) work such as (welding machine terminate weld) that resets upwards is completed by the control system of equipment.After the completion of welding, by spiral shell The welding body of stricture of vagina securing member (70) and workpiece (80) is taken out and is put well, then is welded next time, so circulates.Due to compressor arm (60-02) with alignment pin (90-01) on a centrage, therefore compressor arm also will while collet threaded securing member (70) The female thread of threaded fastener (70) covers completely, so that screw thread is preferably protected.Range-adjustable cylinder (30-05) is delivered to Screw thread firmware (70) and workpiece (80) only need to be pushed down fixing, pressure is about in 10-30N by the pressure on compressor arm (60-02) Left and right.Even if therefore imprudence pushes down the finger of operator, do not result in injury yet.
When clipping welding gun (20-04) negligible amounts installed on equipment, when leading to number of welds inadequate, work can be taken out Part rotates an angle and welds once again.As two clipping welding guns (20-04) are only assembled on equipment, each one symmetrical point of left and right Cloth, has two solder joints when welding for the first time, and the angle between solder joint is 180 degree, and postwelding takes out workpiece, after workpiece is ratated 90 degrees again Welding once, thus has 4 solder joints.Specifically completed using once welding, or adopt two or more times welding Complete, according to practical situation sweetly disposition.
The present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering;And can be welded using MAG, simultaneously TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 2:The present embodiment is the technical scheme of weld bolt, as shown in Figure 6.In addition to detent mechanism (90), equipment Other structures consistent with embodiment 1.The lower dolly bar (90-05) of detent mechanism (90) is with bolt locating rod (90-11) even Connect, in bolt locating rod (90-11), have the bolt insulation sleeve (90-10) of high-strength insulating material, in bolt insulation sleeve (90-10) There is the location hole of bolt (70-01).The upper end workpiece (80-01) of bolt locating rod (90-11) is the positioning of above-below direction Face, the seal face of compressor arm (60-02) the lower end bearing surface (70-01-1) than bolt (70-01) is little.Due to bolt (70-01) no Need salient point, the bearing surface (70-01-1) of bolt (70-01) can also be made less than projection welding bolt.
The spiral shell of bolt (70-01) to be protected by part (90-10) except being located to location hole from high-strength insulating material Outside stricture of vagina, can also wrap up absolutely with lower adjustable column (90-08), lower dolly bar fixture block (90-04) junction in lower dolly bar (90-05) Edge material or the mode of coating insullac;In addition segmented column (90-08) and lower adjustable column concave block (90-06), lower regulation are being lowered Insulant is wrapped up in post fixture block (90-07) junction or the mode of coating insullac also can reach the same effect.
The operational approach of the present embodiment is also identical with example 1, and simply the type difference of securing member leads to positioning mode to differ Sample.The present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can be welded using MAG weldering, TIG, simultaneously MIG weldering, MIG soldering are welded.
Embodiment 3:The present embodiment is that weld has the pipe fitting in hole and the technical scheme of nut-welding, as shown in Figure 7.This is real Apply example and adopt tig arc welding machine, and the welding gun of welding machine is arranged on lower adjustable column, in addition also add a pipe (80-02) Locating rack.Locating rack (90-12), above lower adjustable column fixture block (90-07), is connected with lower adjustable column concave block (90-06).Positioning There is adjusting gasket, for adjusting the above-below direction of locating rack (90-12) between frame (90-12) and lower adjustable column fixture block (90-07) Position.There is tune hole, for adjusting the position of locating rack (90-12) fore-and-aft direction on locating rack contiguous block (90-12-3).Positioning Plane above vertical pole (90-12-1) is the locating surface of pipe (80-02) above-below direction, in each positioning vertical pole (90-12-1) There are two tune holes, each is adjusted and respectively installs a limited post (90-12-2) on hole, and pipe (80-02) is placed on two limited post (90-12- 2), between, limited post (90-12-2) positions to pipe (80-02) fore-and-aft direction.Positioning vertical pole on locating rack (90-12) (90-12-1) there is each one around, respectively the fore-and-aft direction at pipe (80-02) left and right two ends is positioned, two positioning vertical poles (90-12-1) locating surface is in approximately the same plane.Lower dolly bar (90-05) two positioning vertical pole (90-12-1) centres, trapezoidal Locating cover (90-13) is connected with lower dolly bar (90-05).There are hole, alignment pin (this alignment pin in the middle of trapezoidal locating cover (90-13) Only one of which be used for positioning cylinder, the alignment pin in embodiment 1 have two for positioning cylinder) from trapezoidal locating cover (90- 13) insert below and pass from above, lower dolly bar (90-05) props up alignment pin, prevents it from jumping up and down.Trapezoidal locating cover (90- 13) plane above is locating surface, the above-below direction of T-nut (70-02) is positioned, alignment pin is to T-nut (70- 02) all around positioned, the hole simultaneously also pipe (80-02) left and right directions being carried out at setting circle sealing of tube is It is inserted in T-nut (70-02).Clamping device (50) is fixed on lower dolly bar (90-05), same clamping device (50) Quantity do not limit, the quantity of clipping welding gun (20-04) does not also limit.Selector bar (60-07) and upper adjusting rod (60- 01) connect, briquetting (60-08) is connected with selector bar (60-07), briquetting (60-08) is used for compressing pipe (80-02) and T-shaped spiral shell Female (70-02).
In the present embodiment, the electrode form of welding machine is non consumable arc welding electrode, that is, tungsten electrode (20-04-3), and pipe (80-02) welds There is hole at the place of connecing.The T-nut (70-02) of welding is similar with blind nut, but compared with blind nut, this nut no staking portion Point, and adopt polygonal shape for preventing from producing rotation during staking like that without to blind nut.Therefore structure ratio draws Riveting nut is simple.
The control method of locating rack (90-12) above-below direction is:Unscrew locating rack (90-12) and lower adjustable column concave block (90- 06) connecting bolt, increases or reduces pad, tighten connecting bolt after adjusting proper height.Locating rack (90-12) fore-and-aft direction Control method be:Unscrew the connecting bolt of locating rack (90-12) and lower adjustable column concave block (90-06), reach or rear shifting are determined The tune hole of fore-and-aft direction is had on position frame (90-12) locating rack contiguous block (90-12-3), after being adjusted to correct position, tightens spiral shell Bolt.The effect of limited post (90-12-2) has two, and one is that the pipe to different-diameter (80-02) positions, and two is to pipe (80-02) carry out the position adjustment of fore-and-aft direction.Method is to unscrew the fixing bolt of limited post (90-12-2), limited post (90- 12-2) the tune in the hole in positioning vertical pole (90-12-1) moves, by adjusting the position of limited post (90-12-2) to pipe (80- 02) positioned.Limited post (90-12-2) four altogether, each two of left and right positioning vertical pole (90-12-1).
Before formal welding, need to adjust between detent mechanism, the position between welding gun and weld.Concretely comprise the following steps, T-nut (70-02) is inserted in alignment pin, the positioning of the disk end of T-nut (70-02) and trapezoidal locating cover (90-13) Face patch is held together.Pipe (80-02) is placed on the locating surface of positioning vertical pole (90-12-1) again, guarantees T-nut (70-02) simultaneously Insert the interior of pipe (80-02).If can not insert, adjust adjustable column under the position adjustments of limited post (90-12-2) (90-08) can also reach just as purpose.Now the centrage of the centrage of pipe (80-02) and alignment pin intersects.Need simultaneously Ensure that pipe (80-02) patch holds together the disk of T-nut (70-02), and pipe (80-02) and left and right positioning vertical pole (90-12-1) Locating surface all there is no gap.Otherwise just adjust lower dolly bar (90-05) or locating rack (90-12), pipe (80-02) and T The position relationship of type nut (70-02) above-below direction is that the height of the upper locating surface of positioning vertical pole (90-12-1) is equal to trapezoidal positioning The height of the upper locating surface of lid (90-13) adds the thickness of T-nut (70-02) disk.Pipe (80-02) and T-nut (70- 02) after position mixes up, in the position adjusting clipping welding gun (20-04).The clipping welding gun (20-04) of the present embodiment is solid It is scheduled on lower dolly bar (90-05), in the lower section of workpiece, but regulative mode is consistent with embodiment 1.Under normal circumstances, TIG welding gun The distance of the inner weld of tungsten electrode (20-04-3) be advisable in 2-8mm.Equally, the quantity of clipping welding gun does not limit, according to reality Border situation determines.The method adjusting briquetting (60-08) is consistent with the control method of compressor arm (60-02) in embodiment 1, as long as really Guarantor's range-adjustable cylinder (30-05) moves and can push down pipe (80-02) to briquetting during bottom (60-08).Due to being to adopt With TIG welding, during welding, do not need welding wire, welding parameter only need to adjust electric current, voltage, gas flow etc., regulative mode with General T IG welding machine is consistent.Above-mentioned pipe (80-02) T-nut (70-02), the position of clipping welding gun (20-04) and weldering Connect after parameter etc. mixes up, you can welded with formal.During welding, first put into T-nut (70-02), put into pipe (80-02), T The main part of type nut (70-02) need to insert the in the hole of pipe (80-02).Then starting device, circle pushed down by briquetting (60-08) While pipe (80-02), welding starts, and welds and terminate after the welding 1-5 second, and briquetting (60-08) resets, and will weld T-nut (70- 02) workpiece takes out, and once welds on carrying out, and so circulates.Because clipping welding gun (20-04) is mounted in lower dolly bar (90-05), on, therefore clipping welding gun (20-04) is fixed, and the pipeline of clipping welding gun (20-04) is by lower welding gun pipeline Via (10-02) is connected with welding machine electric power.In the present embodiment, the pipe (80- of two sections of left and right can with the hands be pushed down respectively 02), hold-down mechanism (60) can not therefore be needed.Equipment can directly be welded after starting, and the control system of equipment only needs to control The weld interval welding efficiency of welding machine processed is higher.The present embodiment is that weld has the pipe fitting in hole and T-nut (70-02) to weld One technical scheme, does not limit to the cross sectional shape of pipe fitting, and to pipe fitting be solid tubes or hollow pipe does not also limit, simultaneously The present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can be simultaneously using MAG weldering, TIG weldering, MIG Weldering, MIG soldering are welded.The present embodiment can also be considered as a kind of replacement scheme to blind nut.
In the present embodiment, trapezoidal locating cover (90-13) and alignment pin are arranged on upper adjusting rod (60-01), to trapezoidal Locating cover (90-13) carries out magnetization treatment, or in the upper Magnet of installing of trapezoidal locating cover (90-13) so as to have absorption spiral shell Female ability, then nut just can weld above workpiece.
All technical schemes of the present utility model are all welded using spot welding (namely spotweld), and weld interval does not typically surpass Spend 10 seconds, therefore MIG weldering when welding gun produce heat less it is not necessary to cooling water is cooled down.If running into threaded fastener too Big or workpiece is too thick to lead to that weld interval is longer, welding gun temperature is too high, is now also considered as cooling water alignment and is cooled down.This When welding gun need to be changed to water cooled welding gun, body also needs be equipped with water tank and water pump.
