CN101480652A - Helical type line for automatically washing energy conservation tube - Google Patents
Helical type line for automatically washing energy conservation tube Download PDFInfo
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- CN101480652A CN101480652A CNA2009100096342A CN200910009634A CN101480652A CN 101480652 A CN101480652 A CN 101480652A CN A2009100096342 A CNA2009100096342 A CN A2009100096342A CN 200910009634 A CN200910009634 A CN 200910009634A CN 101480652 A CN101480652 A CN 101480652A
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- cleaning
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- lamp
- pond
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Abstract
The invention provides an automatic helical lamp cleaning line. Firstly, four cleaning ponds are arranged and a group of upwards vertical spray pipes with equal sizes are arranged on the bottom surfaces of the four cleaning ponds, the spray pipe of each cleaning pond is provided with a programmed diving pump to cause the spray pipe to spray cleaning liquid like a fountain, and the spray pipes are connected with each other through a plastic hose so as to be convenient to adjust the distances and the heights among the spray pipes; secondly, a cuboid frame basket is arranged, the lower part of the frame basket is provided with strip-shaped crossbeams at intervals, circular holes are oppositely penetrated on the strip-shaped crossbeams, the spray pipes can be just inserted into the circular holes positioned on the bottom surfaces of the crossbeams, the circular holes positioned on the upper surface of the crossbeams are provided with elastic lamp inserting holes so that one lamp pin is fixed and the other lamp pin is arranged at the space positions among the crossbeams. In addition, an ellipse programmed gantry crane rail is arranged over each cleaning pond and enters a total programmed process with the programmed diving pump together to cause the frame basket provided with a lighting tube to automatically and sequentially complete cleaning, a lamp filling platform is arranged in an A pond, and a D pond is connected with a drier, thereby an automatic helical lamp cleaning line is obtained.
Description
Affiliated field
What the present invention relates to is a kind of line for automatically washing energy conservation tube, in particular helical type line for automatically washing energy conservation tube.
Background technology
At present in the manufacturing of power saving fluorescent lamps, have and wash plumber's preface together, exactly after glass tube is curved certain lamp tube shapes, the glass tube inside and outside wall of moulding is cleaned, remove the inside and outside dust dirt of glass tube, so that go up carrying out smoothly of powder operation down together.What current this operation adopted all is by manually-operated cleaning method, exactly the glass tube of moulding put into successively hydrofluoric acid pond, ammoniacal liquor pond, clear water reserviors one by one carry out manual cleaning, then the glass tube after cleaning is pulled out from the pond and carried out necessary air blow drying cleaning, flow at last and enter Next baking operation in the dryer.Adopt this production process, exist following three defectives: the one, manual operations, loss is big, and production efficiency is low; The 2nd, glass is that fragile article is broken easily, thereby causes the personal injury to the operative employee; The 3rd, hydrofluoric acid, ammoniacal liquor all are chemicals, to a certain extent human body are had injury.Wash plumber's preface so how to improve, be a worry of power saving fluorescent lamps manufacturing always.
Summary of the invention
The objective of the invention is: provide the helical energy saving lamp tube of an automatic assembly line to wash pipeline.
The object of the present invention is achieved like this: equal-sized A, B, C, D, four service sinks are set on same horizontal linear earlier, one group of equal-sized sparge pipe vertically upward is set in each service sink bottom surface, and program control immersible pump of independent setting and each sparge pipe interconnect in each service sink, its effect can make cleaning fluid upwards the spraying as fountain under the effect of immersible pump in this pond exactly, all adopt plastic flexible pipe to be connected between each sparge pipe, so that regulate the position of tube and tube between each sparge pipe; The framework basket of a rectangular fixed lamp tube is set then, and its size must be less than service sink, so that can come in and go out service sink smoothly; On framework basket top a pair of hanger is set, promotes for operation and use; The bottom then is provided with at interval the bar shaped crossbeam, and the bar shaped crossbeam is on the throne to be installed then just in time is that wherein pin of two double helix fluorescent tube mouth pin is fixed on the bar shaped crossbeam, and another fluorescent tube mouth pin then drops on the locus between crossbeam and the crossbeam; Fluorescent tube mouth jack is set on the bar shaped crossbeam then, being provided with before this at the bar shaped crossbeam wearing circular hole of fluorescent tube mouth jack, the size of its bottom circular aperture then is to allow sparge pipe inserts wherein in the service sink; The top circular hole then is provided with elasticity fluorescent tube mouth jack, elastic pressuring plate can just clip and fix fluorescent tube when fluorescent tube mouth pin inserts exactly, and when taking off, can take off smoothly, fluorescent tube mouth jack is then corresponding with the sparge pipe in the service sink on positional alignment is provided with, exactly when the framework basket is put into service sink, each sparge pipe in the service sink just in time can be inserted in the fluorescent tube mouth that each fixes in the framework basket, cleaning fluid can be smoothly be injected in whole the tube inner wall by the fluorescent tube mouth, and then finishes cleaning whole tubes.An oval straddle truck track is set directly over service sink then, in the motion of straddle truck, then adopt program control control also to combine and enter a total program control program with program control immersible pump, can stop automatically in the time of exactly directly over straddle truck moves to service sink, and put down lifting rope slowly by in the fluorescent tube fixed frame basket immersion cleaning fluid slowly, and when just in time inserting in each circular hole of bar shaped crossbeam bottom, each sparge pipe stops automatically, at this moment program control immersible pump sprays cleaning fluid automatically in circular hole, wait for that cleaning fluid is injected to tube inner wall comprehensively and finishes after the whole tubes cleaning, program control immersible pump stops ejection automatically, straddle truck then raises up again automatically, and carries out the repetition above-mentioned steps in along orbital motion to next service sink and clean; After all finishing matting, straddle truck then puts down the fixed frame basket on drying line, automatically revert to initial station.After finishing above-mentioned the setting, then at A pond front end a dress fluorescent tube station is set, the dryer line then links together with the D pond, thereby washes pipeline with regard to the helical lampl of having formed an automatic assembly line.
