CN205926425U - Be used for abluent cyclic delivery formula cleaning equipment of axle housing part - Google Patents
Be used for abluent cyclic delivery formula cleaning equipment of axle housing part Download PDFInfo
- Publication number
- CN205926425U CN205926425U CN201620849543.5U CN201620849543U CN205926425U CN 205926425 U CN205926425 U CN 205926425U CN 201620849543 U CN201620849543 U CN 201620849543U CN 205926425 U CN205926425 U CN 205926425U
- Authority
- CN
- China
- Prior art keywords
- axle housing
- door
- sets
- assembly
- cleaning
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model provides a be used for abluent cyclic delivery formula cleaning equipment of axle housing part, belongs to the machine -building field, is through the configuration of chooseing for use to delivery dolly, double -deck circulating transmission mechanism, probe belt cleaning device, photoelectric reflection subassembly, rocking arm formula owner electric control operation box etc to and surface and pipa face spray assembly, pneumatic school examine subassembly, pneumatic isolation gating, engine body assembly's optimal design, and the overall arrangement combination and the technical scheme that have accomplished this equipment formulate. The utility model discloses can satisfy not only that axle housing part " one side two round pin " location on this equipment is laid, a plurality of station non - lifts that carry and the inner chamber sprays the operation demand in the aspect of the reciprocal quick formula removal etc. But also can solve school before the axle housing rinses examine stricks precaution, abluent effective isolation sprays and rinse after weather, dry, air -cooled scheduling problem, can further promote axle housing part washing quality. This equipment cleaning equipment, the structure is unique, and degree of automation and work efficiency are high, and easily make the installation and be convenient for the operating personnel operation.
Description
Technical field
The utility model belongs to mechanical manufacturing field, is related to a kind of cleaning equipment in axle housing Cleaning of Parts, more particularly, to
A kind of circulation conveying formula cleaning equipment for driving steeraxle shell Cleaning of Parts before tractor.
Background technology
At present, with market, the requirement to high-end mechanical product quality, Performance And Reliability improves constantly, and cleannes become
Leading indicator for machine industry product and the important symbol weighing Enterprise Integrated managerial skills.Drive before tractor and turn to
Axle housing part(Abbreviation axle housing)It is one of important basic component of tractor, as shown in Figure 1.Wherein, main reducing gear installed surface, letter
Claim Chinese lute face 1a;Main reducing gear screw, abbreviation screw 1b are installed;Main reducing gear pin-and-hole, abbreviation pin-and-hole 1c are installed.
Explanation:In its Chinese lute face 1a and inner chamber α, main deceleration assembly, end deceleration assembly, steering assembly are installed
Etc. important moving component, basic training is turned round with being not only to increase, reduction of speed, changes the direction of transfer of torque, and still suffers from acting on
Road surface includes vertical force between non-rice habitats road surface or vehicle body, longitudinal force and cross force and braking moment and the moment of reaction
Deng.Therefore, if axle housing 1 Cleaning of Parts quality is bad, directly decide the work quality driving steeraxle part before tractor
And service life, then affect the performance of its basic effect.This is because:
1)Axle housing 1, in casting process, inner chamber α wall can be stained with substantial amounts of casting sand, unqualified, though afterwards through abrasive material from
The mode forced liquidation such as heart ball blast, but still have some and remain on inner chamber α wall.
2)Axle housing 1 machine plus during, machining at such as bearing block aperture ∮ d2 and Chinese lute face 1a, not only easily by some
Iron filings, the impurity such as unqualified are brought in inner chamber α, but also easily remain on the 1a of Chinese lute face and screw 1b and pin-and-hole 1c endoporus
In.
Before assembling, if axle housing 1 part does not carry out high-quality cleaning treatment, on the one hand these molding sand, iron filings, unqualified etc. miscellaneous
It is easy to invade kinematic pair, abrasion runs part to matter, reduces work quality, on the other hand due to Chinese lute face 1a and screw 1b, pin
Hole 1c in the hole has iron filings, unqualified, also can affect bond quality and the working condition of axle housing 1 and main reducing gear.
At present, for its axle housing Cleaning of Parts, prior art typically adopts following two modes:
1st, manual type is adopted to clean.Before assembling, manually its inner chamber, axle housing outer surface and Chinese lute face are carried out,
The iron filings of residual, the impurity such as unqualified clean out, and implement manually including using the external stock spray gun with nozzle, inserting inner chamber
Reciprocating motion type cleaning etc..
2nd, cleaning equipment is adopted to clean.As " passenger vehicle Drive axle housing cleaning machine " patent, the patent No.:
ZL201210577896.0.This patented technology includes:Frame, spray dry up room, induction system, spray equipment and blow-dry device
Deng wherein, axle housing is arranged on V-arrangement locating piece, and locating piece is fixed on conveyer belt both sides, and uplifting device lifts axle housing, mobile dress
Put and move back and forth conveyer belt after axle housing is lifted, in addition, spray equipment cleaning axle housing, frame is additionally provided with bottom jet pipe, bottom
Jet pipe cleans axle housing bottom surface, furthermore, blow-dry device is implemented to dry up to the axle housing after cleaning.
Persistently illustrate:For axle housing Cleaning of Parts, above two mode all has it beneficial in its certain range of application
Effect, especially the latter, not only can reduce labour intensity, lift operating efficiency, and the work quality for guarantee axle housing part
And service life, there is positive contribution, but its utility model content described in this patent is also had some and can lift part, main
Have following some:
1)The axle housing mode of laying has limitation.Which is axle housing part to be placed on V-arrangement locating piece implement cleaning, for
It is impossible to be applied for the axle housing part being positioned using " plane and two pitses ".
)Lack the inspection of cleaning front school to take precautions against.Whether axle housing laying on V-arrangement locating piece puts in place, lacks the school inspection precautionary measures,
The generation of the event that prevents an accident, if laying, deflection is not in place to enter follow-up washing station, very easily under the influence of shower insert
Enter its axle housing inner chamber and implement cleaning, fragile lower shower and washer jet thereon when serious.
)Axle housing mode of movement is to be modified.Using lifting motor, mobile motor by systems such as connecting rod, fork, mobile connecting plates
Part completes the conveying of its axle housing step type station.In implementation process, due to drastically changing in speed of rising and falling interior in short-term, and action
Amplitude, inertia are big, so especially multiple stations for heavy parts(As more than ten station)For synchronous transport, this mode is also
It is further improved.
)It is to be improved that spray dries up isolation.After axle housing moves and dries up room to spray, driven using the motor on lowering or hoisting gear
Two overhead doors move downward, and spray is dried up room front/rear door and closes.This configuration one side complex structure, on the other hand according to
Part tradition " cleaning, rinsing " two procedures layout, not only the two effect is different, and the cleansing medium adopting is also different, because
This should implement to be effectively isolated, and reducing as far as possible and avoid the two mutual spray to splash affects.
)Spray equipment movement is to be hoisted.Spray equipment(Including blow-dry device)Mobile, it is that spray is driven by Chain conveyer
Pipe, lower shower and on dry up pipe, under dry up pipe together enter the spray room of drying up implement cleaning and dry up, though this mode satisfaction
Its demand, but deposit noise operationally and shock and vibration phenomenon, particularly with spray, dry up needs reciprocal snap back shifting
Dynamic, then also there is more inconvenience.
Further illustrate:For solving the above problems, the applicant's early stage had once carried out some researchs, and had applied for or authorized
Some patents are as follows:
1)Lay problem for axle housing, authorize " a kind of consignment trolley for step-by-step movement conveying and axle housing Cleaning of Parts "
Patent, the patent No.:ZL201521038087.8.Described consignment trolley, is anti-by alignment pin, positioning thin plate, vehicle body component, band
Water seat bearing assembly etc. designs, and not only solves axle housing " plane and two pitses " and is accurately positioned Placement Problems, but also without prejudice to axle housing
Part includes the cleaning showers at the positions such as Chinese lute face.
2)For axle housing transportation problem, " a kind of bilayer of the step-by-step movement with vertical lift circulation conveying mechanism ", Shen are applied for
Please number:201620778908.X, the applying date:On July 25th, 2016.Described conveying mechanism, is by step device, air cylinder driven
Mechanism, lifting platform etc. design, and the synchronous transport not only solving multiple materials " heavy load, multistation " such as more than ten station is asked
Topic, and " non-lift " delivery requirements can also be met, you can avoid conveying mechanism speed of rising and falling interior in short-term drastically change with
And the generation of the larger phenomenon of movement range, inertia.