Embodiment 4:The present embodiment is the technical scheme of weld atresia pipe fitting and nut-welding, as shown in Figure 8.Locating rack (90-12) increased retention bar (90-12-4) on the basis of embodiment 3, retention bar (90-12-4) has tune hole, limit Position post (90-12-2) is fixed on tune hole.Limited post (90-12-2) on retention bar (90-12-4) is used for quarter bend (80- 03) left and right directions is positioned.There is slide rail lower end with slide rail lower dolly bar (90-19), under guide rod (90-14) insert band slide rail In the slide rail of adjusting rod (90-19), and can be slidably.Clamping device (50) is fixed on guide rod (90-14), guide rod (90- 14) it is connected with rotating proof air cylinder (90-15).Rotating proof air cylinder (90-15) is fixed on cylinder adjusting rod (90-17), and cylinder is adjusted Pole fixture block (90-18) and cylinder adjusting rod concave block (90-16) clamp cylinder adjusting rod (90-17).Cylinder adjusting rod fixture block (90-18) it is connected on cylinder adjusting rod concave block (90-16), cylinder adjusting rod concave block (90-16) is fixed on detent mechanism and installs The lower section of pedestal (90-09).
If multiple changing type is made in the section of the slide rail with slide rail lower dolly bar (90-19) lower end, guide rod (90-14) interior Hole and the cross-sections match of slide rail, rotating proof air cylinder (90-15) are replaced with common cylinder, prevent when similarly can play welding The purpose that clipping welding gun (20-04) is rotated at random.
Because quarter bend (80-03) weld does not have hole, profile (end face) can only be relied on to position.Retention bar (90-12-4) On limited post (90-12-2) be used for limiting the distance of quarter bend (80-03) end face and nut (70-03) left and right directions.It is fixed to adjust Limited post (90-12-2) on position cross bar (90-12-4) can not meet when requiring it may be considered that the positioning changing different length is horizontal Bar (90-12-4) is solving.Quarter bend (80-03) passes through to adjust positioning vertical pole (90- with the distance of nut (70-03) fore-and-aft direction Limited post (90-12-2) on 12-1) or lower adjustable column (90-08) are realizing.Locating surface in positioning vertical pole (90-12-1) Position relationship with the upper locating surface of trapezoidal locating cover (90-13) is that the height of the upper locating surface of positioning vertical pole (90-12-1) is equal to ladder The height of the upper locating surface of shape locating cover (90-13) adds the thickness of whole nut (70-03).Under holding state, rotating proof air cylinder (90-15) piston rod is in lower end.After nut (70-03) and quarter bend (80-03) install, the work of rotating proof air cylinder (90-15) Stopper rod drives and moves to weld on clipping welding gun (20-04), and meanwhile briquetting (60-08) moves down compression quarter bend (80-03). Then welding starts, and after the completion of welding, piston rod drives clipping welding gun (20-04) to move down reset.Adjust cylinder adjusting rod (90-17), when, regulated quantity should be consistent with lower adjustable column (90-08).Alternatively, it is also possible to not use hold-down mechanism (60).
In technical scheme above, nut is welded to below quarter bend, can be considered as both being piled up welding. It can in addition contain nut is positioned at before quarter bend by way of adjusting lower adjustable column (90-08) and lower dolly bar (90-05) Face or below (face vertical with upper and lower surfaces) are welded, and can be considered as being welded both are placed side by side.For Guarantee that briquetting can push down pipe fitting and nut simultaneously, briquetting is divided into two parts, and a part pushes down pipe fitting, and another part pushes down spiral shell Mother, push down nut part may be referred in example below 6 compress solid tubes upper end mechanism (insulation spacer need to be replaced by T-shaped briquetting), specially there is hole in pipe, aperture upper end is big, and lower end is little, and T-shaped briquetting (structure is similar to bearing surface bolt) is put into In the hole, and pass from the little one end of diameter, pass part and be used for clamp nut, then put into spring in the big one end of bore dia, circle There is female thread the big one end of pore diameter, and pipe is fixed on briquetting the external screw thread that female thread is screwed into briquetting.Pipe can also Using the welding of this positioning mode.
The present embodiment is a technical scheme with nut-welding for the pipe fitting of weld atresia, and the cross sectional shape of pipe fitting is not had Restricted, to pipe fitting be solid tubes or hollow pipe does not also limit, and the quantity of clipping welding gun (20-04) is not limited, The present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering simultaneously, and can be simultaneously using MAG weldering, TIG Weldering, MIG weldering, MIG soldering are welded.
Embodiment 5:The present embodiment is the technical scheme that pipe fitting (80-02) is welded with bolt (70-01), such as Fig. 9.Wherein, Pipe fitting (80-02) and the weld atresia of bolt (70-01), but there is hole at other positions of pipe fitting (80-02), and the present embodiment is exactly Hole using pipe fitting (80-02) other position positions to pipe fitting (80-02).This embodiment is on the basis of embodiment 4 The modification carrying out, the positioning of pipe fitting (80-02) left and right directions is changed to hole positioning by profile positioning.Locating pin bracket (90-12-6) It is connected with locating rack (90-12), locating rack (90-12) has hole, in the hole has bushing, slide jaw (90-12-9) is inserted simultaneously Through bushing, slide jaw (90-12-9) can move freely in bushing.There is gear the front end of slide jaw (90-12-9) Circle, is the position portion of slide jaw (90-12-9) before back-up ring, has locating pin spring (90-12-5) after back-up ring, The front end of locating pin spring (90-12-5) props up back-up ring, and rear end props up locating pin bracket (90-12-6).Slide jaw (90- 12-9) be followed by handle, handle has alignment pin retaining screw (90-12-7), slide jaw (90-12-9) be divided into independent before Two parts afterwards, so that slide jaw (90-12-9) can be arranged in locating pin bracket (90-12-6).Locating pin bracket (90- There is alignment pin bumping post (90-12-8) on 12-6), alignment pin bumping post (90-12-8) has bar v notch v, alignment pin retaining screw (90- 12-7) can move freely in the bar v notch v of alignment pin bumping post (90-12-8), the handle capable of being of slide jaw (90-12-9) Move freely in alignment pin bumping post (90-12-8).There is hole, in the hole has bolt insulation sleeve in trapezoidal bolt locating cover (90-20) (90-10), there is the location hole of bolt in bolt insulation sleeve (90-10).The upper end of trapezoidal bolt locating cover (90-20) is bolt (70-01) locating surface.In main body insertion bolt insulation sleeve (90-10) of bolt (70-01), the bearing surface (70-01-1) of bolt with Bolt insulation sleeve (90-10) locating surface is adjacent to, and trapezoidal bolt locating cover (90-20) is connected with band slide rail lower dolly bar.Pipe (80-02) pass through limited post (90-12-2) with the position of bolt (70-01) fore-and-aft direction or lower adjustable column (90-09) is adjusted; The position of left and right directions is determined by the position of slide jaw (90-12-9);The position relationship of above-below direction is that trapezoidal bolt is fixed The height of position lid (90-20) locating surface adds that the thickness of bolt bearing surface (70-01-1) is upper equal to positioning vertical pole (90-12-1) and positions The height in face;Welding gun is adjusted by clamping device (50) with the position of weld.During welding, first bolt (70-01) is put into trapezoidal The positioning in the hole of bolt locating cover (90-20), then pipe fitting (80-02) is put on locating rack (90-12).Mobile pipe fitting (80- 02), by hole be aligned slide jaw (90-12-9) on pipe fitting (80-02).Rotational slide alignment pin (90-12-9), makes positioning Pin retaining screw (90-12-7) slips in the bar v notch v of alignment pin bumping post (90-12-8), and now locating pin spring (90-12-5) will The position portion of slide jaw (90-12-9) inserts the in the hole of pipe fitting (80-02), and piece installing terminates.Starting device, welding gun is upwards Movement is actuated for welding, after welding terminates to weld, now welding machine.Position portion by slide jaw (90-12-9) From the in the hole pull-out of pipe fitting (80-02), rotational slide alignment pin (90-12-9), alignment pin retaining screw (90-12-7) is made to fall in positioning On the outer of pin bumping post (90-12-8), so circulate.The slip of alignment pin can also be realized with cylinder.
Welding no bearing surface (70-01-1) bolt when, the locating surface of bolt is the bottom of bolt insulation sleeve (90-10), bolt Trapezoidal bolt locating cover (90-20) about 5mm should be exposed in top, or by corresponding for weld trapezoidal bolt locating cover (90-20) With bolt insulation sleeve (90-10) perforate, with facilitate welding gun (20-04) weld.
According to the technical scheme of the present embodiment, if compressor arm (60-02) is replaced by trapezoidal bolt locating cover (90-20) And in bolt insulation sleeve (90-10) increase Magnet, with Magnet hold bolt so that it is not affected by gravity and under fall;Or will Bolt insulation sleeve (90-10) is changed system into grips and is lived bolt, then bolt can also weld above workpiece.
In technical scheme above, bolt is welded to the following of pipe and can be considered as both being piled up weldering Connect.It can in addition contain bolt is positioned at pipe by way of adjusting lower adjustable column (90-08) and lower dolly bar (90-05) Front of or behind carries out welding and can be considered as being welded both are placed side by side.Certainly, necessity is carried out to bolt Compression be also necessary, whether pipe compresses depending on the weight of pipe fitting.If bolt and pipe need to compress simultaneously, The technical scheme that the structure of briquetting is referred in embodiment 4 determines.Quarter bend can also be using this positioning mode welding.
The present embodiment is using the hole at other positions of pipe fitting, pipe fitting to be positioned, and the technical scheme with bolt welding. The cross sectional shape of pipe fitting is not limited, to pipe fitting be solid tubes or hollow pipe does not also limit, to clipping welding gun (20- 04) quantity does not limit, and the present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering simultaneously, and permissible Welded using MAG weldering, TIG weldering, MIG weldering, MIG soldering simultaneously.
