CN205926425U - Be used for abluent cyclic delivery formula cleaning equipment of axle housing part - Google Patents

Be used for abluent cyclic delivery formula cleaning equipment of axle housing part Download PDF

Info

Publication number
CN205926425U
CN205926425U CN201620849543.5U CN201620849543U CN205926425U CN 205926425 U CN205926425 U CN 205926425U CN 201620849543 U CN201620849543 U CN 201620849543U CN 205926425 U CN205926425 U CN 205926425U
Authority
CN
China
Prior art keywords
axle housing
door
sets
assembly
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201620849543.5U
Other languages
Chinese (zh)
Inventor
段华荣
范巧变
丁芳
吴军
周存堂
王智红
刘文化
王冲冲
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
First Tractor Co Ltd
Original Assignee
First Tractor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by First Tractor Co Ltd filed Critical First Tractor Co Ltd
Priority to CN201620849543.5U priority Critical patent/CN205926425U/en
Application granted granted Critical
Publication of CN205926425U publication Critical patent/CN205926425U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Cleaning By Liquid Or Steam (AREA)

Abstract

The utility model provides a be used for abluent cyclic delivery formula cleaning equipment of axle housing part, belongs to the machine -building field, is through the configuration of chooseing for use to delivery dolly, double -deck circulating transmission mechanism, probe belt cleaning device, photoelectric reflection subassembly, rocking arm formula owner electric control operation box etc to and surface and pipa face spray assembly, pneumatic school examine subassembly, pneumatic isolation gating, engine body assembly's optimal design, and the overall arrangement combination and the technical scheme that have accomplished this equipment formulate. The utility model discloses can satisfy not only that axle housing part " one side two round pin " location on this equipment is laid, a plurality of station non - lifts that carry and the inner chamber sprays the operation demand in the aspect of the reciprocal quick formula removal etc. But also can solve school before the axle housing rinses examine stricks precaution, abluent effective isolation sprays and rinse after weather, dry, air -cooled scheduling problem, can further promote axle housing part washing quality. This equipment cleaning equipment, the structure is unique, and degree of automation and work efficiency are high, and easily make the installation and be convenient for the operating personnel operation.