3)Move problem for spray equipment, authorize " a kind of electronic probe cleaning device for axle housing inner chamber " specially
Profit, the patent No.:ZL201520324988.7.Described probe cleaning device, be by line slideway assembly, probe pipeline assembly,
Electric push-and-pull assembly etc. designs, and not only can improve the cleaning automaticity of axle housing inner chamber and the stability of probe low cruise,
And work noise can be reduced, it is to avoid shock and vibration phenomenon occurs, and the reciprocal Quick-action type being particularly suited for probe cleaning reversely moves
Dynamic.
In addition, with regard to its problem, at present, also not having known technology can read and use for reference.So, the applicant is just
The problems such as isolating and protecting when strick precaution, spray splashing is examined in its school before how solving the axle housing Cleaning of Parts of above-mentioned also presence, with
And some art solutions how above-mentioned the applicant's early-stage Study being gone out, implement rational configuration, organic assembling becomes one
Plant new " for the circulation conveying formula cleaning equipment of axle housing Cleaning of Parts " technical scheme, improve axle housing Cleaning of Parts product further
Matter, still also has many work will do, also many problems need to solve.
Utility model content
For solving the above problems, the purpose of this utility model is to provide a kind of circulation conveying for axle housing Cleaning of Parts
Formula cleaning equipment, is by consignment trolley, double-deck circulation conveying mechanism, probe cleaning device, photoelectric reflection assembly, rocker-arm
The selection and deployment of main electric control operation case etc., and outer surface and Chinese lute face spray assemblies, pneumatic school inspection assembly, be pneumatically isolated door,
The optimization design of block assembly, completes layout combination and the solution formulation of this equipment, not only can meet axle housing part and set at this
Standby upper " plane and two pitses " positioning is laid, multiple station is non-lifts the side such as conveying and inner chamber spray reciprocal Quick-action type reverse movement
The job requirements in face, but also the school inspection before axle housing cleaning can be solved and take precautions against, after being effectively isolated and clean of cleaning showers
Dry up, dry, air-cooled the problems such as, further lifted axle housing part cleaning quality.This equipment is novel, unique structure,
Automaticity and cleaning efficiency high, and it is easy to fabrication and installation and the operation being easy to operating personnel, there is good use
And promotional value.
In order to realize utility model purpose described in the utility model, the utility model employs the following technical solutions:
A kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts, including:Some consignment trolleys 2, Yi Taoshuan
Layer circulation conveying mechanism 4, three sets of outer surface of 3, eight sets of probe cleaning devices and 5, two sets of photoelectric reflection groups of Chinese lute face spray assemblies
6, two sets of part pneumatic school inspection 8, six sets of 7, rocker-arm main electric control operation case of assembly be pneumatically isolated door 9, a set of air-channel system 10,
A set of suction 11, steam condensation processor of mist channel components 12, block assembly 13, two sets of drying systems 14, Yi Taofeng
Cold 15, rocker-arm pair electric control operation case 17, automatic flushing-back filtering Scrap-removing machine of 16, water tank assembly of cooling system
18th, 19, three sets of electric heaters 20 of a water circuit system, 21, electrical control cubicles 22 of two sack type filters;Described block assembly
13, in upper and lower double-layer structure form, in addition, being associated with three pieces of under shed division board 13g in the weldering of its internal body;Described double-deck circulation
Conveying mechanism 3, including:Left end lifting platform 3a, left end Pneumatic elevation limit assembly 3b and right-hand member lifting platform 3a', the pneumatic liter of right-hand member
Fall limit assembly 3b' and two sets of photoelectric reflection assemblies 6, and respectively it is positioned respectively at block assembly 13 arranged on left and right sides, wherein, one
Set photoelectric reflection assembly 6 configures on left end lifting table plate 3aa, and a set of configuration, on right-hand member lifting table plate 3a'a', also includes:
Upper end stepping type conveying device 3c, configures on block assembly 13 upper strata flat shape guide rail 13c, V-way 13c', lower end step-by-step movement
Conveying device 3c' configures on lower floor flat shape guide rail 13c, V-way 13c', also includes:Left end air cylinder driven mechanism 3d configures
In block assembly 13 lower floor's left upper end, right-hand member air cylinder driven mechanism 3d' configures in lower floor's upper right side, also includes:Pneumatic two-way limit
Position assembly 3e configures on the body leading flank 13b on block assembly 13 upper strata;Described some consignment trolleys 2, configuration is in bilayer
In circulation conveying mechanism 3, and can run on upper and lower two-layer flat shape guide rail 13c, the V-way 13c' of block assembly 13;Described
Eight sets of probe cleaning devices 4, be sequentially divided into two sets slightly wash probe cleaning device 4a, two sets of fine purifiation probe cleaning devices 4b, two sets
Rinsing probe cleaning device 4c, two sets dry up probe cleaning device 4d, and version is just the same, and two-by-two correspondence and according to
According to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber dry up 10. station setting, be arranged respectively at body leading flank
On 13b and body trailing flank 13b ', in addition, slightly washing 3. in axle housing and axle housing fine purifiation is 4. between station, weldering in body is associated with one piece
Under shed division board 13g, each self-brazing is associated with one piece of under shed division board 13g respectively to dry up 10. station both sides in inner chamber;Described three
Set outer surface and Chinese lute face spray assemblies 5, are divided into thick washing and spraying assembly 5a, fine purifiation spray assemblies 5b, rinsing spray assemblies
5c, and version is just the same, and correspond and according to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinsing station 7.
Setting, configuration is in upper strata internal body, and is connected firmly with body upper plate 13e by securing member;Assembly is examined in described two sets of pneumatic schools
7, configuration is on the 13a of body left side, and corresponding in opposite directions placement one by one;The main electric control operation case 8 of described rocker-arm and rocker-arm pair
Electric control operation case 16, is arranged respectively on body left surface 13d and body right flank 13d';Described six sets are pneumatically isolated door 9, according to
Secondary be divided into be pneumatically isolated A door 9a, be pneumatically isolated B door 9b, be pneumatically isolated C door 9c, be pneumatically isolated D door 9d, be pneumatically isolated E door 9e,
It is pneumatically isolated F door 9f, and version is just the same, wherein, in " 4. axle housing slightly washes 3.+axle housing fine purifiation " station both sides, configure
It is pneumatically isolated A door 9a and is pneumatically isolated B door 9b, in axle housing rinsing 7. station both sides, join by the aforementioned B door 9b that is pneumatically isolated
Put, be also configured with being pneumatically isolated C door 9c, dry up 10. station both sides in inner chamber, be configured with and be pneumatically isolated D door 9d and be pneumatically isolated E
Door 9e, in " axle housing is dried I+axle housing and dried II " station both sides, is pneumatically isolated E door 9e configuration by aforementioned, is also configured with
It is pneumatically isolated F door 9f.
Assembly 7 is examined in described pneumatic school, including:Probe 25, support cushion block 26 are examined in L bracket 23, school inspection cylinder 24, school;
Wherein, L bracket 23 upper end is configured with school inspection cylinder 24, and lower end is connected firmly by securing member and is associated in body left side welding
On support cushion block 26 on 13a;Described school inspection probe 25 is in coniform, and is fastened on school inspection cylinder 24 piston rod end.
Described be pneumatically isolated door 9, including:Isolation door-plate 27, two chutes 28, gusset piece 29, lift cylinder 30, extension bars
31st, L-shaped gusset piece 32;The concave shape of described two chute 28, and corresponding in opposite directions configuration, are placed with isolation door-plate in its chute
27;Described L-shaped gusset piece 32, side is passed through securing member and is connected firmly with isolation door-plate 27, and side is connected firmly with extension bar 31 by securing member,
In addition, connecting firmly the piston rod 30a termination in lift cylinder 30 with extension bar 31 other end.
Described outer surface and Chinese lute face spray assemblies 5, including:Spray piping 33,34, two U of several outer surface nozzles
35, two connecting rods of shape bolt 36, two connect firmly plate 37, water flowing flanged pipe 38, bottom spray chamber 39, bottom cushion block 40, some
Individual bottom nozzle 41;The upper end of described spray piping 33, by two U bolts 35 and two connecting rod 36 bar lower end gusset pieces
36b connects firmly, and connects firmly with water flowing flanged pipe 38 lower end at pipeline upper flanges 33a of middle end of upper section, in addition, pipeline both sides local end is each
From making pipeline curved arc section 33b shape, with bottom spray chamber 39 water inlet at the middle part pipeline bottom thread port 33c of bottom
Place connects firmly;Described bottom spray chamber 39, including:Room lower plate 39a, room hollow sheeting 39b, room upper plate 39c, and connected firmly by securing member
On welding the bottom cushion block 40 being associated in body support beam 13f;Several bottom nozzles 41 described, connect firmly in room upper plate 39c
Upper surface, wherein, bottom nozzle 41 is followed an example layout according to bottom surface nozzle center line frame β 2, that is, according to required cleaning axle housing 1 zero
Screw 1b on part Chinese lute face 1a, the central point line spiral pin hole line of centres frame β 1 of pin-and-hole 1c follow an example layout, including
Several screws 1b and pin-and-hole 1c corresponds configuration and the cleaning taking into account Chinese lute face 1a plane.