Embodiment 6:The present embodiment is the technical scheme of solid tubes and the welding of sheet metal parts, solid tubes can be treated as not here There is the bolt of bearing surface, such as Figure 10.There is location hole hollow locating cover (90-21) upper end, hollow locating cover (90-21) and lower dolly bar (90-05) it is threaded connection, hollow locating cover (90-21) adopts high-strength insulating material manufacture, inside has location hole.Hollow fixed There is adjusting gasket (90-22), solid tubes (70-04) pass through sheet metal component (80- between position lid (90-21) and lower dolly bar (90-05) 01) in the positioning in the hole inserting hollow locating cover (90-21), with insulation between solid tubes (70-04) and lower dolly bar (90-05) Pad (60-11) is isolated.It is placed on the locating surface above hollow locating cover (90-21) with sheet metal component (80-01), hollow compressor arm (60-09) push down sheet metal component (80-01), hollow compressor arm (60-09) is connected with upper adjusting rod (60-01).Hollow compressor arm (60-09) lower end is location hole, has holddown spring (60-10) inside hollow compressor arm (60-09), and holddown spring (60-10) will Power is conducted to insulation spacer (60-11), and the upper end of solid tubes (70-04) pushed down by insulation spacer (60-11).Hollow compressor arm (60- 09) there is the soldering opening (60-09-1) hollowing out below, the quantity of soldering opening determines according to the quantity of clipping welding gun (20-04), weldering Rifle welds to solid tubes (70-04) and sheet metal component (80-01) in soldering opening (60-09-1).Under hollow compressor arm (60-09) In end, lateral edges carry out chamfered, it is to avoid do not collide with solid tubes (70-04) when hollow compressor arm (60-09) moves down. Hollow locating cover (90-21) does not use high-strength insulating material can carry out insulation processing yet, that is, lower dolly bar (90-05) with One layer of insulant is wrapped up between adjustable column (90-08), lower dolly bar fixture block (90-04), or at lower adjustable column (90-08) One layer of insulant is wrapped up and lower adjustable column concave block (90-06), lower adjustable column fixture block (90-07) between.
Before welding, first adjust the depth of the interior location hole of hollow locating cover (90-21).Hollow locating cover (90-21) interior insulation Above pad (60-11) and hollow locating cover (90-21), the distance of locating surface is exactly that solid tubes (70-04) stretch out sheet metal component (80- 01) length of lower plane.Hollow locating cover (90-21) is back-outed from lower dolly bar (90-05), increases or reduce pad, just The depth of the interior location hole of hollow locating cover (90-21) can be adjusted, after mixing up, tighten hollow locating cover (90-21).Mix up welding gun again (20-04) position, equally, the quantity of welding gun does not limit.During formal welding.Through the hole of sheet metal component (80-01), then will insert Enter the positioning in the hole of hollow locating cover (90-21).Starting device, increased stroke-adjustable gas cylinder (30-05) promotes hollow compressor arm (60- 09) move down with welding gun (20-04) welding gun, hollow compressor arm (60-09) compresses solid tubes (70-04) and sheet metal component (80-01) Welding machine is welded simultaneously.Weld rear increased stroke-adjustable gas cylinder (30-05) and promote hollow compressor arm (60-09) and welding gun (20-04) Move on welding gun and reset, welding completes, such circulate operation.
The present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can be welded using MAG, simultaneously TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 7:The present embodiment is the technical scheme of hollow pipe and pipe fitting welding, hollow pipe can be treated as here and lengthen Nut, such as Figure 11.Hollow pipe alignment pin (90-23) is connected with lower dolly bar (90-05), hollow pipe alignment pin (90-23) Upper end is the position portion of hollow pipe (70-05).Hollow pipe (70-05) passes through the through hole of pipe (80-02), is inserted into hollow pipe The position portion of alignment pin (90-23), the position portion of hollow pipe alignment pin (90-23) to hollow pipe (70-05) forward and backward, Left and right positioned.Hollow pipe (70-05) falls on hollow pipe locating surface (90-23-1), hollow pipe locating surface (90-23-1) The above-below direction of hollow pipe (70-05) is positioned.The locating surface of the upper plane of positioning vertical pole (90-12-1) is to pipe (80- 02) above-below direction is positioned.Due to there being through hole on pipe (80-02), hollow pipe (70-05) is by insertion through hole, hollow Pipe (70-05) actually just serves the effect of an alignment pin, therefore pipe (80-02) front, rear, left and right four direction Can positioning.Limited post in the present embodiment, limited post (90-23-1) is the effect of an auxiliary positioning, is used for preventing pipe (80-02) rotated centered on hollow pipe alignment pin (90-23).Increase and decrease the pad of locating rack (90-12) or move up and down down Adjusting rod (90-05) is adjusting the relative distance of hollow pipe (70-05) and pipe (80-02) above-below direction.Hollow pipe (70-05) Expose from upper and lower two holes of pipe (80-02) (through hole said above), the present embodiment spy is provided with upper and lower two groups of clipping welding guns (20-04), respectively hollow pipe (70-05) and upper and lower two places of pipe (80-02) are welded.
The present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can be welded using MAG, simultaneously TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 8:The present embodiment is the technical scheme of U-shaped sheet metal component and securing member, and securing member is welded on U-shaped sheet metal component Side wall, such as Figure 12.Because welding equipment of the present utility model does not need in welding to need to apply very as resistance projection-welding Big upset force, and welding gun (being equivalent to the electrode of resistance projection-welding) keeps vertical also without with workpiece, therefore to U-shaped sheet metal component The possibility that is welded into of securing member, the particularly less U-shaped securing member of the distance between two side are carried out on the wall of side.The present embodiment also may be used With a kind of replacement scheme as blind nut.
In this embodiment, upper adjusting rod (60-01) is connected with extension bar (60-12), and the lower end of extension bar (60-12) can be compared Upper end is little, to adapt to the less securing member of specification.There is U-type groove extension bar (60-12) lower end, and two of U-type groove have hole, one of There is screw thread in hole.Spill spin block (60-14) is a tablet, and size determines according to the specification of sides nut (70-05), but should ratio four The female thread of square nut (70-05) big (to cover female thread completely, it is to avoid splash during welding and fall into inside female thread), simultaneously Also less than the overall dimensions of sides nut (70-05) (in order to avoid produce with clipping welding gun interfering).The one of spill spin block (60-14) Face pressure lives sides nut (70-05), and another side has raised nubs normal thereto, raised nubs have hole.This raised nubs is inserted In the U-type groove of extension bar (60-12), threaded (60-13) does not have the insertion of threaded hole from the U-type groove side of extension bar (60-12), and Pass through the hole of the upper raised nubs of rotation briquetting (60-14), and the screwed hole in the U-type groove opposite side of extension bar (60-12) is tightened.Spiral shell The effect of stricture of vagina pin (60-13) is to connect extension bar (60-12) and spill spin block (60-14), and spill spin block (60-14) can be with threaded (60-13) pivot about.But spill spin block (60-14) can only rotate towards sides nut (70-05) side, to press Tight sides nut (70-05) simultaneously protects the screw thread of the inside.In order to avoid the super contrary direction of spill spin block (60-14) rotates, to connect Centered on the center of circle in bar (60-12) hole, the distance of the extension bar (60-12) of rotary side this position parts profile line upper should be than rotation The distance of side is big.For the welding with adding adaptation securing member and U-shaped sheet metal component (80-04) sheet metal component, can be by extension bar (60- 12), upper adjusting rod (60-01)
There is U-type groove the upper end of lower dolly bar (90-29) with holes, and there is hole the both sides of U-type groove, and there is screw thread in the hole of side.With holes One end Ye You hole of connecting rod (90-25), will have nose end to be processed into what the upper U-type groove with lower dolly bar with holes (90-29) matched Shape.It is inserted in the U-type groove of lower dolly bar with holes (90-29), bolt is inserted from the threadless hole in U-type groove side, and Through connecting rod with holes (90-25), tighten in the threaded hole of U-type groove opposite side.Connecting rod (90-25) with holes can be with bolt Centered on rotate.One end of support block (90-28) is connected on lower dolly bar with holes (90-29), and the other end has screwed hole, supports External screw thread on screw rod (90-26) is screwed into the screw thread in the hole of support block (90-28), then will support spiral shell with clamp nut (90-27) Bar (90-26) is fixing.There are several grooves (90-26-1) upper end of studdle (90-26), and connecting rod (90-25) with holes falls On any one groove (90-26-1), the effect of groove (90-26-1) is fixed belt hole connecting rod (90-25).Connecting rod with holes (90-25) angle is determined by the height of studdle (90-26).The other end of connecting rod (90-25) with holes and magnetic location Lid (90-24) connects, and magnetic location lid (90-24) is formed it is therefore an objective to make it have absorption through adding magnetic or magnetization by metal The ability of sides nut (70-05).Can certainly realize adsorbing in the upper mode installing Magnet of magnetic location lid (90-24) The function of sides nut (70-05), the material of such magnetic location lid (90-24) would not be limited by metal material.Magnetic There is hole, alignment pin (90-01) passes from the hole, passes part respectively to U-shaped sheet metal component (80-04) in the middle of locating cover (90-24) Positioned with sides nut (70-05).There are spring or gum elastic (plastics) pad, bullet inside connecting rod (90-25) with holes Spring or gum elastic (plastics) pad prop up alignment pin (90-01) in magnetic location lid (90-24) so as to after there is retraction from The dynamic ability resetting.
Sloped position vertical pole (90-12-10) is had on locating rack (90-12).Sloped position vertical pole (90-12-10) must be with The diameter parallel of the alignment pin (90-01) on magnetic location lid (90-24), otherwise can cause clamp nut (90-27) and U-shaped metal plate Cannot take out after golden part (80-04) welding, or the bottom of U-shaped sheet metal component (80-04) can not be held.
Bolt insulation sleeve (90-10) in embodiment 2 and bolt locating rod (90-11) are arranged in connecting rod with holes (90-25), then the side wall of U-shaped sheet metal component (80-04) can also weld bolt (70-01).
Before welding, unscrew clamp nut (90-27), adjust the height of studdle (90-26), studdle (90-26) Higher, the angle of connecting rod (90-25) with holes is also bigger, because U-shaped sheet metal component (80-04) is close to magnetic location lid (90- 24), on locating surface, the angle that therefore U-shaped sheet metal component (80-04) tilts is also bigger.The angle that U-shaped sheet metal component (80-04) tilts Bigger, the space leaving clipping welding gun (20-04) for is less.To need to examine during the height therefore adjusting studdle (90-26) Consider the space that clipping welding gun (20-04) left for by U-shaped sheet metal component (80-04), height is turned down as far as possible, even make company with holes Angle between extension bar (90-25) and lower dolly bar with holes (90-29) is 90 degree.After the height of studdle (90-26) mixes up, Clamp nut (90-27) is tightened, studdle (90-26) is fixing.At this moment connecting rod with holes (90-25) and band should also be tightened The connecting bolt of hole lower dolly bar (90-29), connecting rod with holes (90-25) is clamped so as to can not arbitrarily rotate.Regulate and prop up After support screw rod (90-26), adjusting sloped position vertical pole (90-12-10), it is fixed that sloped position vertical pole (90-12-10) passes through increase and decrease Position frame adjusting gasket or movable locating rack (90-12) are realizing having tune on locating rack contiguous block (90-12-1) Hole i.e. Figure 12 move left and right.The effect of sloped position vertical pole (90-12-10) is to hold U-shaped sheet metal component (80-04) Bottom, so that U-shaped sheet metal component (80-04) is developed with magnetic location lid (90-24).Sloped position vertical pole (90-12-10) mixes up Afterwards, once U-shaped sheet metal component (80-04) and sides nut (70-05) are put in alignment pin (90-01), now adjust and adjust Post (60-04), lower adjustable column (90-08), lower dolly bar with holes (90-29), upper adjusting rod (60-01), make rotation briquetting (60- 14) just push down the centre of sides nut (70-05), now can tighten threaded (60-13) it is also possible to not tighten threaded (60-13) it is made arbitrarily to rotate.After finally adjusting the distance of clipping welding gun (20-04) and weld and angle, just permissible Formal welding.
