CN105880895A - Welding method and equipment for multifunctional threaded fastener - Google Patents

Welding method and equipment for multifunctional threaded fastener Download PDF

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Publication number
CN105880895A
CN105880895A CN201610473938.4A CN201610473938A CN105880895A CN 105880895 A CN105880895 A CN 105880895A CN 201610473938 A CN201610473938 A CN 201610473938A CN 105880895 A CN105880895 A CN 105880895A
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welding
bar
bolt
workpiece
hole
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CN201610473938.4A
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CN105880895B (en
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何强
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Priority to CN201810976869.8A priority Critical patent/CN109396694A/en
Priority to CN201810976878.7A priority patent/CN109396695B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/006Safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/20Stud welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • B23K9/321Protecting means

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Arc Welding In General (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a welding method and equipment for a multifunctional threaded fastener. The welding method comprises MAG welding, TIG welding, MIG welding, stud welding and MIG brazing. The threaded fastener and a workpiece are positioned by a positioning mechanism of the equipment, a welding gun is clamped by a clamping mechanism, a pressing force is transmitted to a pressing mechanism by a power component, the threaded fastener and the workpiece are pressed by the pressing mechanism, the welding gun is driven to move downwards at the same time, and the threaded fastener and the workpiece are welded by a welding mechanism. Compared with existing arc welding equipment for welding the threaded fastener, the method and the equipment have the advantages that the efficiency is improved by 2 to 4 times; moreover, the problems of poor stability of conventional resistance projection welding of the threaded fastener, incapability in welding medium- and high-carbon steel, alloy steel, dissimilar metals and dissimilar materials, incapability of welding on the sidewall of a U-shaped sheet metal part, various hollow and solid pipe fittings and thick plates, incapability of abreast welding of the threaded fastener and the workpiece and the like are solved. In addition, the invention further provides MIG-brazed and flame-brazed fastener and a workpiece used for welding a threaded fastener and positioned by a light beam.

Description

A kind of Welding Method & Equipment of multi-functional threaded fastener
Art
The present invention relates to the Welding Method & Equipment of a kind of threaded fastener.
Background technology
The application being welded on manufacture field of threaded fastener widely, such as automobile, motorcycle, electric bicycle, work Journey machinery, communication apparatus, high ferro train, aircraft etc..The welding manner of conventional threaded fasteners is resistance projection-welding, and welding equipment is adopted With resistance spot weld (being also resistance projection-welding machine).This welding manner needs to be processed by the welding ends of threaded fastener before welding Become salient point, the threaded fastener having salient point is welded with other metal plate parts.Owing to the thermal source of this kind of welding manner is resistance Heat, therefore referred to as resistance projection-welding.Why there is salient point, by current convergence when being to weld, in order to improve the intensity of electric energy, no Then, welding would become hard to realize.In order to realize good welding effect, resistance projection-welding to the size of salient point, highly, quantity has very High requirement, and the size of salient point on same threaded fastener, the most also to keep consistent.Moreover the screw thread for welding The specification of securing member is not the most very big, most between M6-M14, processes 3-4 salient point, no on this little metal object Only the highest to the manufacture requirements of processing technique and processing mold, also add manufacturing process, extend manufacturing time, screw threads for fastening Salient point on part also makes the material of manufacture increase.Although a unremarkable salient point, improve the manufacture of threaded fastener Cost.
Owing to threaded fastener uses the mode of resistance projection-welding to weld, therefore need to weld with this equipment of resistance spot weld Connect.Resistance welder is generally divided into power supply, electrode, compression system, cooling system and control system composition.Power supply is to provide for welding The electric energy of sufficient intensity.Electrode is the welding mechanism of welding machine, is divided into upper and lower electrode, upper and lower electrode by threaded fastener with therewith The sheet metal component of welding is compressed by pressing mechanism (cylinder), and electric current is conducted to threaded fastener and sheet metal component by electrode.Screw thread The resistance heat gold by the salient point on threaded fastener and sheet metal component with bump contacts position is produced after securing member and sheet metal component energising Belong to and be heated to welding temperature.At this moment pressing mechanism by electrode by pressure conduction to threaded fastener and sheet metal component, by high temperature Metal compaction one end, position time complete welding.The squeeze time of welding process, weld interval, holds time, when stopping Between and welding current etc. be controlled by control system.The temperature that the effect of cooling system produces when reducing electrode welding exactly Degree.
Connecing threaded fastener with resistance spot welding machine, because its welding efficiency is high, simple operation and other advantages, the most extensively by respectively Associated production producer is used.But its shortcoming is it is also obvious that be especially embodied in the following aspects: the cooling system of resistance spot weld System adds equipment purchase cost and use cost.Electrode needs the passage of processing cooling water, and cooling water is liquid, easily leaks outside, The difficulty of electrode machining is high.Electrode needs to select high conductivity, low resistive metal, and price is high, and usual this kind of metal hardness is relatively Difference, easily weares and teares, and replacement frequency is high.Need during welding to apply the highest precompression and upset force, easily operator is damaged. It is only suitable for welding low-carbon steel metal, it is impossible to the more preferable metals of mechanical property such as welding middle, high-carbon, the metal relatively low to resistivity Welding such as aluminum, magnesium etc. is more difficult, more can not carry out the welding between dissimilar metal.Thin plate can only be welded, the thickness to more than 5mm Plate weldability is poor.Needing during due to welding workpiece is applied precompression and upset force, upper and lower electrode is necessary for being perpendicular to workpiece Solder side, weld U-shaped sheet metal component time, can only weld bottom threaded fastener, if welding threaded fastener U-shaped The both sides of sheet metal component, no matter threaded fastener is in inner side or outside, all cannot be carried out welding.This characteristic pair of resistance projection-welding The welding effect of pipe part especially hollow pipe is the most bad.Additionally this kind of plant capacity of resistance spot welding is big, unfavorable and electrical network Balance movement.
Moreover, electric resistance welding is for the welding of threaded fastener, and weld strength is unstable, same equipment, with for the moment Between weld same product.The torsion of inspection after welding threaded fastener, the fluctuation range of torque value is the biggest.Torsion is big far away Having exceeded the requirement of threaded fastener weld strength, the threaded fastener that causes of difference comes off, and causes and does over again, adds and produce into This, waste manpower and materials.Running into product structure complicated, the number of parts of assembling is many, and as found when auto assembly, screw thread is tight Firmware comes off, and not only affects the assembling progress of whole piece automobile assembly line.Owing to body structure is complicated, it is possible to cause screw threads for fastening Part drops and cannot take out inside vehicle body, and this situation is done over again the most highly difficult, and vehicle body can only be scrapped.Utility model patent is " a kind of Prevent welding slag from penetrating into the weld jig mechanism of nut bore ", patent No. CN20122066608750, the inside just refer to use resistance Projection welding nut, but nut-welding insufficient strength, also need to carry out consumable electrode active gases with resistance spot welding machine again after connecing The thing of shielded arc welding (also referred to as carbon dioxide gas arc welding, hereinafter referred to as MAG welds) reinforcement of weld.In reality produces, Come off after resistance projection-welding welding threaded fastener this situation, and each manufacturer can run into, simply the height of probability of happening Different.Run into that customer requirement is strict or threaded fastener postwelding comes off generation ratio more frequently, it is necessary to MAG weld into Pedestrian's work reinforcement of weld.Originally had only to the threaded fastener through once welding, secondary welding to be carried out, not only produced into Originally being doubled, the production cycle extends one times too.
Patent " nut-welding special welding gun and the process of welding thereof ", patent No. CN2005100158849, this patent Fundamentals of Welding be use electric capacity discharge mode weld.Specifically carried out striking, in wink by the striking salient point of welded nut Between arcing state under, by the welding procedure on welded nut surface Yu welded piece local melting, in welding classification, belong to spiral shell The category of post weldering.This invention clamps welded nut by special welding gun, then is inserted by the positioning table of nut top in the hole of mother metal Weld.The method is owing to using welding gun welding, with resistance spot weld is compared the most flexible, but due to the profile chi of welding gun Very little too big, run into the U-shaped sheet metal component that inside dimension is narrow and small, and threaded fastener need to be welded on the situation of U-shaped sheet metal component medial wall, This welding manner is the most helpless.Furthermore this welding method will on nut locating and machining platform, the welding position of nut Striking salient point to be had, the processing technology of nut is more complicated than resistance projection-welding.Also has the method to threaded fastener and mother metal Phosphorus content also have strict demand, be usually no more than 0.2%, otherwise weldability can reduce, and easily causes threaded fastener and takes off in a large number Fall.During welding gun welded nut, for ensureing the perpendicularity of nut and mother metal, during welding, need operator by 3 location of welding gun front end Post is all adjacent to mother metal.Owing to using manual operation, efficiency is low and effect it is difficult to ensure that, operator somewhat neglects, and cannot protect Demonstrate,prove 3 locating dowels to be adjacent to mother metal all completely.This situation is even more serious when welding screw, because the length of stud is nut Several times even tens times, in the case of skew angle is consistent, length is the longest, and the deviation on top is the biggest.
Patent " a kind of sheet material and the quick positioning tool of nut-welding ", the patent No. 2013207956002, this patent maximum Advantage adds nut clamping device exactly compared with " a kind of weld jig mechanism preventing welding slag from penetrating into nut bore ".Use MAG Weldering or non consumable arc welding electrode Heliarc welding (also referred to as argon arc welding is once called for short TIG weldering) welding are not result on nut Sticking up, nut posts with sheet material, seamless, and perpendicularity is guaranteed.Because if nut not being compressed, according to existing Welding method, first weld a bit, solder joint (refer to weld seam, because of weld seam only one of which round dot size, therefore referred to as solder joint, weldering herein Point refers both to weld seam) shrink when cooling, nut causes the opposite side of nut solder joint in the case of other directions do not have restraining forces Upwarp." a kind of sheet material and the quick positioning tool of nut-welding " solves such difficult problem very well, and grip device is at clamp nut Also protecting the screw thread of nut interior, the effect of welding slag preventing is more preferable simultaneously.Sentence according to this patent specification and Figure of description Disconnected, this frock should be hand-held.Therefore during operation, needing a human hand held frock, sheet material and nut are put into frock corresponding positions by another people Put, just can weld after sheet material all fixes with nut.And the hold down gag of nut needs manual operation, efficiency is low, and passes Although the resistance spot weld equipment of system is complicated, using compressed gas is kinetic pressure jack panel, but automaticity is high, collection sheet material, Nut positions and is welded in one, and all processes only need one man operation, and integrated cost is compared instead than this hand-held positioning tool And can be much lower.This invention is simply used as location during welding, and welding function.Sheet material positioning element, nut positions Parts, on a centrage, need on the sidewall of U-shaped sheet metal component to weld this situation of threaded fastener as run into, then cannot determine Position and welding.The tapering of tapering and sheet material location Xiao's head that nut only relies on pull bar plunger positions, and reliability is poor.
Patent " a kind of welding equipment for manufacturing nutplate ", patent No. CN2011201469988, welding equipment in this On the basis of traditional resistor mash welder, add automatically clamping and the conveyer device of nut, sheet material respectively, automaticity with Traditional resistor means of spot welds is compared and is further improved.Patent " nut welding machine ", patent No. CN2013203736234, be The resistance spot weld of one double.Patent " Special welding machine for nut of anti-theft door ", patent No. CN2008201644129, then be one The resistance spot weld of individual multistation.Patent " nut pinch welder ", patent No. CN2009201265837, this invention improves nut weld The motility connect.Above-mentioned four patents have his own strong points, but its Fundamentals of Welding are all resistance projection-weldings, correspondingly, and lacking of resistance projection-welding Point also cannot overcome in these four patents.
In sum, the welding manner being currently used for threaded fastener has two big class one to be resistance projection-welding, and another kind is Arc-welding.The thermal source of electric resistance welding is resistance heat, and electrode collection welds, compresses, is positioned one, simple in construction.But electrode needs cooling, Need during welding to apply the precompression of sufficient intensity and upset force, can only welding low-carbon steel, threaded fastener welding position needs Processing salient point, the shortcomings such as welding stability is poor are the most very important.Arc-welding is also classified into two kinds to the welding of threaded fastener, Yi Zhongshi Welding with MAG weldering, TIG weldering etc., another kind is arc stud welding.The advantage of TIG weldering is to splash less, almost without, therefore weld Shi Buxu uses anti-splash measure.Need easy positioning tool during welding nut is positioned, as do not done frock Nut one positioning boss of processing will be similar to above " nut-welding special welding gun and the technique side of welding thereof by words Method " in nut positioning table, positioning boss is put in the corresponding hole of metal plate parts during welding, completes the location to nut, Nut typically welds 2-4 point, artificial welding according to the size of specification, and any welds welds another point again, once welds a bit, a spiral shell Mother will be through 2-4 welding, and solder joint is evenly distributed on around nut.MAG welds owing to there being filler metal, and therefore solder joint welds than TIG Full, there is no the defect of undercut yet.In addition with metal inert gas arc welding (hereinafter referred to as MIG weldering), this kind of weldering Connect with MAG weldering is similar, it is simply that protective gas is different.Arc welding threaded fastener, in addition to ensureing nut accurate positioning, also Need nut is compressed, otherwise cause nut can not fit with panel beating when welding due to nut inequality of being heated at first, cause Nut crooked (if bolt is the most serious).Patent " a kind of sheet material and the quick positioning tool of nut-welding " is although there being compression merit Can, but shortcoming is also apparent from.Being exactly finally arc stud welding, the welding gun of arc stud welding uses manual operation, poor stability.
Although the mode of welding threaded fastener is a lot, such as resistance projection-welding, MAG weldering, TIG weldering, MIG weldering, arc stud welding etc., But running into the sheet metal component that some shapes are special, the welding of threaded fastener is the most highly difficult.The U-shaped sheet metal component side arm that picture is said above Inner side and outer side welding threaded fastener, both of these case resistance projection-welding all can not weld.Arc stud welding can only weld side-wall outer side Threaded fastener, then can not in inner side.Although MAG weldering, TIG weldering, MIG weldering can be welded, owing to inner space is narrow and small, screw thread is tight Location and the compression of firmware are the most highly difficult.Such as during welded nut, with a bolt matched, nut driving can only be existed On sheet metal component, again bolt is back-outed after welding.It is extremely inefficient that this mode welds threaded fastener.Substitution method uses exactly Blind nut, match is hand riveter.The mode of this riveting carrys out attaching nut, and production efficiency increases, but riveting The manufacturing process of nut is complicated, and cost is high, and needs the extra instrument hand riveter buying riveting nut.
Summary of the invention
The present invention, by changing the different sources of welding current and changing matched welding gun, can realize on same equipment The welding manner welding to threaded fastener such as MAG weldering, TIG weldering, MIG weldering, arc stud welding, MIG soldering.And for different profiles Detent mechanism, clamp system and the welding gun form that workpiece is different with the design of different types of threaded fastener.Can carry out various Complex profile sheet metal component, the most U-shaped sheet metal component sidewall welds with threaded fastener;And various pipe fitting (cross section is circle Shape or polygon, hollow or solid) with the welding of threaded fastener.It also is adapted for various metal material, dissimilar metal even It is foreign material and the welding of threaded fastener.The present invention has and threaded fastener and workpiece is positioned and welded simultaneously Dual-use function, and an equipment can install many welding guns and weld, and compared with tradition arc welding threaded fastener, has Welding efficiency is high, the advantage that welding quality is good.
The welding method of the present invention and equipment solve the technical scheme is that body of its technical problem, welding mechanism, Power Component, clamping device, hold-down mechanism, detent mechanism, arc light baffle plate assembly, control system and illuminating lamp, enumerator etc. The welding equipment of some other miscellaneous function parts composition complete set.Body is welding mechanism, Power Component, clamping device, pressure Tight mechanism, detent mechanism, arc light baffle plate assembly and the carrier of control system.Power Component can use pneumatic cylinder, hydraulic cylinder or Person's motor provides power.Welding mechanism is divided into MAG welding machine, tig arc welding machine, MIG welding machine, arc stud welding welding machine, if needing welding High-carbon steel, steel alloy, dissimilar metal or foreign material, it is also possible to use MIG soldering welding machine.Welding mechanism performs weld task Switch, Power Component power output etc. by control system, welding mechanism is arranged on body, can place one in body Or multiple stage welding mechanism, it is also possible to place polytype welding mechanism, it is possible to change inhomogeneity the most at any time simultaneously The welding mechanism of type.Welding gun on welding mechanism is changed into clipping by hand held, is fixed on the clamping device of equipment, in principle A welding gun joined by one welding machine but it also may a welding mechanism accompanies multiple stage wire feeder and many welding guns, and welding gun can be with Meaning changes.That is a threaded fastener can use many clipping welding guns to weld simultaneously, even one screw threads for fastening Can use on part simultaneously MAG weldering, TIG weldering, MIG weldering and MIG soldering carry out welding (if necessary).Threaded fastener with The location of workpiece is completed by detent mechanism, and threaded fastener is completed by hold-down mechanism with the compression of workpiece, in particular cases, compresses Mechanism also has the function of location concurrently.The location mode of threaded fastener and workpiece include compound location, location-independent and this two The integrated positioning etc. that the mode of kind combines.Compound location mode is exactly to position threaded fastener and workpiece simultaneously, this Location mode is suitable for the situation that workpiece weld is porose, and nut typically uses the mode of alignment pin to position workpiece simultaneously, I.e. alignment pin is step, and the part that alignment pin diameter is big is inserted in the hole of workpiece weld, and the screwed hole of nut inserts alignment pin The part that diameter is little, is equipped with locating surface the most again and positions, and workpiece and the alignment pin of compound location all use same location Pin and locating surface position.Workpiece is positioned by the general mode using hole, location and locating surface in location of bolt simultaneously, i.e. spiral shell Bolt is inserted into positioning in hole behind the hole of workpiece weld, is equipped with locating surface the most again and positions.Location-independent mode is just Being to position threaded fastener and workpiece respectively, it is fixed that threaded fastener and workpiece have independent detent mechanism to carry out respectively Position, is not related between detent mechanism and the detent mechanism of workpiece of threaded fastener.Alignment pin and locating surface are only to nut Positioning, bolt is only positioned by hole, location and locating surface, and limit and the profile of workpiece are positioned by limited post, (inclination) The face of workpiece is positioned by location vertical pole (eccentric positioning tube), alignment pin to the hole of workpiece (include the hole of weld and other Local hole) position.Integrated positioning is exactly that the compound mode combined with location-independent that positions positions, and is used for multiple Close the mode being aided with location-independent in the case of workpiece can not be positioned by location completely again, namely with alignment pin, location While threaded fastener and workpiece are positioned by hole, locating surface, re-use limited post, (bias is fixed for (inclination) location vertical pole Position cylinder) and alignment pin workpiece is positioned.It can in addition contain position by the mode of light beam irradiation, light beam will be launched Light source is fixed on equipment, marks in the position of workpiece welding threaded fastener, and the luminous point that light beam is radiated on workpiece is i.e. For the welding position of threaded fastener, when luminous point overlaps with the labelling on workpiece, i.e. complete the location to workpiece.Ordinary circumstance Lower nut screwed hole positions, and special circumstances lower nut can also use profile to position, and namely hole, location positions. In the case of bolt is porose, bolt can also position with alignment pin.Alignment pin and hole, location are that stationary type vertical is in ground Face (horizontal plane), it is also possible to be rotary and with ground (horizontal plane) at an angle.Screw bolt and nut can be positioned at workpiece Any direction such as top, lower section, front, right, left and right.No matter it is the location of threaded fastener or determining of workpiece Position, it is necessary to its front, back, left, right, up, down six direction is limited the position of object just can be made to have uniqueness, the most fixed Position.Alignment pin, hole, location can limit four direction, and limited post, (inclination) location vertical pole (eccentric positioning tube), locating surface can limit Both direction.