Due to employing techniques discussed above scheme, the utility model can reach following beneficial effect:
1st, the utility model, by the selection and deployment to consignment trolley, double-deck circulation conveying mechanism, probe cleaning device etc.
With rational deployment, not only can meet the job requirements that axle housing 1 part " plane and two pitses " is accurately positioned placement, and can meet " many
The synchronous non-circulation conveying demand lifted of individual axle housing part, multiple stepping station ", in addition, it is clear that eight sets of probes also can be substantially reduced
The work noise of cleaning device 4, and avoid the generation of shock and vibration phenomenon, and it is applied to reciprocal Quick-action type reverse movement, for improving
Axle housing inner cavity cleaning quality has established good technical foundation.
2nd, the utility model, examines design and the configuration of assembly 7, before solving axle housing Cleaning of Parts by two sets of pneumatic schools
Precautions are examined in school, you can to avoid axle housing 1 part by laying deflection occurred accident not in place, protect it entering
Enter not damaging probe catheter and probe Spin spray head 4' thereon during follow-up fine purifiation station.
3rd, the utility model, by six sets of designs being pneumatically isolated door 9 and three pieces of under shed division board 13g and layout,
Not only simplify and optimize the structure of isolating door, and respectively to slightly washing, fine purifiation, rinse and newly increase dry up, dry work
Position, implement and be effectively isolated, then greatly reduce each leisure operation when interfere impact, then further increase institute
State the work quality of cleaning equipment, and reduce noise during work.
4th, the utility model, by design and the layout of three sets of outer surfaces and Chinese lute face spray assemblies 5, especially bottom spray
Hydroecium 39 configure and bottom nozzle 41 layout configuration of following an example, improve the clear of axle housing 1 part outer surface and Chinese lute face further
Wash quality, including the one-to-one corresponding cleaning to several screws 1b and pin-and-hole 1c, for improving the connexus of axle housing 1 and main reducing gear
Amount has established good basis.
5th, the utility model, novel, unique structure, automaticity and cleaning efficiency are high, and are easy to fabrication and installation
With the operation being easy to operating personnel, and have good value for applications.
Brief description
Fig. 1 is driving steeraxle shell schematic diagram before tractor;
Fig. 2 is the M of Fig. 1 to zoomed-in view;
Fig. 3 is the K direction view of Fig. 1;
Fig. 4 is cleaning equipment structural representation described in the utility model;
Fig. 5 is the N direction view of Fig. 4;
Fig. 6 is the P direction view of Fig. 4;
Fig. 7 is pneumatic school inspection component Configuration described in the utility model and structural representation;
Fig. 8 is the Q direction view of Fig. 7;
Fig. 9 is pneumatically isolated door schematic diagram for described in the utility model;
Figure 10 is the R direction view of Fig. 9;
Figure 11 is the S direction view of Fig. 9;
Figure 12 is axle housing outer surface described in the utility model and Chinese lute face spray assemblies structural representation;
Figure 13 is the A-A view of Figure 12;
Figure 14 is the T of Figure 12 to partial enlarged view;
Figure 15 is that cleaning equipment described in the utility model initiates job state schematic diagram;
Figure 16 is that pneumatic bidirectionally limited assembly initiates job state schematic diagram;
Figure 17 is one of cleaning equipment work cycle step schematic diagram described in the utility model;
Figure 18 is the two of cleaning equipment work cycle step schematic diagram described in the utility model;
Figure 19 is the three of cleaning equipment work cycle step schematic diagram described in the utility model;
Figure 20 is the four of cleaning equipment work cycle step schematic diagram described in the utility model.
In figure:1st, axle housing;1a, Chinese lute face;1b, screw;1c, pin-and-hole;2nd, consignment trolley;2a, vehicle body component;2b, spacing
Assembly of pin;3rd, double-deck circulation conveying mechanism;3a, left end lifting platform;3aa, left end lifting table plate;3a', right-hand member lifting platform;3a'
A', right-hand member lifting table plate;3b, left end Pneumatic elevation limit assembly;3b', right-hand member Pneumatic elevation limit assembly;3c, upper end stepping
Formula conveying device;3ca, upper end pull-fork assembly;3c', lower end stepping type conveying device;3c'a', lower end pull-fork assembly;3d, left end
Air cylinder driven mechanism;3da, left end push assembly;3d', right-hand member air cylinder driven mechanism;3d'a', right-hand member draw sending component;3e, pneumatic
Bidirectionally limited assembly;3ea, spacing A block;3eb, spacing B block;4th, probe cleaning device;4', probe Spin spray head;4a, slightly wash spy
Pin cleaning device;4b, fine purifiation probe cleaning device;4c, rinsing probe cleaning device;4d, dry up probe cleaning device;5th, appearance
Face and Chinese lute face spray assemblies;5a, thick washing and spraying assembly;5b, fine purifiation spray assemblies;5c, rinsing spray assemblies;6th, photoelectric reflection
Assembly;6a, left end detection dolly optoelectronic switch;6b, left end detection workpiece optoelectronic switch;6a', right-hand member detection dolly light are established by cable
Close;6b', right-hand member detection workpiece optoelectronic switch;7th, assembly is examined in pneumatic school;8th, rocker-arm main electric control operation case;9th, it is pneumatically isolated door;
9a, it is pneumatically isolated A door;9b, it is pneumatically isolated B door;9c, it is pneumatically isolated C door;9d, it is pneumatically isolated D door;9e, it is pneumatically isolated E door;
9f, it is pneumatically isolated F door;10th, air-channel system;11st, mist channel components are inhaled;12nd, steam condensation processor;13rd, block assembly;13a、
Body left side;13b, body left surface;13b', body right flank;13c, flat shape guide rail;13c', V-way;13d, body
Leading flank;13d ', body trailing flank;13e, body upper plate;13f, body support beam;13g, under shed division board;14th, dry
Dry systems;15th, wind cooling temperature lowering system;16th, rocker-arm pair electric control operation case;17th, water tank assembly;18th, automatic flushing-back filtering chip removal
Machine;19th, water circuit system;19a, water circuit system port;20th, electric heater;21st, bag filter;22nd, electrical control cubicles;23rd, L-shaped is propped up
Frame;24th, school inspection cylinder;25th, school inspection probe;26th, support cushion block;27th, isolate door-plate;28th, chute;29th, gusset piece;30th, rise
Sending down abnormally ascending cylinder;30a, piston rod;31st, extension bar;32nd, L-shaped gusset piece;33rd, spray piping;33a, pipeline upper flanges;33b, pipeline
Curved arc section;33c, duct bottom screw thread port;34th, outer surface nozzle;35th, U bolt;36th, connecting rod;36a, the connection of bar upper end
Plate;36b, bar lower end gusset piece;37th, connect firmly plate;38th, water flowing flanged pipe;39th, bottom spray chamber;39a, room lower plate;In 39b, room
Hollow plate;39c, room upper plate;40th, bottom cushion block;41st, bottom nozzle.
Another in figure:∮ d1, alignment pin aperture;∮ d2, bearing block aperture;∮ d3, probe catheter external diameter;α, inner chamber;β 1, spiral pin
Hole line of centres frame;β 2, bottom surface nozzle center line frame;X, Plantago minuta line direction;Line direction after X ', dolly;Y, dolly are up
Direction;Y', dolly down direction.
In figure again:1., pneumatic school inspection;2., mist is inhaled in room;3., axle housing is slightly washed;4., axle housing fine purifiation;5., draining inhales mist I;
6., draining inhales mist II;7., axle housing rinsing;8., draining inhales mist III;
9., room draining;10., inner chamber dries up;, axle housing dry I;, axle housing dry II;, self cooling cooling I;⑭、
Wind cooling temperature lowering;, self cooling cooling II;, self cooling cooling III.Explanation:Above-mentioned 1.~numerical chracter, the content of expression:For clear
Wash the same period operation station number during operation.