The present embodiment in conjunction with the embodiments 2 technical scheme, just can carry out the welding of U-shaped sheet metal component side wall and bolt.
The present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can be welded using MAG, simultaneously TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 9:The present embodiment is the technical scheme of U-shaped sheet metal component and threaded fastener, and securing member is welded on U-shaped metal plate The side wall of golden part, such as Figure 13.The U-type groove part that connecting rod with holes (90-25) is inserted lower dolly bar with holes (90-29) is processed into Matsurface (90-25-1), increases frictional force with this, or by the U-type groove of lower dolly bar with holes (90-29) and connecting rod with holes (90-25) face of contact portion is also machined to matsurface, so that frictional force is increased further.Fishbolt (90-31) passes through with holes Lower dolly bar (90-29) and the connecting hole of connecting rod with holes (90-25), then with nut, fishbolt (90-31) is tightened, will carry Hole connecting rod (90-25) is fixed on the upper connecting rod with holes (90-25) of lower dolly bar with holes (90-29) can be with fishbolt (90-31) rotate for the center of circle.Connecting rod (90-25) with holes mixes magnetic location lid (90-24), alignment pin (90-01), spring etc. Part can carry out positioning welding to nut, if mixing bolt locating rod (90-11) and bolt insulation sleeve (90-10) is just permissible Positioning welding is carried out to bolt.The main body of eccentric positioning tube (90-32) is cylinder, and cylindrical cylindrical any place can As the locating surface of workpiece (U-shaped sheet metal component), eccentric positioning tube (90-32) is rotated with connecting bolt (90-32-1) for the center of circle, even Connecting bolt (90-32-1) is fixed on the both sides (no longer circle centre position) of eccentric positioning tube (90-32) main body, eccentric positioning tube (90- 32) rotated with connecting bolt (90-32-1) for the center of circle.Eccentric positioning tube (90-32) often rotates an angle, the distance of locating surface All different, such a bias positioning tube (90-32) just adapts to the workpiece (U-shaped sheet metal component) of a lot of different sizes.Add Adjusting gasket on locating rack (90-12) and adjust hole, then use cooperatively with lower dolly bar with holes (90-29) etc., subject range is just Bigger.Eccentric positioning tube (90-32) is fixed on eccentric cylinder support block (90-12-11) by nut by connecting bolt (90-32-1) On.The design of eccentric positioning tube (90-32) also has other modes, such as removes connecting bolt (90-32-1), is connecting spiral shell The position thread mill drilling of bolt (90-32-1), front end (on the right side of diagram) boring of eccentric cylinder support block (90-12-11) is being incited somebody to action Bolt passes through this hole and is screwed into the screw thread in the hole on eccentric positioning tube (90-32).Also eccentric positioning tube (90-32) can be fixed on On locating rack (90-12).
Before welding, unscrew the nut on fishbolt (90-31), connecting rod with holes (90-25) is rotated to suitable angle Degree, to ensure that clipping welding gun (20-04) and rotation briquetting (60-14) can smoothly enter in U-shaped sheet metal component (80-04) and weld If threaded fastener rotates connecting rod with holes (90-25) to the top, with lower dolly bar (90-05) in same axle On line or this parallel with lower dolly bar with holes (90-29) depends on the hole in lower dolly bar with holes (90-29) U-type groove Whether the center of circle then can weld ordinary tin part or pipe on the axis (centrage) of lower dolly bar with holes (90-29) Part.Nut is tightened after the angle regulating connecting rod with holes (90-25).Unscrew the nut of fixing bias positioning tube (90-32), rotation Turn the angle of eccentric positioning tube (90-32), make eccentric positioning tube (90-32) support the bottom of U-shaped sheet metal component (80-04), simultaneously Ensure that U-shaped sheet metal component (80-04) welds the side wall of threaded fastener (70) side and magnetic location lid (90-24) or bolt connect Extension bar (90-11) develops.Adjust lower dolly bar with holes (90-29) and upper adjusting rod (60-01), set one suitably to equipment Welding and assembling height, and make rotation briquetting (60-14) push down threaded fastener (70).Finally adjust clipping welding gun (20-04) and weldering After connecing distance and the angle at place, just can formally weld.
The present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can be welded using MAG, simultaneously TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 10:The present embodiment is the technical scheme of U-shaped sheet metal component and threaded fastener, and securing member be welded on U-shaped The side wall of sheet metal component, during welding, Power Component (30), clipping welding gun (20-04), clamping framework (50), hold-down mechanism (60) Forward or tilt backwards for an entirety, such as Figure 14.Connecting screw rod (30-05-2) is extended and passes through piston rod guide bracket (30- 06), with attaching nut (30-05-3), piston rod guide bracket (30-06) is connected on increased stroke-adjustable gas cylinder (30-05).Can also In the upper thread mill drilling of piston rod guide bracket (30-06), the connecting screw rod (30-05-2) extending is threaded in the hole, then can Stroke cylinder (30-05) side is adjusted to twist a such as attaching nut (30-05-3).Connecting plate by increased stroke-adjustable gas cylinder (30-05) (30-05-1) rear portion (on the right side of diagram) extends or extends the piston rod being close to guide bracket (30-06) region of interest, is prolonging Long part is holed, and in the hole puts into axle sleeve.On the mounting seat side plate (30-12-1) of Power Component installation pedestal (30-12) side Boring, in the upper thread mill drilling of the mounting seat side plate (30-12-1) of Power Component installation pedestal (30-12) opposite side, rotary shaft (30-13) the mounting seat side plate (30-12-1) from boring is inserted through the axle sleeve of increased stroke-adjustable gas cylinder (30-05), then is screwed into The screwed hole of the mounting seat side plate (30-12-1) of opposite side.Increased stroke-adjustable gas cylinder (30-05) with rotary shaft (30-13) can be Center rotates freely.There is a projection at the rear portion (on the right side of diagram) of piston rod guide bracket (30-06) lower end, the length of boss be equal to or It is slightly less than the distance between left and right mounting seat side plate (30-12-1).There are screwed hole, adjustment axis (30-14) in the raised left and right sides Two ends have a screw thread, one end of adjustment axis (30-14) is inserted and is screwed into piston rod guide bracket from rotation adjustment hole (30-12-1-2) (30-06) the screw thread in the hole of boss, the projection at left and right two ends is respectively screwed into an adjustment axis (30-14), rotates adjustment hole (30-12-1-2) it is arcuate socket centered on adjustment axis (30-14).The other end of adjustment axis (30-14) has inner hexagonal hole, and six Adjustment axis (30-14) are tightened on piston rod guide bracket (30-06) angle spanner insertion inner hexagonal hole.Adjustment axis (30-14) are to revolve Modulation knothole (30-12-1-2) is track, centered on rotary shaft (30-13), drives Power Component (30), clipping welding gun (20-04), clamping framework (50), hold-down mechanism (60) rotate (left and right directions of diagram) in front and back.To there is this end of inner hexagonal hole Adjustment axis (30-14) are screwed into nut, and tighten on adjustment hole boss (30-12-1-1), and such piston rod guide bracket (30-06) is just It is fixed on left and right mounting seat side plate (30-12-1).Left and right mounting seat side plate (30-12-1) bottom is uncovered, makes piston Enough spaces are had during bar rotation.Length due to piston rod guide bracket (30-06) boss is equal to or slightly less than left and right installation The distance between seat side plate (30-12-1), piston rod guide bracket (30-06) is tightened in left and right by the nut in adjustment axis (30-14) Mounting seat side plate (30-12-1) was not result in that both distances changed when upper, or deformation.At piston rod (30-07) Fluting (30-07-1), spin-ended piece (30-15) insertion piston rod groove interior (30-07-1) is simultaneously fixed on piston rod guide bracket (30-06) On, to prevent piston rod (30-07) to be rotated at random.Rotation briquetting (60-14) and can clipping welding gun (20-04) when so welding Will not rotate together with piston rod (30-07) and make its position offset.
Swingle (90-35) inserts the in the hole of connecting rod with holes (90-25) and is fixed on connecting rod with holes (90-25) above (as welded), there is coarse surface at the two ends of swingle (90-35), and U is put at the position that swingle (90-35) is had rough surface In the groove of type support (90-36).Fixing lid (90-34) is pushed down swingle (90-35) blending bolt and is fixed on U-shaped support (90- 36), on, connecting rod (90-25) with holes can be rotated centered on swingle (90-35).U-shaped support (90-36) and fixing lid (90-34) coarse surface can also be processed into, to increase frictional force with the contact surface of swingle (90-35).U-shaped support (90- 36) it is fixed on lower dolly bar (90-05).
Before welding, unscrew the connecting bolt on fixing lid (90-34), connecting rod with holes (90-25) is rotated to suitable If angle rotates to being in 180 degree with lower dolly bar (90-05) it is possible to welding ordinary tin part and pipe fitting.Then twist Fasten the bolt on lid (90-34).Unscrew the nut on connecting bolt (90-32-1), eccentric positioning tube (90-32) is rotated To suitable angle, make U-shaped sheet metal component (80-04) weld the side wall of threaded fastener side and magnetic location lid (90-24) or Person is that bolt locating rod (90-11) is developed, and then tightens the nut on connecting bolt (90-32-1).Unscrew adjustment axis (30-14) On nut, by clipping welding gun (20-04), extension bar (60-12), rotation briquetting (60-14) rotate to proper angle, make to press from both sides Hold formula welding gun (20-04), extension bar (60-12), rotation briquetting (60-14) have enough space to enter U-shaped sheet metal component to be welded Operation, tightens the nut on connecting bolt (90-32-1) after mixing up.Finally mix up position and the folder of rotation briquetting (60-14) After holding distance and the angle of formula welding gun and weld, start formal welding.