After adopting such streamline, on producing, replaced original manually-operated fully, improved labor productivity greatly, and then also just overcome original existing all defect, for enterprise has created better economic benefit.
Description of drawings
Accompanying drawing is a structural representation of the present invention
Among the figure: 1: dryer, 2: service sink, 3: framework basket, 4: crossbeam fluorescent tube mouth jack 5: program control straddle truck, 6: program control immersible pump 7: sparge pipe, 8: tubulature workbench.
Embodiment
Describe specific embodiments of the present invention in detail below in conjunction with accompanying drawing, in the time will cleaning to the helical lampl of certain model, earlier at A, add hydrofluoric acid and ammoniacal liquor respectively in two service sinks of B, at C, then all add clear water in two service sinks of D, adjust the size of tube jack, making it just in time to fix fluorescent tube can take off again smoothly, adjust distance and height between each sparge pipe then, make fixed frame basket bar shaped crossbeam upper bottom portion circular hole when putting down just in time can be inserted in every sparge pipe, check whether program control immersible pump and program control straddle truck orbital motion be normal, after treating that all inspections are adjusted normally, on the tubulature platform, each fluorescent tube that need clean fluorescent tube mouth pin wherein is inserted in the tube jack in the framework basket, and a fixed frame basket of slotting good fluorescent tube hangs up properly on the straddle truck of track, start program control program, the fixed frame basket just is introduced in the A service sink under the motion of straddle truck successively, cleaning fluid just sprays in the tube inner wall from sparge pipe under the effect of program control immersible pump, arrive B along orbital motion automatically again behind to be cleaned the finishing, C, repeating above-mentioned steps in the D service sink cleans, after treating that fluorescent tube is all finished four cleanings, the fixed frame basket then moves on the drying line from the D pond automatically, the operative employee only need unload hook, the fixed frame basket will enter into the operation of next oven dry along with streamline, and straddle truck is then got back on the original initial station along elliptical orbit, thus just finished whole helical lampl wash plumber's preface.
This streamline has replaced original artificial manual operations fully, has realized full automatic pipelining, and then has just improved labor productivity greatly, has increased economic benefit of enterprises.
Claims (1)
1. helical type line for automatically washing energy conservation tube, it is by dryer (1), service sink (2), framework basket (3), program control straddle truck (5), tubulature workbench (8) and forming, it is characterized in that: program control immersible pump (6) and sparge pipe (7) interconnect and are arranged in the service sink (2), crossbeam fluorescent tube mouth jack (4) setting is fixed on the framework basket (3), framework basket (3) and program control straddle truck (5) combine be arranged on service sink (2) directly over, the front end of service sink (2) is provided with tubulature workbench (8), and the rear end then links together with dryer (1) and a kind of helical type line for automatically washing energy conservation tube of forming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009100096342A CN101480652A (en) | 2009-01-19 | 2009-01-19 | Helical type line for automatically washing energy conservation tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2009100096342A CN101480652A (en) | 2009-01-19 | 2009-01-19 | Helical type line for automatically washing energy conservation tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101480652A true CN101480652A (en) | 2009-07-15 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2009100096342A Pending CN101480652A (en) | 2009-01-19 | 2009-01-19 | Helical type line for automatically washing energy conservation tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101480652A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102327876A (en) * | 2010-06-30 | 2012-01-25 | 日立汽车系统株式会社 | Cleaning device and manufacturing method for buffer |
| CN106140740A (en) * | 2016-07-07 | 2016-11-23 | 安庆宜源石油机械配件制造有限责任公司 | A kind of oil pipe outer tube wall descaling machine |
| CN107265300A (en) * | 2017-07-20 | 2017-10-20 | 无锡石油化工起重机有限公司 | Possesses the mobile gantry frame of hanging object post-processing function |
| CN107282562A (en) * | 2017-08-12 | 2017-10-24 | 南通国盛精密机械有限公司 | A kind of oil tank cleaning moveable platform |
-
2009
- 2009-01-19 CN CNA2009100096342A patent/CN101480652A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102327876A (en) * | 2010-06-30 | 2012-01-25 | 日立汽车系统株式会社 | Cleaning device and manufacturing method for buffer |
| CN102327876B (en) * | 2010-06-30 | 2014-11-05 | 日立汽车系统株式会社 | Cleaning device and manufacturing method for buffer |
| CN106140740A (en) * | 2016-07-07 | 2016-11-23 | 安庆宜源石油机械配件制造有限责任公司 | A kind of oil pipe outer tube wall descaling machine |
| CN106140740B (en) * | 2016-07-07 | 2018-09-21 | 芜湖乐佳自动化机械有限公司 | A kind of oil pipe outer tube wall descaling machine |
| CN107265300A (en) * | 2017-07-20 | 2017-10-20 | 无锡石油化工起重机有限公司 | Possesses the mobile gantry frame of hanging object post-processing function |
| CN107282562A (en) * | 2017-08-12 | 2017-10-24 | 南通国盛精密机械有限公司 | A kind of oil tank cleaning moveable platform |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20090715 |