In order to avoid the arc light in welding is to operator's eyes and the injury of facial skin, the present invention is also equipped with arc light gear Plate.Before welding, welding machine sets the welding parameters such as electric current, voltage, wire feed rate, gas flow.By hold-down mechanism and folder The formula welding gun of holding moves down, and regulation hold-down mechanism is forward and backward, the position of upper and lower all directions so that it is can collet threaded securing member and workpiece (sheet metal component or pipe fitting);Regulate the welding gun on clamping device and the distance of weld and angle again.Mix up rear Power Component Driving hold-down mechanism and clamping device to move up reset, equipment is in state to be welded.When formally welding, screw thread is tight Firmware and workpiece are put into detent mechanism and are positioned.Then starting device, Power Component drives hold-down mechanism and welding gun to moving down Dynamic, while collet threaded securing member and workpiece, welding mechanism is opened, and welding mechanism starts the weldering to threaded fastener Yu workpiece The place of connecing welds, when with stud welding machine welding threaded fastener, and stud welding gun one threaded fastener of welding.When During with MAG weldering, TIG weldering, MIG weldering and MIG soldering welder threaded fastener, a welding gun is between threaded fastener and workpiece Weld a solder joint.Operator can weld several solder joints as required, need only install the welding gun of equal number.Generally feelings 2-4 clipping welding gun is installed under condition and just can meet needs.Welding continues for some time (0.1-30 second) and welds afterwards and terminate, and now moves Power assembly drives hold-down mechanism and welding gun to reset, and then the product welded is taken out by operator, and whole welding process completes, subsequently Carry out the welding of next threaded fastener, so circulate operation.The compression of the most each functional unit, weld, the operation such as reset Content is controlled by the control system of equipment, and operator only needs piece installing starting device pickup, whole process one people just can Complete, and simple to operate, it is not required to carry out professional training, training just can operate a little.Operator can be according to the product of unlike material Product select different welding manners.As the materials such as welding low-carbon steel, medium carbon steel and rustless steel can select MAG to weld;Welding low-carbon The materials such as steel, rustless steel, aluminum, magnesium can select TIG weldering or MIG weldering;Welding high-carbon steel, steel alloy, non-ferrous metal, xenogenesis gold Belong to even foreign material and can select MIG soldering;If selection arc stud welding, then can be with welding low-carbon steel and rustless steel.Work as spiral shell The welding job of stricture of vagina securing member is not too many, when equipment temporarily leaves unused, then can on equipment welding mechanism (MAG welding machine, Tig arc welding machine, MIG welding machine, MIG soldering welding machine) remove, welding gun is replaced with common manual operation welding gun, often i.e. can carry out The human weld of rule, if being replaced with robotic gun, mixes welding robot, it is possible to carry out robot automation's welding. If desired for bulky, heavy parts that personnel cannot move or machinery equipment carry out arc stud welding, then can be stud The clipping welding gun of weldering is replaced with existing common hand-held welding gun, play its flexibly, be not required to move the advantage of welding workpiece.This Bright threaded fastener need not process salient point, and threaded fastener can be replaced to be connected with the staking of workpiece.It is a kind of real one Machine is multiplex, the threaded fastener welding equipment of one-machine-multi-function.
MAG weldering, TIG weldering, MIG weldering, the difference of MIG soldering these four welding manner are, the protective gas of MAG weldering It is consumable electrode welding wire for active gases, electrode form;The protective gas of TIG weldering is noble gas, and electrode form is not for melt Change pole tungsten electrode;The protective gas of MIG weldering is noble gas, and electrode form is consumable electrode welding wire;The protection of MIG soldering Gas is noble gas, and electrode form is consumable electrode solder.MAG weldering, MIG weldering are dependent on arc heat fusing mother metal and filling Metal;TIG weldering is dependent on arc heat fusing mother metal, does not has filler metal;MIG soldering is dependent on arc heat fusing solder, mother metal Non-fusible.Although above-mentioned four kinds of welding manners are slightly different, but the form of welding gun is essentially the same, as long as using corresponding bonding machine Structure, and existing welding gun is improved a little, installing corresponding welding gun on clamping device can realize.Therefore technique scheme can Realize MAG weldering, TIG weldering, MIG weldering, the MIG soldering welding to threaded fastener.
The invention has the beneficial effects as follows: the welding manner of this threaded fastener of existing resistance projection-welding, is Pressure Welding One, needs to apply the pressure of up to 3000N-10000N during welding.And this equipment uses MAG weldering, TIG weldering, MIG weldering, stud The welding manners such as weldering and MIG soldering, belong to arc welding in welds types.Welding itself is not required to pressure, simply for solid Fixed, collet threaded securing member and workpiece, prevent the purpose of welding deformation from just applying suitable pressure when welding, but this power be remote The pressure not having resistance projection-welding is big, only about 1/10th of electric resistance welding pressure.Owing to welding pressure is little, thus without to behaviour Author damages.The workpiece that some profiles and welding position are more special is such as entered in the inner side of U-shaped sheet metal component sidewall The welding of row threaded fastener, owing to have employed the welding manner of special detent mechanism and arc-welding, also can easily realize, thus Avoid using the mode of staking to fix threaded fastener (cost of staking threaded fastener is high, efficiency is low).The present invention is dependent on Threaded fastener and workpiece are melted and realize welding by arc heat, and threaded fastener need not process salient point, simple in construction.Screw thread Securing member and the welding of tubing (cross section of tubing is circular or polygon, and tubing is internally hollow or solid), this Bright also have obvious advantage.As welded with pipe (hollow or solid), threaded fastener only has one with the contact surface of pipe Line, traditional resistance projection-welding requires that the salient point of threaded fastener need to contact with pipe, and otherwise welding just cannot realize.That is Threaded fastener requires height, operator's bad assurance during welding with the position degree of pipe fitting.If the tube wall of tubing (hollow pipe) is too Thin, light wall pipe be collapsed by pipe fitting compressive strain, and will be caused when weld strength also can reduce welding by the pressure of resistance projection-welding Pressure needed for welding can not meet.If the solid tubes that tube wall is the thickest or caliber is the biggest, will result in screw threads for fastening Part does not mates with workpiece, makes welding difficulty increase follow on slab and carries out one reason of resistance projection-welding.Cross section is polygon The tubing of shape, owing to the limit of this kind of tubing is all plane, during welding, threaded fastener and tubing position degree require on the contrary to reduce not Few.If but to weld on tubing seamed edge, then there will be the problem welding with on pipe.The present invention uses electricity Arc Welding Principles, need not powerful pressure during welding, also not against resistance heat, and can also add filler metal during welding.With The Fundamentals of Welding of resistance projection-welding are entirely different, when threaded fastener welds with tubing, and the most solid tubing, hollow pipe Material, thick tubing, thin tubing, is circular tubing or polygonal tubing can easily realize weldering regardless of cross section Connect.In terms of welding material, electric resistance welding can only welding low-carbon steel or rustless steel, and this equipment can not only welding low-carbon steel and not Rust steel, moreover it is possible to welding medium and high carbon steel, steel alloy non-ferrous metal, dissimilar metal even foreign material.
Traditional MAG weldering, TIG weld, MIG welds, the method for MIG Welding threaded fastener, without pressed positioning mechanism, and Use human weld.Human weld once can only weld a bit, and a threaded fastener typically need to weld 2-4 point, then the most just Needing welding 2-4 time, the welding efficiency which results in traditional arc welding threaded fastener is the lowest.Human weld is to operation The level of skill of person requires the highest, needs the training through specialty to be competent at.Threaded fastener is welded on workpiece, needs Positioning threaded fastener and workpiece, simplest method is exactly to take self-align mode.It is exactly at threaded fastener One positioning boss of upper processing, the shape of positioning boss coordinates with the hole on workpiece with size, and during welding, threaded fastener is convex In platform prevents the hole of workpiece, then welding.But threaded fastener is not retrained by external force, and once can only weld One solder joint, this results in inequality of being heated and easily causes one end of threaded fastener and upwarp, it is impossible to be adjacent to workpiece, owing to not protecting Protect measure, screw thread also can be stained with spatter." a kind of weld jig machine preventing welding slag from penetrating into nut bore mentioned above Structure ", prevent welding slag from entering in nut by anti-splashing alignment pin, but the material of this alignment pin is not illustrated, with absolutely Edge material result is best.Though with also playing the effect of pre-welding slag preventing if metal material, but this anti-splashing alignment pin and spiral shell Female thread contact can produce contact resistance, the screw thread in the high temperature meeting scaling loss nut that contact resistance produces.Even if passing over anti- The problem of materials of splashing alignment pin, this patent also has a lot of defect.First there is no hold down gag, convex if not prior resistance Nut is welded by weldering, and welding back nut will upwarp, and nut cannot ensure with the perpendicularity of sheet metal component.Threaded fastener is divided into Nuts and bolt (or stud), this patent has fine preventive effect to the splashing of nut, the most inapplicable to bolt.If met Welding to tubing with nut, this patent does not has corresponding technical scheme yet." a kind of sheet material quickly positions work with nut-welding Dress ", this patent uses nut positioning element to carry out clamp nut, and the problem that nut upwarps has obtained good solution.But the most only fit Close welding of nut and sheet material, if the welding of other forms, as bolt carry out with metal sheet welding, nut and the weldering of tubing Connect or bolt is the most inapplicable with welding of tubing.And in practical operation, needing a human hand held positioning tool, another people enters The location work of andante material and nut, two people work in coordination with operation and just can complete, and are also to need human weld after having positioned.This location Frock not only operates that number is many, and efficiency is the lowest, the highest to the skill set requirements of welder.No matter it is that " one prevents welding slag from oozing Enter the weld jig mechanism of nut bore ", or " a kind of sheet material and the quick positioning tool of nut-welding ", substantially simply a kind of work Clamps, functions only as location and the protective action of threaded fastener, does not has the function of welding, the welding of threaded fastener Also need to welding equipment complete.Although traditional arc stud welding can once complete when welding screw or nut, but workman exists Not only stud or nut are welded on the position that workpiece specifies exactly during welding, threaded fastener to be ensured With the perpendicularity of workpiece, which results in tradition arc stud welding positioning precision poor, perpendicularity is unstable, and efficiency is the highest.The present invention Separately design different detent mechanism, clamp system and welding guns for different workpiece and different threaded fasteners, can realize The sheet metal component (including U-shaped sheet metal component) of variously-shaped and thickness, variously-shaped and thickness tubing respectively with various types of spiral shells The welding of stricture of vagina securing member.This welding equipment is located on ground, is not required to manpower and helps, and hold-down mechanism is provided dynamic by Power Component Power not only saves manpower, is ensureing threaded fastener and the laminating degree of workpiece, perpendicularity and is preventing splashing from damaging the same of screw thread Time efficiency the highest.Detent mechanism uses high-strength insulating material or in equipment with the contact portion of threaded fastener screw thread Carry out insulation processing with the position of thread contact, stop the contact resistance damage to screw thread.Welding equipment is tight in collet threaded Welding while firmware, automaticity is high.Welding is achieved by installing many clipping welding guns on welding equipment Once complete, welding efficiency is high;Work one people such as threaded fastener and the location of workpiece, welding can complete, before welding only Need to set every welding parameter, and adjust detent mechanism, hold-down mechanism, the position of clipping welding gun just can easily be welded, Low to the skill set requirements of operator, save human cost.The welding gun of arc stud welding is changed into clipping by traditional hand-held, fixing On the clamping device of equipment, Power Component drive.When ensure that arc stud welding the laminating of nut and workpiece closely and stud with Workpiece is vertical;Need not manual operation welding gun during welding, efficiency is the highest.
Accompanying drawing illustrates:
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is this equipment overall schematic, and wherein control system is not shown.
In Fig. 1: 10. body;The 20-01. source of welding current, 20-02. wire feeder, 20-03. gas cylinder, the clipping weldering of 20-04. Rifle;30. Power Components;40. arc light baffle plate assemblies;50. clamping devices;60. hold-down mechanisms;70. threaded fasteners;80. workpiece; 90. detent mechanisms.
Fig. 2 is Power Component and hold-down mechanism schematic diagram.
In Fig. 2: 10. body, 10-01. upper welding gun pipeline via.30-01. moving lock jack panel, 30-02. locking nut Handle, 30-03. adjusting nut handle, 30-04. stroke adjustment nut, 30-05. increased stroke-adjustable gas cylinder, 30-06. piston rod is led Seat, 30-07. piston rod, 30-08. orientation lever, 30-09. piston rod mounting seat, 30-10. orientation lever mounting seat, 30-11. orients Block, 30-12. Power Component installs pedestal.The upper adjusting rod of 60-01., 60-03. upper adjusting rod fixture block, the upper adjustable column of 60-04., 60-05. upper adjustable column concave block, 60-06. upper adjustable column fixture block.
Fig. 3 is clamping device schematic diagram.
In Fig. 3: the clipping welding gun of 20-04.;50-01. upper adjusting rod location is fast, 50-02. upper adjusting rod fixture block, 50-03. Lateral adjustments bar, 50-04. welding gun fixture block, 50-05. welding gun locating piece, 50-06. lateral adjustments bar cramp block;60-01. upper regulation Bar.
Fig. 4 is detent mechanism schematic diagram.
In Fig. 4: welding gun pipeline via under 10-02.;60-02. compressor arm.90-01. alignment pin, 90-02. locating cover, 90- 03. connecting rod, 90-04 lower dolly bar fixture block, 90-05. lower dolly bar, adjustable column concave block under 90-06., adjustable column under 90-07. Fixture block, adjustable column under 90-08., pedestal installed by 90-09. detent mechanism.
Fig. 5 is the welding schematic diagram of the present invention.
In Fig. 5: the clipping welding gun of 20-04., 20-04-1. welding wire, 20-04-2. ignition tip;The upper adjusting rod of 60-01., 60- 02. compressor arm;70. threaded fasteners;80. workpiece;90. detent mechanisms.
Fig. 6 is the welding schematic diagram of bolt.
In Fig. 6: the clipping welding gun of 20-04., 20-04-1. welding wire, 20-04-2. ignition tip;60-02 compressor arm;70-01. Bolt, 70-01-1. bearing surface;80-01. sheet metal component.90-05. lower dolly bar, adjustable column fixture block under 90-07., regulate under 90-08. Post, 90-10. bolt insulation sleeve, 90-11. bolt location bar.
Fig. 7 be porose pipe fitting with nut weld schematic diagram.
In Fig. 7: the clipping welding gun of 20-04., 20-04-3. tungsten electrode;50. clamping devices;The upper adjusting rod of 60-01., 60-07. Selector bar, 60-08. briquetting;70-02.T type nut;80-02. pipe;90-05. lower dolly bar, adjustable column concave block under 90-06., Adjustable column fixture block under 90-07., 90-12. locating rack, 90-12-1. positions vertical pole, 90-12-2 limited post, 90-12-3 locating rack Contiguous block.
Fig. 8 be atresia pipe fitting with nut weld schematic diagram.
In Fig. 8: the clipping welding gun of 20-04.;50. clamping devices;60-08. briquetting;70-03. nut;80-03. quarter bend. 90-19. band slide rail lower dolly bar, adjustable column under 90-08., 90-09. detent mechanism installs pedestal, 90-12. locating rack, 90- 12-2. limited post, 90-12-4. retention bar, the trapezoidal locating cover of 90-13., 90-14. guide rod, 90-15. rotating proof air cylinder, 90- 16. cylinder adjusting rod concave blocks, 90-17. cylinder adjusting rod.90-18. cylinder adjusting rod fixture block.
Fig. 9 is the schematic diagram that welds of pipe fitting and bolt, atresia at pipe fitting welding bolt, but other place is porose.
In Fig. 9: the clipping welding gun of 20-04.;50. clamping devices;70-01. bolt;80-02. pipe.90-12. positions Frame, 90-12-1. positions vertical pole, 90-12-2. limited post, 90-12-5. locating pin spring, 90-12-6. locating pin bracket, 90- 12-7. alignment pin retaining screw, 90-12-8 alignment pin bumping post, 90-12-9. slide jaw, 90-14. guide rod, 90-19. band slide rail Lower dolly bar, 90-20. trapezoidal bolt locating cover.
Figure 10 be solid tubes with sheet metal component weld schematic diagram.
In Figure 10: the clipping welding gun of 20-04.;The upper adjusting rod of 60-01., the hollow compressor arm of 60-09., 60-09-1. welds Mouthful, 60-10. holddown spring, 60-11. insulation spacer;70-04. solid tubes;80-01. sheet metal component;90-05. lower dolly bar, 90- 21. solid locating covers, 90-22. regulates pad.
Figure 11 be hollow pipe with pipe weld schematic diagram.
In Figure 11: the clipping welding gun of 20-04.;60-01. upper adjusting rod;70-05. hollow pipe;80-02. pipe;90-05. Lower dolly bar, 90-12. locating rack, 90-12-1. positions vertical pole, 90-12-02. limited post, 90-23. hollow pipe alignment pin, 90- 23-1. hollow pipe locating surface.
Figure 12 be U-shaped sheet metal component with threaded fastener weld schematic diagram.
In Figure 12: the clipping welding gun of 20-04.;The upper adjusting rod of 60-01., 60-12 extension bar;60-13. threaded, 60-14. Rotate briquetting;70-05. sides nut;80-04.U type sheet metal component.Adjustable column under 90-08., 90-12. locating rack, 90-12-3. Locating rack contiguous block, 90-12-10. sloped position vertical pole, 90-24. magnetic location lid, 90-25. connecting rod with holes, 90-26. props up Support screw rod, 90-26-1. groove, 90-27 clamp nut, 90-28. props up bracer, 90-29. lower dolly bar with holes, and 90-30. positions Frame regulation pad.
Figure 13 be detent mechanism is improved after U-shaped sheet metal component and threaded fastener weld schematic diagram.
In Figure 13: the clipping welding gun of 20-04.;The upper adjusting rod of 60-01., 60-12 extension bar;60-13. threaded, 60-14. Rotate briquetting;70. threaded fasteners;80-04.U type sheet metal component.90-12. locating rack, 90-12-11. eccentric cylinder props up bracer, 90- 25. connecting rods with holes, 90-25-1. matsurface, 90-29. lower dolly bar with holes, 90-31. fishbolt, 90-32. bias positions Cylinder, 90-32-1. connecting bolt.
Figure 14 is as U-shaped metal plate after an integral-rotation using Power Component, clamping device, clipping welding gun, hold-down mechanism Gold part welds schematic diagram with securing member, and detent mechanism have also been made amendment simultaneously.
In Figure 14: the clipping welding gun of 20-04.;30-05. increased stroke-adjustable gas cylinder, 30-05-1. connecting plate, 30-05-2. is even Meet screw rod, 30-05-3. attaching nut, 30-06. piston rod guide bracket, 30-07. piston rod, 30-07-1. piston rod groove, 30- 12-1. mounting seat side plate, 30-12-1-1. adjustment hole boss, 30-12-1-2. rotates adjustment hole, 30-13. rotary shaft, 30-14. Regulation axle, spin-ended piece of 30-15.;50. clamping devices;The upper adjusting rod of 60-1., the upper adjustable column of 60-04., 60-12. extension bar;80- 04.U type sheet metal component;90-05. lower dolly bar, 90-12. locating rack, 90-32. bias positioning tube, 90-25. connecting rod with holes, The fixing lid of 90-34., 90-35. swingle, 90-36.U type support.
Figure 15 is that U-shaped sheet metal component side-wall outer side welds schematic diagram with threaded fastener.
In Figure 15: the clipping welding gun of 20-04.;The upper adjusting rod of 60-01., 60-15. bolt supporting rod;70-01. bolt; 80-04.U type sheet metal component;90-02. locating cover, 90-05. lower dolly bar, 90-37. latch segment, 90-38. bar supporter, 90- 39. longitudinal adjusting rods, 90-40. alignment pin pedestal.
Figure 16 is the welding schematic diagram of arc stud welding welding threaded fastener.
In Figure 16: 20-05. stud welding gun, 20-05-1. positions pressure head;50-02. upper adjusting rod fixture block, 50-07. stud Welding gun fixture block, 50-08. stud welding gun locating piece;The upper adjusting rod of 60-01., the upper adjustable column of 60-04.;80. workpiece, 80-05. work Part is protruding;90-02. locating cover, 90-05. lower dolly bar, 90-41. regulates bolt, 90-42. light source bracket, 90-43. light source.