Specific embodiment
Know by Fig. 4~6 and with reference to Fig. 1~3 and Fig. 7~20, a kind of circulation conveying formula cleaning for axle housing Cleaning of Parts
Equipment, including:Some consignment trolleys 2, a set of bilayer circulation conveying mechanism 4, three sets of outer surfaces of 3, eight sets of probe cleaning devices
And 6, two sets of 5, two sets of photoelectric reflection assemblies of Chinese lute face spray assemblies pneumatic school inspection, 7, rocker-arm main electric control operation case of assembly
8th, six sets are pneumatically isolated door 9, a set of air-channel system 10, a set of suction 11, steam condensation processor of mist channel components 12,
13, two sets of drying systems 14 of block assembly, 15, rocker-arm pair 16, water of electric control operation case of a set of wind cooling temperature lowering system
17, automatic flushing-back filtering Scrap-removing machine of box assembly, 19, three sets of electric heaters 20 of 18, water circuit system, two sack types filter
21, electrical control cubicles 22 of device;Described block assembly 13, in upper and lower double-layer structure form, its purpose is to conveniently configure bilayer
Circulation conveying mechanism 3, in addition, being associated with three pieces of under shed division board 13g in the weldering of its internal body, its purpose is to implement spray
Being effectively isolated when drying up;Described bilayer circulation conveying mechanism 3, including:Left end lifting platform 3a, left end Pneumatic elevation limit assembly
3b and right-hand member lifting platform 3a', right-hand member Pneumatic elevation limit assembly 3b' and two sets of photoelectric reflection assemblies 6, and be respectively positioned respectively at
Block assembly 13 arranged on left and right sides, wherein, a set of photoelectric reflection assembly 6 configures on left end lifting table plate 3aa, and a set of configuration exists
On right-hand member lifting table plate 3a'a', also include:Upper end stepping type conveying device 3c, configuration is in block assembly 13 upper strata flat shape guide rail
On 13c, V-way 13c', lower end stepping type conveying device 3c' configures on lower floor flat shape guide rail 13c, V-way 13c', also
Including:Left end air cylinder driven mechanism 3d configuration in block assembly 13 lower floor's left upper end, right-hand member air cylinder driven mechanism 3d' configuration under
Layer upper right side, also includes:Pneumatic bidirectionally limited assembly 3e configures on the body leading flank 13b on block assembly 13 upper strata;Described
Some consignment trolleys 2, configure in double-deck circulation conveying mechanism 3, and can be in the upper and lower two-layer flat shape guide rail of block assembly 13
Run on 13c, V-way 13c';Described eight sets of probe cleaning devices 4, be sequentially divided into two sets slightly wash probe cleaning device 4a, two
Set fine purifiation probe cleaning device 4b, two sets rinse probe cleaning device 4c, two sets dry up probe cleaning device 4d, and version
Just the same and corresponding two-by-two and according to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber dry up station 10.
Setting, is arranged respectively on body leading flank 13b and body trailing flank 13b ', in addition, slightly washing 3. with axle housing fine purifiation 4. in axle housing
Between station, weldering in body is associated with one piece of under shed division board 13g, and each self-brazing is associated with one respectively to dry up 10. station both sides in inner chamber
Block under shed division board 13g;Described three sets of outer surfaces and Chinese lute face spray assemblies 5, are divided into thick washing and spraying assembly 5a, fine purifiation
Spray assemblies 5b, rinsing spray assemblies 5c, and version is just the same, and correspond and according to axle housing slightly wash 3., axle housing
Fine purifiation 4., axle housing rinsing station setting 7., configuration is in upper strata internal body and solid by securing member and body upper plate 13e
Connection;Assembly 7 is examined in described two sets of pneumatic schools, and configuration is on the 13a of body left side, and corresponding in opposite directions placement one by one;Described rocker-arm
Main electric control operation case 8 and rocker-arm pair electric control operation case 16, are arranged respectively at body left surface 13d and body right flank 13d'
On, the purpose of two electric control operation casees of configuration, is to implement clearly in the left-hand end of body and right-hand end for the ease of two bit manipulation persons
Wash operation management and control;Described six sets are pneumatically isolated door 9, are divided into being pneumatically isolated A door 9a, are pneumatically isolated B door 9b, are pneumatically isolated C
Door 9c, it is pneumatically isolated D door 9d, is pneumatically isolated E door 9e, is pneumatically isolated F door 9f, and version is just the same, wherein, in " bridge
4. shell slightly washes 3.+axle housing fine purifiation " station both sides, it is configured with and is pneumatically isolated A door 9a and is pneumatically isolated B door 9b, rinse 7. in axle housing
Station both sides, are pneumatically isolated B door 9b configuration by aforementioned, are also configured with being pneumatically isolated C door 9c, dry up 10. station two in inner chamber
Side, is configured with and is pneumatically isolated D door 9d and is pneumatically isolated E door 9e, in " axle housing is dried I+axle housing and dried II " station both sides,
By aforementioned be pneumatically isolated E door 9e configuration, be also configured with being pneumatically isolated F door 9f, the purpose being configured so that, as it was previously stated, be for
Respectively to slightly washing, fine purifiation, rinse and dry up, drying station, implement effectively to isolate, then greatly reduce each leisure operation
When interfere impact.
By Fig. 7,8 and know with reference to Fig. 1~6, assembly 7 is examined in described pneumatic school, including:L bracket 23, school inspection with cylinder 24,
School inspection probe 25, support cushion block 26;Wherein, L bracket 23 upper end is configured with school inspection cylinder 24, and lower end is connected firmly by securing member
On welding the support cushion block 26 being associated on the 13a of body left side;Described school inspection probe 25 is in coniform, and is fastened on school inspection use
On cylinder 24 piston rod end.It should be noted that configuration requirement on the 13a of body left side for the assembly 7 is examined in two sets of pneumatic schools,
Two bearing saddle bores that its school inspection probe 25 is respectively aligned to be in axle housing 1 part on this station, i.e. bearing block aperture ∮ d2.
Know by Fig. 9~11 and with reference to Fig. 1~6, described be pneumatically isolated door 9, including:Isolation 27, two chutes 28 of door-plate, connection
Fishplate bar 29, lift cylinder 30, extension bar 31, L-shaped gusset piece 32;The concave shape of described two chute 28, and corresponding in opposite directions configuration, its
It is placed with isolation door-plate 27 in chute;Described L-shaped gusset piece 32, side is passed through securing member and is connected firmly with isolation door-plate 27, and side leads to
Cross securing member to connect firmly with extension bar 31, in addition, connecting firmly the piston rod 30a termination in lift cylinder 30 with extension bar 31 other end.Say
Bright 2 points:One is that to be pneumatically isolated door 9 and the purpose of three pieces of under shed division board 13g be the same for six sets of configuration, is to divide
Other to slightly wash station 3., fine purifiation station 4., rinsing station 7., dry up station 10., dry I station, dry II station implement
Effectively isolate, its objective is to interfere impact when trying hard to reduce each leisure operation;Two is a set of to be pneumatically isolated door 9(As
Shown in Fig. 9, Figure 10, Figure 11)It is to be placed on body left surface 13d, the another five sets inside being to be placed in body, it lays form
Essentially the same, simply at required riding position, do not exist together in body upper plate 13e, connect firmly gusset piece 29, output piston rod
30a runs through hole and supports one piece of gripper shoe of vertical beam side place mat in block assembly 13.
Know by Figure 12~14 and with reference to Fig. 1~6, described outer surface and Chinese lute face spray assemblies 5, including:Spray piping 33,
Several outer surface nozzles 35, two connecting rods of 34, two U bolts 36, two connect firmly plate 37, water flowing flanged pipe 38, bottom
Spray chamber 39, bottom cushion block 40, several bottom nozzles 41;The upper end of described spray piping 33, by two U bolts 35 with
Two connecting rod 36 bar lower end gusset piece 36b connect firmly, solid with water flowing flanged pipe 38 lower end at pipeline upper flanges 33a of middle end of upper section
Connection, in addition, pipeline both sides local end each makes pipeline curved arc section 33b shape, the middle part pipeline bottom thread port of bottom
Connect firmly with bottom spray chamber 39 water inlet at 33c, wherein, setting pipeline curved arc section 33b purpose is in order to without prejudice to probe is led
Pipe and the operation of probe Spin spray head 4';Described bottom spray chamber 39, including:Room lower plate 39a, room hollow sheeting 39b, room upper plate
39c, and connected firmly by securing member and welding on the bottom cushion block 40 being associated in body support beam 13f;Several bottoms described spray
Mouth 41, connects firmly in room upper plate 39c upper surface, and wherein, bottom nozzle 41 is followed an example layout according to bottom surface nozzle center line frame β 2, that is,
Central point line spiral pin hole center according to the screw 1b on required cleaning axle housing 1 part Chinese lute face 1a, pin-and-hole 1c connects
Wire frame β 1 follows an example layout, corresponds configuration including several screws 1b and pin-and-hole 1c and takes into account the clear of Chinese lute face 1a plane
Wash.Need to illustrate at 2 points:One be layout purpose of following an example be to improve Chinese lute plane and several screws and pin-and-hole further
Cleaning quality;Two is bottom-purge, has both included screw, pin-and-hole cleaning, has also included the cleaning of Chinese lute plane, so, its bottom is sprayed
Mouth 41, such as quantity not only will consider the one-to-one corresponding configuration with screw 1b, pin-and-hole 1c, also should take into account the clear of Chinese lute face 1a plane
Wash nozzle quantity configuration and layout.