The present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can be welded using MAG, simultaneously TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 11:The present embodiment is the technical scheme with threaded fastener for the outside of U-shaped sheet metal component side wall, such as Figure 15. There is female thread bolt supporting rod (60-15) upper end, has hole, hole and female thread insertion in bolt supporting rod (60-15).Hole is T-shaped Hole, lower end diameter is little, and upper end diameter is big, and the hole of lower end is location hole, is positioned (bolt insulation sleeve) to bolt (nut), greatly The circular hole at end is connected as a single entity with female thread.Put into Magnet (bolt locating surface is had on Magnet) in the circular hole at big end, then by spiral shell Female thread on bolt supporting rod (60-15) is screwed in the external screw thread on adjusting rod (60-01) and goes up in other embodiments Adjusting rod (60-01) can also can be female thread for external screw thread, makes Magnet be clamped in bolt supporting rod (60-15) and upper regulation Between bar (60-01).The length of bolt (70-01) end of thread will slightly longer than raise the length of pole (60-01) location hole.But Also should not grow too many, in order to avoid screw thread exposes excessively, during welding, adhere to spatter.For the screw thread of protection bolt (70-01), can be One layer of insulation material is wrapped up between upper adjusting rod (60-01) and upper adjustable column (60-04), the junction of upper adjustable column fixture block (60-03) Material (can also coat one layer of insulating paint), makes bolt supporting rod (60-15) non-conductive.Or upper adjustable column (60-04) with Wrapping up in one layer of common insulant between upper adjustable column concave block (60-05), the junction of upper adjustable column fixture block (60-06) (can also One layer of insullac of coating), in addition with insulation sleeve, the screw thread of the location hole in bolt supporting rod (60-15) and bolt (70) is isolated (namely having location hole in insulation sleeve), or also can protect spiral shell with high-strength insulating material making bolt supporting rod (60-15) Screw thread on bolt (70).In order to not make bolt supporting rod (60-15) be stained with splashing, bolt supporting rod (60-15) can adopt high-strength Using copper when degree nonmetallic materials, or the different types of metal with welding metal, such as welding carbon steel, weld and use during copper Aluminum, using magnesium during welding aluminum, by that analogy.Due to technical characterstic of the present utility model, above in many embodiments, compressor arm (60-02), hollow compressor arm (60-09), rotation briquetting (60-14), threaded (60-13), extension bar (60-12) etc. are from weld Nearer part is also required to carry out anti-splashing process.
Alignment pin passes from the hole in the middle of locating cover (90-02), and there is hole at the position of U-shaped sheet metal component (80-04) weld bolt, During welding, this hole is put in alignment pin.When the wall thickness of U-shaped sheet metal component (80-04) is too thin, alignment pin exposes locating cover (90- 02) part is not preferably less than 2-3mm, to guarantee that alignment pin is effectively positioned to U-shaped sheet metal component (80-04), is unlikely to U-shaped panel beating Hole on part (80-04) skids off from alignment pin.Under normal circumstances, alignment pin exposes the part of locating cover (90-02) and is equal to or slightly Thickness higher than U-shaped sheet metal component (80-04).Locating cover (90-02) is connected with alignment pin pedestal (90-40), alignment pin pedestal (90-40) flexible pad in, the afterbody of alignment pin is bigger than the hole of locating cover (90-02), so that alignment pin is unlikely to from locating cover (90-02) hole is extracted, and the afterbody of alignment pin is close to the elastomeric pad in alignment pin pedestal (90-40).Alignment pin pedestal (90- 40) it is connected with longitudinally adjust bar (90-39), longitudinally adjust bar (90-39) is clamped in latch segment (90-37) and adjusting rod by bolt Between support (90-38).Bar supporter (90-38) is connected with lower dolly bar (90-05).
After alignment pin pedestal (90-40) is transformed, bolt insulation sleeve (90-10) and bolt locating rod (90-11) are pacified It is contained in the positioning that bolt then can be carried out on improved alignment pin pedestal.Bolt supporting rod (60-15) is replaced with compressor arm (60-02) can compress to bolt and workpiece afterwards.So can be carried out bolt to penetrate from outside to inside from U-shaped sheet metal component side wall Welding afterwards.
Before welding, unscrew the upper bolt clamping longitudinally adjust bar (90-39) of latch segment (90-37), by longitudinally adjust bar (90-39) modulation correct position, it is ensured that U-shaped sheet metal component (80-04) is not interfered with lower dolly bar (90-05), tightens spiral shell after mixing up Bolt.The hole of U-shaped sheet metal component (80-04) is put in alignment pin, bolt (70-01) inserts the positioning of bolt supporting rod (60-15) In the hole, the Magnet of bolt supporting rod (60-15) holds bolt (70-01).Piston rod (30- by increased stroke-adjustable gas cylinder (30-05) 07) move down, make bolt (70-01) be close to U-shaped sheet metal component (80-04), the elastomeric pad in alignment pin pedestal (90-40) Alignment pin can be made to move down when exceeding U-shaped sheet metal component (80-04), be unlikely to contact with bolt (70-01).At this moment regulate folder Hold distance and the angle of formula welding gun (20-04) and weld, then start formally to weld.
The welding of nut:The form of step pin will be made, respectively U-shaped sheet metal component (80-04) and nut are positioned, spiral shell Bolt supporting rod (60-15) is replaced with compressor arm (60-02), and other holdings are constant, you can nut is welded, sees embodiment 1. The positioning of nut can be realized with bolt supporting rod (60-15), and using method is with consistent during weld bolt.Use bolt supporting rod (60-15) nut is carried out position suitable workpiece weld and there is no the situation in hole.Weld does not have the workpiece in hole (to include sheet metal component And pipe fitting) positioning mode had been described in detail in the above embodiments using the technical scheme in embodiment It is the sheet metal component of weld atresia can be positioned.
The present embodiment is suitable for the welding manner such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can be welded using MAG, simultaneously TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 12:The present embodiment is the technical scheme that threaded fastener is welded in arc stud welding, such as Figure 16.Here arc stud welding Refer to a kind of welds types, be not only suitable for the welding of stud, nut can also make to be welded in this way.This enforcement Workpiece (80) weld of example is divided into hole and two kinds of forms of atresia, and corresponding locating cover (90-02) has been also classified into hole and atresia Two kinds, the locating cover (90-02) of atresia is suitable for the workpiece (80) of weld atresia is positioned, and has hole locating cover (90-02) Hole be used for alignment pin is installed, be suitable for have hole to weld workpiece (80) position.
First introduce the arc stud welding welding in the case of workpiece (80) weld atresia.
Stud welding gun (20-05) is made up of working end and pipeline that (the clipping welding gun in embodiment 11 for the embodiment 1 also may be used The working end of clipping welding gun so that it is treated as, the definition of welding gun have broad sense and narrow sense point), working end is execution Welder The mechanism making, working end is connected by pipeline with the power supply of stud welding machine.Stud welding gun (20-05) of the present utility model is not required to very important person Work operates, and therefore working end does not need the handle for holding, and the switch of bolt welding machine is also without being mounted above.In addition Have, on stud welding gun (20-05), the structure being easy to be assemblied on clamping device, stud welding machine is controlled by the controller on equipment.On Adjusting rod fixture block (50-02) by bolt, stud welding gun locating piece (50-08) is assembled on upper adjusting rod (60-01), raises Pole fixture block (50-02) and stud welding gun locating piece (50-08) can move up and down at upper adjusting rod (60-01), also may be used Rotated with above adjusting rod (60-01) for the center of circle.Stud welding gun fixture block (50-07) passes through bolt by stud welding gun (20- 05) working end being referred to as stud welding gun is assembled on stud welding gun locating piece (50-08).Locating cover (90- 02) support workpiece (80), the locating surface of locating cover (90-02) upper end positions to the above-below direction of workpiece (80), positioning Workpiece (80) is fixed on locating cover (90-02) pressure head (20-05-1).Vertical with the solder side of workpiece (80) for ensureing stud Directly, the locating surface of locating cover (90-02) upper end and stud welding gun (20-05) be also required to vertical.Workpiece (80) weld atresia Positioning mode is referred to embodiment 4 and the mode of embodiment 5 is carried out, its core be exactly using the side of workpiece (80), type face or Person is that the hole at other positions is positioned.But the present embodiment still wants to introduce another localization method it is simply that positioning using light beam. Method is that light source bracket (90-42) is fixed on this equipment regulating bolt (90-41), light source bracket (90-42) and mounting seat Side plate (30-12-1) adjusting gasket, and light source bracket (90-42) can be with regulating bolt (90-41) for center of circle rotation.Light source (90-43) it is fixed on light source bracket (90-42), the luminous energy of light source (90-43) can be by the battery in light source (90-43) Supply is it is also possible to connect other energy supplies by wire.The light beam that light source (90-43) sends is irradiated on workpiece (80), with The labelling of the upper weld of workpiece (80) overlaps (need to shift to an earlier date and carry out labelling in workpiece weld), the position of labelling be exactly stud or The position of nut-welding.
This positioning mode, in addition to being applied to arc stud welding, is also practically applicable to threaded fastener MAG weldering, TIG weldering, MIG weldering and MIG The welding of soldering.From unlike arc stud welding, in arc stud welding, the positioning of threaded fastener (70) is to rely on stud welding gun (20-05) To realize, and MAG weldering, TIG weldering, MIG weldering and MIG soldering are to rely on bolt supporting rod (60-15) to realize.
The mode making marks on workpiece can be manufacture workpiece when, threaded fastener weld process annular, Point-like or the impression of "×" shape, or with the pen of shades of colour threaded fastener weld do annular, point-like or Person's "×" character pattern.
Before welding, carry out labelling in the weld of workpiece (80), adjusting rod (60-01) and lower dolly bar (90- in regulation 05) distance, makes positioning pressure head (20-05-1) can push down workpiece (80), adjustable column (60-04) and lower adjustable column in regulation (90-08) guarantee that positioning pressure head (20-05-1) is aligned with lower dolly bar (90-05).Adjust light source bracket (90-42) rotation Pad between light source bracket or increase and decrease light source bracket and mounting seat side plate (30-12-1), makes light source (90-43) be irradiated to work Light beam on part (80) and stud or nut-welding are in the position consistency on workpiece (80) it is ensured that impinging upon the light on workpiece (80) The place of bundle is exactly the position of stud or nut-welding.During welding, stud or nut are put into stud welding gun (20-05) Chuck (tip) is upper to be pressed from both sides surely, the workpiece (80) carrying out labelling is placed on locating cover (90-02) simultaneously, and guarantees workpiece (80) On labelling overlap with the labelling being irradiated on workpiece.Regulate starting equipment after welding parameter, adjustable formation cylinder (30-05) Drive stud welding gun (20-05) move down and push down workpiece (80), simultaneously stud welding machine by stud or nut-welding in workpiece (80) on.
Position and can use cooperatively with the positioning mode in the side of workpiece (80), type face, hole by the way of light beam irradiates, this In workpiece include various sheet metal components and the pipe fitting mentioned in above-described embodiment;It also is adapted for by the way of light beam irradiates positioning The welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering weld threaded fastener.
Arc stud welding in the case that workpiece (80) weld has hole is welded.
Weld has the workpiece (80) in hole, the locating cover (90-02) of equipment needs install alignment pin, the lower of alignment pin can With install spring can also uneasy shock mount, the workpiece (80) that the hole wall in hole is too thin is adapted to fit spring, is positioned such that finger setting Position just can be made longer, it is to avoid hole from alignment pin slip.
