CN203817002U - Multi-station double-chain stepping type piston pin cleaning and rust protection device - Google Patents
Multi-station double-chain stepping type piston pin cleaning and rust protection device Download PDFInfo
- Publication number
- CN203817002U CN203817002U CN201420237071.9U CN201420237071U CN203817002U CN 203817002 U CN203817002 U CN 203817002U CN 201420237071 U CN201420237071 U CN 201420237071U CN 203817002 U CN203817002 U CN 203817002U
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- Prior art keywords
- station
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- piston pin
- stranded
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- Expired - Fee Related
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 30
- 230000001429 stepping Effects 0.000 title claims abstract description 8
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title abstract 5
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 7
- 238000001914 filtration Methods 0.000 claims abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract 2
- 239000007921 spray Substances 0.000 claims description 11
- 238000009826 distribution Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 6
- 238000006297 dehydration reaction Methods 0.000 claims description 5
- 238000007654 immersion Methods 0.000 claims description 5
- 210000002356 Skeleton Anatomy 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract 2
- 238000007664 blowing Methods 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000002000 scavenging Effects 0.000 description 1
Abstract
The utility model discloses a multi-station double-chain stepping type piston pin cleaning and rust protection device which is mainly composed of a device framework, a work room, a water pump and tank liquor filtering system, an automatic feeding station, an automatic discharging station, a double-chain stepping type conveying mechanism, a spray-cleaning station, an ultrasonic cleaning station, a spray-rinsing station, an immerse-dewatering station, an oil immersing rust protection station, an oil blowing and draining station, a defogging system and the like. The device is characterized in that processing such as cleaning, dewatering and rust protection are conducted on a workpiece after the workpiece passes through the automatic feeding station, the work room and the automatic discharging station in sequence, and then the workpiece can enter and come out of the cleaning and rust protection device automatically to achieve automatic joint with the previous procedure and the next procedure. By the adoption of the device, product quality can be improved, production efficiency can be improved, labor intensity can be relieved, and manufacturing cost is low.
Description
Technical field
The utility model relates to a kind of industrial automation equipment, is specifically related to the double-stranded step-by-step movement piston pin of multistation cleaning rust-proof equipment.
Background technology
Produce in cleaning rust-proof technique at modern piston pin, for Improving The Quality of Products, enhance productivity, reduce manpower labour intensity, often use the cleaning equipment of automation.At present multistation piston pin cleaning rust-proof equipment adopts the cleaning of piston pin to be completed by two equipment respectively with antirust more, and loading and unloading how also employment frocks enter the mode of charging basket.The cleaning and the antirust mode being completed by two equipment respectively that adopt piston pin, occupation area of equipment is large, and hand labor intensity is large; Adopt the mode that manually packs charging basket loading and unloading into, manpower labour intensity is high, and production efficiency is low, and quality stability is difficult to ensure.
Summary of the invention
The utility model is intended to overcome the problems referred to above, provides a kind of floor space little, reliable, and automaticity is high, simple to operate, low cost of manufacture, the cleaning rust-proof equipment that Cleaning of Parts and dry mass are high.
The utility model is provided with automatic charging station, automatic blanking station, spray washing station, Ultrasonic Cleaning station, spray rinsing station, immerses dehydration station, the antirust station of immersion oil, blows oil and drain eight stations such as station.
Brief description of the drawings
Fig. 1 the utility model front view
Fig. 2 the utility model top view
Fig. 3 the utility model spray cleans side view
Fig. 4 automatic loading/unloading station structure figure.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Referring to accompanying drawing 1 to Fig. 4, the double-stranded step-by-step movement piston pin of a kind of multistation cleaning rust-proof equipment, mainly contain automatic charging station (1), double-stranded stepping conveying mechanism (9), spray washing station (7), Ultrasonic Cleaning station (22), spray rinsing station (11), immerse dehydration station (13), the antirust station of immersion oil (14), blow oil and drain station (15), automatic blanking station (17), overall process is carried out automatically, after realizing a material loading, can automatically complete all process steps, this equipment can be realized automatic butt with last process and next procedure.