Below by Figure 15~20 and with reference to Fig. 1~14, for an embodiment, " cleaning equipment " described in the utility model is described
Handling situations.
First, device context configuring condition and initial job state are introduced.
(One)Device context configuring condition.As follows:
" cleaning equipment " used by the utility model configured at washing and cleaning operation scene, and be in can job state.In addition,
" a set of air-channel system 10, a set of suction 11, the steam condensation processor of mist channel components being made using known technology and selecting
12nd, two sets of drying systems 14, a set of wind cooling temperature lowering system 17, automatic flushing-back filtering Scrap-removing machine 18 of 15, water tank assembly,
The installation and debugging such as 19, three sets of electric heaters 20 of one water circuit system, 21, electrical control cubicles 22 of two sack type filters " put in place,
And it is in normal operation condition.
Further illustrate:
1)At the scene, the material that need to clean be axle housing 1 part, its inner chamber α entrance hole diameter be bearing block aperture φ d2=
80mm;In addition, being employing " plane and two pitses " positioning placement form, that is, ∮ d1 is two alignment pin apertures, and Chinese lute face 1a is locating surface.
2)At the scene, employ 32 consignment trolleys 2, be wherein located at and be each placed with one on the consignment trolley 2 of upper end 17
Individual axle housing 1 part.Explanation:Consignment trolley 2 is using a kind of authorized " support for step-by-step movement conveying and axle housing Cleaning of Parts
Fortune dolly " patented technology.
3)At the scene, the operation effect completing needed for the double-deck circulation conveying mechanism 3 of configuration is as follows:
3-1)Left end lifting platform 3a, is along dolly up direction Y for single zero load consignment trolley 2(↑)Run up to
A high position, wherein rises stroke 800mm;
3-2)Left end Pneumatic elevation limit assembly 3b, is to run up consignment trolley 2 for above-mentioned left end lifting platform 3a
When rise spacing, that is, prevent its dolly from during rising, horizontal sliding occurring, particularly avoid sliding serious when cause need not
The operation card wanted sprain phenomenon occur;
3-3)Upper end stepping type conveying device 3c, is for existing positioned at upper end 17 consignment trolley 2 and 17 axle housing 1 parts
On block assembly 13 upper strata " flat shape guide rail 13c, V-way 13c' ", along Plantago minuta line direction X(→)Synchronization moves ahead, and wherein walks
Enter stroke 600mm;
3-4)Right-hand member lifting platform 3a', is along dolly up direction Y' for single zero load consignment trolley 2(↓)Run downwards
To low level, wherein fall stroke 800mm;
3-5)Right-hand member Pneumatic elevation limit assembly 3b', is to run consignment trolley for above-mentioned right-hand member lifting platform 3a' downward
Falling when 2 is spacing, that is, ibid, prevents its dolly from horizontal sliding during falling and avoiding causing unnecessary fortune
Row card sprain phenomenon occur;
3-6)Lower end stepping type conveying device 3c', be for positioned at lower end 15 consignment trolley 2 in block assembly 13 lower floor
On " flat shape guide rail 13c, V-way 13c' ", the line direction X ' along after dolly(←)Row after synchronization, ibid, stepping stroke 600mm;
3-7)Left end air cylinder driven mechanism 3d, is for will be the most left positioned at lower floor " flat shape guide rail 13c, V-way 13c' "
Termination consignment trolley 2, level " push " is to being in during lowering position and the no left end lifting table plate of the left end lifting platform 3a of dolly
On 3aa;
3-8)Right-hand member air cylinder driven mechanism 3d', is the right-hand member liter for the right-hand member lifting platform 3a' that will be in during lowering position
Consignment trolley 2 on fall platen 3a'a', level " draw and send " is extremely right positioned at lower floor " flat shape guide rail 13c, V-way 13c' "
On termination;
3-9)Pneumatic bidirectionally limited assembly 3e, is to meet upper end " slightly wash, fine purifiation, rinse, dry up " four stepping work
The accuracy requirement that puts in place at position place, that is, " front push away dislocation " or " post-tensioning dislocation " phenomenon from occurring and avoiding probe reeve interior in order to prevent
, because of dislocation, the special configuration that interference situation is carried out in chamber α.So, have chosen 4 spacing A block 3ea and 4 spacing B block 3eb,
And two-by-two one group and sequentially correspond to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber dry up 10. station setting, complete
Relevant configuration and debugging are become.
Explanation:Above-mentioned bilayer circulation conveying mechanism 3, is a kind of " step with vertical lift of the applicant's early stage application
Enter formula bilayer circulation conveying mechanism " patented technology.Wherein, involved each subitem patented technology in its conveying mechanism, belongs to
Known technology, not described in detail herein.
4)At the scene, be configured with eight sets " probe cleaning devices 4 ", be respectively used to slightly the washing of axle housing 1 inner cavity of component α, fine purifiation,
Rinse and dry up, wherein, probe catheter external diameter φ d3=76mm.Corresponding to the axle housing 1 part bearing saddle bore footpath ∮ d2 that need to inject
=80mm size, that is,:φ d2- φ d3=80-76=4mm, monolateral balance of 2mm.Explanation:" probe cleaning device 4 " used, be
Using a kind of the applicant's authorized " electronic probe cleaning device for axle housing inner chamber " patented technology.
5)At the scene, the optoelectronic switch being related in two sets of photoelectric reflection assemblies 6 is that reflector reflective photoelectric switch is gentle
Dynamic school is examined assembly 7, is pneumatically isolated the outer surface adopt in the cylinder adopt in door 9 and outer surface and Chinese lute face spray assemblies 5
Nozzle 34, bottom nozzle 41 are known technology.
(Two)Initial job state.As follows:
1)On left end lifting platform 3a, left end lifting table plate 3aa rises and puts in place, has 1 consignment trolley 2 thereon;In addition, light
In galvanic reflex assembly 6, left end detection dolly optoelectronic switch 6a has detected dolly signal, and left end detection workpiece optoelectronic switch 6b is
Detection no axle housing 1 part;Furthermore, in left end Pneumatic elevation limit assembly 3b, cylinder piston rod has stretched out, that is, still in rise
Spacing state.
2)Upper end stepping type conveying device 3c is in home state, and 17 stepping station numbers according to required enforcement, choosing
17 groups of upper end pull-fork assembly shift fork 3ca are joined;In addition, on upper strata flat shape guide rail 13c, the V-way 13c' of block assembly 13,
Placed 16 consignment trolleys 2, and all lay 1 axle housing 1 part thereon.
3)On right-hand member lifting platform 3a', right-hand member lifting table plate 3a'a' puts in place along rising, and no consignment trolley 2 thereon;Separately
Outward, in right-hand member Pneumatic elevation limit assembly 3b', cylinder piston rod has bounced back after stretching out during rising, and is in and falls
Non- spacing state;Furthermore, in photoelectric reflection assembly 6, right-hand member detection dolly optoelectronic switch 6a' has detected no dolly signal, and right-hand member is examined
Survey workpiece optoelectronic switch 6b' and detect no axle housing 1 part.
4)Lower end stepping type conveying device 3c' is in home state, and 15 stepping station numbers according to required enforcement, choosing
15 groups of lower end pull-fork assembly 3c'a' are joined;In addition, on block assembly 13 lower floor flat shape guide rail 13c, V-way 13c', placing
15 consignment trolleys 2.
5)Left end air cylinder driven mechanism 3d is in home state, and the lower floor's flat shape before its left end pushes assembly 3da is led
On rail 13c, V-way 13c' high order end, placed 1 consignment trolley 2.
6)Right-hand member air cylinder driven mechanism 3d' is in home state, and the lower floor's flat shape before its right-hand member pushes assembly 3d'a'
On guide rail 13c, V-way 13c' low order end, leave a room, i.e. non-mounting table consignment trolley 2.
7)Pneumatic bidirectionally limited assembly 3e is in home state, that is, positioned at axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinsing
7., inner chamber dries up 4 spacing A block 3ea at 10. four stations, has blocked on vehicle body component 2a, spacing Assembly of pin 2b,
In vertically spacing state, in addition, 4 spacing B block 3eb are in the non-spacing state of level, see that Figure 16 shows.