Figure 17 be workpiece be U-shaped sheet metal component arc stud welding welding threaded fastener schematic diagram.
In Figure 17: 20-05. stud welding gun, 20-05-1. positions pressure head;50-02. upper adjusting rod fixture block, 50-07. stud Welding gun fixture block, 50-08. stud welding gun locating piece;60-01. upper adjusting rod;80-04.U type sheet metal component;90-02. locating cover, 90- 05. lower dolly bar, 90-37. latch segment, 90-38. bar supporter, 90-39. longitudinal direction adjusting rod.
Figure 18 is the welding schematic diagram after bolt processing solder trough.
In Figure 18: the clipping welding gun of 20-04.;60-02. compressor arm;70-01. bolt, 70-01-2. solder trough;80. works Part;90-10. bolt insulation sleeve, 90-11. bolt location bar.
Figure 19 is the welding schematic diagram after nut processing solder trough.
In Figure 19: the clipping welding gun of 20-04.;60-02. compressor arm;70-03. nut, 70-03-1. solder trough;80. works Part;90-01. alignment pin, 90-02. locating cover, 90-02-1. locating surface, 90-03. connecting rod, 90-45. spring leads lid, 90- 46. locating pin springs, 90-47. spring lever.
Figure 20 is the bolt of processing solder trough (annular).
Figure 21 is the bolt of processing solder trough.
Figure 22 is the nut of processing solder trough.
Figure 23 is arc light baffle plate assembly structure chart.
In Figure 23: 30. Power Components;40-01. fixed plate, 40-02. fixes bar, and 40-03. fixes nut, and 40-04. adjusts Joint screw rod, 40-05. regulates fixture block, 40-06. sliding bar, 40-07. rotary screw, 40-08. central shaft, 40-09. roll tube, 40-10. expansion link, 40-11. elevating lever, 40-12. nut fixture block, 40-13. center-pole, 40-14. arc light baffle plate;On 60-01. Adjusting rod.
Figure 24 is another arc light baffle plate assembly structure chart.
In Figure 24: 30. Power Components;40-04. adjusting screw rod, 40-05. regulates fixture block, 40-09. roll tube, 40-14. Arc light baffle plate, 40-15. torsionspring, 40-16. central canal, 40-17. nut slider, 40-18. indulges regulating block, 40-19. slide block Bolt, 40-20. fixes stick, 40-21. center bar, 40-22. slip cross bar, 40-23. rotary supporting rod;60-01. upper regulation Bar.
Detailed description of the invention
Embodiment 1: the source of welding current (20-01) and wire feeder (20-02) are placed in the rear portion of body (10), use here It is that wire feeder is at the welding machine outside power supply, naturally it is also possible to use wire feeder at the welding machine of power source internal.After body (10) A source of welding current (20-01) can be placed by portion, it is also possible to side put Liang Tai, three, four the most, correspondingly, clipping Welding gun (20-04) can also configure one, two, three, four the most more.The source of welding current (20-01) rest area is arranged There are louvre or radiator window, are beneficial to source of welding current heat radiation.And should be easy to when the source of welding current needs to weld other products from Take out in body (10).There are welding machine binding post, the source of welding current (20-01) output head anode or negative pole in body (10) rear portion Cable be connected with body (10) by binding post.Detent mechanism (90) is connected with body (10), and workpiece (80) is pressed on location In mechanism (90), the electric current of welding machine is made to be transmitted to workpiece (80) from the source of welding current (20-01).The rear portion of body (10) is also placed Having gas cylinder (20-03), deposit the protective gas of welding in gas cylinder (20-03), protective gas can select carbon dioxide, argon Gas, helium, nitrogen and their mixed gas, select flexibly according to different welding machines and technological requirement.Body (10) is at gas Bottle rest area is provided with anticreep chain or anti-drop belt, is used for fixing gas cylinder (20-03), in order to avoid gas cylinder is fallen causes accident.Gas cylinder (20-03) protective gas in is delivered to by decompressor, heater (carbon dioxide needs) suspended body flowmeter and trachea Clipping welding gun (20-04), then sprayed by the nozzle of welding gun, provide protection for welding pool.One gas cylinder (20-03) can be given One source of welding current (20-01) supply, it is also possible to supply to two or the multiple stage source of welding current (20-01).If protection gas Body uses the factory of centralizedly supply, can be without gas cylinder (20-03).The source of welding current (20-01), wire feeder (20-02), clamping Formula welding gun (20-04) and gas cylinder (20-03) are combined into welding mechanism (20).Clipping welding gun (20-04) can with traditional Manual welding gun is exchanged, when connecting traditional-handwork welding gun, it is simply that a traditional manual welding machine.Can put in body (10) simultaneously Put one or more welds types therein such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, i.e. weld same screw threads for fastening During part (70), it is possible to use one in above-mentioned welds types or multiple.As shown in Figure 1.
The front portion of body is from top to bottom followed successively by Power Component (30), clamping device (50), hold-down mechanism (60), localization machine Structure (90).Workpiece (80) and threaded fastener (70) are positioned by detent mechanism (90).Hold-down mechanism (60) collet threaded is tight Firmware (70) and workpiece (80).Clamping device (50) fixes clipping welding gun (20-04).Power Component (30) and hold-down mechanism (60) upper installation arc light baffle plate assembly (40).The effect of arc light baffle plate assembly (40) is to intercept the arc light that welding produces, protection behaviour Author.As shown in Figure 1.
Power Component is installed pedestal (30-12) and is fixed on body (10), and piston rod guide bracket (30-06) is fixed on power packages Part is installed on pedestal (30-12), and increased stroke-adjustable gas cylinder (30-05) is arranged on piston rod guide bracket (30-06) top, piston rod guide bracket (30-06) having anti-wearing liner in, the piston rod (30-07) of increased stroke-adjustable gas cylinder (30-05) is inserted through piston rod guide bracket (30-06) anti-wearing liner.Lining can use plain bushing, it would however also be possible to employ with the lining of lubricating function.The common lining of dress The piston rod guide bracket (30-06) of set has lubrication filler, it is simple to the piston rod (30-07) of oil addition lubrication cylinder.Can There are stroke adjustment nut (30-04), stroke adjustment nut (30-04) and adjusting nut hands in the top adjusting stroke cylinder (30-05) Handle (30-03) connects.Stroke adjustment nut (30-04) top is moving lock jack panel (30-01), moving lock jack panel (30- 01) it is connected with moving lock jack panel (30-01) with locking nut handle (30-02).The piston rod of increased stroke-adjustable gas cylinder (30-05) (30-07) lower end is connected with piston rod mounting seat (30-09).The inner side of piston rod (30-07) is orientation lever (30-08), orientation Bar (30-08) lower end is connected with orientation lever mounting seat (30-10).Orientation lever (30-08) upper end is inserted through orientation block (30- 11) lining in, lining can use plain bushing, it would however also be possible to employ with the lining of lubricating function.Determining of dress plain bushing Lubrication filler is had, it is simple to oil addition lubrication orientation lever (30-08) to block (30-11).Orientation block (30-11) and power Pedestal (30-12) installed by assembly and piston rod guide bracket (30-06) connects.The effect of orientation lever (30-08) is to prevent range-adjustable The piston rod (30-07) of cylinder (30-05) rotates.The mode preventing increased stroke-adjustable gas cylinder (30-05) from selecting can also be by piston The cross section of bar (30-07) is changed into polygon by circle or piston rod (30-07) lower end connects the modes such as guide rail, it is also possible to adopt With the cylinder of band guide rod, twin shaft cylinder or three axle cylinders.As shown in Figure 2.
Orientation lever mounting seat (30-10), piston rod mounting seat (30-09) are connected with upper adjustable column fixture block (60-06), raise Segmented column fixture block (60-06) is bolted with upper adjustable column concave block (60-05).Upper adjustable column fixture block (60-06) and upper regulation The centre of post concave block (60-05) connector is through hole, and upper adjustable column (60-04) is inserted through adjustable column fixture block (60-06) Through hole with upper adjustable column concave block (60-05).The cross section of upper adjustable column (60-04) is circular or polygon.Upper adjustable column (60-04) cross section matches with the through hole of upper adjustable column fixture block (60-06) and upper adjustable column concave block (60-05) connector. The front end of upper adjustable column (60-04) is bolted with upper adjusting rod fixture block (60-03), upper adjustable column (60-04) front end with There is through hole upper adjusting rod fixture block (60-03) junction, and upper adjusting rod (60-01) inserts and by this hole.Upper adjusting rod (60-01) cross section is circular or polygon, upper adjustable column (60-04) front end and upper adjusting rod fixture block (60-03) junction Hole matched.Upper adjusting rod (60-01) lower end is connected with compressor arm (60-02), and compressor arm (60-02) can be as required Changeing different specifications, the specification of compressor arm (60-02) determines according to the size of threaded fastener, the screw threads for fastening of different size The compressor arm of part different size.As shown in Figure 2.
Upper adjusting rod locating piece (50-01) and upper adjusting rod fixture block (50-02) clamp adjusting rod (60-01), raise Pole locating piece (50-01) is bolted with upper adjusting rod fixture block (50-02), and upper adjusting rod locating piece (50-01) is with upper Between adjusting rod fixture block (50-02), the shape in hole matches with upper adjusting rod (60-01).Upper adjusting rod locating piece (50-01) Opposite side is porose, and hole can be through or the most through, and lateral adjustments bar (50-03) is inserted and secured in this hole, laterally adjusts Pole (50-03) is parallel to the ground.Welding gun locating piece (50-05) and lateral adjustments bar cramp block (50-06) clamp lateral adjustments Bar (50-03), welding gun locating piece (50-05) is bolted with lateral adjustments bar cramp block (50-06), welding gun locating piece (50- 05) match with lateral adjustments bar (50-03) with the shape in hole between lateral adjustments bar cramp block (50-06).Welding gun locating piece (50-05) opposite side and welding gun fixture block (50-04) clamp welding gun, and this side is bolted with welding gun fixture block (50-04), should Between side with welding gun fixture block (50-04), the shape in hole matches with welding gun.Upper adjusting rod locating piece (50-01), upper adjusting rod Fixture block (50-02), lateral adjustments bar (50-03), welding gun fixture block (50-04), welding gun locating piece (50-05) and lateral adjustments bar cramp Block (50-06) composition clamping device (50).Welding gun fixture block (50-04), welding gun locating piece (50-05) and lateral adjustments bar cramp block (50-06) the welding gun grip unit of composition clamping device (50).One clamping device (50) can join a welding gun grip unit, Can also join two, three or more welding gun grip unit, a welding gun grip unit joins a clipping welding gun (20- 04).One equipment can join a clamping device (50), it is also possible to joins two, three, four or more, clamping device (50) quantity flexible configuration as required.The pipeline of clipping welding gun (20-04) passes (including wire, wire-feeding pipe, trachea) Upper welding gun pipeline via (10-01) is connected with the source of welding current (20-01) or wire feeder (20-02).Upper adjustable column fixture block (60-06) it is bolted with upper adjustable column concave block (60-05).Upper adjustable column fixture block (60-06) and upper adjustable column concave block (60-05) being through hole in connector, upper adjustable column (60-04) is inserted through adjustable column fixture block (60-06) and upper regulation The connector of post concave block (60-05).The cross section of upper adjustable column (60-04) is circular or polygon.Upper adjustable column (60-04) Cross section match with the through hole of upper adjustable column fixture block (60-06) and upper adjustable column concave block (60-05) connector.Upper adjustable column (60-04) front end is bolted with upper adjusting rod fixture block (60-03).Upper adjustable column (60-04) front end and upper adjusting rod There is through hole fixture block (60-03) junction, and upper adjusting rod (60-01) inserts and by this hole.Cutting of upper adjusting rod (60-01) Face is circular or polygon, and the hole of upper adjustable column (60-04) front end and upper adjusting rod fixture block (60-03) junction is joined therewith Close.Upper adjusting rod (60-01) lower end is connected with compressor arm (60-02), and compressor arm (60-02) can change different as required Specification, the specification of compressor arm (60-02) determines according to the size of threaded fastener, and the threaded fastener of different size difference is advised The compressor arm of lattice.As shown in Figure 3.
Detent mechanism is installed pedestal (90-09) and is fixed on body (10), lower adjustable column concave block (90-06) and detent mechanism Pedestal (90-09) is installed connect.Lower adjustable column concave block (90-06) is logical with the centre of lower adjustable column fixture block (90-07) connector Hole, lower adjustable column (90-08) is inserted through the through hole of lower adjustable column concave block (90-06) and lower adjustable column fixture block (90-07).Under The cross section of adjustable column (90-08) is circular or polygon, the cross section of lower adjustable column (90-08) and lower adjustable column concave block (90- 06) match with the through hole of lower adjustable column fixture block (90-07).The front end of lower adjustable column (90-08) and lower dolly bar fixture block (90- 04) being bolted, lower adjustable column (90-08) has through hole, lower regulation with the junction of lower dolly bar fixture block (90-04) Bar (90-05) inserts and by this hole.The cross section of lower dolly bar (90-05) is circular or polygon, lower adjustable column (90-08) Front end is matched with the hole of lower dolly bar fixture block (90-04) junction.Lower dolly bar (90-05) upper end and connecting rod (90- 03) connecting, connecting rod (90-03) upper end is connected with locating cover (90-02), and the plane of locating cover (90-02) upper end is that screw thread is tight The locating surface of firmware (70).Circular hole, alignment pin (90-01) is had to wear in locating cover (90-02) circular hole in the middle of locating cover (90-02) Go out.In order to avoid the screw thread of threaded fastener (70) is touched resistance scaling loss, alignment pin (90-01) uses high-strength insulating material Manufacture, or it is carried out insulation processing, i.e. at upper adjusting rod (60-01) and upper adjustable column (60-04), upper adjusting rod folder Wrapping up one layer of insulant between block (60-03), same principle can also be at upper adjustable column (60-04) and upper adjustable column fixture block (60-06), one layer of insulant is wrapped up between upper adjustable column concave block (60-05).Alignment pin (90-01) passes part step, Workpiece (80), in lower end, is positioned by the big part of diameter, and threaded fastener (70), in upper end, is carried out by the little part of diameter Location.Connecting rod (90-03) is internal spring or resilient rubber (plastics) pad, spring or resilient rubber (plastics) pad props up alignment pin (90-01) the end alignment pin (90-01) part in locating cover (90-02) the inside than location Circular hole in the middle of lid (90-02) is big, is the most just unlikely to spring and is projected out from locating cover (90-02) by alignment pin (90-01).When When alignment pin (90-01) compacted bar (60-02) is down pressed, move down after alignment pin compression spring, as compressor arm (60-02) After leaving alignment pin (90-01), alignment pin (90-01) is resetted by spring.Alignment pin (90-01), locating cover (90-02), connection The specification of bar (90-03) determines according to the upper size in hole of workpiece (80) and the specification of threaded fastener (70), (90-01), location Lid (90-02), connecting rod (90-03) can arbitrarily change.As shown in Figure 4.
Stroke adjustment nut (30-04), by the way of regulation range-adjustable cylinder (30-05) stroke, regulates compressor arm (60-02) distance of workpiece (80) locating surface upper with locating cover (90-02).Compressor arm (60-02) and workpiece (80) locating surface Distance is the biggest, the best to the adaptability of workpiece (80).Compressor arm (60-02) is the least with the distance of workpiece (80) locating surface, pressure The time that tight bar (60-02) declines and push down threaded fastener (70) and workpiece (80) is consumed is the shortest.When practical operation, The distance of compressor arm (60-02) workpiece (80) locating surface upper with locating cover (90-02) can make workpiece and threaded fastener (70) Pass through and be advisable.
Compressor arm (60-02) and alignment pin (90-01) and the distance of body (10) by the upper adjustable column (60-04) of regulation and Lower adjustable column (90-08) realizes, and compressor arm (60-02) and alignment pin (90-01) are the biggest with the distance of body, it is possible to welding Workpiece is the biggest.In regulation, the method for adjustable column (60-04) is, first unscrews upper adjustable column concave block (60-05) and presss from both sides with upper adjustable column The connecting bolt of block (60-06), then to upper adjustable column (60-04) reach or after move, when upper adjustable column (60-04) be transferred to conjunction Right position postpones, and tightens the connecting bolt of adjustable column concave block (60-05) and upper adjustable column fixture block (60-06).Lower adjustable column (90- 08) regulative mode is similar with upper adjustable column (60-04).In regulation when adjustable column (60-04) and lower adjustable column (90-08), must Upper adjusting rod (60-01), compressor arm (60-02), alignment pin (90-01), locating cover (90-02), connecting rod (90-03) must be ensured With lower dolly bar (90-05) on a centrage, but the angle on this centrage and ground does not limit.Locating cover (90-02) The height of upper workpiece (80) locating surface regulates by the way of regulation lower dolly bar (90-05).Operational approach is: first unscrew downward The connecting bolt of segmented column (90-08) and lower dolly bar fixture block (90-04), then on move or move down lower dolly bar (90-05), work as handle After the locating surface of workpiece (80) is transferred to correct position, tighten the connection of lower adjustable column (90-08) and lower dolly bar fixture block (90-04) Bolt.The distance of the locating surface of workpiece (80) and lower adjustable column fixture block (90-07) is according to the shape of workpiece (80) and screw threads for fastening The position that part (70) welds determines flexibly.At the same time it can also be difference or operating habit according to operator's height regulate work The height of part (80) locating surface.
The height of compressor arm (60-02) realizes by the way of the upper adjusting rod (60-01) of regulation.Operational approach is: first Unscrew the connecting bolt of upper adjustable column (60-04) and upper adjusting rod fixture block (60-03), then on move or move down adjusting rod (60- 01).After the regulation of compressor arm (60-02) need to ensure that range-adjustable cylinder (30-05) moves to lower end, compressor arm (60-02) energy Enough collet threaded securing members (70) and workpiece (80).Range-adjustable cylinder (30-05), upper adjusting rod (60-01) and lower dolly bar (90-05) three is according to threaded fastener (70) and the different shape of workpiece (80) and the height of operator or use habit With the use of.
Threaded fastener (70) welds with workpiece (80), and welding gun is the most crucial with the position of weld, and the position of welding gun is not Correctly, welding effect is directly affected.The welding schematic diagram of Fig. 5 illustrates the welding gun position relationship welding wire with weld at spiral shell With this, stricture of vagina securing member (70) and the junction of workpiece (80), guarantee that threaded fastener (70) and workpiece can be melted in molten bath simultaneously (80) solder joint, is made to be unlikely to be partially welded.Meanwhile, welding wire stretches out the length of resistance welding gun electric conducting nozzle (20-04-1) and is maintained between 5-20mm, Guarantee stablizing of electric arc with this, make solder joint have good welding quality.Welding gun passes through clamping device (50) with the position of weld Regulate.Unscrew the connecting bolt of upper adjusting rod fixture block (50-02) and upper adjusting rod locating piece (50-01), just can be along rise Move or move down clipping welding gun (20-04) on pole (60-01), it is also possible to above adjusting rod (60-01) is center of circle rotating clamp Hold formula welding gun (20-04), tight a bolt after being adjusted to correct position.Unscrew lateral adjustments bar cramp block (50-06) and welding gun locating piece (50-05) connecting bolt, clipping welding gun (20-04) just can transversely move by adjusting rod (50-03), it is also possible to laterally Adjusting rod (50-03) is that the center of circle rotates clipping welding gun (20-04), tights a bolt after being adjusted to correct position.Unscrew welding gun fixture block (50-04) connecting bolt and between welding gun locating piece (50-05), just can move or move down clipping welding gun (20-04) above, Can also be that the center of circle rotates clipping welding gun (20-with the hole between welding gun fixture block (50-04) and welding gun locating piece (50-05) 04) tight a bolt after, being adjusted to correct position.
