CN205898206U - Special machine of electric automated inspection of mistake proofing leak protection - Google Patents
Special machine of electric automated inspection of mistake proofing leak protection Download PDFInfo
- Publication number
- CN205898206U CN205898206U CN201620888001.9U CN201620888001U CN205898206U CN 205898206 U CN205898206 U CN 205898206U CN 201620888001 U CN201620888001 U CN 201620888001U CN 205898206 U CN205898206 U CN 205898206U
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- testing stand
- detection
- frame
- telescopic cylinder
- special machine
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Abstract
The utility model relates to a mechanical detection field, concretely relates to special machine of electric automated inspection of mistake proofing leak protection, which comprises a frame, work platform, the positioning fixture, telescopic cylinder, safety device, the testing stand, a detection apparatus includin, PLC controlling means etc, work platform sets up in the frame, location fixture set is in work platform's both sides, telescopic cylinder and safety device set up at the frame top, the lower end of the piston rod that the testing stand set up at telescopic cylinder, detection device sets up on work platform and testing stand, PLC controlling means is connected with the detection device electricity, detection device is including detecting head and sensor, detect the head and examined part coaxial and specification and quantity one -to -one, at least, be provided with a sensor on every detection device. The utility model discloses safe effective, it is convenient to detect, and precision and rate of accuracy are high, and detection effect is stable, can effectively reduce manual work intensity, promotes production operation efficiency, improves the product quality, the outflow of stopping the defective products basically.
Description
Technical field
The utility model is related to mechanical detection field and in particular to a kind of electric automatic detection special machine of mistake proofing leakproof.
Background technology
On component end item, the quantity of the standard component such as bolt, nut and all kinds of appendicle and species are various as shown in Figure 1, rely on
Artificial visual detection time length, operation intensity are big, after QC personnel enter the fatigue phase, easily obscure seized part quantity and
Specification etc., impact assembling quality, and QC Personnel Skill Levels differ it is difficult to ensure Detection results.Once occurring carelessness to lead to
Defective products flows out, and increased the manpower done over again and material resources cost, is that client brings unnecessary loss, also gives the letter of enterprise
Reputation causes harmful effect.
Utility model content
For the deficiencies in the prior art, the utility model discloses a kind of electric automatic detection special machine of mistake proofing leakproof, use
The problems such as solve existing detection mode accuracy of detection and inefficiency, Detection results are unstable.
The utility model is achieved by the following technical programs:
A kind of electric automatic detection special machine of mistake proofing leakproof, including frame, is provided with workbench in described frame, described
It is provided with pneumatic triple piece, air-powered electromagnetic valve group and electric cabinet below workbench, described workbench is fixed with locating clip
Tool, detection means and controlling switch, described positioning fixture is arranged on the both sides of workbench, and described controlling switch is arranged on work
Outside platform upper；
Described frame top is provided with telescopic cylinder and safety device, and the piston-rod lower end of described telescopic cylinder is connected with inspection
Test aircraft, described testing stand is moved under the driving of telescopic cylinder, the clamping when testing stand rises and puts in place of described safety device
Self-locking cylinder interlocks, and described testing stand is locked, described testing stand both sides are fixed with guide pin bushing, are fixed with inspection below described testing stand
Survey device, the electric tube bank of described telescopic cylinder and safety device is placed in a tank chain, and described tank chain one end is hinged on machine
Top of the trellis, the other end is hinged on testing stand；
Described frame both sides are provided with guide rod, and described guide rod passes through the guide pin bushing of described testing stand both sides, and described testing stand exists
Move back and forth under guide rod and the guiding of guide pin bushing；
Described shell outside face is provided with plc control device, described plc control device is provided with display screen, described plc
Control device is electrically connected with detection means, and described detection means includes dedicated test head and sensor, described dedicated test head with
Seized part is coaxial, and described dedicated test head is corresponded with the specification of seized part and quantity, in each described detection means
At least provided with a sensor.
Preferably, described sensor according to detection demand be displacement transducer, in pressure sensor and torque sensor
A kind of.
Preferably, described tank chain interior tracheae is separated by shim with cable and places.
Preferably, described plc control device is provided with for showing the abnormal red post lamp of part and showing that part is qualified
Green post lamp.
Preferably, described bottom of the frame is provided with pulley, and described pulley is universal wheel and carries locking device.
The beneficial effects of the utility model are:
1st, detection means includes dedicated test head and sensor, the specification of seized part on dedicated test head and component end item
Correspond with quantity, one or more sensors selected according to the different detection demand of seized part, once-through operation can be reached,
The effect of detection many index, such as confirm part whether neglected loading, whether misloading, assemble sequence whether correct, detection bolt, nut
Or whether nut fastening is qualified etc., makes the special function of detection detect the multinomial finger of all parts on component end item in once-through operation
Mark, and carry out missing part and wrong part judgement, detection is simple to operate, and detection efficiency, precision and accuracy rate are high, and Detection results are stable, have
Beneficial to raising product quality.
2nd, each section of tank chain can be opened, and easy to installation and maintenance, during motion, noise is low, and good endurance uses tank
Chain can effectively draw and protect built-in electric tube bank, prevent from restraining the damage that fractures at the volley, extend the service life of tube bank,
The maintenance time reducing special machine is it is ensured that the detection efficiency of component end item；Using shim, tracheae is opened with cable separating
Come, so that tracheae is not wound around with cable, protection tracheae and cable are it is ensured that the good operation of special machine further.