Before welding, by adjusting upper adjustable column (60-04), lower adjustable column (90-08) makes securing member (70) in workpiece (80) On position meet use requirement, by adjusting upper adjusting rod (60-01), lower dolly bar (90-08) makes positioning pressure head (20-05- 1) compression leg workpiece (80).The chuck (tip) after mixing up, stud or nut being put into stud welding gun (20-05) above presss from both sides surely, Formal welding.
Embodiment 13:The present embodiment is the arc stud welding solder technology scheme of U-shaped sheet metal component side wall and threaded fastener, such as schemes 17.It is divided at U-shaped the welding of sheet metal parts and have hole and two kinds of situations of atresia.The U-shaped panel beating of locating cover (90-02) in this technical scheme Part weld needs in the case of having hole to install alignment pin, longitudinally adjust bar (90-39), bar supporter (90-38), latch segment (90-37) combination achieves the positioning to U-shaped sheet metal component side wall.In the case of there is no hole at U-shaped the welding of sheet metal parts, pass through Said mechanism is aided with the modes such as side to U-shaped sheet metal component, type face, hole at non-solder again and positions.Additionally can be first in U Template part weld marks, and the mode being radiated at using the light beam that light source (90-43) is launched on sheet metal component labelling carries out fixed Position.Upper adjusting rod fixture block (50-02), stud welding gun fixture block (50-07), stud welding gun locating piece (50-08) clamp arc stud welding Rifle (20-05), positioning pressure head (20-05-1) pushes down U-shaped sheet metal component.The position of each functor is regulated, then by spiral shell before welding Chuck (rifle mouth) folder that post or nut put into stud welding gun (20-05) is steady, you can starting device is welded.
Embodiment 14:The present embodiment is the technical scheme for soldering particularly MIG soldering and gas brazing design, welding Front first the welding position of threaded fastener is processed solder trough, then welded again, such as Figure 18, Figure 19, Figure 20, Figure 21, figure 22., between 0.1-3mm, depth is between 2-20mm for the height of solder trough.Soldering be by fusing solder to object, (screw thread is tight Firmware and workpiece) capillary or immersional wetting realizing both connections, weld is typically screw thread fixed piece and work The gap of the joint place of part, needs threaded fastener and Work-sheet pressing, therefore the gap meeting very little of joint place, liquid during welding The resistance that solder enters is very big.But it is intended to realize the solder infiltration enough to the binding face of threaded fastener and workpiece, often Need the regular hour.Because solder is in melted outside, to infiltrate and need enough temperature and times to the inside, but welding The distribution in temperature field be from thermal source more away from temperature more bottom.And the weld interval of this equipment is very short, or even only 0.1 second, make solder The scale of construction infiltrating the gap being formed to joint place is limited, also can cause a large amount of solders after welding (with respect to infiltration in gap Solder) it is deposited in outside the gap of joint place.After threaded fastener processing solder trough, the gap that solder infiltrates when welding is made to become Greatly, the resistance that liquid solder enters reduces at double, and the speed that solder enters gap will accelerate and increase, the solder simultaneously melting Speed to threaded fastener and the heating of workpiece binding face also accelerates (because the solder entering gap and melting was more than in the past), pricker The saturated surface of material also increases.Therefore also just improve speed of welding and weld strength.
Figure 18 is the welding schematic diagram after solder trough (70-01-2) processed by bolt (70-01).Figure 19 is nut (70-03) Welding schematic diagram after processing solder trough (70-03-1).The spring lever (90-47) of in figure is fixed in connecting rod (90-03), fixed Position pin spring (90-46) is put in spring lever (90-47), and spring is led lid (90-45) and covered locating pin spring (90-46) and spring Bar (90-47).Spring is led lid (90-45) upper end and is contacted with alignment pin (90-01).When compressor arm (60-02) clamp nut downwards (70-03) when with workpiece (80), alignment pin (90-01) is also pressurized to be moved down, and pressure is led lid (90-45) by spring and is conducted to position Pin spring (90-46), locating pin spring (90-46) compresses.After the completion of welding, compressor arm (60-02) is upper moves, locating pin spring (90-46) resilience, alignment pin (90-01) resets.This structure is advantageous in that, when the hole size of connecting rod (90-03) is long-range When locating pin spring (90-46) diameter, locating pin spring (90-46) also can normal work.Certainly also have another scheme, The program does not need spring lever (90-47) and lid (90-45) led by spring it is only necessary to a T-shaped spring guide, in connecting rod (90-03) endoporus bottom hole, T-shaped spring guide penetrates locating pin spring (90-46) and is inserted into connecting rod (90-03) endoporus The in the hole of bottom, the upper end of T-shaped spring guide is contacted with alignment pin (90-01).This structure equally can play fixing spring Effect, and structure is simpler.And with being compared with save space using volute spring.Figure 20 with Figure 21 is two kinds of different solders Groove, Figure 20 is to circularize solder trough along bolt (threaded fastener) processing in one week.And Figure 21 is in bolt (threaded fastener) weldering Connect the independent solder trough in left and right two of individually processing around place.In actual welding, the quantity of independent solder trough is true as needed Fixed, do not limit.Figure 22 is the solder trough of T-nut.
This technical scheme is applicable not only to the welding of threaded fastener and workpiece, applies also for the welding of workpiece and workpiece, Generally, thick workpiece makes solder trough by the way of cutting or forging and stamping, and thin workpiece is using system by the way of forging and pressing Make solder trough, non-metal workpiece makes solder trough according to respective manufacturing process, such as pottery makes during making sun-dried mud brick Solder trough.The form of solder trough, except above-mentioned annular solder trough, outside single independent solder trough, runs into workpiece size greatly, soldering In the case that weld seam is again very long, then solder trough should be fabricated to strip, the length of strip solder trough and the length of soldered seam Degree is equal or slightly longer.
Embodiment 15:The present embodiment is the technical scheme of arc light baffle plate assembly, and arc light baffle plate is used for blocking arc light, protection behaviour Author's eyes and skin, such as Figure 23.Fixed plate (40-01) is fixed on Power Component (30), and fix bar (40-02) is fixed on In fixed board (40-01), inside telescoping tube (40-10) insertion fix bar (40-02), and can move along before and after fix bar (40-02) Dynamic.There is hole the front end of telescoping tube (40-10), has fixing nut (40-03) at the position in hole, bolt is tightened in nut, then stretch The draw (40-10) is secured to certain position of fix bar (40-02).There are hole, elevating lever (40- in the rear end of fix bar (40-02) 11) in the hole of fix bar (40-02) rear end is inserted in threaded one end, and elevating lever (40-11) can move up and down.Elevating lever (40-11) above and below in telescoping tube (40-10) is respectively screwed into a nut, and is tightened on telescoping tube (40-10), then rise Fall bar (40-11) is secured on telescoping tube (40-10).The fixed center-pole in the lower end (40-13) of elevating lever (40-11), in It can also be hollow pipe fitting that respectively there is a hole center-pole (40-13) at the left and right two ends of core bar (40-13), and each hole is respectively One central shaft (40-08) of insertion, each central shaft (40-08) is fixed on the upper roll tube (40- of roll tube (40-09) 09) it is also each one around, roll tube (40-09) is rotated centered on center-pole (40-13) by central shaft (40-08).Rotation Turn each one about screw rod (40-07), one end insertion roll tube (40-09), and can in roll tube (40-09) slidably. Rotary screw (40-07) other end has external screw thread, and two in the holes about sliding bar (40-06) are inserted at this end respectively, and nut is screwed into The screw thread of rotary screw (40-07), rotary screw (40-07) is fixed on sliding bar (40-06).Sliding bar (40-06) is inserted Enter the tune in the hole of upper adjusting rod (60-01), sliding bar (40-06) can adjust in the hole to slide up and down, and adjusting screw rod (40-04) is worn Overregulate the hole in the middle of fixture block (40-05), be screwed in the female thread of nut fixture block (40-12), fixture block (40-05) and spiral shell will be adjusted Female fixture block (40-12) is fixed on adjusting rod (60-01).One adjusting screw rod (40-04), regulation fixture block (40-05) It is one group of adjusting part with a nut fixture block (40-12), upper and lower two groups altogether, sliding bar (40-06) is in upper and lower two groups of regulation groups Between part.Clearance between two groups of adjusting parts is equal to the external diameter of sliding bar (40-06), or is more than sliding bar (40- 06) external diameter.Arc light baffle plate (40-14) is fixed on two roll tubes (40-09) in left and right.
Arc light baffle plate assembly (40) is to be realized to arc for power by the raising and lowering of adjusting rod (60-01) upper during welding The opening and drawing in of baffle plate (40-14).Carry out this equipment to adapt to the threaded fastener (70) of different size and species Therefore go up adjusting rod (60-01) with workpiece (80) and upper adjustable column (60-04) is respectively provided with up-down adjustment and the work(adjusting in front and back Energy.Arc light baffle plate assembly (40) also possesses up-down adjustment and the ability adjusting in front and back to adapt to this function.By fixing nut (40-03) bolt on is unscrewed, and telescoping tube (40-10) just can be adjusted before and after being carried out according to the regulated quantity of upper adjustable column (60-04) Section.Unscrew two fixing nuts of fixing elevating lever (40-11) it is possible to will move on elevating lever (40-11) or move down.Loosen Upper and lower two adjusting screw rods (40-04) it is possible to the position of up-down adjustment sliding bar (40-06), elevating lever (40-11) and sliding The regulated quantity of bar (40-06) determines according to the regulated quantity of upper adjusting rod (60-01).During welding, upper adjusting rod (60-01) moves down, Also drive sliding bar (40-06) to be rotated down centered on center-pole (40-13), now rotary screw (40-07) drives simultaneously Arc light baffle plate (40-14) is made to rotate up by roll tube (40-09), arc light baffle plate (40-14) is opened.In order to ensure arc light gear Plate (40-14) is in an effect opened, and now sliding bar (40-06) should be with center-pole (40-13) in sustained height or ratio Center-pole (40-13) is slightly higher.After welding terminates, upper adjusting rod (60-01) is upper to move, also drive simultaneously sliding bar (40-06) with Rotate up centered on core bar (40-13) and make rotation under arc light baffle plate (40-14), arc light baffle plate (40-14) draws in.For ensureing arc Baffle plate (40-14) draws in enough it should be ensured that sliding bar (40-06) has enough upper shifting distances.In other words, range-adjustable gas The stroke of cylinder (30-05) should not be too short.Also should control sliding bar (40-06) and center-pole (40-13) fore-and-aft direction away from From as closer as possible.The stroke running into increased stroke-adjustable gas cylinder (30-05) needs to grow very much the feelings just adapting to workpiece (80) Condition, the distance between up-down adjustment fixture block (40-05) or nut fixture block (40-12) should larger it is ensured that arc light baffle plate assembly (40) normal use.
Certainly, allow arc light baffle plate (40-14) baffle plate be in the state opened always, do not use gathering function also possible. Only arc light baffle plate (40-14) need to be fixed on center-pole (40-13) above, unnecessary mechanism can remove, such arc light gear The structure of board component (40) is just less complicated.