Before welding, first adjust the position of each functor.Step is: by upper adjusting rod (60-01), compressor arm (60-02), determine A centrage is transferred in the position of position pin (90-01), locating cover (90-02), connecting rod (90-03) and lower dolly bar (90-05) On;Again workpiece (80) and threaded fastener (70) are sequentially placed into alignment pin (90-01), according to workpiece (80) and threaded fastener (70) position of the locating surface on locating cover (90-02) and compressor arm (60-02), and range-adjustable cylinder (30-05) are mixed up Stroke;Guarantee that compressor arm (60-02) can push down threaded fastener (70) and workpiece (80), and range-adjustable cylinder after moving down (30-05) stroke is the shortest, and to improve welding efficiency, but the stroke of range-adjustable cylinder (30-05) must not affect normally Weld job;Adjust clipping welding gun (20-04), make the distance of resistance welding gun electric conducting nozzle (20-04-2) and weld 5-25mm it Between;Clipping welding gun (20-04) quantity configures according to practical situation, and clipping welding gun (20-04) is in threaded fastener (70) week Enclose and be uniformly distributed.The form of the rifle neck of clipping welding gun (20-04) can be straight pipe type can also be gooseneck type (i.e. one folding Curved, it is illustrated that for gooseneck type rifle neck, in order to dodge upper adjustable column or the special workpiece of shape matching, the form of rifle neck can have two Individual above bending).The welding parameters such as welding current, voltage, wire feed rate, gas flow are set again on welding machine.Formally During welding, the hole on workpiece (80) and threaded fastener (70) are sequentially placed into alignment pin (90-01).Starting device, compressor arm (60-02) moving down collet threaded securing member (70) and workpiece (80), welding machine starts welding simultaneously, and welding continues for some time Rear compressor arm (60-02) upwards resets, and welding simultaneously terminates.Compressor arm (60-02) compress downwards (welding machine starts welding) and Compressor arm (60-02) work such as (welding machines terminate welding) that upwards resets is completed by the control system of equipment.After having welded, by spiral shell Stricture of vagina securing member (70) is put well with the body taking-up of welding of workpiece (80), then welds next time, so circulates.Due to compressor arm (60-02) with alignment pin (90-01) on a centrage, therefore compressor arm also will while collet threaded securing member (70) The female thread of threaded fastener (70) covers completely, makes screw thread preferably be protected.Range-adjustable cylinder (30-05) is delivered to Pressure on compressor arm (60-02), only need to push down fixing by screw thread firmware (70) and workpiece (80), and pressure is about at 10-30N Left and right.Even if therefore imprudence pushes down the finger of operator, do not result in injury yet.
When clipping welding gun (20-04) negligible amounts installed on equipment, when causing number of welds inadequate, work can be taken out Part rotates an angle and welds once again.As only assembled two clipping welding guns (20-04) on equipment, each symmetry in left and right is divided Cloth, for the first time has two solder joints during welding, and the angle between solder joint is 180 degree, and postwelding takes out workpiece, by after workpiece 90-degree rotation again Welding once, thus has 4 solder joints.Specifically use and once welded, still use two or more times welding Complete, according to practical situation sweetly disposition.
The present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering;And MAG can be used to weld, simultaneously TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 2: the present embodiment is the technical scheme of weld bolt, as shown in Figure 6.In addition to detent mechanism (90), equipment Other structures consistent with embodiment 1.The lower dolly bar (90-05) of detent mechanism (90) is connected with bolt location bar (90-11), There is the bolt insulation sleeve (90-10) of high-strength insulating material in bolt location bar (90-11), have in bolt insulation sleeve (90-10) The hole, location of bolt (70-01).The upper end workpiece (80-01) of bolt location bar (90-11) is the locating surface of above-below direction, The seal face of compressor arm (60-02) the lower end bearing surface (70-01-1) than bolt (70-01) is little.Owing to bolt (70-01) need not Salient point, the bearing surface (70-01-1) of bolt (70-01) can also be made less than projection welding bolt.
Except selecting high-strength insulating material to protect the spiral shell of bolt (70-01) part (90-10) at place, hole, location Outside stricture of vagina, it is also possible at lower dolly bar (90-05) with lower adjustable column (90-08), lower dolly bar fixture block (90-04) junction parcel absolutely Edge material or the mode of coating insullac;This external downward segmented column (90-08) and lower adjustable column concave block (90-06), lower regulation The mode of post fixture block (90-07) junction parcel insulant or coating insullac also can arrive the same effect.
The operational approach of the present embodiment is also identical with example 1, and simply the type difference of securing member causes location mode to differ Sample.The present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can use simultaneously MAG weldering, TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 3: the present embodiment is the technical scheme of the porose pipe fitting of weld and nut-welding, as shown in Figure 7.This is real Execute example and use tig arc welding machine, and the welding gun of welding machine is arranged on lower adjustable column, additionally also add a pipe (80-02) Locating rack.Locating rack (90-12), in lower adjustable column fixture block (90-07) top, is connected with lower adjustable column concave block (90-06).Location There is regulation pad between frame (90-12) and lower adjustable column fixture block (90-07), be used for regulating the above-below direction of locating rack (90-12) Position.There is tune hole on locating rack contiguous block (90-12-3), be used for regulating the position of locating rack (90-12) fore-and-aft direction.Location The locating surface that plane is pipe (80-02) above-below direction of vertical pole (90-12-1) top, on each location vertical pole (90-12-1) Having two to adjust hole, one limited post (90-12-2) of each installation on each tune hole, pipe (80-02) is placed on two limited post (90-12- 2), between, pipe (80-02) fore-and-aft direction is positioned by limited post (90-12-2).Location vertical pole on locating rack (90-12) (90-12-1) there is the most each one, respectively direction before and after pipe (80-02) two ends, left and right is positioned, two location vertical poles (90-12-1) locating surface is in approximately the same plane.Lower dolly bar (90-05) is in the centre of two location vertical pole (90-12-1), trapezoidal Locating cover (90-13) is connected with lower dolly bar (90-05).Trapezoidal locating cover (90-13) is middle porose, alignment pin (this alignment pin Only one of which is for the cylinder of location, and the alignment pin in embodiment 1 has two cylinders for location) from trapezoidal locating cover (90- 13) lower section is inserted and passes from above, and lower dolly bar (90-05) props up alignment pin, prevents it from jumping up and down.Trapezoidal locating cover (90- 13) plane of top is locating surface, positions the above-below direction of T-nut (70-02), and alignment pin is to T-nut (70- 02) before and after, left and right positions, and the hole simultaneously also carried out pipe (80-02) left and right directions at setting circle sealing of tube is It is inserted in T-nut (70-02).Clamping device (50) is fixed on lower dolly bar (90-05), same clamping device (50) Quantity do not limit, the quantity of clipping welding gun (20-04) does not the most limit.Selector bar (60-07) and upper adjusting rod (60- 01) connecting, briquetting (60-08) is connected with selector bar (60-07), and briquetting (60-08) is used for compressing pipe (80-02) and T-shaped spiral shell Female (70-02).
In the present embodiment, the electrode form of welding machine is non consumable arc welding electrode, namely tungsten electrode (20-04-3), and pipe (80-02) welds Meet place porose.The T-nut (70-02) of welding is similar with blind nut, but compared with blind nut, this nut is without staking portion Point, and rotate without producing during to blind nut like that for preventing staking and use polygonal shape.Therefore structure ratio draws Riveting nut is simple.
The control method of locating rack (90-12) above-below direction is: unscrew locating rack (90-12) and lower adjustable column concave block (90- 06) connecting bolt, increases or reduces pad, tightens connecting bolt after adjusting proper height.Locating rack (90-12) fore-and-aft direction Control method be: unscrew the connecting bolt of locating rack (90-12) and lower adjustable column concave block (90-06), reach or rear move fixed There is the tune hole of fore-and-aft direction on position frame (90-12) locating rack contiguous block (90-12-3), after being adjusted to correct position, tighten spiral shell Bolt.The effect of limited post (90-12-2) has two, and one is that the pipe to different-diameter (80-02) positions, and two is to pipe (80-02) position adjustment of fore-and-aft direction is carried out.Method is to unscrew the fixing bolt of limited post (90-12-2), limited post (90- 12-2) move in the tune hole of location vertical pole (90-12-1), by adjusting the position of limited post (90-12-2) to pipe (80- 02) position.Limited post (90-12-2) four altogether, individual two of location vertical pole, left and right (90-12-1).
Before formal welding, need to regulate the position between detent mechanism, between welding gun and weld.Concretely comprise the following steps, T-nut (70-02) is inserted in alignment pin, the disk end of T-nut (70-02) and the location of trapezoidal locating cover (90-13) Face patch is held together.Again pipe (80-02) is placed on the locating surface of location vertical pole (90-12-1), guarantees T-nut (70-02) simultaneously Insert the interior of pipe (80-02).If can not insert, then regulate adjustable column under the position adjustments of limited post (90-12-2) (90-08) can also reach just as purpose.Now the centrage of pipe (80-02) and the centrage of alignment pin intersect.Need simultaneously Ensure that pipe (80-02) patch holds together the disk of T-nut (70-02), and pipe (80-02) positions vertical pole (90-12-1) with left and right Locating surface all there is no gap.The most just regulate lower dolly bar (90-05) or locating rack (90-12), pipe (80-02) and T The position relationship of type nut (70-02) above-below direction is, the height of the upper locating surface in location vertical pole (90-12-1) is equal to trapezoidal location The height of the upper locating surface of lid (90-13) is plus the thickness of T-nut (70-02) disk.Pipe (80-02) and T-nut (70- 02) after position mixes up, in the position adjusting clipping welding gun (20-04).The clipping welding gun (20-04) of the present embodiment is solid Being scheduled on lower dolly bar (90-05), in the lower section of workpiece, but regulative mode is consistent with embodiment 1.Under normal circumstances, TIG welding gun The distance of tungsten electrode (20-04-3) inner weld be advisable at 2-8mm.Equally, the quantity of clipping welding gun does not limit, according to reality Border situation determines.The method of regulation briquetting (60-08) is consistent, as long as really with the control method of compressor arm (60-02) in embodiment 1 Protect range-adjustable cylinder (30-05) movement and can push down pipe (80-02) to briquetting during bottom (60-08).Owing to being to adopt With TIG weldering welding, need not welding wire during welding, welding parameter only need to regulate electric current, voltage, gas flow etc., regulative mode with General T IG welding machine is consistent.Above-mentioned pipe (80-02) T-nut (70-02), the position of clipping welding gun (20-04) and weldering Connect after parameter etc. mixes up, i.e. can formally weld.During welding, first put into T-nut (70-02), put into pipe (80-02), T The main part of type nut (70-02) need to be inserted in the hole of pipe (80-02).Then starting device, circle pushed down by briquetting (60-08) Welding while pipe (80-02) and start, weld and terminate after the welding 1-5 second, briquetting (60-08) resets, and will weld T-nut (70- 02) workpiece takes out, and once welds, so circulate on carrying out.Owing to clipping welding gun (20-04) is mounted in lower dolly bar (90-05) on, the most clipping welding gun (20-04) is fixed, and the pipeline of clipping welding gun (20-04) is by lower welding gun pipeline Via (10-02) is connected with welding machine electric power.In the present embodiment, the pipe (80-of two sections, left and right can be pushed down the most respectively 02), hold-down mechanism (60) can therefore be need not.Equipment can directly weld after starting, and the control system of equipment only needs control Welding efficiency weld interval of welding machine processed is higher.The present embodiment is that the porose pipe fitting of weld welds with T-nut (70-02) One technical scheme, does not limit the cross sectional shape of pipe fitting, is solid tubes or hollow pipe does not the most limit, simultaneously to pipe fitting The present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can use MAG weldering, TIG weldering, MIG simultaneously Weldering, MIG soldering are welded.The present embodiment can also be considered as a kind of replacement scheme to blind nut.
In the present embodiment, trapezoidal locating cover (90-13) and alignment pin are arranged on upper adjusting rod (60-01), to trapezoidal Locating cover (90-13) carries out magnetization treatment, or installs Magnet on trapezoidal locating cover (90-13) so that it is have absorption spiral shell Female ability, then nut just can weld above workpiece.
All technical schemes of the present invention all use spot welding (namely spotweld) to weld, and are usually no more than 10 weld interval Second, the heat that therefore during MIG weldering, welding gun produces is less, it is not necessary to cooling water cools down.If run into threaded fastener too big or Person's workpiece is the thickest causes that weld interval is longer, welding gun temperature is the highest, is the most also considered as cooling down water alignment and cools down.Now weld Rifle need to change water cooled welding gun into, body also needs be equipped with water tank and water pump.
Embodiment 4: the present embodiment is the technical scheme of weld atresia pipe fitting and nut-welding, as shown in Figure 8.Locating rack (90-12) on the basis of embodiment 3, add retention bar (90-12-4), retention bar (90-12-4) has tune hole, limit Position post (90-12-2) is fixed on tune hole.Limited post (90-12-2) on retention bar (90-12-4) is for quarter bend (80- 03) left and right directions positions.There is slide rail the lower end of band slide rail lower dolly bar (90-19), and guide rod (90-14) inserts under band slide rail In the slide rail of adjusting rod (90-19), and can be slidably.Clamping device (50) is fixed on guide rod (90-14), guide rod (90- 14) it is connected with rotating proof air cylinder (90-15).Rotating proof air cylinder (90-15) is fixed on cylinder adjusting rod (90-17), and cylinder is adjusted Pole fixture block (90-18) and cylinder adjusting rod concave block (90-16) clamp cylinder adjusting rod (90-17).Cylinder adjusting rod fixture block (90-18) being connected on cylinder adjusting rod concave block (90-16), cylinder adjusting rod concave block (90-16) is fixed on detent mechanism and installs The lower section of pedestal (90-09).
If multiple changing type is made in the cross section of the slide rail of band slide rail lower dolly bar (90-19) lower end, guide rod (90-14) interior Hole and the cross-sections match of slide rail, be replaced with rotating proof air cylinder (90-15) common cylinder, prevent when can play welding too The purpose that clipping welding gun (20-04) is rotated at random.
Owing to quarter bend (80-03) weld does not has hole, profile (end face) can only be relied on to position.Retention bar (90-12-4) On limited post (90-12-2) be used for limiting the distance of quarter bend (80-03) end face and nut (70-03) left and right directions.Regulation is fixed Limited post (90-12-2) on position cross bar (90-12-4) can not meet when requiring, it may be considered that the location changing different length is horizontal Bar (90-12-4) solves.Quarter bend (80-03) positions vertical pole (90-with the distance of nut (70-03) fore-and-aft direction by regulation Limited post (90-12-2) or lower adjustable column (90-08) on 12-1) realize.Locating surface on location vertical pole (90-12-1) The position relationship of locating surface upper with trapezoidal locating cover (90-13) is, the height of the upper locating surface in location vertical pole (90-12-1) is equal to ladder The height of the upper locating surface of shape locating cover (90-13) is plus the thickness of whole nut (70-03).Under holding state, rotating proof air cylinder (90-15) piston rod is in lower end.After nut (70-03) and quarter bend (80-03) install, the work of rotating proof air cylinder (90-15) Stopper rod drives and moves to weld on clipping welding gun (20-04), and meanwhile briquetting (60-08) moves down compression quarter bend (80-03). Then welding starts, and after having welded, piston rod drives clipping welding gun (20-04) to move down reset.Regulation cylinder adjusting rod (90-17), time, regulated quantity should keep consistent with lower adjustable column (90-08).Alternatively, it is also possible to do not use hold-down mechanism (60).
In technical scheme above, nut is welded to below quarter bend, can be considered as both are piled up welding. It can in addition contain before nut being positioned at quarter bend by the way of the lower adjustable column (90-08) of regulation and lower dolly bar (90-05) Face or below (face vertical with upper and lower surfaces) are welded, and can be considered as welding both are placed side by side.For Guaranteeing that briquetting can push down pipe fitting and nut simultaneously, briquetting is divided into two parts, a part to push down pipe fitting, and another part pushes down spiral shell Mother, pushes down the part of nut and is referred in example below 6 compress the mechanism of solid tubes upper end and (need to be replaced by by insulation spacer T-shaped briquetting), specially porose in pipe, upper end, aperture is big, and lower end is little, is put into by T-shaped briquetting (structure is similar to bearing surface bolt) In hole, and pass from one end that diameter is little, pass partly for clamp nut, then put into spring in one end that bore dia is big, circle Pipe is fixed on briquetting by the external screw thread that one end that pore diameter is big has female thread, female thread to be screwed into briquetting.Pipe can also This location mode is used to weld.
The present embodiment is a pipe fitting technical scheme with nut-welding of weld atresia, does not has the cross sectional shape of pipe fitting Restricted, it is solid tubes or hollow pipe does not the most limit to pipe fitting, the quantity of clipping welding gun (20-04) is not limited, The present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering simultaneously, and can use MAG weldering, TIG simultaneously Weldering, MIG weldering, MIG soldering are welded.
Embodiment 5: the present embodiment is the technical scheme that pipe fitting (80-02) welds with bolt (70-01), such as Fig. 9.Wherein, Pipe fitting (80-02) and the weld atresia of bolt (70-01), but other position of pipe fitting (80-02) is porose, and the present embodiment is exactly Pipe fitting (80-02) is positioned by the hole utilizing pipe fitting (80-02) other position.This embodiment is on the basis of embodiment 4 The amendment carried out, the location of pipe fitting (80-02) left and right directions is changed into location, hole by profile location.Locating pin bracket (90-12-6) Being connected with locating rack (90-12), locating rack (90-12) is upper porose, has lining in hole, and slide jaw (90-12-9) is inserted also Through lining, slide jaw (90-12-9) can move freely in lining.There is gear the front end of slide jaw (90-12-9) Circle, is the position portion of slide jaw (90-12-9) before back-up ring, has locating pin spring (90-12-5) after back-up ring, The front end of locating pin spring (90-12-5) props up back-up ring, and rear end props up locating pin bracket (90-12-6).Slide jaw (90- 12-9) be followed by handle, handle has alignment pin retaining screw (90-12-7), slide jaw (90-12-9) be divided into independent before Rear two parts, in order to slide jaw (90-12-9) can be arranged in locating pin bracket (90-12-6).Locating pin bracket (90- There is alignment pin bumping post (90-12-8) on 12-6), alignment pin bumping post (90-12-8) has bar v notch v, alignment pin retaining screw (90- 12-7) can move freely in the bar v notch v of alignment pin bumping post (90-12-8), the handle capable of being of slide jaw (90-12-9) Move freely in alignment pin bumping post (90-12-8).In trapezoidal bolt locating cover (90-20) porose, have bolt insulation sleeve in hole (90-10), there is the hole, location of bolt in bolt insulation sleeve (90-10).The upper end of trapezoidal bolt locating cover (90-20) is bolt (70-01) locating surface.The main body of bolt (70-01) is inserted in bolt insulation sleeve (90-10), the bearing surface (70-01-1) of bolt with Bolt insulation sleeve (90-10) locating surface is adjacent to, and trapezoidal bolt locating cover (90-20) is connected with band slide rail lower dolly bar.Pipe (80-02) position with bolt (70-01) fore-and-aft direction is regulated by limited post (90-12-2) or lower adjustable column (90-09); The position of left and right directions is determined by the position of slide jaw (90-12-9);The position relationship of above-below direction is that trapezoidal bolt is fixed The height of position lid (90-20) locating surface is equal to upper location, location vertical pole (90-12-1) plus the thickness of bolt bearing surface (70-01-1) The height in face;Welding gun is regulated by clamping device (50) with the position of weld.During welding, first bolt (70-01) is put into trapezoidal In the hole, location of bolt locating cover (90-20), then pipe fitting (80-02) is put on locating rack (90-12).Mobile pipe fitting (80- 02), the hole on pipe fitting (80-02) is directed at slide jaw (90-12-9).Rotational slide alignment pin (90-12-9), makes location Pin retaining screw (90-12-7) slips in the bar v notch v of alignment pin bumping post (90-12-8), and now locating pin spring (90-12-5) will The position portion of slide jaw (90-12-9) is inserted in the hole of pipe fitting (80-02), and piece installing terminates.Starting device, welding gun is upwards Mobile to weld, now welding machine is actuated for welding, after welding terminates.Position portion by slide jaw (90-12-9) Pull out in the hole of pipe fitting (80-02), rotational slide alignment pin (90-12-9), make alignment pin retaining screw (90-12-7) fall in location On the outer of pin bumping post (90-12-8), so circulate.The slip of alignment pin can also realize with cylinder.