8)Two sets of pneumatic school inspection assemblies 7 are in home state, and the axle housing 1 before completing to be in the cleaning of this station positions
Lay the school inspection whether putting in place and take precautions against operation, that is, meet job requirements.
9)Six sets are pneumatically isolated door 9 and are in home state, that is, 6 configuring isolation door-plate 27 all rises and puts in place.
10)Eight sets of probe cleaning devices 4 are in home state, that is, probe Spin spray head 4' is all returned for 8 configuring
In situ, and stop spraying.
11)Three sets of outer surfaces and Chinese lute face spray assemblies 5 are in stop-spraying state, that is, several outer surface nozzles configuring
34th, several bottom nozzles 41 all stop spraying.
In addition, rocker-arm main electric control operation case 8, rocker-arm pair electric control operation case 16, electrical control cubicles 22, be in be energized work
State;Inhale mist channel components 11, steam condensation processor 12, drying system 14, wind cooling temperature lowering system 15, automatic flushing-back filtering row
Bits machine 18, electric heater 20, bag filter 21 have been in normal operation condition;Air-channel system 10 is then in can " be opened " at any time
Supply running status;Water circuit system 19 is then in " can open " water supply spray state at any time.
Subsequently, in conjunction with the said equipment situ configuration situation and initial job state, illustrate that described in the utility model " cleaning sets
Standby " work flow situation.
1)Starting point charging operation:Positioned at left end lifting table plate 3aa other operator, axle housing 1 is lifted positioning and be placed on delivery
On dolly 2, left end detection workpiece optoelectronic switch 6b is tested with axle housing 1 and sends signal, left end Pneumatic elevation limit assembly 3b
Middle cylinder piston rod retraction, that is, be in and fall non-spacing state and send signal, subsequently as follows:
1.1)Automatically start shipment operation:If equipment is in the recurrent state of " continuous " operation, you can place axle housing 1 in positioning
After part, automatically begin to enter next work flow;
1.2)Operation started shipment by button:Operation first if equipment system is in " discontinuous " work cycle state, after such as going to work
The work cycle again " broken and stop " after a period of time during circulation, or work, then need to press on rocker-arm main electric control operation case 8
" startup " conveys button, you can enter next work flow;
2)Upper end conveys operation:Sequentially implement operation in two steps, as follows:
2.1) upper end reversely conveys:Upper end stepping type conveying device 3c is first along Plantago minuta line direction X(→)Reversely transport to the left
Row puts in place, and sends the signal that fulfils assignment;Wherein, before this, for avoiding upper end pull-fork assembly 3ca easy when reversely running to the left
Consignment trolley 2 " post-tensioning dislocation " situation occurs, pneumatic bidirectionally limited assembly 3e cylinder piston rod stretches out, and slightly washes positioned at axle housing
3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber dry up 10. four stations, 4 spacing B block 3eb everywhere by horizontality up time
In vertically spacing state, now 4 spacing A block 3ea are in the non-spacing state of level for rotation.
)The positive conveying in upper end:Upper end stepping type conveying device 3c is again along Plantago minuta line direction X(→)Forward direction is run to the right,
Utilize upper end pull-fork assembly shift fork 3ca that 17 consignment trolleys 2 positioned at upper end and axle housing 1 stepping thereon are pushed a work
Position, until put in place, including by 1 consignment trolley 2 on left end lifting table plate 3aa and axle housing 1 thereon, is pushed to body total
Become the high order end on 13 upper strata flat shape guide rail 13c, V-way 13c', i.e. pneumatic school inspection 1. at station, and send the letter that fulfils assignment
Number, you can enter next work flow;Wherein, before this, for delivery occurs when avoiding upper end pull-fork assembly 3ca direction to move ahead
Dolly 2 " front push away dislocation " situation, aforementioned pneumatic bidirectionally limited assembly 3e cylinder piston rod retraction, that is, 4 spacing A block 3ea are by water
Vertically spacing state is returned in the rotation of level state inverse time, and now, 4 spacing B block 3eb return the non-spacing state of level;
Subsequently, separating two sub-processes needs operation simultaneously.It is described below:
First sub-process, from step 3.1) from the beginning of, sequentially as follows:
3.1)Terminal discharge operation:Positioned at the other operator of right-hand member lifting table plate 3a'a', will be placed on consignment trolley 2
Axle housing 1 hang lower discharging, right-hand member detection workpiece optoelectronic switch 6b' detects no axle housing 1 part, and sends the letter that fulfils assignment
Number;
4.1)Left falls operation and 4.2) right fall operation:The two needs operation simultaneously, as follows:
4.1)Left falls operation:Abovementioned steps " 2.2)After the completion of the positive conveying in upper end ", left end detection dolly light is established by cable
Close 6a and detect no consignment trolley 2 send signal, left end lifting table plate 3aa starts along dolly up direction Y(↑)Inverted running
To low level, and send the signal that fulfils assignment;
4.2)Right falls operation:Right-hand member lifting table plate 3a'a' and thereon consignment trolley 2, start along dolly down direction
Y'(↓)Forward direction is run to low level, and sends the signal that fulfils assignment;In addition, cylinder piston in right-hand member Pneumatic elevation limit assembly 3b'
Bar bounces back, that is, be in and fall non-spacing state, and send the signal that fulfils assignment;
5)Dolly pushes operation:Left end air cylinder driven mechanism 3d cylinder piston rod stretches out, and pushing assembly 3da by left end will
Send consignment trolley 2 positioned at block assembly 13 lower floor " flat shape guide rail 13c, V-way 13c' " high order end head, be pushed into left end to the left
After on lifting table plate 3aa track, cylinder piston rod stretches out retraction null to the right and returns in situ, and sends the signal that fulfils assignment;
6)Dolly draws and send operation:Right-hand member air cylinder driven mechanism 3d' cylinder piston rod stretches out, and right-hand member draws sending component 3d' thereon
A' to the right null on right-hand member lifting table plate 3a'a' and consignment trolley 2 vehicle body component 2a right-hand end, subsequent right-hand member draws and send
Assembly 3d'a' send consignment trolley 2 to block assembly 13 lower floor " flat shape guide rail 13c, V-way 13c' " low order end head to Zola,
I.e. cylinder piston rod stretches out retraction to the left and returns in situ, and sends the signal that fulfils assignment;
7)Lower end conveys operation:Sequentially implement operation in two steps, as follows:
7.1) lower end reversely conveys:The lower end stepping type conveying device 3c' first line direction X ' along after dolly(←)Reversely to the right
Operation puts in place, and sends the signal that fulfils assignment;
7.2)The positive conveying in lower end:The lower end stepping type conveying device 3c' line direction X ' along after dolly again(←)Forward direction is to the left
Run, using 15 groups of lower end pull-fork assembly 3c'a' of apolegamy, 15 consignment trolley 2 steppings positioned at lower end are pushed a work
Position, until stepping puts in place, wherein, is led by stepping push lower floor flat shape guide rail 13c, V-arrangement including by 1 consignment trolley 2 of left end
On rail 13c' high order end room, and send the signal that fulfils assignment, you can enter next work flow;
8.1)Left rise operation and 8.2) right rise operation:The two needs operation simultaneously, as follows:
8.1)Right rise operation:Right-hand member detection dolly optoelectronic switch 6a' detects no consignment trolley 2, and sends letter
Number, subsequent right-hand member lifting table plate 3a'a' starts along dolly down direction Y'(↓)Inverted running is to high-order, and sends and fulfil assignment
Signal;
8.2)Left rise operation:When " step 5)Dolly pushes operation " consignment trolley 2 is pushed to left end lifting table plate