Automatic charging station (1) is set, is formed by material folding transition mechanism (3), horizontal feeding distribution mechanism (4), longitudinal feed mechanism (2), hanger switching mechanism (5).Material folding transition mechanism (3) is made up of gas pawl (39), panoramic table (40), lift cylinder (41), and when work, lift cylinder (41) declines, and gas pawl (39) is caught the workpiece of coming from last process; Lift cylinder (41) declines and rises, panoramic table (40) Rotate 180 degree, lift cylinder (41) declines, a gas pawl (39) unclamps, the V-type groove (42) that the workpiece of just having grabbed is placed on to horizontal feeding distribution mechanism (4) is upper, and another gas pawl (39) is caught from last process and carried the next workpiece of coming.Laterally feeding distribution mechanism (4) is made up of reductor (30), sprocket wheel (31), chain (32), V-type groove (42) etc., when material folding transition mechanism (3) is put into a workpiece after V-type groove (42), reductor (30) drives the mobile step pitch of chain (32), like this with the V-type groove (42) of the workpiece step pitch of just having advanced, until be laterally covered with some piston pins on feeding distribution mechanism.Longitudinally feed mechanism (2) is made up of horizontal lifting mechanism (28), vertical lifting mechanism (27), workpiece support groove (26), when being covered with after piston pin on horizontal feeding distribution mechanism (4), longitudinally feed mechanism (2) holds up the workpiece in whole horizontal feeding distribution mechanism (4) V-type groove (42) in the lump also and pushes away before level, make to wear pin through the endoporus of workpiece on device interior workpiece hanger (20), then longitudinally feeding distribution mechanism (2) decline retreats and returns to reset, has so just completed workpiece to the conveying between device interior workpiece hanger (20).Hanger switching mechanism (5) is made up of cylinder (24), guiding mechanism (25), support (23), stretch out by cylinder (24) two ends that prop up workpiece hanger (20), make workpiece around bearing pin half-twist, thereby realize the conversion of hanger between from plumbness to level.In the time of workpiece feeding, cylinder (24) drives workpiece hanger (25) to be turned into level, make the pin of wearing on workpiece hanger (20) aim at the inner hole of workpiece in horizontal feeding distribution mechanism (2) V-type groove (42), after workpiece is put on, cylinder (24) is regained and is resetted, and workpiece automatically becomes plumbness under the effect of gravity.
Double-stranded stepping conveying mechanism (9) is set, is formed by drive unit (19), conveying chain (21), sprocket wheel (18), workpiece hanger (20) etc.Carry chain (21) to be driven by drive unit (19), change direction through sprocket wheel (18), make workpiece hanger (20) meet the requirement of each station, at spray washing station (7), workpiece hanger (20) level run, but at Ultrasonic Cleaning station (22) and the antirust station of immersion oil (14), workpiece hanger (20) is vertically declined and is risen by sprocket wheel (18).Workpiece hanger (20) can be designed to hang 3-20 part piston pin.
Spray washing station (7) is set, by shower (36), nozzle (37), scavenging pump (34), drop down tank (38) etc. and form.When work, the upper and lower each layout one of workpiece hanger (20) of conveying chain (21) is arranged shower (36) hole surface inside and outside workpiece is effectively cleaned.
Ultrasonic Cleaning station (22) is set, is formed by transducer box (10), ultrasonic power (33), cell body (8).
The double-stranded step-by-step movement piston pin of the utility model multistation cleaning rust-proof equipment, cleaning rust-proof overall process is by PLC programme-control, reliable, failure rate is low, and floor space is little, and production efficiency is high.This equipment is special equipment, and different workpieces is changed different fixtures and hanger, can be made into the cleaning rust-proof equipment that meets another kind of workpiece.Outside automatic loading/unloading station can dock with last process and next procedure completely, has significantly reduced operating personnel's labour intensity.
Claims (9)
1. the double-stranded step-by-step movement piston pin of a multistation cleaning rust-proof equipment, include equipment skeleton (6), operating room's body (12), water pump and tank liquor filtration system (35), automatic charging station (1), automatic blanking station (17), double-stranded stepping conveying mechanism (9), spray washing station (7), Ultrasonic Cleaning station (22), spray rinsing station (11), immerse dehydration station (13), the antirust station of immersion oil (14), blow oil and drain station (15), demister system (16), be characterized in: at workpiece throughput direction, workpiece is successively by automatic charging station (1), operating room's body (12), automatic blanking station (17) completes the cleaning to workpiece, dehydration, after the series of process such as antirust is processed, workpiece passes in and out cleaning rust-proof equipment automatically, can realize automatic butt with last process and next procedure.
2. the double-stranded step-by-step movement piston pin of multistation cleaning rust-proof equipment according to claim 1, is characterized in that being provided with spray washing station (7), Ultrasonic Cleaning station (22), spray rinsing station (11) in operating room's body (12), immerses dehydration station (13), the antirust station of immersion oil (14), blows oil and drain station (15).
3. the double-stranded step-by-step movement piston pin of multistation cleaning rust-proof equipment according to claim 2, is characterized in that being provided with automatic charging station (1), automatic blanking station (17) in workpiece loading and unloading direction.
4. the double-stranded step-by-step movement piston pin of multistation cleaning rust-proof equipment according to claim 3, is characterized in that automatic charging station (1) and automatic blanking station (17) are provided with material folding transition mechanism (3), laterally feeding distribution mechanism (4), longitudinally feed mechanism (2), hanger switching mechanism (5).