When welding is without bearing surface (70-01-1) bolt, the locating surface of bolt is the bottom of bolt insulation sleeve (90-10), bolt Trapezoidal bolt locating cover (90-20) about 5mm should be exposed in top, or by trapezoidal bolt locating cover (90-20) corresponding for weld With bolt insulation sleeve (90-10) perforate, to facilitate welding gun (20-04) to weld.
According to the technical scheme of the present embodiment, if compressor arm (60-02) to be replaced by trapezoidal bolt locating cover (90-20) And in bolt insulation sleeve (90-10) increase Magnet, with Magnet hold bolt make it not affected by gravity and under fall;Or will Bolt insulation sleeve (90-10) is changed system into grips and is lived bolt, then bolt can also weld above workpiece.
In technical scheme above, bolt is welded to below pipe can be considered as both are piled up weldering Connect.It can in addition contain bolt is positioned at pipe by the way of the lower adjustable column (90-08) of regulation and lower dolly bar (90-05) Front of or behind carries out welding and can be considered as welding both are placed side by side.Certainly, bolt is carried out necessity Compression be also necessary, whether pipe compresses depending on the weight of pipe fitting.If bolt and pipe need to compress simultaneously, The technical scheme that the structure of briquetting is referred in embodiment 4 determines.Quarter bend can also use this location mode to weld.
The present embodiment is that pipe fitting is positioned by the hole utilizing other positions of pipe fitting, and with the technical scheme of bolt welding. The cross sectional shape of pipe fitting is not limited, is solid tubes or hollow pipe does not the most limit, to clipping welding gun (20-to pipe fitting 04) quantity does not limit, and the present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering simultaneously, and permissible Use MAG weldering, TIG weldering, MIG weldering, MIG soldering to weld simultaneously.
Embodiment 6: the present embodiment is the technical scheme of solid tubes and the welding of sheet metal parts, here can be solid tubes as not There is the bolt of bearing surface, such as Figure 10.There are hole, location, hollow locating cover (90-21) and lower dolly bar in hollow locating cover (90-21) upper end (90-05) being threaded connection, hollow locating cover (90-21) uses high-strength insulating material manufacture, inside has hole, location.Hollow fixed Having regulation pad (90-22) between position lid (90-21) and lower dolly bar (90-05), solid tubes (70-04) passes sheet metal component (80- 01) in the hole, location inserting hollow locating cover (90-21), with insulation between solid tubes (70-04) and lower dolly bar (90-05) Pad (60-11) is isolated.It is placed on the locating surface above hollow locating cover (90-21) with sheet metal component (80-01), hollow compressor arm (60-09) pushing down sheet metal component (80-01), hollow compressor arm (60-09) is connected with upper adjusting rod (60-01).Hollow compressor arm (60-09) lower end is hole, location, and hollow compressor arm (60-09) is internal holddown spring (60-10), and holddown spring (60-10) will Power is conducted to insulation spacer (60-11), and the upper end of solid tubes (70-04) pushed down by insulation spacer (60-11).Hollow compressor arm (60- 09) there is the soldering opening (60-09-1) hollowed out lower section, and the quantity of soldering opening determines according to the quantity of clipping welding gun (20-04), weldering Solid tubes (70-04) and sheet metal component (80-01) are welded by rifle at soldering opening (60-09-1).Under hollow compressor arm (60-09) In end, lateral edges carries out chamfered, it is to avoid do not collide with solid tubes (70-04) when hollow compressor arm (60-09) moves down. Hollow locating cover (90-21) does not use high-strength insulating material can carry out insulation processing yet, i.e. lower dolly bar (90-05) with under Between adjustable column (90-08), lower dolly bar fixture block (90-04) wrap up one layer of insulant, or lower adjustable column (90-08) with One layer of insulant is wrapped up between lower adjustable column concave block (90-06), lower adjustable column fixture block (90-07).
Before welding, first regulate the degree of depth in hollow locating cover (90-21) inner position hole.Insulation in hollow locating cover (90-21) Pad (60-11) is exactly that solid tubes (70-04) stretches out sheet metal component (80-with the distance of positioned over of hollow locating cover (90-21) 01) length of lower plane.Hollow locating cover (90-21) is back-outed from lower dolly bar (90-05), increases or reduce pad, just The degree of depth in hollow locating cover (90-21) inner position hole can be regulated, after mixing up, tighten hollow locating cover (90-21).Mix up welding gun again (20-04) position, equally, the quantity of welding gun does not limit.When formally welding.Through the hole of sheet metal component (80-01), then will insert Enter in the hole, location of hollow locating cover (90-21).Starting device, increased stroke-adjustable gas cylinder (30-05) promotes hollow compressor arm (60- 09) moving down with welding gun (20-04) welding gun, hollow compressor arm (60-09) compresses solid tubes (70-04) and sheet metal component (80-01) Welding machine welds simultaneously.Weld rear increased stroke-adjustable gas cylinder (30-05) and promote hollow compressor arm (60-09) and welding gun (20-04) Moving on welding gun and reset, welding completes, and so circulates operation.
The present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can use simultaneously MAG weldering, TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 7: the present embodiment is the technical scheme of hollow pipe and pipe fitting welding, here can be hollow pipe as lengthening Nut, such as Figure 11.Hollow pipe alignment pin (90-23) is connected with lower dolly bar (90-05), hollow pipe alignment pin (90-23) Upper end is the position portion of hollow pipe (70-05).Hollow pipe (70-05), through the through hole of pipe (80-02), is inserted into hollow pipe The position portion of alignment pin (90-23), the position portion of hollow pipe alignment pin (90-23) to hollow pipe (70-05) forward and backward, Left and right position.Hollow pipe (70-05) falls on hollow pipe locating surface (90-23-1), hollow pipe locating surface (90-23-1) The above-below direction of hollow pipe (70-05) is positioned.The locating surface of the upper plane in location vertical pole (90-12-1) is to pipe (80- 02) above-below direction positions.Owing to there being through hole on pipe (80-02), hollow pipe (70-05) is by inserting in through hole, hollow Pipe (70-05) the most just serves the effect of an alignment pin, and therefore pipe (80-02) front, rear, left and right four direction is also Can location.Limited post in the present embodiment, limited post (90-23-1) is the effect of an auxiliary positioning, is used for preventing pipe (80-02) rotate centered by hollow pipe alignment pin (90-23).Increase and decrease the pad of locating rack (90-12) or move up and down down Adjusting rod (90-05) regulates the relative distance of hollow pipe (70-05) and pipe (80-02) above-below direction.Hollow pipe (70-05) Exposing from upper and lower two holes of pipe (80-02) (through hole said above), the present embodiment spy is provided with upper and lower two groups of clipping welding guns (20-04), two places upper and lower to hollow pipe (70-05) and pipe (80-02) are welded respectively.
The present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can use simultaneously MAG weldering, TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 8: the present embodiment is the technical scheme of U-shaped sheet metal component and securing member, and securing member is welded on U-shaped sheet metal component Sidewall, such as Figure 12.Owing to the welding equipment of the present invention need not to need as resistance projection-welding to apply the biggest when welding Upset force, and welding gun (being equivalent to the electrode of resistance projection-welding) is also without vertical, therefore to U-shaped sheet metal component sidewall with workpiece holding On carry out securing member be welded into possibility, the particularly less U-shaped securing member of distance between two side.The present embodiment can also be worked as Become a kind of replacement scheme of blind nut.
In this embodiment, upper adjusting rod (60-01) is connected with extension bar (60-12), and the lower end of extension bar (60-12) can be compared Upper end is little, the securing member less to adapt to specification.There is U-type groove extension bar (60-12) lower end, and two of U-type groove are porose, one of them There is screw thread in hole.Spill spin block (60-14) is a tablet, and size determines according to the specification of sides nut (70-05), but should ratio four The female thread of square nut (70-05) big (to cover female thread completely, it is to avoid splash during welding and fall into inside female thread), simultaneously Also less than the overall dimensions of sides nut (70-05) (interfering in order to avoid producing with clipping welding gun).The one of spill spin block (60-14) Sides nut (70-05) is pushed down in face, and another side has raised nubs normal thereto, porose in raised nubs.This raised nubs is inserted In the U-type groove of extension bar (60-12), threaded (60-13) does not has threaded hole to insert from the U-type groove side of extension bar (60-12), and Through rotating the hole of the upper raised nubs of briquetting (60-14), and tighten at the screwed hole of the U-type groove opposite side of extension bar (60-12).Spiral shell The effect of stricture of vagina pin (60-13) is to connect extension bar (60-12) and spill spin block (60-14), and spill spin block (60-14) can be with threaded (60-13) pivot about.But spill spin block (60-14) can only rotate towards sides nut (70-05) side, in order to can compress Sides nut (70-05) and protect the inside screw thread.The direction anti-in order to avoid spill spin block (60-14) superfacies rotates, with extension bar (60-12), centered by the center of circle in hole, the distance of the extension bar (60-12) of rotary side this position parts profile line upper should not compare rotary side Distance big.In order to adapt to welding of securing member and U-shaped sheet metal component (80-04) sheet metal component with adding, can by extension bar (60-12), Upper adjusting rod (60-01)
There is U-type groove the upper end of lower dolly bar with holes (90-29), and the both sides of U-type groove are porose, and there is screw thread in the hole of side.With holes One end of connecting rod (90-25) is the most porose, and nose end will be had to be processed into what U-type groove upper with lower dolly bar with holes (90-29) matched Shape.It is inserted in the U-type groove of lower dolly bar with holes (90-29), bolt is inserted from threadless hole, U-type groove side, and Through connecting rod with holes (90-25), tighten in the threaded hole of U-type groove opposite side.Connecting rod with holes (90-25) can be with bolt Centered by rotate.The one end propping up bracer (90-28) is connected on lower dolly bar with holes (90-29), and the other end has screwed hole, supports External screw thread on screw rod (90-26) is screwed in the screwed hole of a bracer (90-28), then will support spiral shell with clamp nut (90-27) Bar (90-26) is fixed.The upper end of studdle (90-26) has several groove (90-26-1), connecting rod with holes (90-25) to fall On any one groove (90-26-1), the effect of groove (90-26-1) is fixed belt hole connecting rod (90-25).Connecting rod with holes (90-25) angle is determined by the height of studdle (90-26).The other end of connecting rod with holes (90-25) and magnetic location Lid (90-24) connects, and magnetic location lid (90-24) is added magnetic by metal process or magnetization forms, it is therefore an objective to make it have absorption The ability of sides nut (70-05).Absorption can certainly be realized in the upper mode installing Magnet of magnetic location lid (90-24) The function of sides nut (70-05), the material of such magnetic location lid (90-24) would not be limited by metal material.Magnetic Locating cover (90-24) is middle porose, and alignment pin (90-01) passes in hole, passes part respectively to U-shaped sheet metal component (80-04) Position with sides nut (70-05).There are spring or gum elastic (plastics) pad, bullet in connecting rod with holes (90-25) the inside Spring or gum elastic (plastics) pad prop up the alignment pin (90-01) in magnetic location lid (90-24) so that it is have after retraction from The dynamic ability resetted.
Sloped position vertical pole (90-12-10) is had on locating rack (90-12).Sloped position vertical pole (90-12-10) must be with The axis of the alignment pin (90-01) on magnetic location lid (90-24) is parallel, otherwise can cause clamp nut (90-27) and U-shaped metal plate Cannot take out after gold part (80-04) welding, or the bottom of U-shaped sheet metal component (80-04) can not be held.
Bolt insulation sleeve (90-10) in embodiment 2 and bolt are positioned bar (90-11) be arranged in connecting rod with holes (90-25), the sidewall of the most U-shaped sheet metal component (80-04) can also weld bolt (70-01).
Before welding, unscrew clamp nut (90-27), the height of regulation studdle (90-26), studdle (90-26) The highest, the angle of connecting rod with holes (90-25) is the biggest, because U-shaped sheet metal component (80-04) is close to magnetic location lid (90- 24), on locating surface, the angle that the most U-shaped sheet metal component (80-04) tilts is the biggest.The angle that U-shaped sheet metal component (80-04) tilts The biggest, the space leaving clipping welding gun (20-04) for is the least.To need to examine when therefore regulating the height of studdle (90-26) Consider the space leaving clipping welding gun (20-04) to U-shaped sheet metal component (80-04) for, will highly turn down as far as possible, even make company with holes Angle between extension bar (90-25) and lower dolly bar with holes (90-29) is 90 degree.After the height of studdle (90-26) mixes up, Clamp nut (90-27) is tightened, studdle (90-26) is fixed.The most also connecting rod with holes (90-25) and band should be tightened The connecting bolt of hole lower dolly bar (90-29), clamps connecting rod with holes (90-25) so that it is can not arbitrarily rotate.Regulate and prop up After support screw rod (90-26), in regulation sloped position vertical pole (90-12-10), sloped position vertical pole (90-12-10) is fixed by increase and decrease Position frame regulation pad or movable locating rack (90-12) realize there is tune on locating rack contiguous block (90-12-1) Hole i.e. Figure 12 move left and right.The effect of sloped position vertical pole (90-12-10) is to hold U-shaped sheet metal component (80-04) Bottom, make U-shaped sheet metal component (80-04) develop with magnetic location lid (90-24).Sloped position vertical pole (90-12-10) mixes up After, once U-shaped sheet metal component (80-04) and sides nut (70-05) are put into alignment pin (90-01), the upper regulation of now regulation Post (60-04), lower adjustable column (90-08), lower dolly bar with holes (90-29), upper adjusting rod (60-01), make rotation briquetting (60- 14) just push down the centre of sides nut (70-05), now can tighten threaded (60-13), it is also possible to do not tighten threaded (60-13) it is made arbitrarily to rotate.After finally regulating clipping welding gun (20-04) and the distance of weld and angle, the most permissible Formal welding.
The present embodiment in conjunction with the embodiments 2 technical scheme, just can carry out welding of U-shaped sheet metal component sidewall and bolt.
The present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can use simultaneously MAG weldering, TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 9: the present embodiment is the technical scheme of U-shaped sheet metal component and threaded fastener, and securing member is welded on U-shaped metal plate The sidewall of gold part, such as Figure 13.The U-type groove part that connecting rod with holes (90-25) inserts lower dolly bar with holes (90-29) is processed into Matsurface (90-25-1), increases frictional force with this, or by the U-type groove of lower dolly bar with holes (90-29) and connecting rod with holes (90-25) face of contact portion is also machined to matsurface, makes frictional force increase further.Fishbolt (90-31) is through with holes Lower dolly bar (90-29) and the connecting hole of connecting rod with holes (90-25), then with nut, fishbolt (90-31) is tightened, will band Hole connecting rod (90-25) is fixed on the upper connecting rod with holes (90-25) of lower dolly bar with holes (90-29) can be with fishbolt (90-31) it is that the center of circle rotates.Connecting rod with holes (90-25) mixes magnetic location lid (90-24), alignment pin (90-01), spring etc. Parts can carry out positioning welding to nut, if mix bolt location bar (90-11) and bolt insulation sleeve (90-10) the most permissible Bolt is carried out positioning welding.The main body of eccentric positioning tube (90-32) is cylinder, and any place of cylindrical cylindrical can As the locating surface of workpiece (U-shaped sheet metal component), eccentric positioning tube (90-32) is that the center of circle rotates, even with connecting bolt (90-32-1) Connecting bolt (90-32-1) is fixed on the both sides (no longer circle centre position) of eccentric positioning tube (90-32) main body, eccentric positioning tube (90- 32) with connecting bolt (90-32-1) be the center of circle rotate.Eccentric positioning tube (90-32) often rotates an angle, the distance of locating surface The most different, such a eccentric positioning tube (90-32) just adapts to the workpiece (U-shaped sheet metal component) of a lot of different size.Add Regulation pad on locating rack (90-12) and adjust hole, then with lower dolly bar with holes (90-29) etc. with the use of, subject range is just Bigger.Bias positioning tube (90-32) is fixed on eccentric cylinder by nut and props up bracer (90-12-11) by connecting bolt (90-32-1) On.The design of eccentric positioning tube (90-32) also has other mode, is such as removed by connecting bolt (90-32-1), is connecting spiral shell The position thread mill drilling of bolt (90-32-1), props up eccentric cylinder front end (on the right side of the diagram) boring of bracer (90-12-11), is inciting somebody to action Bolt is through this hole and is screwed in the screwed hole on eccentric positioning tube (90-32).Also eccentric positioning tube (90-32) can be fixed on On locating rack (90-12).
Before welding, unscrew the nut on fishbolt (90-31), connecting rod with holes (90-25) is rotated to suitable angle Degree, to ensure that clipping welding gun (20-04) and rotation briquetting (60-14) are welded in can entering U-shaped sheet metal component (80-04) smoothly If connecting rod with holes (90-25) is rotated to the top by threaded fastener, with lower dolly bar (90-05) at same axle On line or this parallel with lower dolly bar with holes (90-29) depends on hole in lower dolly bar with holes (90-29) U-type groove Whether the center of circle then can weld ordinary tin part or pipe on the axis (centrage) of lower dolly bar with holes (90-29) Part.Regulate fastening nut after the angle of connecting rod with holes (90-25).Unscrew the nut of fixing eccentric positioning tube (90-32), rotation Turn the angle of eccentric positioning tube (90-32), make eccentric positioning tube (90-32) support the bottom of U-shaped sheet metal component (80-04), simultaneously Ensure that the sidewall of U-shaped sheet metal component (80-04) welding threaded fastener (70) side connects with magnetic location lid (90-24) or bolt Extension bar (90-11) develops.Regulate lower dolly bar with holes (90-29) and upper adjusting rod (60-01), set one suitably to equipment Welding and assembling height, and make rotation briquetting (60-14) push down threaded fastener (70).Finally regulate clipping welding gun (20-04) and weldering After connecing distance and the angle at place, just can formally weld.
The present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can use simultaneously MAG weldering, TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 10: the present embodiment is the technical scheme of U-shaped sheet metal component and threaded fastener, and securing member is welded on U-shaped The sidewall of sheet metal component, during welding, Power Component (30), clipping welding gun (20-04), clamping framework (50), hold-down mechanism (60) It is that an entirety forward or tilts backwards, such as Figure 14.Screw rod (30-05-2) will be connected extend and pass piston rod guide bracket (30- 06), with attaching nut (30-05-3), piston rod guide bracket (30-06) is connected on increased stroke-adjustable gas cylinder (30-05).Can also At the upper thread mill drilling of piston rod guide bracket (30-06), the connection screw rod (30-05-2) extended is threaded in hole, then can Stroke cylinder (30-05) side is adjusted to twist a such as attaching nut (30-05-3).Connecting plate by increased stroke-adjustable gas cylinder (30-05) (30-05-1) rear portion (on the right side of diagram) extends or piston rod guide bracket (30-06) region of interest being close to is extended, and is prolonging Long part boring, puts into axle sleeve in hole.On the mounting seat side plate (30-12-1) that Power Component installs pedestal (30-12) side Boring, installs the upper thread mill drilling of mounting seat side plate (30-12-1) of pedestal (30-12) opposite side, rotary shaft at Power Component (30-13) the mounting seat side plate (30-12-1) from boring is inserted through the axle sleeve of increased stroke-adjustable gas cylinder (30-05), then is screwed into The screwed hole of the mounting seat side plate (30-12-1) of opposite side.Increased stroke-adjustable gas cylinder (30-05) can be with rotary shaft (30-13) Center rotates freely.There is projection at the rear portion (on the right side of diagram) of piston rod guide bracket (30-06) lower end, the length of boss equal to or It is slightly less than the distance between left and right mounting seat side plate (30-12-1).There are screwed hole, regulation axle (30-14) in the protruding left and right sides Two ends have a screw thread, piston rod guide bracket is inserted and be screwed in one end of regulation axle (30-14) from rotating adjustment hole (30-12-1-2) (30-06), in the screwed hole of boss, the projection at two ends, left and right is respectively screwed into regulation axle (30-14), rotates adjustment hole (30-12-1-2) it is the arcuate socket centered by regulating axle (30-14).The other end of regulation axle (30-14) has inner hexagonal hole, and six Angle spanner inserts inner hexagonal hole and regulation axle (30-14) is tightened on piston rod guide bracket (30-06).Regulation axle (30-14) is with rotation Modulation knothole (30-12-1-2) is track, centered by rotary shaft (30-13), drives Power Component (30), clipping welding gun (20-04), (left and right directions of diagram) is rotated before and after clamping framework (50), hold-down mechanism (60).To there is this end of inner hexagonal hole Regulation axle (30-14) is screwed into nut, and tightens on adjustment hole boss (30-12-1-1), and such piston rod guide bracket (30-06) is just It is fixed on left and right mounting seat side plate (30-12-1).Left and right mounting seat side plate (30-12-1) bottom is uncovered, makes piston Bar has enough spaces when rotating.Owing to the length of piston rod guide bracket (30-06) boss is equal to or slightly less than left and right installation Distance between seat side plate (30-12-1), piston rod guide bracket (30-06) is tightened in left and right by the nut in regulation axle (30-14) Mounting seat side plate (30-12-1) was not result in that both distances changed time upper, or deformation.At piston rod (30-07) Fluting (30-07-1), spin-ended piece (30-15) inserts piston rod groove interior (30-07-1) and is fixed on piston rod guide bracket (30-06) On, to prevent piston rod (30-07) to be rotated at random.So rotate briquetting (60-14) and can clipping welding gun (20-04) during welding Will not rotate together with piston rod (30-07) and make its position offset.