Embodiment 16:For another kind of technical scheme of arc light baffle plate assembly, such as Figure 24.Fixing stick (40-20) is hollow Structure, two ends are high, and middle low, two ends are fixed on Power Component (30).Two fixing sticks (40-20) are one group, power Each side one group of assembly (30).There is female thread, in each group of fixing stick (40-20) in the middle of nut slider (40-17) There is a nut slider (40-17), nut slider (40-17) can slide up and down in every group of fixing stick (40-20).Vertical tune Tune hole is had on locking nub (40-18), slide block bolt (40-19) passes through the adjustment hole of vertical regulating block (40-18) to be screwed into nut slider (40-17) in female thread, vertical regulating block (40-18) is fixed on fixing stick (40-20), the fixing stick in two groups of left and right (40-20) each fix a vertical regulating block (40-18).The tune hole of vertical regulating block (40-18) with slide block bolt (40-19) can be Anchor point moves forward and backward or rotates, and there is hole the front end of vertical regulating block (40-18), and the two ends of center bar (40-21) are each to insert Enter the in the hole of the vertical regulating block (40-18) at left and right two ends, the two ends of center bar (40-21) are external screw threads, and nut is screwed into respectively In the external screw thread at two ends, center bar (40-21) is fixed on vertical regulating block (40-18).Each about center bar (40-21) There is a central canal (40-16), central canal (40-16) can be rotated with center bar (40-21) for the center of circle, left and right central canal (40-16) respectively it is connected on rotary supporting rod (40-23).In addition, also respectively there is a torsionspring left and right of center bar (40-21) (40-15), one end of torsionspring (40-15) is fixed on center bar (40-21), and the other end is fixed on rotary supporting rod (40- 23), on, it is used for preventing from falling under rotary supporting rod (40-23).Two roll tubes (40-09) in left and right insert rotary supporting rod (40- respectively 23), in, roll tube (40-09) is in rotary supporting rod (40-23) interior energy slidably.Slip cross bar (40-22) passes through upper adjusting rod (60-01) tune hole, there is hole at the two ends of slip cross bar (40-22), and a central shaft (40-13), central shaft are inserted in a hole (40-13) the other end is fixed on roll tube (40-09).Adjusting screw rod (40-04) passes through and adjusts in the middle of fixture block (40-05) Hole, is screwed in the female thread of nut fixture block (40-12), will adjust fixture block (40-05) and nut fixture block (40-12) is fixed on rise On pole (60-01).One adjusting screw rod (40-04), regulation fixture block (40-05) and a nut fixture block (40-12) are One group of adjusting part, upper and lower two groups altogether, slip cross bar (40-22) is between two groups of adjusting parts.Between two groups of adjusting parts Clearance is equal to the external diameter of slip cross bar (40-22), or the external diameter more than slip cross bar (40-22).Arc light baffle plate (40-14) it is fixed on two roll tubes (40-09) in left and right.
As embodiment 15, for adapting to the weldering between the threaded fastener (70) of different size and species and workpiece (80) Also can guarantee that while connecing that the arc light baffle plate assembly (40) in the present embodiment can normally use, arc light baffle plate assembly (40) has The function of up-down adjustment.Unscrew slide block bolt (40-19), vertical regulating block (40-18) can be moved along fixing stick (40-20) is upper Or move down.Or can also move vertical regulating block (40-18) reach afterwards along the regulation and control on vertical regulating block (40-18) simultaneously.Twist Loose adjusting screw rod (40-04), will move on two groups of adjusting parts or moves down it is also possible to adjust the height of slip cross bar (40-22). During welding, upper adjusting rod (60-01) moves down, and the adjusting part of top is by slip cross bar (40-22) toward drop-down, arc light baffle plate (40- 14) open.After welding terminates, upper adjusting rod (60-01) is upper to move, and slip cross bar (40-22) is pulled up by the adjusting part of lower section, Arc light baffle plate (40-14) draws in.
If it is desired to allow arc light baffle plate assembly (40) structure simple, then can give up the function of its gathering, directly by arc light It is upper that baffle plate (40-14) is fixed on Power Component (30).
This utility model in addition to above-mentioned various mechanisms it may also be necessary to be equipped with illumination, enumerator, Moving caster etc. other Accessory.
This utility model becomes a part with certain function by various independent part combination, and multiple have difference The unit construction of function becomes welding equipment of the present utility model.As " 20 " represent the welding mechanism of execution weld task, " 20- 01 " represent the source of welding current of welding mechanism " 20 ", " 20-04 " represents the welding gun on welding mechanism " 20 ";" 20-01 " and " 20- 04 " be welding mechanism " 20 " an assembly or part, welding mechanism " 20 " is such by several " 20-01 ", " 20-04 " Assembly or part composition;Although " 20-04-2 " represents a part on welding gun " 20-04 ", " 70-01-1 " represents The resemblance at bolt " 70-01 " certain position, but have no effect on the ingredient that " 70-01-1 " is " 70-01 ".
In conjunction with above-mentioned items embodiment, and the technical scheme being provided by above-mentioned items embodiment, then to above-described embodiment Reconfigured moreover it is possible to be drawn the embodiment that other threaded fasteners (70) and workpiece (80) weld, do not enumerated here. In a word, this utility model provide carry out between various threaded fasteners (70) and different shape workpiece (80) MAG weldering, TIG weldering, The technical scheme of MIG weldering, arc stud welding and MIG Welding.All of the present utility model spirit and principle within made appoint What modification, equivalent and improvement, belong to protection domain of the present utility model.

Claims (15)

1. a kind of welding equipment of multi-functional threaded fastener, including MAG weldering, TIG weldering, MIG weldering, arc stud welding and MIG soldering, It is characterized in that:Clipping welding gun (20-04) is arranged on clamping device (50), and clamping device (50) is arranged on hold-down mechanism (60) On, hold-down mechanism (60) is arranged on Power Component (30), and Power Component (30) is connected with the top of body (10), detent mechanism (90) in the lower section of hold-down mechanism (60), detent mechanism (90) is connected with the lower section of body (10), and welding mechanism (20) is arranged on The rear of body (10).
2., according to the welding equipment described in claim 1, it is characterized in that:The quantity of the interior welding mechanism of body (10) (20) does not limit System, the species of welding mechanism (20) includes MAG weldering, TIG weldering, MIG weldering, arc stud welding and MIG soldering;A set of welding mechanism (20) Connect a clipping welding gun (20-04) and a wire feeder (20-02), or a set of welding mechanism (20) upper connection clamping The quantity of formula welding gun (20-04) and wire feeder (20-02) does not limit;Clipping welding gun (20-04) is arranged on welding gun clamping On unit, welding gun grip unit is arranged on lateral adjustments bar (50-03), the upper welding gun grip unit of lateral adjustments bar (50-03) Quantity do not limit;Clamping device (50) is arranged on adjusting rod (60-01), and the quantity of clamping device (50) does not limit System.
3., according to the welding equipment described in claim 1, it is characterized in that:Locating cover (90-02), trapezoidal locating cover (90-13), hollow There is locating surface, alignment pin is from locating cover (90-02), trapezoidal locating cover on pipe alignment pin (90-23), hollow locating cover (90-21) (90-13) pass, locating cover (90-02), trapezoidal locating cover (90-13), hollow pipe alignment pin (90-23) and lower dolly bar (90- 05), connecting rod (90-25) with holes, longitudinally adjust bar (90-39) or upper adjusting rod (60-01) connect.
4. welding equipment according to claim 1, is characterized in that:Bolt insulation sleeve (90-10), bolt locating rod (90- 11), bolt supporting rod (60-15), hollow locating cover (90-21), have location hole in hollow compressor arm (60-09), bolt insulate The internal Magnet of set (90-10), bolt locating rod (90-11) and bolt locating rod (90-11) has locating surface, bolt insulation sleeve (90-10), bolt locating rod (90-11), bolt supporting rod (60-15), hollow locating cover (90-21), hollow compressor arm (60- 09) with lower dolly bar (90-05), connecting rod with holes (90-25), longitudinally adjust bar (90-39) or upper adjusting rod (60-01) even Connect.
5. welding equipment according to claim 1, is characterized in that:Limited post (90-12-2) is arranged on positioning vertical pole (90- On 12-1), positioning vertical pole (90-12-1), sloped position vertical pole (90-12-10), eccentric positioning tube (90-32), alignment pin are installed On locating rack (90-12);There is tune hole, alignment pin is fixed or slidingtype, locating rack in positioning vertical pole (90-12-1) (90-12) tune hole had on the locating rack contiguous block (90-12-3) on, locating rack (90-12) and lower adjustable column fixture block (90-07) it Between have adjusting gasket, locating rack (90-12) is arranged on lower adjustable column concave block (90-06).
6. welding equipment according to claim 1, is characterized in that:The main body of eccentric positioning tube (90-32) is cylinder, even Connecting bolt (90-32-1) is fixed on cylindrical both sides, and is fixed on any position in addition to the center of circle for the cylinder both sides, eccentric Positioning tube (90-32) is arranged on locating rack (90-12).
7. welding equipment according to claim 1, is characterized in that:Light source (90-43) is arranged on welding equipment, and permissible Rotate in front and back.
8. welding equipment according to claim 1, is characterized in that:Locating cover (90-02), trapezoidal locating cover (90- in equipment 13) spring or volute spring, spring or volute spring is had to hold together with alignment pin patch in;Or in equipment, bolt supporting rod (60-15) there is location hole in, or have insulation sleeve in insulation sleeve bolt supporting rod (60-15), in insulation sleeve, have location hole, bolt Also have Magnet in supporting rod (60-15), Magnet has locating surface;Or in equipment, locating cover (90-02), trapezoidal locating cover (90-13) through magnetization treatment, or in locating cover (90-02), trapezoidal locating cover (90-13), Magnet is installed.
9. welding equipment according to claim 1, is characterized in that:There is hole one end of connecting rod (90-25) with holes, company with holes Hole on hole on extension bar (90-25) and lower dolly bar (90-29) with holes on same axis, bolt or swingle (90- 35) insert connecting rod with holes (90-25) and the in the hole of lower dolly bar with holes (90-29), connecting rod (90-25) with holes with bolt or Person's swingle (90-35) rotates for the center of circle;Studdle (90-26) upper end fluted (90-26-1), studdle (90-26) There is external screw thread lower end, and screws with the female thread of support block (90-28), or connecting rod with holes (90-25) and lower regulation with holes Matsurface (90-25-1) is had on bar (90-29), or swingle (90-35) and fixing lid (90-34), U-shaped support (90-36) Between contact surface be matsurface.