5. the double-stranded step-by-step movement piston pin of multistation cleaning rust-proof equipment according to claim 4, is characterized in that the material folding transition mechanism (3) of automatic charging station (1) and automatic blanking station (17) captures and place work piece by gas pawl (39).
6. the double-stranded step-by-step movement piston pin of multistation cleaning rust-proof equipment according to claim 5, is characterized in that the horizontal feeding distribution mechanism (4) of automatic charging station (1) and automatic blanking station (17) carries out stepping by the workpiece on reductor (30) and servomotor (29) chain drive-belt (32) drive V-type groove (42).
7. the double-stranded step-by-step movement piston pin of multistation cleaning rust-proof equipment according to claim 6, is characterized in that longitudinal feed mechanism (2) of automatic charging station (1) and automatic blanking station (17) is moved and moved up and down by horizontal lifting mechanism (28) and vertical lifting mechanism (27) driving workpiece level.
8. the double-stranded step-by-step movement piston pin of multistation cleaning rust-proof equipment according to claim 7, is characterized in that the hanger switching mechanism (2) of automatic charging station (1) and automatic blanking station (17) drives workpiece hanger (20) rotation by cylinder (24).
9. the double-stranded step-by-step movement piston pin of multistation cleaning rust-proof equipment according to claim 8, is characterized in that double-stranded stepping conveying mechanism (9) is provided with drive unit (19), carries chain (21), workpiece hanger (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420237071.9U CN203817002U (en) | 2014-05-12 | 2014-05-12 | Multi-station double-chain stepping type piston pin cleaning and rust protection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420237071.9U CN203817002U (en) | 2014-05-12 | 2014-05-12 | Multi-station double-chain stepping type piston pin cleaning and rust protection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203817002U true CN203817002U (en) | 2014-09-10 |
Family
ID=51472545
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420237071.9U Expired - Fee Related CN203817002U (en) | 2014-05-12 | 2014-05-12 | Multi-station double-chain stepping type piston pin cleaning and rust protection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203817002U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032840A (en) * | 2015-08-28 | 2015-11-11 | 贵州西南工具(集团)有限公司 | Multi-slot ultrasonic cleaner for blade parts |
| CN106964597A (en) * | 2017-04-20 | 2017-07-21 | 福州六和机械有限公司 | Oil pump handles all-in-one and its method of work |
| CN109692847A (en) * | 2019-01-19 | 2019-04-30 | 常德市佳鸿机械有限责任公司 | A kind of digging machine original fitting purged and packed processing method |
| CN110395590A (en) * | 2019-07-12 | 2019-11-01 | 常州君合表面涂覆工程有限公司 | The automatic charging and blanking device of workpiece cleaning |
| CN110864536A (en) * | 2019-11-11 | 2020-03-06 | 兰泽(荆门)智能科技有限公司 | Rotary pulling-up type wafer drying machine |
| WO2020108227A1 (en) * | 2018-11-29 | 2020-06-04 | 上海永太汽车零部件有限公司 | Cleaning apparatus and method for groove-profile sheet nut |
| CN112222061A (en) * | 2020-09-18 | 2021-01-15 | 广东鸿图南通压铸有限公司 | Cleaning process with rust prevention function for three-cylinder crankcase insert |
-
2014
- 2014-05-12 CN CN201420237071.9U patent/CN203817002U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032840A (en) * | 2015-08-28 | 2015-11-11 | 贵州西南工具(集团)有限公司 | Multi-slot ultrasonic cleaner for blade parts |
| CN106964597A (en) * | 2017-04-20 | 2017-07-21 | 福州六和机械有限公司 | Oil pump handles all-in-one and its method of work |
| WO2020108227A1 (en) * | 2018-11-29 | 2020-06-04 | 上海永太汽车零部件有限公司 | Cleaning apparatus and method for groove-profile sheet nut |
| CN109692847A (en) * | 2019-01-19 | 2019-04-30 | 常德市佳鸿机械有限责任公司 | A kind of digging machine original fitting purged and packed processing method |
| CN110395590A (en) * | 2019-07-12 | 2019-11-01 | 常州君合表面涂覆工程有限公司 | The automatic charging and blanking device of workpiece cleaning |
| CN110864536A (en) * | 2019-11-11 | 2020-03-06 | 兰泽(荆门)智能科技有限公司 | Rotary pulling-up type wafer drying machine |
| CN112222061A (en) * | 2020-09-18 | 2021-01-15 | 广东鸿图南通压铸有限公司 | Cleaning process with rust prevention function for three-cylinder crankcase insert |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140910 Termination date: 20210512 |
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| CF01 | Termination of patent right due to non-payment of annual fee |