In swingle (90-35) inserts the hole of connecting rod with holes (90-25) and be fixed on connecting rod with holes (90-25) above (such as welding), there is coarse surface at the two ends of swingle (90-35), have the position of rough surface to put into U swingle (90-35) In the groove of type support (90-36).Fixing lid (90-34) is pushed down swingle (90-35) and is fixed by bolts to U-shaped support (90- 36), on, connecting rod with holes (90-25) can rotate centered by swingle (90-35).U-shaped support (90-36) and fixing lid (90-34) contact surface with swingle (90-35) can also be processed into coarse surface, to increase frictional force.U-shaped support (90- 36) it is fixed on lower dolly bar (90-05).
Before welding, unscrew the connecting bolt on fixing lid (90-34), connecting rod with holes (90-25) is rotated to suitably If angle rotate to lower dolly bar (90-05) in 180 degree, it is possible to weld ordinary tin part and pipe fitting.Then twist Fasten the bolt on lid (90-34).Unscrew the nut on connecting bolt (90-32-1), bias positioning tube (90-32) is rotated To suitable angle, make the sidewall of U-shaped sheet metal component (80-04) welding threaded fastener side and magnetic location lid (90-24) or Person is that bolt location bar (90-11) develops, and then tightens the nut on connecting bolt (90-32-1).Unscrew regulation axle (30-14) On nut, by clipping welding gun (20-04), extension bar (60-12), rotate briquetting (60-14) rotate to proper angle, make to press from both sides Hold formula welding gun (20-04), extension bar (60-12), rotate briquetting (60-14) and have enough space to enter U-shaped sheet metal component to weld Operation, tightens the nut on connecting bolt (90-32-1) after mixing up.Finally mix up position and the folder rotating briquetting (60-14) After holding formula welding gun and the distance of weld and angle, start formal welding.
The present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can use simultaneously MAG weldering, TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 11: the present embodiment is the outside technical scheme with threaded fastener of U-shaped sheet metal component sidewall, such as Figure 15. There is female thread bolt supporting rod (60-15) upper end, and porose in bolt supporting rod (60-15), hole is through with female thread.Hole is T-shaped Hole, lower end diameter is little, and upper end diameter is big, and the hole of lower end is hole, location, positions bolt (nut) (bolt insulation sleeve), greatly The circular hole of end is connected as a single entity with female thread.Magnet (having bolt locating surface on Magnet) is put into, then by spiral shell in the circular hole of big end Female thread on bolt supporting rod (60-15) is screwed in the external screw thread on adjusting rod (60-01) and goes up in other embodiments Adjusting rod (60-01) can be that external screw thread can also make Magnet be clamped in bolt supporting rod (60-15) and upper regulation for female thread Between bar (60-01).The length of bolt (70-01) end of thread slightly longer than to raise the length in hole, pole (60-01) location.But also Should not grow too many, in order to avoid screw thread exposes too much, during welding, adhere to spatter.For protecting the screw thread of bolt (70-01), can be upper Adjusting rod (60-01) and upper adjustable column (60-04), upper adjustable column fixture block (60-03) junction between wrap up in one layer of insulant (can also coat one layer of insulating paint), makes bolt supporting rod (60-15) non-conductive.Or at upper adjustable column (60-04) with upper Adjustable column concave block (60-05), upper adjustable column fixture block (60-06) junction between wrap up in one layer of common insulant and (can also be coated with Cover one layer of insullac), additionally with insulation sleeve by the screw thread isolation in the hole, location in bolt supporting rod (60-15) with bolt (70) (namely in insulation sleeve, having hole, location), or also can protect spiral shell by high-strength insulating material making bolt supporting rod (60-15) Screw thread on bolt (70).In order to not make bolt supporting rod (60-15) be stained with splashing, bolt supporting rod (60-15) can use high-strength Degree nonmetallic materials, or the metal different from welding metal types, use copper, use during welding copper during such as welding carbon steel Aluminum, uses magnesium, by that analogy during welding aluminum.Due to the technical characterstic of the present invention, above in many embodiments, compressor arm (60- 02), hollow compressor arm (60-09), rotation briquetting (60-14), threaded (60-13), extension bar (60-12) etc. are close to weld Part be also required to carry out anti-splashing process.
Alignment pin passes from the hole in the middle of locating cover (90-02), and the position of U-shaped sheet metal component (80-04) weld bolt is porose, During welding, alignment pin is put in this hole.When the wall thickness of U-shaped sheet metal component (80-04) is the thinnest, alignment pin exposes locating cover (90- 02) part is not preferably less than 2-3mm, to guarantee that U-shaped sheet metal component (80-04) is effectively positioned by alignment pin, is unlikely to U-shaped panel beating Hole on part (80-04) skids off from alignment pin.Under normal circumstances, alignment pin expose the part of locating cover (90-02) equal to or slightly Thickness higher than U-shaped sheet metal component (80-04).Locating cover (90-02) is connected with alignment pin pedestal (90-40), alignment pin pedestal (90-40) flexible pad in, the afterbody of alignment pin is bigger than the hole of locating cover (90-02), makes alignment pin be unlikely to from locating cover (90-02) hole is extracted, and the afterbody of alignment pin is close to the elastomeric pad in alignment pin pedestal (90-40).Alignment pin pedestal (90- 40) being connected with longitudinal adjusting rod (90-39), longitudinal adjusting rod (90-39) is clamped in latch segment (90-37) and adjusting rod by bolt Between support (90-38).Bar supporter (90-38) is connected with lower dolly bar (90-05).
After alignment pin pedestal (90-40) is transformed, bolt insulation sleeve (90-10) and bolt location bar (90-11) peace It is contained on improved alignment pin pedestal, then can carry out the location of bolt.Bolt supporting rod (60-15) is replaced with compressor arm (60-02) the most i.e. can compress bolt and workpiece.So can be carried out bolt to penetrate from outside to inside from U-shaped sheet metal component sidewall After welding.
Before welding, unscrew the bolt of latch segment (90-37) the longitudinal adjusting rod (90-39) of upper clamping, by longitudinal direction adjusting rod (90-39) modulation correct position, it is ensured that U-shaped sheet metal component (80-04) is not interfered with lower dolly bar (90-05), tightens spiral shell after mixing up Bolt.The hole of U-shaped sheet metal component (80-04) is put into alignment pin, and bolt (70-01) inserts the location of bolt supporting rod (60-15) In hole, the Magnet of bolt supporting rod (60-15) holds bolt (70-01).Piston rod (30-by increased stroke-adjustable gas cylinder (30-05) 07) move down, make bolt (70-01) be close to U-shaped sheet metal component (80-04), the elastomeric pad in alignment pin pedestal (90-40) Alignment pin can be made to move down when exceeding U-shaped sheet metal component (80-04), be unlikely to contact with bolt (70-01).At this moment folder is regulated Hold formula welding gun (20-04) and the distance of weld and angle, then start formally to weld.
The welding of nut: the form of step pin will be made, respectively U-shaped sheet metal component (80-04) and nut are positioned, spiral shell Bolt supporting rod (60-15) is replaced with compressor arm (60-02), and other holding is constant, can weld nut, see embodiment 1. The location of nut can realize with bolt supporting rod (60-15), and using method is with consistent during weld bolt.Use bolt supporting rod (60-15) nut is positioned applicable workpiece weld and there is no the situation in hole.Weld does not has the workpiece in hole (to include sheet metal component And pipe fitting) location mode had been described in detail the technical scheme used in embodiment It is the sheet metal component of weld atresia can be positioned.
The present embodiment is suitable for the welding manners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering, and can use simultaneously MAG weldering, TIG weldering, MIG weldering, MIG soldering are welded.
Embodiment 12: the present embodiment is the technical scheme of arc stud welding welding threaded fastener, such as Figure 16.Here arc stud welding Referring to a kind of welds types, be the most only suitable for the welding of stud, nut can also make to weld in this way.This enforcement Workpiece (80) weld of example is divided into porose and two kinds of forms of atresia, corresponding locating cover (90-02) to be also classified into porose and atresia Two kinds, the locating cover (90-02) of atresia is suitable for positioning the workpiece (80) of weld atresia, porose locating cover (90-02) Hole be used for alignment pin is installed, be suitable for the workpiece (80) that weld is porose is positioned.
First introduce the arc stud welding welding in the case of workpiece (80) weld atresia.
Stud welding gun (20-05) is made up of working end and pipeline that (the clipping welding gun in embodiment 1 to embodiment 11 also may be used With it as being the working end of clipping welding gun, the definition of welding gun have broad sense and narrow sense point), working end is for performing Welder The mechanism made, working end is connected by pipeline with the power supply of stud welding machine.The stud welding gun (20-05) of the present invention need not manually grasp Making, therefore working end need not the handle for holding, and the switch of bolt welding machine is also without being mounted above.Additionally stud Having, on welding gun (20-05), the structure being easy to be assemblied on clamping device, stud welding machine is controlled by the controller on equipment.Upper regulation Stud welding gun locating piece (50-08) is assembled on upper adjusting rod (60-01) by bar cramp block (50-02) by bolt, upper adjusting rod Fixture block (50-02) and stud welding gun locating piece (50-08) can move up and down at upper adjusting rod (60-01), it is also possible to Upper adjusting rod (60-01) is that the center of circle rotates.Stud welding gun fixture block (50-07) is by bolt by stud welding gun (20-05) also The working end being properly termed as stud welding gun is assembled on stud welding gun locating piece (50-08).Locating cover (90-02) supports Workpiece (80), the above-below direction of workpiece (80) is positioned by the locating surface of locating cover (90-02) upper end, positions pressure head (20- 05-1) workpiece (80) is fixed on locating cover (90-02).For ensureing that stud is vertical with the solder side of workpiece (80), locating cover (90-02) locating surface of upper end is also required to vertical with stud welding gun (20-05).The location mode of workpiece (80) weld atresia can Carrying out in the way of with reference to embodiment 4 and embodiment 5, its core utilizes the limit of workpiece (80), profile or other portion exactly The hole of position positions.But the present embodiment still wants to introduce another localization method, it is simply that utilize light beam to position.Method is regulation Light source bracket (90-42) is fixed on this equipment by bolt (90-41), light source bracket (90-42) and mounting seat side plate (30-12- 1) regulation pad, and light source bracket (90-42) can be that the center of circle rotates with regulation bolt (90-41).Light source (90-43) is fixed on On light source bracket (90-42), the energy of light source (90-43) luminescence can be by the battery supplied in light source (90-43), it is also possible to logical Cross wire and connect other energy supplies.The light beam that light source (90-43) sends is irradiated on workpiece (80), welds on workpiece (80) The labelling at place overlaps (need to shift to an earlier date and carry out labelling at workpiece weld), and the position of labelling is exactly the position of stud or nut-welding Put.
This location mode, in addition to being applicable to arc stud welding, is also practically applicable to threaded fastener MAG weldering, TIG weldering, MIG weldering and MIG The welding of soldering.Unlike arc stud welding, in arc stud welding, the location of threaded fastener (70) is dependent on stud welding gun (20-05) Realize, and MAG weldering, TIG weldering, MIG weldering and MIG soldering are dependent on bolt supporting rod (60-15) and realize.
The mode made marks on workpiece can be manufacture workpiece time, threaded fastener weld process annular, Point-like or the impression of "×" shape, or with the pen of shades of colour the weld of threaded fastener do annular, point-like or Person's "×" character pattern.
Before welding, the weld at workpiece (80) carries out labelling, adjusting rod (60-01) and lower dolly bar (90-in regulation 05) distance, makes location pressure head (20-05-1) can push down workpiece (80), adjustable column (60-04) and lower adjustable column in regulation (90-08) guarantee that positioning pressure head (20-05-1) aligns with lower dolly bar (90-05).Regulation light source bracket (90-42) rotates Pad between light source bracket or increase and decrease light source bracket and mounting seat side plate (30-12-1), makes light source (90-43) be irradiated to work Light beam on part (80) and stud or nut-welding position consistency on workpiece (80), it is ensured that impinge upon the light on workpiece (80) The place of bundle is exactly the position of stud or nut-welding.During welding, stud or nut are put into stud welding gun (20-05) The upper folder of chuck (tip) is steady, is placed on locating cover (90-02) by the workpiece (80) carrying out labelling simultaneously, and guarantees workpiece (80) On labelling overlap with the labelling being irradiated on workpiece.Regulate starting equipment after welding parameter, adjustable formation cylinder (30-05) Drive stud welding gun (20-05) to move down and push down workpiece (80), simultaneously stud welding machine by stud or nut-welding at workpiece (80) on.
Use light beam irradiate mode position can with the limit of workpiece (80), profile, hole location mode with the use of, this In workpiece include various sheet metal components and the pipe fitting mentioned in above-described embodiment;The mode using light beam to irradiate location also is adapted for The welding manner welding threaded fasteners such as MAG weldering, TIG weldering, MIG weldering, MIG soldering.
Arc stud welding welding in the case of workpiece (80) weld is porose.
The workpiece (80) that weld is porose, the locating cover (90-02) of equipment needs install alignment pin, and the lower of alignment pin can With install spring can also uneasy shock mount, the workpiece (80) that the hole wall in hole is the thinnest is adapted to fit spring, is positioned such that finger setting Position just can be made longer, it is to avoid hole from alignment pin slip.
Before welding, make securing member (70) in workpiece (80) by the upper adjustable column (60-04) of regulation, lower adjustable column (90-08) On position meet use requirement, make location pressure head (20-05-by the upper adjusting rod (60-01) of regulation, lower dolly bar (90-08) 1) compression leg workpiece (80).The upper folder of chuck (tip) that stud or nut are put into after mixing up stud welding gun (20-05) is steady, Formal welding.
Embodiment 13: the present embodiment is the arc stud welding solder technology scheme of U-shaped sheet metal component sidewall and threaded fastener, such as figure 17.Porose and two kinds of situations of atresia it are divided at U-shaped the welding of sheet metal parts.Locating cover (90-02) U-shaped panel beating in this technical scheme Need in the case of part weld is porose alignment pin, longitudinal adjusting rod (90-39), bar supporter (90-38), latch segment are installed (90-37) combination achieves the location to U-shaped sheet metal component sidewall.In the case of there is no hole at U-shaped the welding of sheet metal parts, pass through Said mechanism is aided with the modes such as the hole at the limit to U-shaped sheet metal component, profile, non-solder again and positions.Additionally can be first at U Template part weld marks, and the light beam using light source (90-43) to launch is radiated at the mode on sheet metal component labelling to carry out determining Position.Upper adjusting rod fixture block (50-02), stud welding gun fixture block (50-07), stud welding gun locating piece (50-08) clamp arc stud welding Rifle (20-05), U-shaped sheet metal component is pushed down in location pressure head (20-05-1).The position of each functor is regulated, then by spiral shell before welding Chuck (rifle mouth) folder that post or nut put into stud welding gun (20-05) is steady, can weld by starting device.
Embodiment 14: the present embodiment is the technical scheme designed for soldering particularly MIG soldering and gas brazing, welding Front first by the welding position processing solder trough of threaded fastener, weld the most again, such as Figure 18, Figure 19, Figure 20, Figure 21, figure 22.The height of solder trough is between 0.1-3mm, and the degree of depth is between 2-20mm.Soldering is that (screw thread is tight to object for the solder by fusing Firmware and workpiece) capillary or immersional wetting realize both connection, weld is typically screw thread fixed piece and work The gap of the joint place of part, needs threaded fastener and Work-sheet pressing during welding, and therefore the gap of joint place can be the least, liquid The resistance that solder enters is the biggest.But it is intended to realize the infiltration that solder is abundant to the binding face of threaded fastener and workpiece, often Need the regular hour.Because solder is in melted outside, to infiltrate to the inside and need enough temperature and times, but welding The distribution in temperature field be from thermal source more away from the temperature more end.And the weld interval of this equipment is the shortest, the most only 0.1 second, make solder The scale of construction in the gap that infiltration is formed to joint place is limited, and a large amount of solder also can be caused after welding (relative in infiltration to gap Solder) it is deposited in outside the gap of joint place.After threaded fastener processing solder trough, when making solder weld, the gap of infiltration becomes Greatly, the resistance that liquid solder enters reduces at double, and solder enters the speed in gap and will accelerate and increase, the solder simultaneously melted The speed heating threaded fastener and workpiece binding face also accelerates (because the solder entering gap and fusing is more than in the past), pricker The saturated surface of material also increases.The most just improve speed of welding and weld strength.
Figure 18 is the welding schematic diagram after bolt (70-01) processing solder trough (70-01-2).Figure 19 is nut (70-03) Welding schematic diagram after processing solder trough (70-03-1).Spring lever (90-47) in figure is fixed in connecting rod (90-03), fixed Spring lever (90-47) is put in position pin spring (90-46), and spring is led lid (90-45) and covered locating pin spring (90-46) and spring Bar (90-47).Spring is led lid (90-45) upper end and is contacted with alignment pin (90-01).When compressor arm (60-02) is pressed downward against jack panel (70-03) time with workpiece (80), alignment pin (90-01) also pressurized moves down, and pressure is led lid (90-45) by spring and is conducted to location Pin spring (90-46), locating pin spring (90-46) compresses.The upper shifting of rear compressor arm (60-02), locating pin spring are welded (90-46) resilience, alignment pin (90-01) resets.This structure is advantageous in that, when the hole size of connecting rod (90-03) is long-range When locating pin spring (90-46) diameter, locating pin spring (90-46) also can normally work.Certainly also have another scheme, The program need not spring lever (90-47) and lid (90-45) led by spring, it is only necessary to a T-shaped spring guide, in connecting rod (90-03) endoporus bottom hole, T-shaped spring guide penetrates locating pin spring (90-46) and is inserted into connecting rod (90-03) endoporus In the hole of bottom, the upper end of T-shaped spring guide contacts with alignment pin (90-01).This structure equally can play fixing spring Effect, and structure is simpler.And with using volute spring to compare with saving space.Figure 20 with Figure 21 is two kinds of different solders Groove, Figure 20 is within one week, to be processed into annular solder trough along bolt (threaded fastener).And Figure 21 is to weld at bolt (threaded fastener) Connect the independent solder trough in two, left and right of place's the most individually processing.In actual welding, the quantity of independent solder trough is the most true Fixed, do not limit.Figure 22 is the solder trough of T-nut.
This technical scheme is applicable not only to welding of threaded fastener and workpiece, applies also for welding of workpiece and workpiece, Generally, thick workpiece uses the mode of cutting or forging and stamping to make solder trough, and thin workpiece uses the mode system of forging and stamping Making solder trough, non-metal workpiece makes solder trough according to respective manufacturing process, as pottery makes during making sun-dried mud brick Solder trough.The form of solder trough is except above-mentioned annular solder trough, outside single independent solder trough, runs into workpiece size big, soldering In the case of weld seam is the longest, then solder trough should be fabricated to strip, the length of strip solder trough and the length of soldered seam Spend equal or slightly longer.