10. welding equipment according to claim 1, is characterized in that:The stroke of Power Component (30) can be adjusted, and with pressure Tight mechanism (60) connects;Upper adjustable column fixture block (60-06) and upper adjustable column concave block (60-05) clamp rise segmented column by bolt (60-04), upper adjustable column (60-04) is longitudinal layout;Upper adjustable column (60-04) and upper adjusting rod fixture block (60-03) pass through spiral shell Bolt clamps adjusting rod (60-01), and upper adjusting rod (60-01) is perpendicular to the ground;Upper adjusting rod fixture block (50-02) and upper regulation Bar locating piece (50-01) clamps rise pole (60-01) by bolt;Lateral adjustments bar (50-03) is fixed on adjusting rod On locating piece (50-01), lateral adjustments bar (50-03) is parallel to the ground;Lateral adjustments bar cramp block (50-06) and welding gun locating piece (50-05) lateral adjustments bar (50-03) is clamped by bolt;Welding gun locating piece (50-05) and welding gun fixture block (50-04) pass through Bolt clamps clipping welding gun (20-04), or bolt welding gun locating piece (50-08) is led to stud welding gun fixture block (50-07) Cross bolt and clamp stud welding gun (20-05), bolt welding gun locating piece (50-08) and passing through with upper adjusting rod fixture block (50-02) Bolt clamps rise pole (60-01);Lower adjustable column fixture block (90-07) and lower adjustable column concave block (90-06) pass through bolt clip Handle lower adjustable column (90-08), lower adjustable column (90-08) is longitudinal layout;Lower adjustable column (90-08) and lower dolly bar fixture block (90-07) lower dolly bar (90-05) is clamped by bolt, lower dolly bar (90-05) is perpendicular to the ground;Bar supporter (90- 38) and latch segment (90-37) clamps longitudinally adjust bar (90-39) by bolt, longitudinally adjust bar (90-39) is longitudinal cloth Office;Or there is adjusting gasket (90-22) between hollow locating cover (90-21) and lower dolly bar (90-05).
11. welding equipments according to claim 1, is characterized in that:Compressor arm (60-02), briquetting (60-08), rotation pressure Block (60-14) is arranged on adjusting rod (60-01);Alignment pin is manufactured by high-strength insulating material, or location hole is by high-strength Degree insulant manufacture, or insulation processing is carried out to alignment pin, or insulation processing is carried out to location hole.
12. welding equipments according to claim 1, is characterized in that:Clamping device (50) is arranged on lower dolly bar (90-05) On, or clamping device (50) is arranged on guide rod (90-14), guide rod (90-14) be arranged on rotating proof air cylinder (90-15) or On common cylinder, rotating proof air cylinder (90-15) is arranged on cylinder adjusting rod (90-17), and cylinder adjusting rod (90-17) passes through spiral shell Bolt is arranged on cylinder adjusting rod fixture block (90-18) and cylinder adjusting rod concave block (90-16), and cylinder adjusting rod (90-17) is vertical To layout;The section of the slide rail with slide rail lower dolly bar (90-19) lower end is circular or polygon, guide rod (90-14) interior Hole and the cross-sections match of slide rail;The quantity of clamping device (50) does not limit.
13. welding equipments according to claim 1, is characterized in that:There is compression bullet in hollow compressor arm (60-09) in equipment Spring (60-10) and insulation spacer (60-11), there are soldering opening (60-09-1), soldering opening (60- in hollow compressor arm (60-09) lower end Quantity 09-1) determines according to the quantity of clipping welding gun (20-04);Or in equipment, there is bullet the side of briquetting (60-08) Spring and T-shaped briquetting;Or in equipment, compressor arm (60-02), hollow compressor arm (60-09), rotation briquetting (60-14), screw thread Pin (60-13), extension bar (60-12), bolt supporting rod (60-15) adopt high-strength non-metallic material manufacture, or adopt and weldering Connect the different metal manufacture of metal types;Or in equipment, locating pin spring (90-46) is in spring lever (90-47) and spring Lead in lid (90-45), or T-shaped spring guide passes through locating pin spring (90-46) and inserts in connecting rod (90-03).
14. welding equipments according to claim 1, is characterized in that:Power Component (30), clamping device (50), compacting machine Structure (60) and clipping welding gun (20-04) are connected as an entirety, and Power Component (30) has rotary shaft (30-13) and adjustment axis (30-14), rotary shaft (30-13) is arranged on mounting seat side plate (30-12-1), and adjustment axis (30-14) are in rotation adjustment hole (30-12-1-2) in.
15. welding equipments according to claim 1, is characterized in that:Arc light baffle plate assembly (40) is arranged on Power Component (30) and on upper adjusting rod (60-01);The fix bar (40-02) of arc light baffle plate assembly (40) is fixed on Power Component (30), In telescoping tube (40-10) insertion fix bar (40-02), there is hole telescoping tube (40-10) rear end, and fixing nut (40-03) is admittedly in hole On, there is hole the rear end of fix bar (40-02), and the hole of fix bar (40-02) rear end is inserted in the threaded one end of elevating lever (40-11) Interior, elevating lever (40-11) is respectively screwed into a nut in the above and below of telescoping tube (40-10), and elevating lever (40-11) is fixing On telescoping tube (40-10), the fixed center-pole in the lower end (40-13) of elevating lever (40-11), the left and right of center-pole (40-13) Respectively there is a hole at two ends, and a central shaft (40-08) is inserted in each hole respectively, and left and right central shaft (40-08) is separately fixed at rotation On tube (40-09), in left rotation and right rotation screw rod (40-07) insertion roll tube (40-09), rotary screw (40-07) other end has External screw thread, two in the holes about sliding bar (40-06) are inserted at this end respectively, and nut is screwed into the screw thread of rotary screw (40-07), will Rotary screw (40-07) is fixed on sliding bar (40-06), the tune hole of adjusting rod (60-01) in sliding bar (40-06) insertion Interior, sliding bar (40-06) can adjust in the hole to slide up and down, and adjusting screw rod (40-04) passes through and adjusts in the middle of fixture block (40-05) Hole, is screwed in the female thread of nut fixture block (40-12), will adjust fixture block (40-05) and nut fixture block (40-12) is fixed on rise On pole (60-01), an adjusting screw rod (40-04), regulation fixture block (40-05) and a nut fixture block (40-12) are One group of adjusting part, upper and lower two groups altogether, between upper and lower two groups of adjusting parts, arc light baffle plate (40-14) is solid for sliding bar (40-06) It is scheduled on two roll tubes (40-09) in left and right;Or the fixing stick (40-20) of arc light baffle plate assembly (40) is the knot of hollow Structure, two ends are high, and middle low, two ends are fixed on Power Component (30), and two fixing sticks (40-20) are one group, Power Component (30) each side one group, has female thread in the middle of nut slider (40-17), has one in each group of fixing stick (40-20) Individual nut slider (40-17), nut slider (40-17) can slide up and down in every group of fixing stick (40-20), vertical regulating block (40-18) there is tune hole on, slide block bolt (40-19) passes through the adjustment hole of vertical regulating block (40-18) to be screwed into nut slider (40-17) Female thread in, vertical regulating block (40-18) is fixed on fixing stick (40-20), the fixing stick (40-20) in two groups of left and right is each Fix a vertical regulating block (40-18), before the tune hole of vertical regulating block (40-18) can be with slide block bolt (40-19) as anchor point After move or rotate, there is hole the front end of vertical regulating block (40-18), and left and right two ends are respectively inserted at the two ends of center bar (40-21) Vertical regulating block (40-18) in the hole, the two ends of center bar (40-21) are external screw threads, and nut is screwed into the outer spiral shell at two ends respectively In stricture of vagina, center bar (40-21) is fixed on vertical regulating block (40-18), each You Yige center in center bar (40-21) left and right Pipe (40-16), central canal (40-16) can be rotated with center bar (40-21) for the center of circle, and left and right central canal (40-16) respectively connects It is connected on rotary supporting rod (40-23), in addition, also respectively there is a torsionspring (40-15) left and right of center bar (40-21), turn round The one end turning spring (40-15) is fixed on center bar (40-21), and the other end is fixed on rotary supporting rod (40-23), is used for Prevent from falling under rotary supporting rod (40-23), left and right two roll tube (40-09) is inserted in rotary supporting rod (40-23) respectively, roll tube (40-09) in rotary supporting rod (40-23) interior energy slidably, slip cross bar (40-22) passes through the tune of upper adjusting rod (60-01) Hole, there is hole at the two ends of slip cross bar (40-22), and a central shaft (40-08) is inserted in hole, central shaft (40-08) another End is fixed on roll tube (40-09), and adjusting screw rod (40-04) passes through the hole adjusting in the middle of fixture block (40-05), is screwed into nut clip In the female thread of block (40-12), fixture block (40-05) will be adjusted and nut fixture block (40-12) will be fixed on adjusting rod (60-01) On, an adjusting screw rod (40-04), regulation fixture block (40-05) and a nut fixture block (40-12) they are one group of regulation group Part, upper and lower two groups altogether, between two groups of adjusting parts, arc light baffle plate (40-14) is fixed on left and right two to slip cross bar (40-22) On roll tube (40-09).
CN201620647028.9U 2016-06-26 2016-06-26 Multi -functional threaded fastener's welding equipment Active CN205927450U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880895A (en) * 2016-06-26 2016-08-24 何强 Welding method and equipment for multifunctional threaded fastener
CN107732713A (en) * 2017-11-08 2018-02-23 周高送 A kind of adjustable portable equipment support and application method
CN108115258A (en) * 2017-12-28 2018-06-05 浙江益仓机电有限公司 One kind is convenient for fixed screw welding apparatus
CN109672440A (en) * 2018-07-12 2019-04-23 中山市小榄镇军盛数控设备厂 A kind of high impulse cutting counting starting apparatus
CN114535749A (en) * 2022-02-24 2022-05-27 南京工业大学 Multi-angle self-adjustment wire feeding device based on double-wire GTAW electric arc additive manufacturing
CN114700582A (en) * 2021-12-20 2022-07-05 天津英利模具制造有限公司 One-step arc welding process for standard parts and other parts

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880895A (en) * 2016-06-26 2016-08-24 何强 Welding method and equipment for multifunctional threaded fastener
CN105880895B (en) * 2016-06-26 2021-09-21 何强 Welding method and equipment for multifunctional threaded fastener
CN107732713A (en) * 2017-11-08 2018-02-23 周高送 A kind of adjustable portable equipment support and application method
CN108115258A (en) * 2017-12-28 2018-06-05 浙江益仓机电有限公司 One kind is convenient for fixed screw welding apparatus
CN109672440A (en) * 2018-07-12 2019-04-23 中山市小榄镇军盛数控设备厂 A kind of high impulse cutting counting starting apparatus
CN114700582A (en) * 2021-12-20 2022-07-05 天津英利模具制造有限公司 One-step arc welding process for standard parts and other parts
CN114535749A (en) * 2022-02-24 2022-05-27 南京工业大学 Multi-angle self-adjustment wire feeding device based on double-wire GTAW electric arc additive manufacturing

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