Description

A kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts
Technical field
The utility model belongs to mechanical manufacturing field, is related to a kind of cleaning equipment in axle housing Cleaning of Parts, more particularly, to A kind of circulation conveying formula cleaning equipment for driving steeraxle shell Cleaning of Parts before tractor.
Background technology
At present, with market, the requirement to high-end mechanical product quality, Performance And Reliability improves constantly, and cleannes become Leading indicator for machine industry product and the important symbol weighing Enterprise Integrated managerial skills.Drive before tractor and turn to Axle housing part(Abbreviation axle housing)It is one of important basic component of tractor, as shown in Figure 1.Wherein, main reducing gear installed surface, letter Claim Chinese lute face 1a;Main reducing gear screw, abbreviation screw 1b are installed;Main reducing gear pin-and-hole, abbreviation pin-and-hole 1c are installed.
Explanation:In its Chinese lute face 1a and inner chamber α, main deceleration assembly, end deceleration assembly, steering assembly are installed Etc. important moving component, basic training is turned round with being not only to increase, reduction of speed, changes the direction of transfer of torque, and still suffers from acting on Road surface includes vertical force between non-rice habitats road surface or vehicle body, longitudinal force and cross force and braking moment and the moment of reaction Deng.Therefore, if axle housing 1 Cleaning of Parts quality is bad, directly decide the work quality driving steeraxle part before tractor And service life, then affect the performance of its basic effect.This is because:
1)Axle housing 1, in casting process, inner chamber α wall can be stained with substantial amounts of casting sand, unqualified, though afterwards through abrasive material from The mode forced liquidation such as heart ball blast, but still have some and remain on inner chamber α wall.
2)Axle housing 1 machine plus during, machining at such as bearing block aperture ∮ d2 and Chinese lute face 1a, not only easily by some Iron filings, the impurity such as unqualified are brought in inner chamber α, but also easily remain on the 1a of Chinese lute face and screw 1b and pin-and-hole 1c endoporus In.
Before assembling, if axle housing 1 part does not carry out high-quality cleaning treatment, on the one hand these molding sand, iron filings, unqualified etc. miscellaneous It is easy to invade kinematic pair, abrasion runs part to matter, reduces work quality, on the other hand due to Chinese lute face 1a and screw 1b, pin Hole 1c in the hole has iron filings, unqualified, also can affect bond quality and the working condition of axle housing 1 and main reducing gear.
At present, for its axle housing Cleaning of Parts, prior art typically adopts following two modes:
1st, manual type is adopted to clean.Before assembling, manually its inner chamber, axle housing outer surface and Chinese lute face are carried out, The iron filings of residual, the impurity such as unqualified clean out, and implement manually including using the external stock spray gun with nozzle, inserting inner chamber Reciprocating motion type cleaning etc..
2nd, cleaning equipment is adopted to clean.As " passenger vehicle Drive axle housing cleaning machine " patent, the patent No.: ZL201210577896.0.This patented technology includes:Frame, spray dry up room, induction system, spray equipment and blow-dry device Deng wherein, axle housing is arranged on V-arrangement locating piece, and locating piece is fixed on conveyer belt both sides, and uplifting device lifts axle housing, mobile dress Put and move back and forth conveyer belt after axle housing is lifted, in addition, spray equipment cleaning axle housing, frame is additionally provided with bottom jet pipe, bottom Jet pipe cleans axle housing bottom surface, furthermore, blow-dry device is implemented to dry up to the axle housing after cleaning.
Persistently illustrate:For axle housing Cleaning of Parts, above two mode all has it beneficial in its certain range of application Effect, especially the latter, not only can reduce labour intensity, lift operating efficiency, and the work quality for guarantee axle housing part And service life, there is positive contribution, but its utility model content described in this patent is also had some and can lift part, main Have following some:
1)The axle housing mode of laying has limitation.Which is axle housing part to be placed on V-arrangement locating piece implement cleaning, for It is impossible to be applied for the axle housing part being positioned using " plane and two pitses ".
)Lack the inspection of cleaning front school to take precautions against.Whether axle housing laying on V-arrangement locating piece puts in place, lacks the school inspection precautionary measures, The generation of the event that prevents an accident, if laying, deflection is not in place to enter follow-up washing station, very easily under the influence of shower insert Enter its axle housing inner chamber and implement cleaning, fragile lower shower and washer jet thereon when serious.
)Axle housing mode of movement is to be modified.Using lifting motor, mobile motor by systems such as connecting rod, fork, mobile connecting plates Part completes the conveying of its axle housing step type station.In implementation process, due to drastically changing in speed of rising and falling interior in short-term, and action Amplitude, inertia are big, so especially multiple stations for heavy parts(As more than ten station)For synchronous transport, this mode is also It is further improved.
)It is to be improved that spray dries up isolation.After axle housing moves and dries up room to spray, driven using the motor on lowering or hoisting gear Two overhead doors move downward, and spray is dried up room front/rear door and closes.This configuration one side complex structure, on the other hand according to Part tradition " cleaning, rinsing " two procedures layout, not only the two effect is different, and the cleansing medium adopting is also different, because This should implement to be effectively isolated, and reducing as far as possible and avoid the two mutual spray to splash affects.
)Spray equipment movement is to be hoisted.Spray equipment(Including blow-dry device)Mobile, it is that spray is driven by Chain conveyer Pipe, lower shower and on dry up pipe, under dry up pipe together enter the spray room of drying up implement cleaning and dry up, though this mode satisfaction Its demand, but deposit noise operationally and shock and vibration phenomenon, particularly with spray, dry up needs reciprocal snap back shifting Dynamic, then also there is more inconvenience.
Further illustrate:For solving the above problems, the applicant's early stage had once carried out some researchs, and had applied for or authorized Some patents are as follows:
1)Lay problem for axle housing, authorize " a kind of consignment trolley for step-by-step movement conveying and axle housing Cleaning of Parts " Patent, the patent No.:ZL201521038087.8.Described consignment trolley, is anti-by alignment pin, positioning thin plate, vehicle body component, band Water seat bearing assembly etc. designs, and not only solves axle housing " plane and two pitses " and is accurately positioned Placement Problems, but also without prejudice to axle housing Part includes the cleaning showers at the positions such as Chinese lute face.
2)For axle housing transportation problem, " a kind of bilayer of the step-by-step movement with vertical lift circulation conveying mechanism ", Shen are applied for Please number:201620778908.X, the applying date:On July 25th, 2016.Described conveying mechanism, is by step device, air cylinder driven Mechanism, lifting platform etc. design, and the synchronous transport not only solving multiple materials " heavy load, multistation " such as more than ten station is asked Topic, and " non-lift " delivery requirements can also be met, you can avoid conveying mechanism speed of rising and falling interior in short-term drastically change with And the generation of the larger phenomenon of movement range, inertia.
3)Move problem for spray equipment, authorize " a kind of electronic probe cleaning device for axle housing inner chamber " specially Profit, the patent No.:ZL201520324988.7.Described probe cleaning device, be by line slideway assembly, probe pipeline assembly, Electric push-and-pull assembly etc. designs, and not only can improve the cleaning automaticity of axle housing inner chamber and the stability of probe low cruise, And work noise can be reduced, it is to avoid shock and vibration phenomenon occurs, and the reciprocal Quick-action type being particularly suited for probe cleaning reversely moves Dynamic.
In addition, with regard to its problem, at present, also not having known technology can read and use for reference.So, the applicant is just The problems such as isolating and protecting when strick precaution, spray splashing is examined in its school before how solving the axle housing Cleaning of Parts of above-mentioned also presence, with And some art solutions how above-mentioned the applicant's early-stage Study being gone out, implement rational configuration, organic assembling becomes one Plant new " for the circulation conveying formula cleaning equipment of axle housing Cleaning of Parts " technical scheme, improve axle housing Cleaning of Parts product further Matter, still also has many work will do, also many problems need to solve.
Utility model content
For solving the above problems, the purpose of this utility model is to provide a kind of circulation conveying for axle housing Cleaning of Parts Formula cleaning equipment, is by consignment trolley, double-deck circulation conveying mechanism, probe cleaning device, photoelectric reflection assembly, rocker-arm The selection and deployment of main electric control operation case etc., and outer surface and Chinese lute face spray assemblies, pneumatic school inspection assembly, be pneumatically isolated door, The optimization design of block assembly, completes layout combination and the solution formulation of this equipment, not only can meet axle housing part and set at this Standby upper " plane and two pitses " positioning is laid, multiple station is non-lifts the side such as conveying and inner chamber spray reciprocal Quick-action type reverse movement The job requirements in face, but also the school inspection before axle housing cleaning can be solved and take precautions against, after being effectively isolated and clean of cleaning showers Dry up, dry, air-cooled the problems such as, further lifted axle housing part cleaning quality.This equipment is novel, unique structure, Automaticity and cleaning efficiency high, and it is easy to fabrication and installation and the operation being easy to operating personnel, there is good use And promotional value.
In order to realize utility model purpose described in the utility model, the utility model employs the following technical solutions:
A kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts, including:Some consignment trolleys 2, Yi Taoshuan Layer circulation conveying mechanism 4, three sets of outer surface of 3, eight sets of probe cleaning devices and 5, two sets of photoelectric reflection groups of Chinese lute face spray assemblies 6, two sets of part pneumatic school inspection 8, six sets of 7, rocker-arm main electric control operation case of assembly be pneumatically isolated door 9, a set of air-channel system 10, A set of suction 11, steam condensation processor of mist channel components 12, block assembly 13, two sets of drying systems 14, Yi Taofeng Cold 15, rocker-arm pair electric control operation case 17, automatic flushing-back filtering Scrap-removing machine of 16, water tank assembly of cooling system 18th, 19, three sets of electric heaters 20 of a water circuit system, 21, electrical control cubicles 22 of two sack type filters;Described block assembly 13, in upper and lower double-layer structure form, in addition, being associated with three pieces of under shed division board 13g in the weldering of its internal body;Described double-deck circulation Conveying mechanism 3, including:Left end lifting platform 3a, left end Pneumatic elevation limit assembly 3b and right-hand member lifting platform 3a', the pneumatic liter of right-hand member Fall limit assembly 3b' and two sets of photoelectric reflection assemblies 6, and respectively it is positioned respectively at block assembly 13 arranged on left and right sides, wherein, one Set photoelectric reflection assembly 6 configures on left end lifting table plate 3aa, and a set of configuration, on right-hand member lifting table plate 3a'a', also includes: Upper end stepping type conveying device 3c, configures on block assembly 13 upper strata flat shape guide rail 13c, V-way 13c', lower end step-by-step movement Conveying device 3c' configures on lower floor flat shape guide rail 13c, V-way 13c', also includes:Left end air cylinder driven mechanism 3d configures In block assembly 13 lower floor's left upper end, right-hand member air cylinder driven mechanism 3d' configures in lower floor's upper right side, also includes:Pneumatic two-way limit Position assembly 3e configures on the body leading flank 13b on block assembly 13 upper strata;Described some consignment trolleys 2, configuration is in bilayer In circulation conveying mechanism 3, and can run on upper and lower two-layer flat shape guide rail 13c, the V-way 13c' of block assembly 13;Described Eight sets of probe cleaning devices 4, be sequentially divided into two sets slightly wash probe cleaning device 4a, two sets of fine purifiation probe cleaning devices 4b, two sets Rinsing probe cleaning device 4c, two sets dry up probe cleaning device 4d, and version is just the same, and two-by-two correspondence and according to According to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber dry up 10. station setting, be arranged respectively at body leading flank On 13b and body trailing flank 13b ', in addition, slightly washing 3. in axle housing and axle housing fine purifiation is 4. between station, weldering in body is associated with one piece Under shed division board 13g, each self-brazing is associated with one piece of under shed division board 13g respectively to dry up 10. station both sides in inner chamber;Described three Set outer surface and Chinese lute face spray assemblies 5, are divided into thick washing and spraying assembly 5a, fine purifiation spray assemblies 5b, rinsing spray assemblies 5c, and version is just the same, and correspond and according to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinsing station 7. Setting, configuration is in upper strata internal body, and is connected firmly with body upper plate 13e by securing member;Assembly is examined in described two sets of pneumatic schools 7, configuration is on the 13a of body left side, and corresponding in opposite directions placement one by one;The main electric control operation case 8 of described rocker-arm and rocker-arm pair Electric control operation case 16, is arranged respectively on body left surface 13d and body right flank 13d';Described six sets are pneumatically isolated door 9, according to Secondary be divided into be pneumatically isolated A door 9a, be pneumatically isolated B door 9b, be pneumatically isolated C door 9c, be pneumatically isolated D door 9d, be pneumatically isolated E door 9e, It is pneumatically isolated F door 9f, and version is just the same, wherein, in " 4. axle housing slightly washes 3.+axle housing fine purifiation " station both sides, configure It is pneumatically isolated A door 9a and is pneumatically isolated B door 9b, in axle housing rinsing 7. station both sides, join by the aforementioned B door 9b that is pneumatically isolated Put, be also configured with being pneumatically isolated C door 9c, dry up 10. station both sides in inner chamber, be configured with and be pneumatically isolated D door 9d and be pneumatically isolated E Door 9e, in " axle housing is dried I+axle housing and dried II " station both sides, is pneumatically isolated E door 9e configuration by aforementioned, is also configured with It is pneumatically isolated F door 9f.
Assembly 7 is examined in described pneumatic school, including:Probe 25, support cushion block 26 are examined in L bracket 23, school inspection cylinder 24, school; Wherein, L bracket 23 upper end is configured with school inspection cylinder 24, and lower end is connected firmly by securing member and is associated in body left side welding On support cushion block 26 on 13a;Described school inspection probe 25 is in coniform, and is fastened on school inspection cylinder 24 piston rod end.
Described be pneumatically isolated door 9, including:Isolation door-plate 27, two chutes 28, gusset piece 29, lift cylinder 30, extension bars 31st, L-shaped gusset piece 32;The concave shape of described two chute 28, and corresponding in opposite directions configuration, are placed with isolation door-plate in its chute 27;Described L-shaped gusset piece 32, side is passed through securing member and is connected firmly with isolation door-plate 27, and side is connected firmly with extension bar 31 by securing member, In addition, connecting firmly the piston rod 30a termination in lift cylinder 30 with extension bar 31 other end.
Described outer surface and Chinese lute face spray assemblies 5, including:Spray piping 33,34, two U of several outer surface nozzles 35, two connecting rods of shape bolt 36, two connect firmly plate 37, water flowing flanged pipe 38, bottom spray chamber 39, bottom cushion block 40, some Individual bottom nozzle 41;The upper end of described spray piping 33, by two U bolts 35 and two connecting rod 36 bar lower end gusset pieces 36b connects firmly, and connects firmly with water flowing flanged pipe 38 lower end at pipeline upper flanges 33a of middle end of upper section, in addition, pipeline both sides local end is each From making pipeline curved arc section 33b shape, with bottom spray chamber 39 water inlet at the middle part pipeline bottom thread port 33c of bottom Place connects firmly;Described bottom spray chamber 39, including:Room lower plate 39a, room hollow sheeting 39b, room upper plate 39c, and connected firmly by securing member On welding the bottom cushion block 40 being associated in body support beam 13f;Several bottom nozzles 41 described, connect firmly in room upper plate 39c Upper surface, wherein, bottom nozzle 41 is followed an example layout according to bottom surface nozzle center line frame β 2, that is, according to required cleaning axle housing 1 zero Screw 1b on part Chinese lute face 1a, the central point line spiral pin hole line of centres frame β 1 of pin-and-hole 1c follow an example layout, including Several screws 1b and pin-and-hole 1c corresponds configuration and the cleaning taking into account Chinese lute face 1a plane.
Due to employing techniques discussed above scheme, the utility model can reach following beneficial effect:
1st, the utility model, by the selection and deployment to consignment trolley, double-deck circulation conveying mechanism, probe cleaning device etc. With rational deployment, not only can meet the job requirements that axle housing 1 part " plane and two pitses " is accurately positioned placement, and can meet " many The synchronous non-circulation conveying demand lifted of individual axle housing part, multiple stepping station ", in addition, it is clear that eight sets of probes also can be substantially reduced The work noise of cleaning device 4, and avoid the generation of shock and vibration phenomenon, and it is applied to reciprocal Quick-action type reverse movement, for improving Axle housing inner cavity cleaning quality has established good technical foundation.
2nd, the utility model, examines design and the configuration of assembly 7, before solving axle housing Cleaning of Parts by two sets of pneumatic schools Precautions are examined in school, you can to avoid axle housing 1 part by laying deflection occurred accident not in place, protect it entering Enter not damaging probe catheter and probe Spin spray head 4' thereon during follow-up fine purifiation station.
3rd, the utility model, by six sets of designs being pneumatically isolated door 9 and three pieces of under shed division board 13g and layout, Not only simplify and optimize the structure of isolating door, and respectively to slightly washing, fine purifiation, rinse and newly increase dry up, dry work Position, implement and be effectively isolated, then greatly reduce each leisure operation when interfere impact, then further increase institute State the work quality of cleaning equipment, and reduce noise during work.
4th, the utility model, by design and the layout of three sets of outer surfaces and Chinese lute face spray assemblies 5, especially bottom spray Hydroecium 39 configure and bottom nozzle 41 layout configuration of following an example, improve the clear of axle housing 1 part outer surface and Chinese lute face further Wash quality, including the one-to-one corresponding cleaning to several screws 1b and pin-and-hole 1c, for improving the connexus of axle housing 1 and main reducing gear Amount has established good basis.
5th, the utility model, novel, unique structure, automaticity and cleaning efficiency are high, and are easy to fabrication and installation With the operation being easy to operating personnel, and have good value for applications.
Brief description
Fig. 1 is driving steeraxle shell schematic diagram before tractor;
Fig. 2 is the M of Fig. 1 to zoomed-in view;
Fig. 3 is the K direction view of Fig. 1;
Fig. 4 is cleaning equipment structural representation described in the utility model;
Fig. 5 is the N direction view of Fig. 4;
Fig. 6 is the P direction view of Fig. 4;
Fig. 7 is pneumatic school inspection component Configuration described in the utility model and structural representation;
Fig. 8 is the Q direction view of Fig. 7;
Fig. 9 is pneumatically isolated door schematic diagram for described in the utility model;
Figure 10 is the R direction view of Fig. 9;
Figure 11 is the S direction view of Fig. 9;
Figure 12 is axle housing outer surface described in the utility model and Chinese lute face spray assemblies structural representation;
Figure 13 is the A-A view of Figure 12;
Figure 14 is the T of Figure 12 to partial enlarged view;
Figure 15 is that cleaning equipment described in the utility model initiates job state schematic diagram;
Figure 16 is that pneumatic bidirectionally limited assembly initiates job state schematic diagram;
Figure 17 is one of cleaning equipment work cycle step schematic diagram described in the utility model;
Figure 18 is the two of cleaning equipment work cycle step schematic diagram described in the utility model;
Figure 19 is the three of cleaning equipment work cycle step schematic diagram described in the utility model;
Figure 20 is the four of cleaning equipment work cycle step schematic diagram described in the utility model.
In figure:1st, axle housing;1a, Chinese lute face;1b, screw;1c, pin-and-hole;2nd, consignment trolley;2a, vehicle body component;2b, spacing Assembly of pin;3rd, double-deck circulation conveying mechanism;3a, left end lifting platform;3aa, left end lifting table plate;3a', right-hand member lifting platform;3a' A', right-hand member lifting table plate;3b, left end Pneumatic elevation limit assembly;3b', right-hand member Pneumatic elevation limit assembly;3c, upper end stepping Formula conveying device;3ca, upper end pull-fork assembly;3c', lower end stepping type conveying device;3c'a', lower end pull-fork assembly;3d, left end Air cylinder driven mechanism;3da, left end push assembly;3d', right-hand member air cylinder driven mechanism;3d'a', right-hand member draw sending component;3e, pneumatic Bidirectionally limited assembly;3ea, spacing A block;3eb, spacing B block;4th, probe cleaning device;4', probe Spin spray head;4a, slightly wash spy Pin cleaning device;4b, fine purifiation probe cleaning device;4c, rinsing probe cleaning device;4d, dry up probe cleaning device;5th, appearance Face and Chinese lute face spray assemblies;5a, thick washing and spraying assembly;5b, fine purifiation spray assemblies;5c, rinsing spray assemblies;6th, photoelectric reflection Assembly;6a, left end detection dolly optoelectronic switch;6b, left end detection workpiece optoelectronic switch;6a', right-hand member detection dolly light are established by cable Close;6b', right-hand member detection workpiece optoelectronic switch;7th, assembly is examined in pneumatic school;8th, rocker-arm main electric control operation case;9th, it is pneumatically isolated door; 9a, it is pneumatically isolated A door;9b, it is pneumatically isolated B door;9c, it is pneumatically isolated C door;9d, it is pneumatically isolated D door;9e, it is pneumatically isolated E door; 9f, it is pneumatically isolated F door;10th, air-channel system;11st, mist channel components are inhaled;12nd, steam condensation processor;13rd, block assembly;13a、 Body left side;13b, body left surface;13b', body right flank;13c, flat shape guide rail;13c', V-way;13d, body Leading flank;13d ', body trailing flank;13e, body upper plate;13f, body support beam;13g, under shed division board;14th, dry Dry systems;15th, wind cooling temperature lowering system;16th, rocker-arm pair electric control operation case;17th, water tank assembly;18th, automatic flushing-back filtering chip removal Machine;19th, water circuit system;19a, water circuit system port;20th, electric heater;21st, bag filter;22nd, electrical control cubicles;23rd, L-shaped is propped up Frame;24th, school inspection cylinder;25th, school inspection probe;26th, support cushion block;27th, isolate door-plate;28th, chute;29th, gusset piece;30th, rise Sending down abnormally ascending cylinder;30a, piston rod;31st, extension bar;32nd, L-shaped gusset piece;33rd, spray piping;33a, pipeline upper flanges;33b, pipeline Curved arc section;33c, duct bottom screw thread port;34th, outer surface nozzle;35th, U bolt;36th, connecting rod;36a, the connection of bar upper end Plate;36b, bar lower end gusset piece;37th, connect firmly plate;38th, water flowing flanged pipe;39th, bottom spray chamber;39a, room lower plate;In 39b, room Hollow plate;39c, room upper plate;40th, bottom cushion block;41st, bottom nozzle.