Embodiment 15: the present embodiment is the technical scheme of arc light baffle plate assembly, arc light baffle plate is used for blocking arc light, protection behaviour Author's eyes and skin, such as Figure 23.Fixed plate (40-01) is fixed on Power Component (30), and fixing bar (40-02) is fixed on Determining on plate (40-01), telescoping tube (40-10) inserts fixing bar (40-02) the inside, and can move before and after fixing bar (40-02) Dynamic.The front end of telescoping tube (40-10) is porose, has fixing nut (40-03) at the position in hole, and bolt is tightened in nut, then stretch The draw (40-10) is secured to certain position of fixing bar (40-02).The rear end of fixing bar (40-02) is porose, elevating lever (40- 11), in the hole of fixing bar (40-02) rear end is inserted in threaded one end, elevating lever (40-11) can move up and down.Elevating lever (40-11) above and below at telescoping tube (40-10) is respectively screwed into a nut, and is tightened on telescoping tube (40-10), then rise Fall bar (40-11) is secured on telescoping tube (40-10).The fixed center-pole in the lower end (40-13) of elevating lever (40-11), in It can also be hollow pipe fitting that the two ends, left and right of core bar (40-13) are respectively arranged with a hole center-pole (40-13), and each hole is respectively Inserting a central shaft (40-08), each central shaft (40-08) is fixed on the upper roll tube (40-of roll tube (40-09) 09) being also the most each one, roll tube (40-09) rotates centered by center-pole (40-13) by central shaft (40-08).Rotation Turning each one of screw rod (40-07) left and right, roll tube (40-09) is inserted in one end, and can in roll tube (40-09) slidably. Rotary screw (40-07) other end has external screw thread, and this end inserts in two holes, sliding bar (40-06) left and right respectively, and nut is screwed into The screw thread of rotary screw (40-07), is fixed on rotary screw (40-07) on sliding bar (40-06).Sliding bar (40-06) is inserted Entering in the tune hole of upper adjusting rod (60-01), sliding bar (40-06) can slide up and down in adjusting hole, and adjusting screw rod (40-04) is worn Overregulate the hole in the middle of fixture block (40-05), be screwed in the female thread of nut fixture block (40-12), will regulation fixture block (40-05) and spiral shell Female fixture block (40-12) is fixed on adjusting rod (60-01).One adjusting screw rod (40-04), regulation fixture block (40-05) Being one group of adjusting part with a nut fixture block (40-12), upper and lower two groups altogether, sliding bar (40-06) is in upper and lower two groups of regulation groups Between part.Clearance between two groups of adjusting parts is equal to the external diameter of sliding bar (40-06), or is more than sliding bar (40- 06) external diameter.Arc light baffle plate (40-14) is fixed on two roll tubes (40-09) in left and right.
When arc light baffle plate assembly (40) is by welding, the raising and lowering of upper adjusting rod (60-01) is that power realizes arc The opening and draw in of baffle plate (40-14).Carry out this equipment to adapt to the threaded fastener (70) of different size and kind Therefore go up adjusting rod (60-01) with workpiece (80) and upper adjustable column (60-04) is respectively provided with up-down adjustment and the merit front and back regulated Energy.Arc light baffle plate assembly (40) also possesses up-down adjustment and the ability front and back regulated to adapt to this function.By fixing nut (40-03) bolt on is unscrewed, and telescoping tube (40-10) just front and back can be adjusted according to the regulated quantity of upper adjustable column (60-04) Joint.Unscrew two fixing nuts of fixing elevating lever (40-11), it is possible to will move or move down on elevating lever (40-11).Loosen Upper and lower two adjusting screw rods (40-04), it is possible to the position of up-down adjustment sliding bar (40-06), elevating lever (40-11) and slip The regulated quantity of bar (40-06) determines according to the regulated quantity of upper adjusting rod (60-01).During welding, upper adjusting rod (60-01) moves down, Also driving sliding bar (40-06) to be rotated down centered by center-pole (40-13), now rotary screw (40-07) drives simultaneously Making arc light baffle plate (40-14) rotate up by roll tube (40-09), arc light baffle plate (40-14) is opened.Keep off in order to ensure arc light Plate (40-14) is in an effect opened, and now sliding bar (40-06) should be with center-pole (40-13) at sustained height or ratio Center-pole (40-13) is slightly higher.After welding terminates, upper adjusting rod (60-01) is upper to be moved, also drive simultaneously sliding bar (40-06) with in Rotating up centered by core bar (40-13) and make to rotate under arc light baffle plate (40-14), arc light baffle plate (40-14) draws in.For ensureing arc Baffle plate (40-14) enough draws in, it should be ensured that sliding bar (40-06) has enough upper shifting distances.In other words, range-adjustable gas The stroke of cylinder (30-05) should be not too short.Also should control sliding bar (40-06) and center-pole (40-13) fore-and-aft direction away from From the most closer.The stroke running into increased stroke-adjustable gas cylinder (30-05) needs to grow very much the feelings just adapting to workpiece (80) Distance between condition, up-down adjustment fixture block (40-05) or nut fixture block (40-12) should be larger, it is ensured that arc light baffle plate assembly (40) normal use.
Certainly, allow arc light baffle plate (40-14) baffle plate always in the state opened, do not use gathering function also possible. Arc light baffle plate (40-14) only need to be fixed on center-pole (40-13) upper, unnecessary mechanism can remove, and such arc light keeps off The structure of board component (40) is the most less complicated.
Embodiment 16: for the another kind of technical scheme of arc light baffle plate assembly, such as Figure 24.Fixing stick (40-20) is hollow Structure, two ends are high, and middle low, two ends are fixed on Power Component (30).Two fixing sticks (40-20) are one group, power Each side one group of assembly (30).There is female thread in the middle of nut slider (40-17), fix in stick (40-20) for each group Having a nut slider (40-17), nut slider (40-17) can slide up and down in often organizing fixing stick (40-20).Vertical tune Having tune hole in locking nub (40-18), slide block bolt (40-19) is screwed into nut slider through the adjustment hole of vertical regulating block (40-18) (40-17) in female thread, being fixed on fixing stick (40-20) by vertical regulating block (40-18), stick is fixed in two groups, left and right (40-20) each a vertical regulating block (40-18) is fixed.The tune hole of vertical regulating block (40-18) can be with slide block bolt (40-19) Anchor point is movable or rotates, and the front end of vertical regulating block (40-18) is porose, and the two ends of center bar (40-21) are each inserts Entering in the hole of vertical regulating block (40-18) at two ends, left and right, the two ends of center bar (40-21) are external screw threads, and nut is screwed into respectively In the external screw thread at two ends, center bar (40-21) is fixed on vertical regulating block (40-18).Center bar (40-21) left and right is each Having a central canal (40-16), central canal (40-16) can be that the center of circle rotates with center bar (40-21), left and right central canal (40-16) respectively it is connected on rotary supporting rod (40-23).It addition, the left and right of center bar (40-21) is also respectively arranged with a torsionspring (40-15), one end of torsionspring (40-15) is fixed on center bar (40-21), and the other end is fixed on rotary supporting rod (40- 23), on, it is used for preventing from falling under rotary supporting rod (40-23).Two roll tubes (40-09) in left and right insert rotary supporting rod (40-respectively 23), in, roll tube (40-09) can be slidably in rotary supporting rod (40-23).Slip cross bar (40-22) passes upper adjusting rod (60-01) tune hole, the two ends of slip cross bar (40-22) are porose, and a central shaft (40-13), central shaft are inserted in a hole (40-13) the other end is fixed on roll tube (40-09).Adjusting screw rod (40-04) is through regulating in the middle of fixture block (40-05) Hole, is screwed in the female thread of nut fixture block (40-12), will regulate fixture block (40-05) and nut fixture block (40-12) is fixed on rise On pole (60-01).One adjusting screw rod (40-04), regulation fixture block (40-05) and a nut fixture block (40-12) are One group of adjusting part, upper and lower two groups altogether, slip cross bar (40-22) is between two groups of adjusting parts.Between two groups of adjusting parts Clearance is equal to the external diameter of slip cross bar (40-22), or the external diameter more than slip cross bar (40-22).Arc light baffle plate (40-14) it is fixed on two roll tubes (40-09) in left and right.
As embodiment 15, for adapting to the weldering between different size and the threaded fastener (70) of kind and workpiece (80) Also can guarantee that while connecing that the arc light baffle plate assembly (40) in the present embodiment can normally use, arc light baffle plate assembly (40) has The function of up-down adjustment.Unscrew slide block bolt (40-19), vertical regulating block (40-18) can be moved along fixing stick (40-20) is upper Or move down.Simultaneously can also regulation and control along vertical regulating block (40-18) by vertical regulating block (40-18) reach or after move.Twist Pine adjusting screw rod (40-04), will move or move down on two groups of adjusting parts, it is also possible to the height of regulation slip cross bar (40-22). During welding, upper adjusting rod (60-01) moves down, the adjusting part of top by slip cross bar (40-22) toward drop-down, arc light baffle plate (40- 14) open.After welding terminates, upper adjusting rod (60-01) is upper to be moved, and slip cross bar (40-22) is pulled up by the adjusting part of lower section, Arc light baffle plate (40-14) draws in.
If it is desired to allow the simple in construction of arc light baffle plate assembly (40), then can give up its function drawn in, directly by arc light It is upper that baffle plate (40-14) is fixed on Power Component (30).
The present invention is in addition to above-mentioned various mechanisms, it may also be necessary to be equipped with other auxiliary such as illumination, enumerator, Moving caster Parts.
The present invention is become parts with certain function by various independent part combination, and multiple have difference in functionality Unit construction become the welding equipment of the present invention.As " 20 " represent the welding mechanism of execution weld task, " 20-01 " represents weldering The source of welding current of connection mechanism " 20 ", " 20-04 " represents the welding gun on welding mechanism " 20 ";" 20-01 " and " 20-04 " is bonding machine One assembly of structure " 20 " or part, welding mechanism " 20 " is by several " 20-01 ", " 20-04 " such assembly or zero Part forms;Although " 20-04-2 " represents a part on welding gun " 20-04 ", but " 70-01-1 " represents bolt " 70-01 " The resemblance at certain position, but have no effect on the ingredient that " 70-01-1 " is " 70-01 ".
In conjunction with above-mentioned every embodiment, and the technical scheme provided by above-mentioned every embodiment, then to above-described embodiment Reconfigure, moreover it is possible to draw the embodiment that other threaded fasteners (70) weld with workpiece (80), do not enumerate. In a word, the invention provides and between various threaded fastener (70) and different shape workpiece (80), carry out MAG weldering, TIG weldering, MIG Weldering, arc stud welding and the technical scheme of MIG Welding.All made within the spirit and principles in the present invention any amendment, Equivalent and improvement, belong to protection scope of the present invention.

Claims (31)

1. a welding method for multi-functional threaded fastener, including MAG weldering, TIG weldering, MIG weldering, arc stud welding and MIG soldering, It is characterized in that: threaded fastener (70) and workpiece (80) are positioned by detent mechanism (90), and clamping device (50) clamps weldering The clipping welding gun (20-04) of connection mechanism (20) or stud welding gun (20-05), thrust is conducted to pressure by Power Component (30) Tight mechanism (60), threaded fastener (70) and workpiece (80) are compressed by hold-down mechanism (60), and hold-down mechanism (60) drives folder simultaneously Holding mechanism (50) to move down, threaded fastener (70) and workpiece (80) are implemented welding by welding mechanism (20).
Welding method the most according to claim 1, is characterized in that: welding mechanism (20) is arranged on body (10) rear, uses The quantity of welding mechanism (20) in welding does not limit, and the type of welding mechanism (20) simultaneously carrying out welding (includes MAG Weldering, TIG weldering, MIG weldering, arc stud welding and MIG soldering) do not limit;A set of welding mechanism (20) for welding connects one Clipping welding gun (20-04) and a wire feeder (20-02), or a set of welding mechanism (20) connects many clipping welding guns (20-04) with multiple wire feeders (20-02);Clipping welding gun (20-04) is arranged in welding gun grip unit, and welding gun clamping is single The quantity of unit does not limit, and clamping device (50) is arranged on adjusting rod (60-01), and the quantity of clamping device (50) does not limit System.
Welding method the most according to claim 1, is characterized in that: threaded fastener (70) and workpiece (80) use compound fixed The mode of position positions, and i.e. threaded fastener (70) and workpiece (80) are all by same alignment pin (hole, location) and same location Face positions;Or threaded fastener (70) and workpiece (80) use the mode of location-independent to position, i.e. alignment pin (location Hole) and locating surface threaded fastener (70) is positioned, limit and the profile of workpiece (80) are carried out by limited post (90-12-02) Location, location vertical pole (90-12-1), sloped position vertical pole (90-12-10), the eccentric positioning tube (90-32) face to workpiece (80) Positioning, the hole of workpiece (80) is positioned by alignment pin, and alignment pin is fixed or slidingtype;Or threaded fastener (70) and workpiece (80) use integrated positioning mode position, i.e. threaded fastener (70) and workpiece (80) passes through alignment pin While (hole, location) and locating surface position, workpiece (80) is also by limited post (90-12-02), location vertical pole (90-12- 1), sloped position vertical pole (90-12-10), eccentric positioning tube (90-32) and alignment pin position;Nut alignment pin inserts Female thread positions, or nut is put into hole, location inner position;Hole, location inner position put into by bolt, or alignment pin is inserted spiral shell The hole inner position of bolt.
Welding method the most according to claim 1, is characterized in that: for the eccentric positioning tube positioning workpiece (80) (90-32) main body is cylinder, and workpiece (80) can be positioned by any place of cylindrical cylindrical, eccentric positioning tube (90-32) with connecting bolt (90-32-1) be the center of circle rotate, connecting bolt (90-32-1) is fixed on cylindrical both sides (no longer Circle centre position), eccentric positioning tube (90-32) often rotates an angle, and the distance of locating surface is the most different, realizes different works with this The location of part (80).
Welding method the most according to claim 1, is characterized in that: the location of workpiece (80) is by the way of light beam irradiates Location, will be arranged on welding equipment by light source (90-43), and light source (90-43) can front and back rotate, and welds spiral shell at workpiece (80) The position of stricture of vagina securing member (70) marks, and the luminous point that the light beam that light source (90-43) is launched is radiated on workpiece (80) is spiral shell The welding position of stricture of vagina securing member (70), completes the location to workpiece when luminous point overlaps with the labelling on workpiece (80).
Welding method the most according to claim 1, is characterized in that: during welding, and alignment pin is from locating cover (90-02), T-shaped fixed Position lid (90-13) passes, and locating cover (90-02), T-shaped locating cover (90-13) have locating surface, and alignment pin passes through spring (taper Spring) or elastomeric pad realize retracting and stretching out, alignment pin and locating surface are for positioning workpiece (80);Or weldering When connecing, in bolt supporting rod (60-15), there are hole, location and Magnet, Magnet have locating surface, hole, location and Magnet are respectively used to fixed Position and absorption threaded fastener (70);Or during welding, locating cover (90-02), T-shaped locating cover (90-13) are at magnetization Reason, or Magnet is installed in (trapezoidal) locating cover so that it is there is magnetic and workpiece (80) and screw threads for fastening pieces can be adsorbed (70)。
Welding method the most according to claim 1, is characterized in that: alignment pin (hole, location) can rotate and with ground (water Plane) angled, alignment pin (hole, location) be rotated through connecting rod with holes (90-25) and lower dolly bar (90-with holes 29) bolt is inserted in the hole on or swingle (90-35) realizes;Studdle (90-26) upper end fluted (90-26-1) is used In limiting connecting rod with holes (90-25), there are external screw thread, the angle of regulation alignment pin (hole, location) in studdle (90-26) lower end Realize in the way of rotating the screw thread of studdle (90-26) lower end, or connecting rod with holes (90-25) and lower dolly bar with holes (90-29) there is matsurface (90-25-1) on, be used for increasing between connecting rod with holes (90-25) and lower dolly bar with holes (90-29) Frictional force, or swingle (90-35) and fixing lid contact surface between (90-34), U-shaped support (90-36) be matsurface, For increasing the frictional force between connecting rod with holes (90-25) and lower dolly bar with holes (90-29).
Welding method the most according to claim 1, is characterized in that: for adapting to all size threaded fastener (70) and various The welding of type of workpiece (80) and location, the stroke of Power Component (30) can regulate;Upper adjustable column (60-04) is arranged on rise On segmented column fixture block (60-06) and upper adjustable column concave block (60-05), and can regulation front and back;Upper adjusting rod (60-01) is arranged on On upper adjustable column (60-04) and upper adjusting rod fixture block (60-03), and can be with up-down adjustment;Upper adjusting rod fixture block (50-02) and Upper adjusting rod locating piece (50-01) is installed on adjusting rod (60-01), and can be with up-down adjustment, simultaneously can also be to raise Pole (60-01) is that the center of circle rotates;Lateral adjustments bar (50-03) is fixed on adjusting rod locating piece (50-01);Lateral adjustments Bar cramp block (50-06) and welding gun locating piece (50-05) are arranged on lateral adjustments bar (50-03), and can be same with left and right adjusting Time can also with lateral adjustments bar (50-03) be the center of circle rotate;Clipping welding gun (20-04) is arranged on welding gun locating piece (50- 05) and on welding gun fixture block (50-04), and can also rotate with up-down adjustment simultaneously, or stud welding gun (20-05) is installed On bolt welding gun locating piece (50-08) and stud welding gun fixture block (50-07), bolt welding gun locating piece (50-08) again with rise Pole fixture block (50-02) is arranged on adjusting rod (60-01), bolt welding gun locating piece (50-08) and upper adjusting rod fixture block (50-02) can be with up-down adjustment;Lower adjustable column (90-08) is arranged on lower adjustable column fixture block (90-07) and lower adjustable column concave block (90-06) on, and can regulation front and back;Lower dolly bar (90-05) is arranged on lower adjustable column (90-08) and lower dolly bar fixture block (90-06) on, and can be with up-down adjustment;Longitudinal adjusting rod (90-39) is arranged on bar supporter (90-38) and latch segment (90-37) on, and can regulation front and back;Or by regulation between hollow locating cover (90-21) and lower dolly bar (90-05) Pad (90-22) regulates.
Welding method the most according to claim 1, is characterized in that: threaded fastener (70) and workpiece (80) are by being arranged on Compressor arm (60-02), compact heap (60-08) or rotation briquetting (60-14) on upper adjusting rod (60-01) compress;Alignment pin (hole, location) is arranged on lower dolly bar (90-05), upper adjusting rod (60-01), connecting rod with holes (90-25) or longitudinal adjusting rod (90-39) on;Alignment pin (hole, location) is manufactured by high-strength insulating material, or the mode carrying out insulation processing protects screw thread tight The screw thread of firmware (70);Limited post (90-12-02), location vertical pole (90-12-1), sloped position vertical pole (90-12-10), bias Positioning tube (90-32), alignment pin are arranged on locating rack (90-12), and limited post (90-12-02) is by locating rack (90-12) Adjustment hole regulation, locating rack (90-12) is regulated by pad and adjustment hole.
Welding method the most according to claim 1, is characterized in that: clamping device (50) is arranged on lower dolly bar (90-05) On, it is possible to up-down adjustment can also rotate centered by lower dolly bar (90-05) simultaneously;Or clamping device (50) installation On guide rod (90-14), guide rod (90-14) can slide on band slide rail lower dolly bar (90-19), and guide rod (90-14) is installed On rotating proof air cylinder (90-15), rotating proof air cylinder (90-15) is arranged on cylinder adjusting rod (90-17), cylinder adjusting rod (90-17) it is arranged on cylinder adjusting rod fixture block (90-18) and cylinder adjusting rod concave block (90-16), it is possible to front and back regulate;Anti- Rotary cylinder (90-15) drives clipping welding gun (20-04) or stud welding gun (20-05) to move up and down;Band slide rail is lowered The cross section of the slide rail of pole (90-19) lower end is made polygonal, the endoporus of guide rod (90-14) and the cross-sections match of slide rail, then prevent Rotary cylinder (90-15) can be replaced with common cylinder;The quantity of clamping device (50) does not limit.