After on 3aa track, left end detection dolly optoelectronic switch 6a detects existing consignment trolley 2, and subsequent left end lifting table plate 3aa starts
Along dolly up direction Y(↑)Forward direction is run to a high position, and sends the signal that fulfils assignment;
Second sub-process, from step 3.2) from the beginning of, sequentially as follows:
3.2)Partition door falls operation:On block assembly 13,6 sets of configuration are pneumatically isolated lift cylinder 30 on door 9 and stretch out, its
Upper piston rod 30a passes through extension bar 31, L-shaped gusset piece 32 " promotion " isolates door-plate 27 glide downwards in chute 28, until falling
Put in place, send the signal that fulfils assignment;
3.2’)Multiple spot same period operation:Mean that consignment trolley 2 and axle housing 1 pass through upper end stepping type conveying device 3c along dolly
Front line direction X(→)Complete stepping conveying and 6 sets be pneumatically isolated on door 9 and isolate after door-plate 27 has been in and falls and put in place,
On cleaning equipment used, the multiple settings between 16 stations of enforcement " inspection of pneumatic school is 1. to self cooling cooling III " are with a period of time
Between section domestic demand implement operation item.Wherein, pneumatic school examine 1., axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber
Dry up the operation at 10. five stations, be " start and stop " class operation, i.e. open operation simultaneously, until operation completes to stop, concurrently
Go out each setting to stop operation signal;Room inhale mist 2., draining inhale mist I 5., draining inhale mist II 6., draining inhale mist III 8., empty
Position draining is 9., axle housing dries I, axle housing dries II, self cooling cooling I, wind cooling temperature lowering, self cooling cooling II, self cooling fall
Operation at warm 11 stations, is " continuing " class operation item, is not subject to the start and stop involved by above-mentioned five settings
And the impact of activity duration;
a)Operation is examined in pneumatic school:At the inspection of pneumatic school 1. station, two sets of pneumatic school inspection assembly 7 school inspections are used in cylinder 24
Probe 25 is examined in school, the high order end being located at upper strata flat shape guide rail 13c, V-way 13c' from former and later two directions be aligned respectively
Opposite propulsion at two bearing block aperture ∮ d2 on axle housing 1 on 1 consignment trolley 2, until move ahead putting in place and return in situ,
And send the signal that fulfils assignment;
b)Persistently inhale mist operation:" room inhale mist 2., axle housing slightly wash 3., axle housing fine purifiation 4., draining inhale mist I 5., draining inhale
Mist II 6., axle housing rinse 7., draining inhale mist III 8. " at seven stations, by inhaling mist channel components 11, cleaning showers are produced simultaneously
Spread in aerosol, continuously suck in steam condensation processor 12;Normal continuous at another inclusion steam condensation processor 12
Job state;
Explanation:Above-mentioned " room inhale mist 2., draining inhale mist I 5., draining inhale mist II 6., draining inhale mist III 8. ", mean from setting
All the time it is in continuous operation state after standby startup, be in continuous operation state all the time including dedicated steam condensation processor 12, and
Start and stop and activity duration involved by above-mentioned operational method are not affected;
c)Cleaning spray operation:Divide two parts operation simultaneously, as follows:
c')Inner chamber sprays operation:" axle housing slightly wash 3., axle housing fine purifiation 4., 7. axle housing rinse " at three stations, two sets slightly
Wash probe cleaning device 4a, two sets of fine purifiation probe cleaning devices 4b, two sets of rinsing probe cleaning device 4c initiating tasks simultaneously, that is,
Each one group two probe Spin spray head 4' thereon, are located at axle housing 1 respective station from former and later two directions be aligned respectively
Reciprocating in opposite directions at two bearing block aperture ∮ d2 inject and exit its inner chamber α, meanwhile, water circuit system 19 opens water supply simultaneously, directly
Spray operation to completing " inner chamber ", and send the signal that fulfils assignment;
c”)Outer surface and the spray operation of Chinese lute face:" axle housing slightly wash 3., axle housing fine purifiation 4., 7. axle housing rinse " three works
At position, a set of thick washing and spraying assembly 5a, a set of fine purifiation spray assemblies 5b, a set of rinsing spray assemblies 5c initiating task simultaneously, that is,
Water circuit system 19 opens water supply simultaneously, by water circuit system port 19a, water flowing flanged pipe 38, spray piping 33, if on the one hand for
Dry outer surface nozzle 34 supplies water and implements the spray operation of axle housing 1 outer surface, on the other hand passes through bottom spray chamber 39 and some
The Chinese lute face 1a that axle housing 1 is implemented in individual bottom nozzle 41 water supply includes the spray operation of screw 1b, pin-and-hole 1c, until completing simultaneously
Send the signal that fulfils assignment;
d)Dry up inner chamber operation:At " 10. inner chamber dries up " station, two sets dry up probe cleaning device 4d and start work simultaneously
Industry, i.e. two probe Spin spray head 4' thereon, it is located at two axles of axle housing 1 this station respectively from former and later two directions be aligned
Reciprocating in opposite directions at the ∮ d2 of bearing aperture insert and exit its inner chamber α, meanwhile, air-channel system 10 open supply, until complete " interior
Chamber " dries up operation, and sends the signal that fulfils assignment;
e)Persistently dry operation:At " axle housing is dried I, axle housing and dried II " two stations, real by two sets
Apply the drying system 14 of industry, be persistently pointed to two axle housings 1 at this and implement to dry operation;
f)Sustained wind cold-working industry:At " wind cooling temperature lowering " station, by a set of wind cooling temperature lowering system implementing operation
System 15, is persistently pointed to the axle housing 1 at this station and implements wind cooling temperature lowering operation;
g)Other continuous operations:" room draining 9., self cooling cooling I, self cooling cooling II, self cooling cooling III " four
At individual station, be in all the time continue from dripping, self cooling job state;Another inclusion:" the automatic flushing-back filtering row that cleaning equipment is adopted
Normal continuous job state still located by bits machine 18, electric heater 20, bag filter 21 " etc.;
Explanation:Above-mentioned " room draining, self cooling cooling I, self cooling cooling II, self cooling cooling III ", mean be in all the time from drip,
Self cooling continuous operation state, and not start and stop and activity duration involved by above-mentioned operational method affected, including aforementioned " from
Dynamic flushing-back filtering Scrap-removing machine 18, electric heater 20, bag filter 21 " etc. is not affected by above-mentioned operational method;
3.2”)Partition door rises operation:Treat abovementioned steps " c)Cleaning spray operation, d)Inner chamber dries up operation " same set
Activity duration phase(As 3min)After the completion of interior, on block assembly 13,6 sets of configuration are pneumatically isolated lift cylinder 30 on door 9 and bounce back,
Its upper piston rod 30a passes through extension bar 31, L-shaped gusset piece 32 " pulling " is isolated door-plate 27 and slided upwards in chute 28, until rising
Rise and put in place, and send the signal that fulfils assignment;
So far, complete a work cycle.Treat the staring and stopping operation involved by above-mentioned first sub-process and the second sub-process
Item sequentially after the completion of, be back to step 1)Enter next work cycle;Wherein, involved in the second sub-process start and stop are made
Industry, only refer to pneumatic school examine 1., axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber dry up 10. operation at five stations
Point operation item.
Finally, it should be noted that the embodiment herein selected for open the purpose of this utility model, currently
It is considered suitable, it is to be understood that the utility model is intended to belong to this design and the utility model scope including all
The all changes of interior embodiment and improvement.