Another in figure:∮ d1, alignment pin aperture;∮ d2, bearing block aperture;∮ d3, probe catheter external diameter;α, inner chamber;β 1, spiral pin Hole line of centres frame;β 2, bottom surface nozzle center line frame;X, Plantago minuta line direction;Line direction after X ', dolly;Y, dolly are up Direction;Y', dolly down direction.
In figure again:1., pneumatic school inspection;2., mist is inhaled in room;3., axle housing is slightly washed;4., axle housing fine purifiation;5., draining inhales mist I; 6., draining inhales mist II;7., axle housing rinsing;8., draining inhales mist III;
9., room draining;10., inner chamber dries up;, axle housing dry I;, axle housing dry II;, self cooling cooling I;⑭、 Wind cooling temperature lowering;, self cooling cooling II;, self cooling cooling III.Explanation:Above-mentioned 1.~numerical chracter, the content of expression:For clear Wash the same period operation station number during operation.
Specific embodiment
Know by Fig. 4~6 and with reference to Fig. 1~3 and Fig. 7~20, a kind of circulation conveying formula cleaning for axle housing Cleaning of Parts Equipment, including:Some consignment trolleys 2, a set of bilayer circulation conveying mechanism 4, three sets of outer surfaces of 3, eight sets of probe cleaning devices And 6, two sets of 5, two sets of photoelectric reflection assemblies of Chinese lute face spray assemblies pneumatic school inspection, 7, rocker-arm main electric control operation case of assembly 8th, six sets are pneumatically isolated door 9, a set of air-channel system 10, a set of suction 11, steam condensation processor of mist channel components 12, 13, two sets of drying systems 14 of block assembly, 15, rocker-arm pair 16, water of electric control operation case of a set of wind cooling temperature lowering system 17, automatic flushing-back filtering Scrap-removing machine of box assembly, 19, three sets of electric heaters 20 of 18, water circuit system, two sack types filter 21, electrical control cubicles 22 of device;Described block assembly 13, in upper and lower double-layer structure form, its purpose is to conveniently configure bilayer Circulation conveying mechanism 3, in addition, being associated with three pieces of under shed division board 13g in the weldering of its internal body, its purpose is to implement spray Being effectively isolated when drying up;Described bilayer circulation conveying mechanism 3, including:Left end lifting platform 3a, left end Pneumatic elevation limit assembly 3b and right-hand member lifting platform 3a', right-hand member Pneumatic elevation limit assembly 3b' and two sets of photoelectric reflection assemblies 6, and be respectively positioned respectively at Block assembly 13 arranged on left and right sides, wherein, a set of photoelectric reflection assembly 6 configures on left end lifting table plate 3aa, and a set of configuration exists On right-hand member lifting table plate 3a'a', also include:Upper end stepping type conveying device 3c, configuration is in block assembly 13 upper strata flat shape guide rail On 13c, V-way 13c', lower end stepping type conveying device 3c' configures on lower floor flat shape guide rail 13c, V-way 13c', also Including:Left end air cylinder driven mechanism 3d configuration in block assembly 13 lower floor's left upper end, right-hand member air cylinder driven mechanism 3d' configuration under Layer upper right side, also includes:Pneumatic bidirectionally limited assembly 3e configures on the body leading flank 13b on block assembly 13 upper strata;Described Some consignment trolleys 2, configure in double-deck circulation conveying mechanism 3, and can be in the upper and lower two-layer flat shape guide rail of block assembly 13 Run on 13c, V-way 13c';Described eight sets of probe cleaning devices 4, be sequentially divided into two sets slightly wash probe cleaning device 4a, two Set fine purifiation probe cleaning device 4b, two sets rinse probe cleaning device 4c, two sets dry up probe cleaning device 4d, and version Just the same and corresponding two-by-two and according to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber dry up station 10. Setting, is arranged respectively on body leading flank 13b and body trailing flank 13b ', in addition, slightly washing 3. with axle housing fine purifiation 4. in axle housing Between station, weldering in body is associated with one piece of under shed division board 13g, and each self-brazing is associated with one respectively to dry up 10. station both sides in inner chamber Block under shed division board 13g;Described three sets of outer surfaces and Chinese lute face spray assemblies 5, are divided into thick washing and spraying assembly 5a, fine purifiation Spray assemblies 5b, rinsing spray assemblies 5c, and version is just the same, and correspond and according to axle housing slightly wash 3., axle housing Fine purifiation 4., axle housing rinsing station setting 7., configuration is in upper strata internal body and solid by securing member and body upper plate 13e Connection;Assembly 7 is examined in described two sets of pneumatic schools, and configuration is on the 13a of body left side, and corresponding in opposite directions placement one by one;Described rocker-arm Main electric control operation case 8 and rocker-arm pair electric control operation case 16, are arranged respectively at body left surface 13d and body right flank 13d' On, the purpose of two electric control operation casees of configuration, is to implement clearly in the left-hand end of body and right-hand end for the ease of two bit manipulation persons Wash operation management and control;Described six sets are pneumatically isolated door 9, are divided into being pneumatically isolated A door 9a, are pneumatically isolated B door 9b, are pneumatically isolated C Door 9c, it is pneumatically isolated D door 9d, is pneumatically isolated E door 9e, is pneumatically isolated F door 9f, and version is just the same, wherein, in " bridge 4. shell slightly washes 3.+axle housing fine purifiation " station both sides, it is configured with and is pneumatically isolated A door 9a and is pneumatically isolated B door 9b, rinse 7. in axle housing Station both sides, are pneumatically isolated B door 9b configuration by aforementioned, are also configured with being pneumatically isolated C door 9c, dry up 10. station two in inner chamber Side, is configured with and is pneumatically isolated D door 9d and is pneumatically isolated E door 9e, in " axle housing is dried I+axle housing and dried II " station both sides, By aforementioned be pneumatically isolated E door 9e configuration, be also configured with being pneumatically isolated F door 9f, the purpose being configured so that, as it was previously stated, be for Respectively to slightly washing, fine purifiation, rinse and dry up, drying station, implement effectively to isolate, then greatly reduce each leisure operation When interfere impact.
By Fig. 7,8 and know with reference to Fig. 1~6, assembly 7 is examined in described pneumatic school, including:L bracket 23, school inspection with cylinder 24, School inspection probe 25, support cushion block 26;Wherein, L bracket 23 upper end is configured with school inspection cylinder 24, and lower end is connected firmly by securing member On welding the support cushion block 26 being associated on the 13a of body left side;Described school inspection probe 25 is in coniform, and is fastened on school inspection use On cylinder 24 piston rod end.It should be noted that configuration requirement on the 13a of body left side for the assembly 7 is examined in two sets of pneumatic schools, Two bearing saddle bores that its school inspection probe 25 is respectively aligned to be in axle housing 1 part on this station, i.e. bearing block aperture ∮ d2.
Know by Fig. 9~11 and with reference to Fig. 1~6, described be pneumatically isolated door 9, including:Isolation 27, two chutes 28 of door-plate, connection Fishplate bar 29, lift cylinder 30, extension bar 31, L-shaped gusset piece 32;The concave shape of described two chute 28, and corresponding in opposite directions configuration, its It is placed with isolation door-plate 27 in chute;Described L-shaped gusset piece 32, side is passed through securing member and is connected firmly with isolation door-plate 27, and side leads to Cross securing member to connect firmly with extension bar 31, in addition, connecting firmly the piston rod 30a termination in lift cylinder 30 with extension bar 31 other end.Say Bright 2 points:One is that to be pneumatically isolated door 9 and the purpose of three pieces of under shed division board 13g be the same for six sets of configuration, is to divide Other to slightly wash station 3., fine purifiation station 4., rinsing station 7., dry up station 10., dry I station, dry II station implement Effectively isolate, its objective is to interfere impact when trying hard to reduce each leisure operation;Two is a set of to be pneumatically isolated door 9(As Shown in Fig. 9, Figure 10, Figure 11)It is to be placed on body left surface 13d, the another five sets inside being to be placed in body, it lays form Essentially the same, simply at required riding position, do not exist together in body upper plate 13e, connect firmly gusset piece 29, output piston rod 30a runs through hole and supports one piece of gripper shoe of vertical beam side place mat in block assembly 13.
Know by Figure 12~14 and with reference to Fig. 1~6, described outer surface and Chinese lute face spray assemblies 5, including:Spray piping 33, Several outer surface nozzles 35, two connecting rods of 34, two U bolts 36, two connect firmly plate 37, water flowing flanged pipe 38, bottom Spray chamber 39, bottom cushion block 40, several bottom nozzles 41;The upper end of described spray piping 33, by two U bolts 35 with Two connecting rod 36 bar lower end gusset piece 36b connect firmly, solid with water flowing flanged pipe 38 lower end at pipeline upper flanges 33a of middle end of upper section Connection, in addition, pipeline both sides local end each makes pipeline curved arc section 33b shape, the middle part pipeline bottom thread port of bottom Connect firmly with bottom spray chamber 39 water inlet at 33c, wherein, setting pipeline curved arc section 33b purpose is in order to without prejudice to probe is led Pipe and the operation of probe Spin spray head 4';Described bottom spray chamber 39, including:Room lower plate 39a, room hollow sheeting 39b, room upper plate 39c, and connected firmly by securing member and welding on the bottom cushion block 40 being associated in body support beam 13f;Several bottoms described spray Mouth 41, connects firmly in room upper plate 39c upper surface, and wherein, bottom nozzle 41 is followed an example layout according to bottom surface nozzle center line frame β 2, that is, Central point line spiral pin hole center according to the screw 1b on required cleaning axle housing 1 part Chinese lute face 1a, pin-and-hole 1c connects Wire frame β 1 follows an example layout, corresponds configuration including several screws 1b and pin-and-hole 1c and takes into account the clear of Chinese lute face 1a plane Wash.Need to illustrate at 2 points:One be layout purpose of following an example be to improve Chinese lute plane and several screws and pin-and-hole further Cleaning quality;Two is bottom-purge, has both included screw, pin-and-hole cleaning, has also included the cleaning of Chinese lute plane, so, its bottom is sprayed Mouth 41, such as quantity not only will consider the one-to-one corresponding configuration with screw 1b, pin-and-hole 1c, also should take into account the clear of Chinese lute face 1a plane Wash nozzle quantity configuration and layout.
Below by Figure 15~20 and with reference to Fig. 1~14, for an embodiment, " cleaning equipment " described in the utility model is described Handling situations.
First, device context configuring condition and initial job state are introduced.
(One)Device context configuring condition.As follows:
" cleaning equipment " used by the utility model configured at washing and cleaning operation scene, and be in can job state.In addition, " a set of air-channel system 10, a set of suction 11, the steam condensation processor of mist channel components being made using known technology and selecting 12nd, two sets of drying systems 14, a set of wind cooling temperature lowering system 17, automatic flushing-back filtering Scrap-removing machine 18 of 15, water tank assembly, The installation and debugging such as 19, three sets of electric heaters 20 of one water circuit system, 21, electrical control cubicles 22 of two sack type filters " put in place, And it is in normal operation condition.
Further illustrate:
1)At the scene, the material that need to clean be axle housing 1 part, its inner chamber α entrance hole diameter be bearing block aperture φ d2= 80mm;In addition, being employing " plane and two pitses " positioning placement form, that is, ∮ d1 is two alignment pin apertures, and Chinese lute face 1a is locating surface.
2)At the scene, employ 32 consignment trolleys 2, be wherein located at and be each placed with one on the consignment trolley 2 of upper end 17 Individual axle housing 1 part.Explanation:Consignment trolley 2 is using a kind of authorized " support for step-by-step movement conveying and axle housing Cleaning of Parts Fortune dolly " patented technology.
3)At the scene, the operation effect completing needed for the double-deck circulation conveying mechanism 3 of configuration is as follows:
3-1)Left end lifting platform 3a, is along dolly up direction Y for single zero load consignment trolley 2(↑)Run up to A high position, wherein rises stroke 800mm;
3-2)Left end Pneumatic elevation limit assembly 3b, is to run up consignment trolley 2 for above-mentioned left end lifting platform 3a When rise spacing, that is, prevent its dolly from during rising, horizontal sliding occurring, particularly avoid sliding serious when cause need not The operation card wanted sprain phenomenon occur;
3-3)Upper end stepping type conveying device 3c, is for existing positioned at upper end 17 consignment trolley 2 and 17 axle housing 1 parts On block assembly 13 upper strata " flat shape guide rail 13c, V-way 13c' ", along Plantago minuta line direction X(→)Synchronization moves ahead, and wherein walks Enter stroke 600mm;
3-4)Right-hand member lifting platform 3a', is along dolly up direction Y' for single zero load consignment trolley 2(↓)Run downwards To low level, wherein fall stroke 800mm;
3-5)Right-hand member Pneumatic elevation limit assembly 3b', is to run consignment trolley for above-mentioned right-hand member lifting platform 3a' downward Falling when 2 is spacing, that is, ibid, prevents its dolly from horizontal sliding during falling and avoiding causing unnecessary fortune Row card sprain phenomenon occur;
3-6)Lower end stepping type conveying device 3c', be for positioned at lower end 15 consignment trolley 2 in block assembly 13 lower floor On " flat shape guide rail 13c, V-way 13c' ", the line direction X ' along after dolly(←)Row after synchronization, ibid, stepping stroke 600mm;
3-7)Left end air cylinder driven mechanism 3d, is for will be the most left positioned at lower floor " flat shape guide rail 13c, V-way 13c' " Termination consignment trolley 2, level " push " is to being in during lowering position and the no left end lifting table plate of the left end lifting platform 3a of dolly On 3aa;
3-8)Right-hand member air cylinder driven mechanism 3d', is the right-hand member liter for the right-hand member lifting platform 3a' that will be in during lowering position Consignment trolley 2 on fall platen 3a'a', level " draw and send " is extremely right positioned at lower floor " flat shape guide rail 13c, V-way 13c' " On termination;
3-9)Pneumatic bidirectionally limited assembly 3e, is to meet upper end " slightly wash, fine purifiation, rinse, dry up " four stepping work The accuracy requirement that puts in place at position place, that is, " front push away dislocation " or " post-tensioning dislocation " phenomenon from occurring and avoiding probe reeve interior in order to prevent , because of dislocation, the special configuration that interference situation is carried out in chamber α.So, have chosen 4 spacing A block 3ea and 4 spacing B block 3eb, And two-by-two one group and sequentially correspond to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber dry up 10. station setting, complete Relevant configuration and debugging are become.
Explanation:Above-mentioned bilayer circulation conveying mechanism 3, is a kind of " step with vertical lift of the applicant's early stage application Enter formula bilayer circulation conveying mechanism " patented technology.Wherein, involved each subitem patented technology in its conveying mechanism, belongs to Known technology, not described in detail herein.
4)At the scene, be configured with eight sets " probe cleaning devices 4 ", be respectively used to slightly the washing of axle housing 1 inner cavity of component α, fine purifiation, Rinse and dry up, wherein, probe catheter external diameter φ d3=76mm.Corresponding to the axle housing 1 part bearing saddle bore footpath ∮ d2 that need to inject =80mm size, that is,:φ d2- φ d3=80-76=4mm, monolateral balance of 2mm.Explanation:" probe cleaning device 4 " used, be Using a kind of the applicant's authorized " electronic probe cleaning device for axle housing inner chamber " patented technology.
5)At the scene, the optoelectronic switch being related in two sets of photoelectric reflection assemblies 6 is that reflector reflective photoelectric switch is gentle Dynamic school is examined assembly 7, is pneumatically isolated the outer surface adopt in the cylinder adopt in door 9 and outer surface and Chinese lute face spray assemblies 5 Nozzle 34, bottom nozzle 41 are known technology.
(Two)Initial job state.As follows:
1)On left end lifting platform 3a, left end lifting table plate 3aa rises and puts in place, has 1 consignment trolley 2 thereon;In addition, light In galvanic reflex assembly 6, left end detection dolly optoelectronic switch 6a has detected dolly signal, and left end detection workpiece optoelectronic switch 6b is Detection no axle housing 1 part;Furthermore, in left end Pneumatic elevation limit assembly 3b, cylinder piston rod has stretched out, that is, still in rise Spacing state.
2)Upper end stepping type conveying device 3c is in home state, and 17 stepping station numbers according to required enforcement, choosing 17 groups of upper end pull-fork assembly shift fork 3ca are joined;In addition, on upper strata flat shape guide rail 13c, the V-way 13c' of block assembly 13, Placed 16 consignment trolleys 2, and all lay 1 axle housing 1 part thereon.
3)On right-hand member lifting platform 3a', right-hand member lifting table plate 3a'a' puts in place along rising, and no consignment trolley 2 thereon;Separately Outward, in right-hand member Pneumatic elevation limit assembly 3b', cylinder piston rod has bounced back after stretching out during rising, and is in and falls Non- spacing state;Furthermore, in photoelectric reflection assembly 6, right-hand member detection dolly optoelectronic switch 6a' has detected no dolly signal, and right-hand member is examined Survey workpiece optoelectronic switch 6b' and detect no axle housing 1 part.
4)Lower end stepping type conveying device 3c' is in home state, and 15 stepping station numbers according to required enforcement, choosing 15 groups of lower end pull-fork assembly 3c'a' are joined;In addition, on block assembly 13 lower floor flat shape guide rail 13c, V-way 13c', placing 15 consignment trolleys 2.
5)Left end air cylinder driven mechanism 3d is in home state, and the lower floor's flat shape before its left end pushes assembly 3da is led On rail 13c, V-way 13c' high order end, placed 1 consignment trolley 2.
6)Right-hand member air cylinder driven mechanism 3d' is in home state, and the lower floor's flat shape before its right-hand member pushes assembly 3d'a' On guide rail 13c, V-way 13c' low order end, leave a room, i.e. non-mounting table consignment trolley 2.
7)Pneumatic bidirectionally limited assembly 3e is in home state, that is, positioned at axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinsing 7., inner chamber dries up 4 spacing A block 3ea at 10. four stations, has blocked on vehicle body component 2a, spacing Assembly of pin 2b, In vertically spacing state, in addition, 4 spacing B block 3eb are in the non-spacing state of level, see that Figure 16 shows.
8)Two sets of pneumatic school inspection assemblies 7 are in home state, and the axle housing 1 before completing to be in the cleaning of this station positions Lay the school inspection whether putting in place and take precautions against operation, that is, meet job requirements.
9)Six sets are pneumatically isolated door 9 and are in home state, that is, 6 configuring isolation door-plate 27 all rises and puts in place.
10)Eight sets of probe cleaning devices 4 are in home state, that is, probe Spin spray head 4' is all returned for 8 configuring In situ, and stop spraying.
11)Three sets of outer surfaces and Chinese lute face spray assemblies 5 are in stop-spraying state, that is, several outer surface nozzles configuring 34th, several bottom nozzles 41 all stop spraying.
In addition, rocker-arm main electric control operation case 8, rocker-arm pair electric control operation case 16, electrical control cubicles 22, be in be energized work State;Inhale mist channel components 11, steam condensation processor 12, drying system 14, wind cooling temperature lowering system 15, automatic flushing-back filtering row Bits machine 18, electric heater 20, bag filter 21 have been in normal operation condition;Air-channel system 10 is then in can " be opened " at any time Supply running status;Water circuit system 19 is then in " can open " water supply spray state at any time.
Subsequently, in conjunction with the said equipment situ configuration situation and initial job state, illustrate that described in the utility model " cleaning sets Standby " work flow situation.
1)Starting point charging operation:Positioned at left end lifting table plate 3aa other operator, axle housing 1 is lifted positioning and be placed on delivery On dolly 2, left end detection workpiece optoelectronic switch 6b is tested with axle housing 1 and sends signal, left end Pneumatic elevation limit assembly 3b Middle cylinder piston rod retraction, that is, be in and fall non-spacing state and send signal, subsequently as follows:
1.1)Automatically start shipment operation:If equipment is in the recurrent state of " continuous " operation, you can place axle housing 1 in positioning After part, automatically begin to enter next work flow;
1.2)Operation started shipment by button:Operation first if equipment system is in " discontinuous " work cycle state, after such as going to work The work cycle again " broken and stop " after a period of time during circulation, or work, then need to press on rocker-arm main electric control operation case 8 " startup " conveys button, you can enter next work flow;
2)Upper end conveys operation:Sequentially implement operation in two steps, as follows:
2.1) upper end reversely conveys:Upper end stepping type conveying device 3c is first along Plantago minuta line direction X(→)Reversely transport to the left Row puts in place, and sends the signal that fulfils assignment;Wherein, before this, for avoiding upper end pull-fork assembly 3ca easy when reversely running to the left Consignment trolley 2 " post-tensioning dislocation " situation occurs, pneumatic bidirectionally limited assembly 3e cylinder piston rod stretches out, and slightly washes positioned at axle housing 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber dry up 10. four stations, 4 spacing B block 3eb everywhere by horizontality up time In vertically spacing state, now 4 spacing A block 3ea are in the non-spacing state of level for rotation.
)The positive conveying in upper end:Upper end stepping type conveying device 3c is again along Plantago minuta line direction X(→)Forward direction is run to the right, Utilize upper end pull-fork assembly shift fork 3ca that 17 consignment trolleys 2 positioned at upper end and axle housing 1 stepping thereon are pushed a work Position, until put in place, including by 1 consignment trolley 2 on left end lifting table plate 3aa and axle housing 1 thereon, is pushed to body total Become the high order end on 13 upper strata flat shape guide rail 13c, V-way 13c', i.e. pneumatic school inspection 1. at station, and send the letter that fulfils assignment Number, you can enter next work flow;Wherein, before this, for delivery occurs when avoiding upper end pull-fork assembly 3ca direction to move ahead Dolly 2 " front push away dislocation " situation, aforementioned pneumatic bidirectionally limited assembly 3e cylinder piston rod retraction, that is, 4 spacing A block 3ea are by water Vertically spacing state is returned in the rotation of level state inverse time, and now, 4 spacing B block 3eb return the non-spacing state of level;