11. welding methods according to claim 1, is characterized in that: during welding, and workpiece (80) passes through hollow compressor arm (60- 09) holddown spring (60-10) and insulation spacer (60-11) in compress, and there is soldering opening (60-hollow compressor arm (60-09) lower end 09-1) being used for accommodating clipping welding gun (20-04), the quantity of soldering opening (60-09-1) is according to the number of clipping welding gun (20-04) Amount determines;Or during welding, briquetting (60-08) can distinguish collet threaded securing member (70) and workpiece (80), screw threads for fastening Part is compressed by spring and T-shaped briquetting, or during welding, compressor arm (60-02), hollow compressor arm (60-09), rotation briquetting (60-14), threaded (60-13), extension bar (60-12), bolt supporting rod (60-15) etc. use high-strength non-metallic material system Make, or use the metal manufacture different from welding metal types, splashing adhesion when being used for preventing from welding;Or during welding, Locating pin spring (90-46) is put into spring lever (90-47) and lid (90-45) is led by spring, guarantee that spring normally works with this, Or T-shaped spring guide is through locating pin spring (90-46) and inserts connecting rod (90-03), and T-shaped spring guide can connect In bar (90-03) slidably.
12. welding methods according to claim 1, is characterized in that: Power Component (30), clamping device (50), compacting machine Structure (60) and clipping welding gun (20-04) are that the center of circle rotates as an entirety with rotary shaft (30-13), and by regulation axle (30-14) the regulation anglec of rotation.
13. arc light baffle plate assemblies according to claim 20, is characterized in that: have arc light baffle plate assembly (40) to be used for protecting behaviour The eyes of author and skin;Fixing bar (40-02) and the telescoping tube (40-10) of arc light baffle plate assembly (40) make arc light baffle plate (40- 14) forward and backward movement, elevating lever (40-11) and telescoping tube (40-10), regulation fixture block (40-05) and nut fixture block (40-12) make Arc light baffle plate (40-14) moves up and down, upper adjusting rod (60-01) drive sliding bar (40-06) make arc light baffle plate (40-14) with Central shaft (40-08) is that the center of circle rotates up and down, so that arc light baffle plate (40-14) is opened or is drawn in, and up-down adjustment fixture block (40-05) distance and between nut fixture block (40-12) can regulate, so that the stroke of upper adjusting rod (60-01) becomes Also can normally open and draw in arc light baffle plate (40-14) during change;Or the fixing slide block (40-20) of arc light baffle plate assembly (40) and Bolt slide block, regulation fixture block (40-05) and nut fixture block (40-12) make arc light baffle plate (40-14) move up and down, vertical regulating block (40-18) making arc light baffle plate (40-14) move forward and backward, torsionspring (40-15) prevents arc light baffle plate (40-14) from dropping, and raises Pole (60-01) drive slip cross bar (40-22) make arc light baffle plate (40-14) with center bar (40-21) as the center of circle on backspin Turn, so that arc light baffle plate (40-14) is opened or drawn in, between up-down adjustment fixture block (40-05) and nut fixture block (40-12) Distance can regulate so that also can normally open and draw in when the stroke of upper adjusting rod (60-01) changes arc light gear Plate (40-14).
14. 1 kinds of MIG solderings and the welding method of gas brazing, is characterized in that: the weld of weldment has solder trough, is used for dropping Low liquid solder enters the resistance of the weld fitted tightly;Solder trough is annular solder trough, or single independent solder trough, Or strip solder trough.
The welding equipment of 15. 1 kinds of multi-functional threaded fasteners, including MAG weldering, TIG weldering, MIG weldering, arc stud welding and MIG pricker Weldering, is characterized in that: clipping welding gun (20-04) is arranged on clamping device (50), and clamping device (50) is arranged on hold-down mechanism (60) on, hold-down mechanism (60) is arranged on Power Component (30), and Power Component (30) is connected above with body (10), location Mechanism (90) is in the lower section of hold-down mechanism (60), and detent mechanism (90) is connected with the lower section of body (10), and welding mechanism (20) is pacified It is contained in the rear of body (10).
16., according to the welding equipment described in claim 23, is characterized in that: the quantity of body (10) interior welding mechanism (20) does not limit System, the kind of welding mechanism (20) does not limit (including MAG weldering, TIG weldering, MIG weldering, arc stud welding and MIG soldering);A set of weldering Connection mechanism (20) connects a clipping welding gun (20-04) and a wire feeder (20-02), or a set of welding mechanism (20) The quantity of the clipping welding gun of upper connection (20-04) and wire feeder (20-02) does not limit;Clipping welding gun (20-04) is installed In welding gun grip unit, welding gun grip unit is arranged on lateral adjustments bar (50-03), the upper weldering of lateral adjustments bar (50-03) The quantity of rifle grip unit does not limit;Clamping device (50) is arranged on adjusting rod (60-01), the number of clamping device (50) Amount does not limit.
17., according to the welding equipment described in claim 24, is characterized in that: locating cover (90-02), T-shaped locating cover (90-13), sky Having locating surface on heart pipe alignment pin (90-23), hollow locating cover (90-21), alignment pin is from locating cover (90-02), T-shaped locating cover (90-13) pass, locating cover (90-02), T-shaped locating cover (90-13), hollow pipe alignment pin (90-23) and lower dolly bar (90- 05), connecting rod with holes (90-25), longitudinal adjusting rod (90-39) or upper adjusting rod (60-01) connect.
18. welding equipments according to claim 24, is characterized in that: bolt insulation sleeve (90-10), bolt location bar (90- 11), there are hole, location, bolt insulation in bolt supporting rod (60-15), hollow locating cover (90-21), hollow compressor arm (60-09) The Magnet of set (90-10), bolt location bar (90-11) and bolt location bar (90-11) inside has locating surface, bolt insulation sleeve (90-10), bolt location bar (90-11), bolt supporting rod (60-15), hollow locating cover (90-21), hollow compressor arm (60- 09) with lower dolly bar (90-05), connecting rod with holes (90-25), longitudinal adjusting rod (90-39) or upper adjusting rod (60-01) even Connect.
19. welding equipments according to claim 24, is characterized in that: limited post (90-12-2) is arranged on location vertical pole (90-12-1) on, location vertical pole (90-12-1), sloped position vertical pole (90-12-10), eccentric positioning tube (90-32), alignment pin Etc. being arranged on locating rack (90-12);Having tune hole on location vertical pole (90-12-1), alignment pin is fixed or slidingtype, fixed Tune hole, locating rack (90-12) and lower adjustable column fixture block (90-is had on locating rack contiguous block (90-12-3) on position frame (90-12) 07) regulation pad, locating rack (90-12) is had to be arranged on (90-06) between.
20. welding equipments according to claim 24, is characterized in that: the main body of eccentric positioning tube (90-32) is cylinder, Connecting bolt (90-32-1) is fixed on cylindrical both sides (no longer circle centre position), and eccentric positioning tube (90-32) is arranged on locating rack (90-12) on.
21. welding equipments according to claim 24, is characterized in that: light source (90-43) is arranged on welding equipment, and can Front and back to rotate.
22. welding equipments according to claim 24, is characterized in that: locating cover (90-02), T-shaped locating cover in equipment (90-13) spring (volute spring), spring (volute spring) is had to hold together with alignment pin patch in;Or in equipment, bolt supporting rod (60-15) there is insulation sleeve in having hole, location, or insulation sleeve bolt supporting rod (60-15) in, in insulation sleeve, have hole, location, bolt Also have Magnet in supporting rod (60-15), Magnet has locating surface;Or in equipment, locating cover (90-02), T-shaped locating cover (90-13) through magnetization treatment, or at locating cover (90-02), T-shaped locating cover (90-13), Magnet is installed.
23. welding equipments according to claim 24, is characterized in that: one end of connecting rod with holes (90-25) is porose, with holes Hole on hole in connecting rod (90-25) and lower dolly bar with holes (90-29) on same axis, bolt or swingle (90-35) inserting in the hole of connecting rod with holes (90-25) and lower dolly bar with holes (90-29), connecting rod with holes (90-25) is with spiral shell Bolt or swingle (90-35) are that the center of circle rotates;Studdle (90-26) upper end fluted (90-26-1), studdle (90- 26) there is an external screw thread lower end, and screws with the female thread of a bracer (90-28), or connecting rod with holes (90-25) and downward with holes There is matsurface (90-25-1) on pole (90-29), or swingle (90-35) covers (90-34), U-shaped support (90-with fixing 36) contact surface between is matsurface.
24. welding equipments according to claim 24, is characterized in that: the stroke of Power Component (30) can regulate, and with Hold-down mechanism (60) connects;Upper adjustable column fixture block (60-06) and upper adjustable column concave block (60-05) handle upper regulation by bolt clip Post (60-04), upper adjustable column (60-04) is longitudinal layout;Upper adjustable column (60-04) and upper adjusting rod fixture block (60-03) pass through Bolt clip handles adjusting rod (60-01), and upper adjusting rod (60-01) is perpendicular to the ground;Upper adjusting rod fixture block (50-02) and rise Pole locating piece (50-01) handles upper adjusting rod (60-01) by bolt clip;Lateral adjustments bar (50-03) is fixed on regulation On bar locating piece (50-01), lateral adjustments bar (50-03) is parallel to the ground;Lateral adjustments bar cramp block (50-06) and welding gun location Block (50-05) handles lateral adjustments bar (50-03) by bolt clip;Welding gun locating piece (50-05) and welding gun fixture block (50-04) lead to Cross bolt clip and handle clipping welding gun (20-04), or bolt welding gun locating piece (50-08) and stud welding gun fixture block (50-07) Handling stud welding gun (20-05) by bolt clip, bolt welding gun locating piece (50-08) leads to upper adjusting rod fixture block (50-02) again Cross bolt clip and handle adjusting rod (60-01);Lower adjustable column fixture block (90-07) and lower adjustable column concave block (90-06) pass through bolt Clamping lower adjustable column (90-08), lower adjustable column (90-08) is longitudinal layout;Lower adjustable column (90-08) and lower dolly bar fixture block (90-06) handling lower dolly bar (90-05) by bolt clip, lower dolly bar (90-05) is perpendicular to the ground;Bar supporter (90- 38) and latch segment (90-37) handles longitudinal adjusting rod (90-39) by bolt clip, longitudinal adjusting rod (90-39) be longitudinal direction cloth Office;Or there is regulation pad (90-22) between hollow locating cover (90-21) and lower dolly bar (90-05).
25. welding equipments according to claim 24, is characterized in that: compressor arm (60-02), compact heap (60-08), rotation Briquetting (60-14) is arranged on adjusting rod (60-01);Alignment pin (hole, location) is manufactured by high-strength insulating material, or right Alignment pin (hole, location) carries out insulation processing.
26. welding equipments according to claim 24, is characterized in that: clamping device (50) is arranged on lower dolly bar (90- 05) on, or clamping device (50) is arranged on guide rod (90-14), and guide rod (90-14) is arranged on rotating proof air cylinder (90-15) Or on common cylinder, rotating proof air cylinder (90-15) is arranged on cylinder adjusting rod (90-17), and cylinder adjusting rod (90-17) leads to Cross bolt to be arranged on cylinder adjusting rod fixture block (90-18) and cylinder adjusting rod concave block (90-16), cylinder adjusting rod (90-17) For longitudinal layout;The cross section of the slide rail of band slide rail lower dolly bar (90-19) lower end is circular or polygon, guide rod (90-14) The cross-sections match of endoporus and slide rail;The quantity of clamping device (50) does not limit.
27. welding equipments according to claim 24, is characterized in that: have compression in equipment hollow core compressor arm (60-09) Spring (60-10) and insulation spacer (60-11), there are soldering opening (60-09-1), soldering opening in hollow compressor arm (60-09) lower end (60-09-1) quantity determines according to the quantity of clipping welding gun (20-04);Or in equipment, the side of briquetting (60-08) There are spring and T-shaped briquetting;Or in equipment, compressor arm (60-02), hollow compressor arm (60-09), rotate briquetting (60-14), Threaded (60-13), extension bar (60-12), bolt supporting rod (60-15) etc. use high-strength non-metallic material to manufacture, or adopt With the metal manufacture different from welding metal types;Or in equipment, locating pin spring (90-46) is at spring lever (90-47) Lead in lid (90-45) with spring, or T-shaped spring guide through locating pin spring (90-46) and inserts connecting rod (90-03) In.
28. welding equipments according to claim 24, is characterized in that: Power Component (30), clamping device (50), compacting machine Structure (60) and clipping welding gun (20-04) are connected as an entirety, and Power Component (30) has rotary shaft (30-13) and regulation axle (30-14), rotary shaft (30-13) is arranged on mounting seat side plate (30-12-1), and regulation axle (30-14) is rotating adjustment hole (30-12-1-2) in.
29. welding equipments according to claim 24, is characterized in that: arc light baffle plate assembly (40) is arranged on Power Component (30) and on upper adjusting rod (60-01);The fixing bar (40-02) of arc light baffle plate assembly (40) is fixed on Power Component (30), Telescoping tube (40-10) inserts in fixing bar (40-02), and telescoping tube (40-10) rear end is porose, and fixing nut (40-03) is solid in hole On, the rear end of fixing bar (40-02) is porose, and the hole of fixing bar (40-02) rear end is inserted in elevating lever (40-11) threaded one end In, elevating lever (40-11) is respectively screwed into a nut in the above and below of telescoping tube (40-10), is fixed by elevating lever (40-11) On telescoping tube (40-10), the fixed center-pole in the lower end (40-13) of elevating lever (40-11), the left and right of center-pole (40-13) Two ends are respectively arranged with a hole, and a central shaft (40-08) is inserted in each hole respectively, and left and right central shaft (40-08) is separately fixed at rotation On tube (40-09), left rotation and right rotation screw rod (40-07) inserts in roll tube (40-09), and rotary screw (40-07) other end has External screw thread, this end inserts in two holes, sliding bar (40-06) left and right respectively, and nut is screwed into the screw thread of rotary screw (40-07), will Rotary screw (40-07) is fixed on sliding bar (40-06), the tune hole of adjusting rod (60-01) in sliding bar (40-06) insertion In, sliding bar (40-06) can slide up and down in adjusting hole, and adjusting screw rod (40-04) is through regulating in the middle of fixture block (40-05) Hole, is screwed in the female thread of nut fixture block (40-12), will regulate fixture block (40-05) and nut fixture block (40-12) is fixed on rise On pole (60-01), an adjusting screw rod (40-04), regulation fixture block (40-05) and a nut fixture block (40-12) are One group of adjusting part, upper and lower two groups altogether, sliding bar (40-06) is between upper and lower two groups of adjusting parts, and arc light baffle plate (40-14) is solid It is scheduled on two roll tubes (40-09) in left and right;Or the fixing stick (40-20) of arc light baffle plate assembly (40) is the knot of hollow Structure, two ends are high, and middle low, two ends are fixed on Power Component (30), and two fixing sticks (40-20) are one group, Power Component (30) each side one group, has female thread in the middle of nut slider (40-17), each group fix stick (40-20) in have one Individual nut slider (40-17), nut slider (40-17) can slide up and down in often organizing fixing stick (40-20), vertical regulating block (40-18) having tune hole on, slide block bolt (40-19) is screwed into nut slider (40-17) through the adjustment hole of vertical regulating block (40-18) Female thread in, vertical regulating block (40-18) is fixed on fixing stick (40-20), it is each that stick (40-20) is fixed in two groups, left and right Fix a vertical regulating block (40-18), the tune hole of vertical regulating block (40-18) can with slide block bolt (40-19) as anchor point before Rear movement or rotation, the front end of vertical regulating block (40-18) is porose, and two ends, left and right are respectively inserted at the two ends of center bar (40-21) Vertical regulating block (40-18) hole in, the two ends of center bar (40-21) are external screw threads, and nut is screwed into the outer spiral shell at two ends respectively In stricture of vagina, being fixed on vertical regulating block (40-18) by center bar (40-21), center bar (40-21) left and right is respectively arranged with a center Pipe (40-16), central canal (40-16) can be that the center of circle rotates with center bar (40-21), and left and right central canal (40-16) respectively connects It is connected on rotary supporting rod (40-23), it addition, the left and right of center bar (40-21) is also respectively arranged with a torsionspring (40-15), turns round The one end turning spring (40-15) is fixed on center bar (40-21), and the other end is fixed on rotary supporting rod (40-23), is used for Preventing from falling under rotary supporting rod (40-23), two, left and right roll tube (40-09) is inserted in rotary supporting rod (40-23) respectively, roll tube (40-09) can slidably in rotary supporting rod (40-23), slip cross bar (40-22) is through the tune of upper adjusting rod (60-01) Hole, the two ends of slip cross bar (40-22) are porose, and a central shaft (40-13) is inserted in hole, another of central shaft (40-13) End is fixed on roll tube (40-09), and adjusting screw rod (40-04), through the hole in the middle of regulation fixture block (40-05), is screwed into nut clip In the female thread of block (40-12), fixture block (40-05) will be regulated and nut fixture block (40-12) will be fixed on adjusting rod (60-01) On, an adjusting screw rod (40-04), regulation fixture block (40-05) and a nut fixture block (40-12) they are one group of regulation group Part, upper and lower two groups altogether, slip cross bar (40-22) is between two groups of adjusting parts, and arc light baffle plate (40-14) is fixed on two, left and right On roll tube (40-09).
30. 1 kinds are used for MIG soldering and the weldment of gas brazing, it is characterized in that: the weld that weldment fits tightly has pricker Hopper;Solder trough is annular solder trough, or single independent solder trough, or strip solder trough.
31. 1 kinds of workpiece welding for threaded fastener and being positioned by light beam, including MAG weldering, TIG weldering, MIG weldering, MIG pricker Weldering and arc stud welding, is characterized in that: there is labelling the position welding threaded fastener on workpiece;Labelling on workpiece is to manufacture workpiece Time, the weld at threaded fastener is processed annular, point-like or the impression of "×" shape, or is existed with the pen of shades of colour The weld of threaded fastener does annular, point-like or "×" character pattern.
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CN106425003B (en) * 2016-09-30 2019-03-19 西安长峰机电研究所 A kind of heating device and method of complex section flame brazing of aluminium bar section
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CN109093312A (en) * 2018-10-08 2018-12-28 江阴市新万沅机件有限公司 A kind of bent angle plate apparatus for welding and positioning
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CN112453642A (en) * 2020-10-14 2021-03-09 沈阳鼓风机集团核电泵业有限公司 Welding method for impeller locking bolt and locking pin
CN112453642B (en) * 2020-10-14 2022-07-12 沈阳鼓风机集团核电泵业有限公司 Welding method for impeller locking bolt and locking pin
CN112222707A (en) * 2020-10-22 2021-01-15 常路行 Guardrail rapid welding robot
CN114267610A (en) * 2021-12-01 2022-04-01 智程半导体设备科技(昆山)有限公司 Wafer basket clamping anti-drop manipulator with alarm function
CN114260627A (en) * 2022-01-27 2022-04-01 连云港建博自动化设备有限公司 Multi-face gantry machining center and multifunctional welding machine tool
CN114453724A (en) * 2022-03-11 2022-05-10 公元股份有限公司 Rotary welding machine
CN114453724B (en) * 2022-03-11 2024-05-24 公元股份有限公司 Rotary welding machine
CN116551272A (en) * 2023-06-01 2023-08-08 发哲(浙江)新材料科技有限公司 Steel pipe welding machine with adjusting function
CN116551272B (en) * 2023-06-01 2023-10-13 发哲(浙江)新材料科技有限公司 Steel pipe welding machine with adjusting function
CN117399876A (en) * 2023-11-07 2024-01-16 山东安贝智能物流设备有限公司 Metal tray assembly welding robot
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CN105880895B (en) 2021-09-21
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CN109396695B (en) 2021-09-03

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