Claims (4)
1. a kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts it is characterised in that:Described cleaning equipment, if including
Dry platform consignment trolley(2), a set of bilayer circulation conveying mechanism(3), eight sets of probe cleaning devices(4), three sets of outer surface and Chinese lute
Face spray assemblies(5), two sets of photoelectric reflection assemblies(6), two sets of pneumatic schools examine assembly(7), a rocker-arm main electric control operation case
(8), six sets be pneumatically isolated door(9), a set of air-channel system(10), a set of suction mist channel components(11), a steam condensation process
Machine(12), a block assembly(13), two sets of drying systems(14), a set of wind cooling temperature lowering system(15), the secondary electricity of rocker-arm
Control control box(16), a water tank assembly(17), an automatic flushing-back filtering Scrap-removing machine(18), a water circuit system(19), three
Set electric heater(20), two sack type filters(21), an electrical control cubicles(22);Described block assembly(13), in upper and lower two-layer
Version, is associated with three pieces of under shed division boards in the weldering of its internal body(13g);Described bilayer circulation conveying mechanism(3), including
Left end lifting platform(3a), left end Pneumatic elevation limit assembly(3b)With right-hand member lifting platform(3a'), right-hand member Pneumatic elevation limit assembly
(3b')And two sets of photoelectric reflection assemblies(6), and respectively it is positioned respectively at block assembly(13)Arranged on left and right sides, wherein, Yi Taoguang
Galvanic reflex assembly(6)Configuration is in left end lifting table plate(3aa)On, a set of configuration is in right-hand member lifting table plate(3a'a')On, also include
Upper end stepping type conveying device(3c), configuration is in block assembly(13)Upper strata flat shape guide rail(13c), V-way(13c')On, under
End stepping type conveying device(3c')Configuration is in lower floor's flat shape guide rail(13c), V-way(13c')On, also include left end cylinder and drive
Motivation structure(3d)Configuration is in block assembly(13)Lower floor's left upper end, right-hand member air cylinder driven mechanism(3d')Configure in lower floor's upper right side,
Also include pneumatic bidirectionally limited assembly(3e)Configuration is in block assembly(13)The body leading flank on upper strata(13b)On;Described some
Platform consignment trolley(2), configuration is in double-deck circulation conveying mechanism(3)On, and can be in block assembly(13)Upper and lower two-layer flat shape lead
Rail(13c), V-way(13c')Upper operation;Described eight sets of probe cleaning devices(4), sequentially it is divided into two sets slightly to wash probe cleaning
Device(4a), two sets of fine purifiation probe cleaning devices(4b), two sets of rinsing probe cleaning devices(4c), two sets dry up probe cleaning dress
Put(4d), and version is just the same, and corresponding two-by-two and according to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7.,
Inner chamber dries up station setting 10., is arranged respectively at body leading flank(13b)On body trailing flank (13b '), in addition, in bridge
Shell slightly washes 3. and axle housing fine purifiation is 4. between station, and weldering in body is associated with one piece of under shed division board (13g), dries up 10. work in inner chamber
Each self-brazing is associated with one piece of under shed division board (13g) respectively for position both sides;Described three sets of outer surfaces and Chinese lute face spray assemblies (5),
It is divided into thick washing and spraying assembly (5a), fine purifiation spray assemblies (5b), rinsing spray assemblies (5c), and version complete one
Sample, and correspond and according to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinsing 7. station setting, configuration in upper strata body
Inside, and connected firmly with body upper plate (13e) by securing member;Described two sets of pneumatic schools inspection assembly (7), configuration is in body left end
On face (13a), and corresponding in opposite directions placement one by one;The main electric control operation case (8) of described rocker-arm and rocker-arm pair electric control operation case
(16), it is arranged respectively on body left surface (13d) and body right flank (13d');Described six sets are pneumatically isolated door (9), successively
It is divided into and be pneumatically isolated A door (9a), be pneumatically isolated B door (9b), be pneumatically isolated C door (9c), be pneumatically isolated D door (9d), be pneumatically isolated E
Door (9e), it is pneumatically isolated F door (9f), and version is just the same, wherein, in " 4. axle housing slightly washes 3.+axle housing fine purifiation " station
Both sides, are configured with and are pneumatically isolated A door (9a) and are pneumatically isolated B door (9b), in axle housing rinsing 7. station both sides, by aforementioned pneumatic
Isolation B door (9b) configuration, is also configured with being pneumatically isolated C door (9c), dries up 10. station both sides in inner chamber, be configured with and be pneumatically isolated D
Door (9d) and be pneumatically isolated E door (9e), in " axle housing dries I+axle housing drying II " station both sides, by aforementioned pneumatic every
From E door (9e) configuration, it is also configured with being pneumatically isolated F door (9f).
2. a kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts according to claim 1 it is characterised in that:
Assembly is examined in described pneumatic school(7), including L bracket(23), school inspection cylinder(24), school inspection probe(25), support cushion block(26);
Wherein, L bracket(23)Upper end is configured with school inspection cylinder(24), lower end is connected firmly by securing member and is associated in body left end welding
Face(13a)On support cushion block(26)On;Described school inspection probe(25)In coniform, and it is fastened on school inspection cylinder(24)Piston
On rod end head.
3. a kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts according to claim 1 it is characterised in that:
Described it is pneumatically isolated door(9), including isolation door-plate(27), two chutes(28), gusset piece(29), lift cylinder(30), extension bar
(31), L-shaped gusset piece(32);Described two chutes(28)Concave shape, and corresponding in opposite directions configuration, are placed with isolation in its chute
Door-plate(27);Described L-shaped gusset piece(32), securing member and isolation door-plate are passed through in side(27)Connect firmly, side pass through securing member with
Extension bar(31)Connect firmly, in addition, and extension bar(31)The other end connects firmly in lift cylinder(30)Piston rod(30a)Termination.
4. a kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts according to claim 1 it is characterised in that:
Described outer surface and Chinese lute face spray assemblies(5), including spray piping(33), several outer surface nozzles(34), two U-shaped spiral shells
Bolt(35), two connecting rods(36), two connect firmly plate(37), water flowing flanged pipe(38), bottom spray chamber(39), bottom cushion block
(40), several bottom nozzles(41);Described spray piping(33)Upper end, by two U bolts(35)It is connected with two
Bar(36)Bar lower end gusset piece(36b)Connect firmly, the pipeline upper flanges of middle end of upper section(33a)Place and water flowing flanged pipe(38)Lower end is solid
Connection, in addition, pipeline both sides local end each makes pipeline curved arc section(33b)Shape, the middle part pipeline bottom thread of bottom is led to
Mouthful(33c)Place and bottom spray chamber(39)Water inlet connects firmly;Described bottom spray chamber(39), including room lower plate(39a), in room
Hollow plate(39b), room upper plate(39c), and connected firmly by securing member and be associated in body support beam welding(13f)Bottom cushion block
(40)On;Several bottom nozzles described(41), connect firmly in room upper plate(39c)Upper surface, wherein, bottom nozzle(41)The bottom of according to
Face nozzle center line frame β 2 follows an example layout, that is, according to required cleaning axle housing(1)Part Chinese lute face(1a)On screw(1b), pin
Hole(1c)Central point line spiral pin hole line of centres frame β 1 follow an example layout, including several screws(1b)And pin-and-hole
(1c)Correspond configuration and take into account Chinese lute face(1a)The cleaning of plane.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620849543.5U CN205926425U (en) | 2016-08-08 | 2016-08-08 | Be used for abluent cyclic delivery formula cleaning equipment of axle housing part |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201620849543.5U CN205926425U (en) | 2016-08-08 | 2016-08-08 | Be used for abluent cyclic delivery formula cleaning equipment of axle housing part |
Publications (1)
Publication Number | Publication Date |
---|---|
CN205926425U true CN205926425U (en) | 2017-02-08 |
Family
ID=57921877
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201620849543.5U Withdrawn - After Issue CN205926425U (en) | 2016-08-08 | 2016-08-08 | Be used for abluent cyclic delivery formula cleaning equipment of axle housing part |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN205926425U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106238378A (en) * | 2016-08-08 | 2016-12-21 | 第拖拉机股份有限公司 | A kind of circulation conveying-type cleaning equipment for axle housing Cleaning of Parts |
-
2016
- 2016-08-08 CN CN201620849543.5U patent/CN205926425U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106238378A (en) * | 2016-08-08 | 2016-12-21 | 第拖拉机股份有限公司 | A kind of circulation conveying-type cleaning equipment for axle housing Cleaning of Parts |
CN106238378B (en) * | 2016-08-08 | 2018-04-10 | 第一拖拉机股份有限公司 | A kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN106238378B (en) | A kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts | |
CN203530431U (en) | Intelligent phosphating processing system for metal surface | |
CN109967297A (en) | A kind of Furniture panel Full-automatic paint spraying production line | |
CN105799105A (en) | Full-automatic eighteen-groove mold ultrasonic cleaning machine | |
CN108480277A (en) | A kind of Wafer Cleaning drying unit | |
CN205926425U (en) | Be used for abluent cyclic delivery formula cleaning equipment of axle housing part | |
CN205625840U (en) | Full -automatic commercial dish washer | |
CN203530468U (en) | Intelligent hardware machining system | |
CN106540907A (en) | The cleaning and rinsing system of automatic brake board cleaning machine | |
CN208976379U (en) | Automatic rinser | |
CN202638787U (en) | Brake cylinder maintenance production line of railway vehicle | |
CN207158084U (en) | For carrying the automatic crawl stereo garage of dye barrel | |
CN107570455A (en) | The work flow arrangement and node operational method of a kind of axle housing Parts Washing Equipment | |
CN107570456A (en) | A kind of same period operation item and same period operational method for axle housing Cleaning of Parts | |
CN206815020U (en) | Full-automatic dyestuff weighing material equipment | |
JP3166049B2 (en) | Cleaning equipment | |
CN104707829B (en) | Barreled water barrel alkali washing technology | |
CN106824925A (en) | A kind of energy-efficient inexpensive automatic rinser | |
CN106000976A (en) | Engine crankshaft cleaning machine tool | |
CN206351138U (en) | The cleaning and rinsing system of automatic brake board cleaning machine | |
CN101480652A (en) | Helical type line for automatically washing energy conservation tube | |
CN214097237U (en) | PH value on-line measuring device is used in liquid detergent production | |
CN107899997A (en) | Railway freight-car lock tune device, checking cylinder cleaning machine | |
CN207386050U (en) | Railway freight-car lock tune device, checking cylinder cleaning machine | |
CN107323932A (en) | A kind of automatic crawl stereo garage for being used to carry dye barrel |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20170208 Effective date of abandoning: 20180410 |
|
AV01 | Patent right actively abandoned |