Subsequently, separating two sub-processes needs operation simultaneously.It is described below:
First sub-process, from step 3.1) from the beginning of, sequentially as follows:
3.1)Terminal discharge operation:Positioned at the other operator of right-hand member lifting table plate 3a'a', will be placed on consignment trolley 2 Axle housing 1 hang lower discharging, right-hand member detection workpiece optoelectronic switch 6b' detects no axle housing 1 part, and sends the letter that fulfils assignment Number;
4.1)Left falls operation and 4.2) right fall operation:The two needs operation simultaneously, as follows:
4.1)Left falls operation:Abovementioned steps " 2.2)After the completion of the positive conveying in upper end ", left end detection dolly light is established by cable Close 6a and detect no consignment trolley 2 send signal, left end lifting table plate 3aa starts along dolly up direction Y(↑)Inverted running To low level, and send the signal that fulfils assignment;
4.2)Right falls operation:Right-hand member lifting table plate 3a'a' and thereon consignment trolley 2, start along dolly down direction Y'(↓)Forward direction is run to low level, and sends the signal that fulfils assignment;In addition, cylinder piston in right-hand member Pneumatic elevation limit assembly 3b' Bar bounces back, that is, be in and fall non-spacing state, and send the signal that fulfils assignment;
5)Dolly pushes operation:Left end air cylinder driven mechanism 3d cylinder piston rod stretches out, and pushing assembly 3da by left end will Send consignment trolley 2 positioned at block assembly 13 lower floor " flat shape guide rail 13c, V-way 13c' " high order end head, be pushed into left end to the left After on lifting table plate 3aa track, cylinder piston rod stretches out retraction null to the right and returns in situ, and sends the signal that fulfils assignment;
6)Dolly draws and send operation:Right-hand member air cylinder driven mechanism 3d' cylinder piston rod stretches out, and right-hand member draws sending component 3d' thereon A' to the right null on right-hand member lifting table plate 3a'a' and consignment trolley 2 vehicle body component 2a right-hand end, subsequent right-hand member draws and send Assembly 3d'a' send consignment trolley 2 to block assembly 13 lower floor " flat shape guide rail 13c, V-way 13c' " low order end head to Zola, I.e. cylinder piston rod stretches out retraction to the left and returns in situ, and sends the signal that fulfils assignment;
7)Lower end conveys operation:Sequentially implement operation in two steps, as follows:
7.1) lower end reversely conveys:The lower end stepping type conveying device 3c' first line direction X ' along after dolly(←)Reversely to the right Operation puts in place, and sends the signal that fulfils assignment;
7.2)The positive conveying in lower end:The lower end stepping type conveying device 3c' line direction X ' along after dolly again(←)Forward direction is to the left Run, using 15 groups of lower end pull-fork assembly 3c'a' of apolegamy, 15 consignment trolley 2 steppings positioned at lower end are pushed a work Position, until stepping puts in place, wherein, is led by stepping push lower floor flat shape guide rail 13c, V-arrangement including by 1 consignment trolley 2 of left end On rail 13c' high order end room, and send the signal that fulfils assignment, you can enter next work flow;
8.1)Left rise operation and 8.2) right rise operation:The two needs operation simultaneously, as follows:
8.1)Right rise operation:Right-hand member detection dolly optoelectronic switch 6a' detects no consignment trolley 2, and sends letter Number, subsequent right-hand member lifting table plate 3a'a' starts along dolly down direction Y'(↓)Inverted running is to high-order, and sends and fulfil assignment Signal;
8.2)Left rise operation:When " step 5)Dolly pushes operation " consignment trolley 2 is pushed to left end lifting table plate After on 3aa track, left end detection dolly optoelectronic switch 6a detects existing consignment trolley 2, and subsequent left end lifting table plate 3aa starts Along dolly up direction Y(↑)Forward direction is run to a high position, and sends the signal that fulfils assignment;
Second sub-process, from step 3.2) from the beginning of, sequentially as follows:
3.2)Partition door falls operation:On block assembly 13,6 sets of configuration are pneumatically isolated lift cylinder 30 on door 9 and stretch out, its Upper piston rod 30a passes through extension bar 31, L-shaped gusset piece 32 " promotion " isolates door-plate 27 glide downwards in chute 28, until falling Put in place, send the signal that fulfils assignment;
3.2’)Multiple spot same period operation:Mean that consignment trolley 2 and axle housing 1 pass through upper end stepping type conveying device 3c along dolly Front line direction X(→)Complete stepping conveying and 6 sets be pneumatically isolated on door 9 and isolate after door-plate 27 has been in and falls and put in place, On cleaning equipment used, the multiple settings between 16 stations of enforcement " inspection of pneumatic school is 1. to self cooling cooling III " are with a period of time Between section domestic demand implement operation item.Wherein, pneumatic school examine 1., axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber Dry up the operation at 10. five stations, be " start and stop " class operation, i.e. open operation simultaneously, until operation completes to stop, concurrently Go out each setting to stop operation signal;Room inhale mist 2., draining inhale mist I 5., draining inhale mist II 6., draining inhale mist III 8., empty Position draining is 9., axle housing dries I, axle housing dries II, self cooling cooling I, wind cooling temperature lowering, self cooling cooling II, self cooling fall Operation at warm 11 stations, is " continuing " class operation item, is not subject to the start and stop involved by above-mentioned five settings And the impact of activity duration;
a)Operation is examined in pneumatic school:At the inspection of pneumatic school 1. station, two sets of pneumatic school inspection assembly 7 school inspections are used in cylinder 24 Probe 25 is examined in school, the high order end being located at upper strata flat shape guide rail 13c, V-way 13c' from former and later two directions be aligned respectively Opposite propulsion at two bearing block aperture ∮ d2 on axle housing 1 on 1 consignment trolley 2, until move ahead putting in place and return in situ, And send the signal that fulfils assignment;
b)Persistently inhale mist operation:" room inhale mist 2., axle housing slightly wash 3., axle housing fine purifiation 4., draining inhale mist I 5., draining inhale Mist II 6., axle housing rinse 7., draining inhale mist III 8. " at seven stations, by inhaling mist channel components 11, cleaning showers are produced simultaneously Spread in aerosol, continuously suck in steam condensation processor 12;Normal continuous at another inclusion steam condensation processor 12 Job state;
Explanation:Above-mentioned " room inhale mist 2., draining inhale mist I 5., draining inhale mist II 6., draining inhale mist III 8. ", mean from setting All the time it is in continuous operation state after standby startup, be in continuous operation state all the time including dedicated steam condensation processor 12, and Start and stop and activity duration involved by above-mentioned operational method are not affected;
c)Cleaning spray operation:Divide two parts operation simultaneously, as follows:
c')Inner chamber sprays operation:" axle housing slightly wash 3., axle housing fine purifiation 4., 7. axle housing rinse " at three stations, two sets slightly Wash probe cleaning device 4a, two sets of fine purifiation probe cleaning devices 4b, two sets of rinsing probe cleaning device 4c initiating tasks simultaneously, that is, Each one group two probe Spin spray head 4' thereon, are located at axle housing 1 respective station from former and later two directions be aligned respectively Reciprocating in opposite directions at two bearing block aperture ∮ d2 inject and exit its inner chamber α, meanwhile, water circuit system 19 opens water supply simultaneously, directly Spray operation to completing " inner chamber ", and send the signal that fulfils assignment;
c”)Outer surface and the spray operation of Chinese lute face:" axle housing slightly wash 3., axle housing fine purifiation 4., 7. axle housing rinse " three works At position, a set of thick washing and spraying assembly 5a, a set of fine purifiation spray assemblies 5b, a set of rinsing spray assemblies 5c initiating task simultaneously, that is, Water circuit system 19 opens water supply simultaneously, by water circuit system port 19a, water flowing flanged pipe 38, spray piping 33, if on the one hand for Dry outer surface nozzle 34 supplies water and implements the spray operation of axle housing 1 outer surface, on the other hand passes through bottom spray chamber 39 and some The Chinese lute face 1a that axle housing 1 is implemented in individual bottom nozzle 41 water supply includes the spray operation of screw 1b, pin-and-hole 1c, until completing simultaneously Send the signal that fulfils assignment;
d)Dry up inner chamber operation:At " 10. inner chamber dries up " station, two sets dry up probe cleaning device 4d and start work simultaneously Industry, i.e. two probe Spin spray head 4' thereon, it is located at two axles of axle housing 1 this station respectively from former and later two directions be aligned Reciprocating in opposite directions at the ∮ d2 of bearing aperture insert and exit its inner chamber α, meanwhile, air-channel system 10 open supply, until complete " interior Chamber " dries up operation, and sends the signal that fulfils assignment;
e)Persistently dry operation:At " axle housing is dried I, axle housing and dried II " two stations, real by two sets Apply the drying system 14 of industry, be persistently pointed to two axle housings 1 at this and implement to dry operation;
f)Sustained wind cold-working industry:At " wind cooling temperature lowering " station, by a set of wind cooling temperature lowering system implementing operation System 15, is persistently pointed to the axle housing 1 at this station and implements wind cooling temperature lowering operation;
g)Other continuous operations:" room draining 9., self cooling cooling I, self cooling cooling II, self cooling cooling III " four At individual station, be in all the time continue from dripping, self cooling job state;Another inclusion:" the automatic flushing-back filtering row that cleaning equipment is adopted Normal continuous job state still located by bits machine 18, electric heater 20, bag filter 21 " etc.;
Explanation:Above-mentioned " room draining, self cooling cooling I, self cooling cooling II, self cooling cooling III ", mean be in all the time from drip, Self cooling continuous operation state, and not start and stop and activity duration involved by above-mentioned operational method affected, including aforementioned " from Dynamic flushing-back filtering Scrap-removing machine 18, electric heater 20, bag filter 21 " etc. is not affected by above-mentioned operational method;
3.2”)Partition door rises operation:Treat abovementioned steps " c)Cleaning spray operation, d)Inner chamber dries up operation " same set Activity duration phase(As 3min)After the completion of interior, on block assembly 13,6 sets of configuration are pneumatically isolated lift cylinder 30 on door 9 and bounce back, Its upper piston rod 30a passes through extension bar 31, L-shaped gusset piece 32 " pulling " is isolated door-plate 27 and slided upwards in chute 28, until rising Rise and put in place, and send the signal that fulfils assignment;
So far, complete a work cycle.Treat the staring and stopping operation involved by above-mentioned first sub-process and the second sub-process Item sequentially after the completion of, be back to step 1)Enter next work cycle;Wherein, involved in the second sub-process start and stop are made Industry, only refer to pneumatic school examine 1., axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., inner chamber dry up 10. operation at five stations Point operation item.
Finally, it should be noted that the embodiment herein selected for open the purpose of this utility model, currently It is considered suitable, it is to be understood that the utility model is intended to belong to this design and the utility model scope including all The all changes of interior embodiment and improvement.

Claims (4)

1. a kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts it is characterised in that:Described cleaning equipment, if including Dry platform consignment trolley(2), a set of bilayer circulation conveying mechanism(3), eight sets of probe cleaning devices(4), three sets of outer surface and Chinese lute Face spray assemblies(5), two sets of photoelectric reflection assemblies(6), two sets of pneumatic schools examine assembly(7), a rocker-arm main electric control operation case (8), six sets be pneumatically isolated door(9), a set of air-channel system(10), a set of suction mist channel components(11), a steam condensation process Machine(12), a block assembly(13), two sets of drying systems(14), a set of wind cooling temperature lowering system(15), the secondary electricity of rocker-arm Control control box(16), a water tank assembly(17), an automatic flushing-back filtering Scrap-removing machine(18), a water circuit system(19), three Set electric heater(20), two sack type filters(21), an electrical control cubicles(22);Described block assembly(13), in upper and lower two-layer Version, is associated with three pieces of under shed division boards in the weldering of its internal body(13g);Described bilayer circulation conveying mechanism(3), including Left end lifting platform(3a), left end Pneumatic elevation limit assembly(3b)With right-hand member lifting platform(3a'), right-hand member Pneumatic elevation limit assembly (3b')And two sets of photoelectric reflection assemblies(6), and respectively it is positioned respectively at block assembly(13)Arranged on left and right sides, wherein, Yi Taoguang Galvanic reflex assembly(6)Configuration is in left end lifting table plate(3aa)On, a set of configuration is in right-hand member lifting table plate(3a'a')On, also include Upper end stepping type conveying device(3c), configuration is in block assembly(13)Upper strata flat shape guide rail(13c), V-way(13c')On, under End stepping type conveying device(3c')Configuration is in lower floor's flat shape guide rail(13c), V-way(13c')On, also include left end cylinder and drive Motivation structure(3d)Configuration is in block assembly(13)Lower floor's left upper end, right-hand member air cylinder driven mechanism(3d')Configure in lower floor's upper right side, Also include pneumatic bidirectionally limited assembly(3e)Configuration is in block assembly(13)The body leading flank on upper strata(13b)On;Described some Platform consignment trolley(2), configuration is in double-deck circulation conveying mechanism(3)On, and can be in block assembly(13)Upper and lower two-layer flat shape lead Rail(13c), V-way(13c')Upper operation;Described eight sets of probe cleaning devices(4), sequentially it is divided into two sets slightly to wash probe cleaning Device(4a), two sets of fine purifiation probe cleaning devices(4b), two sets of rinsing probe cleaning devices(4c), two sets dry up probe cleaning dress Put(4d), and version is just the same, and corresponding two-by-two and according to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinse 7., Inner chamber dries up station setting 10., is arranged respectively at body leading flank(13b)On body trailing flank (13b '), in addition, in bridge Shell slightly washes 3. and axle housing fine purifiation is 4. between station, and weldering in body is associated with one piece of under shed division board (13g), dries up 10. work in inner chamber Each self-brazing is associated with one piece of under shed division board (13g) respectively for position both sides;Described three sets of outer surfaces and Chinese lute face spray assemblies (5), It is divided into thick washing and spraying assembly (5a), fine purifiation spray assemblies (5b), rinsing spray assemblies (5c), and version complete one Sample, and correspond and according to axle housing slightly wash 3., axle housing fine purifiation 4., axle housing rinsing 7. station setting, configuration in upper strata body Inside, and connected firmly with body upper plate (13e) by securing member;Described two sets of pneumatic schools inspection assembly (7), configuration is in body left end On face (13a), and corresponding in opposite directions placement one by one;The main electric control operation case (8) of described rocker-arm and rocker-arm pair electric control operation case (16), it is arranged respectively on body left surface (13d) and body right flank (13d');Described six sets are pneumatically isolated door (9), successively It is divided into and be pneumatically isolated A door (9a), be pneumatically isolated B door (9b), be pneumatically isolated C door (9c), be pneumatically isolated D door (9d), be pneumatically isolated E Door (9e), it is pneumatically isolated F door (9f), and version is just the same, wherein, in " 4. axle housing slightly washes 3.+axle housing fine purifiation " station Both sides, are configured with and are pneumatically isolated A door (9a) and are pneumatically isolated B door (9b), in axle housing rinsing 7. station both sides, by aforementioned pneumatic Isolation B door (9b) configuration, is also configured with being pneumatically isolated C door (9c), dries up 10. station both sides in inner chamber, be configured with and be pneumatically isolated D Door (9d) and be pneumatically isolated E door (9e), in " axle housing dries I+axle housing drying II " station both sides, by aforementioned pneumatic every From E door (9e) configuration, it is also configured with being pneumatically isolated F door (9f).
2. a kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts according to claim 1 it is characterised in that: Assembly is examined in described pneumatic school(7), including L bracket(23), school inspection cylinder(24), school inspection probe(25), support cushion block(26); Wherein, L bracket(23)Upper end is configured with school inspection cylinder(24), lower end is connected firmly by securing member and is associated in body left end welding Face(13a)On support cushion block(26)On;Described school inspection probe(25)In coniform, and it is fastened on school inspection cylinder(24)Piston On rod end head.
3. a kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts according to claim 1 it is characterised in that: Described it is pneumatically isolated door(9), including isolation door-plate(27), two chutes(28), gusset piece(29), lift cylinder(30), extension bar (31), L-shaped gusset piece(32);Described two chutes(28)Concave shape, and corresponding in opposite directions configuration, are placed with isolation in its chute Door-plate(27);Described L-shaped gusset piece(32), securing member and isolation door-plate are passed through in side(27)Connect firmly, side pass through securing member with Extension bar(31)Connect firmly, in addition, and extension bar(31)The other end connects firmly in lift cylinder(30)Piston rod(30a)Termination.
4. a kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts according to claim 1 it is characterised in that: Described outer surface and Chinese lute face spray assemblies(5), including spray piping(33), several outer surface nozzles(34), two U-shaped spiral shells Bolt(35), two connecting rods(36), two connect firmly plate(37), water flowing flanged pipe(38), bottom spray chamber(39), bottom cushion block (40), several bottom nozzles(41);Described spray piping(33)Upper end, by two U bolts(35)It is connected with two Bar(36)Bar lower end gusset piece(36b)Connect firmly, the pipeline upper flanges of middle end of upper section(33a)Place and water flowing flanged pipe(38)Lower end is solid Connection, in addition, pipeline both sides local end each makes pipeline curved arc section(33b)Shape, the middle part pipeline bottom thread of bottom is led to Mouthful(33c)Place and bottom spray chamber(39)Water inlet connects firmly;Described bottom spray chamber(39), including room lower plate(39a), in room Hollow plate(39b), room upper plate(39c), and connected firmly by securing member and be associated in body support beam welding(13f)Bottom cushion block (40)On;Several bottom nozzles described(41), connect firmly in room upper plate(39c)Upper surface, wherein, bottom nozzle(41)The bottom of according to Face nozzle center line frame β 2 follows an example layout, that is, according to required cleaning axle housing(1)Part Chinese lute face(1a)On screw(1b), pin Hole(1c)Central point line spiral pin hole line of centres frame β 1 follow an example layout, including several screws(1b)And pin-and-hole (1c)Correspond configuration and take into account Chinese lute face(1a)The cleaning of plane.
CN201620849543.5U 2016-08-08 2016-08-08 Be used for abluent cyclic delivery formula cleaning equipment of axle housing part Withdrawn - After Issue CN205926425U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620849543.5U CN205926425U (en) 2016-08-08 2016-08-08 Be used for abluent cyclic delivery formula cleaning equipment of axle housing part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620849543.5U CN205926425U (en) 2016-08-08 2016-08-08 Be used for abluent cyclic delivery formula cleaning equipment of axle housing part

Publications (1)

Publication Number Publication Date
CN205926425U true CN205926425U (en) 2017-02-08

Family

ID=57921877

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620849543.5U Withdrawn - After Issue CN205926425U (en) 2016-08-08 2016-08-08 Be used for abluent cyclic delivery formula cleaning equipment of axle housing part

Country Status (1)

Country Link
CN (1) CN205926425U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106238378A (en) * 2016-08-08 2016-12-21 第拖拉机股份有限公司 A kind of circulation conveying-type cleaning equipment for axle housing Cleaning of Parts

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106238378A (en) * 2016-08-08 2016-12-21 第拖拉机股份有限公司 A kind of circulation conveying-type cleaning equipment for axle housing Cleaning of Parts
CN106238378B (en) * 2016-08-08 2018-04-10 第一拖拉机股份有限公司 A kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts

Similar Documents

Publication Publication Date Title
CN106238378B (en) A kind of circulation conveying formula cleaning equipment for axle housing Cleaning of Parts
CN203530431U (en) Intelligent phosphating processing system for metal surface
CN109967297A (en) A kind of Furniture panel Full-automatic paint spraying production line
CN105799105A (en) Full-automatic eighteen-groove mold ultrasonic cleaning machine
CN108480277A (en) A kind of Wafer Cleaning drying unit
CN205926425U (en) Be used for abluent cyclic delivery formula cleaning equipment of axle housing part
CN205625840U (en) Full -automatic commercial dish washer
CN203530468U (en) Intelligent hardware machining system
CN106540907A (en) The cleaning and rinsing system of automatic brake board cleaning machine
CN208976379U (en) Automatic rinser
CN202638787U (en) Brake cylinder maintenance production line of railway vehicle
CN207158084U (en) For carrying the automatic crawl stereo garage of dye barrel
CN107570455A (en) The work flow arrangement and node operational method of a kind of axle housing Parts Washing Equipment
CN107570456A (en) A kind of same period operation item and same period operational method for axle housing Cleaning of Parts
CN206815020U (en) Full-automatic dyestuff weighing material equipment
JP3166049B2 (en) Cleaning equipment
CN104707829B (en) Barreled water barrel alkali washing technology
CN106824925A (en) A kind of energy-efficient inexpensive automatic rinser
CN106000976A (en) Engine crankshaft cleaning machine tool
CN206351138U (en) The cleaning and rinsing system of automatic brake board cleaning machine
CN101480652A (en) Helical type line for automatically washing energy conservation tube
CN214097237U (en) PH value on-line measuring device is used in liquid detergent production
CN107899997A (en) Railway freight-car lock tune device, checking cylinder cleaning machine
CN207386050U (en) Railway freight-car lock tune device, checking cylinder cleaning machine
CN107323932A (en) A kind of automatic crawl stereo garage for being used to carry dye barrel

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20170208

Effective date of abandoning: 20180410

AV01 Patent right actively abandoned