3rd, when testing stand rises and puts in place, safety device clamping self-locking cylinder interlocks, and lock-in detection frame prevents telescopic cylinder
Suddenly die and lead to testing stand to fall, so that detection means is damaged with tested component end item or injure operating personnel by a crashing object it is ensured that special
The use safety of machine.
4th, the display screen on plc control device and red, green post lamp help operating personnel's quick obtaining testing result, improve and make
Industry efficiency；Bottom of the frame arranges movement and the fixation that the pulley with self-locking device is beneficial to special machine.
5th, the utility model has safely and effectively, easy to detect, and precision and accuracy rate are high, the stable advantage of Detection results,
Manual work intensity can be greatly reduced, lift production operation efficiency, improve product quality, substantially prevent the outflow of defective products, value
Obtain and be widely popularized in production practices.
In order to be illustrated more clearly that the utility model embodiment, the accompanying drawing of required use in embodiment being described below
Be briefly described it should be apparent that, drawings in the following description be only an embodiment of the present utility model, for ability
For the those of ordinary skill of domain, on the premise of not paying creative work, can also be obtained other attached according to these accompanying drawings
Figure.
Brief description
Fig. 1 is the component end item schematic diagram of background technology；
Fig. 2 is overall structure diagram of the present utility model.
In accompanying drawing: 1- frame, 2- workbench, 3- pneumatic triple piece, 4- solenoid valve block, 5- electric cabinet, 6- positioning fixture,
7- detection means, 8- controlling switch, 9- telescopic cylinder, 10- safety device, 11- testing stand, 12- guide pin bushing, 13- tank chain, 14-
Guide rod, 15-plc control device, 16- pulley.
Specific embodiment
Purpose, technical scheme and advantage for making the utility model embodiment are clearer, new below in conjunction with this practicality
Accompanying drawing in type embodiment, is clearly and completely described it is clear that being retouched to the technical scheme in the utility model embodiment
The embodiment stated is a part of embodiment of the utility model, rather than whole embodiments.Based on the enforcement in the utility model
Example, the every other embodiment that those of ordinary skill in the art are obtained under the premise of not making creative work, broadly fall into
The scope of the utility model protection.
As shown in Fig. 2 being provided with workbench 2 in frame 1, below workbench 2, it is provided with pneumatic triple piece 3, pneumatic
Solenoid valve block 4 and electric cabinet 5, positioning fixture 6 is arranged on the both sides of workbench 2, and controlling switch 8 is arranged on workbench 2
Outside portion；Frame 1 top is provided with telescopic cylinder 9 and safety device 10, and the piston-rod lower end of telescopic cylinder 9 is connected with testing stand
11, the electric tube bank of telescopic cylinder 9 and safety device 10 is placed in a tank chain 13, and tank chain 13 interior tracheae and cable pass through to divide
Separates are placed, and tank chain 13 one end is hinged on frame 1 top, and the other end is hinged on testing stand 11；Frame 1 both sides are arranged
Have guide rod 14, guide rod 14 passes through the guide pin bushing 12 of testing stand 11 both sides, testing stand 11 the driving of telescopic cylinder 9 and guide rod 14 with lead
Move back and forth under the guiding of set 12；Frame 1 lateral surface is provided with plc control device 15, and plc control device 15 is provided with
Display screen and the green post lamp qualified with display part for showing the abnormal red post lamp of part, plc control device 15 and detection dress
Put 7 electrical connections.Frame 1 bottom is provided with pulley 16, and pulley 16 is universal wheel and carries locking device.
Detection means 7 is arranged on workbench and testing stand, and detection means 7 includes dedicated test head and sensor, specially
With detection head and seized part be coaxial and specification and quantity correspond, i.e. the inner chamber of each dedicated test head and seized part
All can be socketed well and engage.
The inductor of the displacement transducer for mistake proofing leakproof or pressure sensor is arranged on the top of dedicated test head inner chamber
Face and side；For detect the whether wrong displacement transducer of assemble sequence and pressure sensor combination be arranged on dedicated test head
Surface of internal cavity；It is arranged on above dedicated test head for detecting whether bolt, nut etc. fasten qualified torque sensor, with quilt
Zero-detection part is coaxial；Multiple sensors are provided with the detection means of Measuring Several Indexes.When mistakes and omissions in seized part or does not conform to
During lattice, inductor is not received by corresponding displacement, pressure or torque signal and is fed back to sensor, and sensor feeds back again
Processed to plc control device 15.
During detection, component end item is placed on positioning fixture 6, starts controlling switch 8, and telescopic cylinder 9 drives testing stand 11
Decline compression, the dedicated test headgear of detection means 7 connects the seized part on component end item, the sensor sense in detection means 7
Answer the standard components such as bolt, nut and appendicle, that is, pass through displacement transducer or pressure sensor and measure with the cooperation of dedicated test head
Whether standard component and appendicle lack, whether specification is wrong, measure bolt, spiral shell by torque sensor with the cooperation of dedicated test head
It is qualified whether cap etc. tightly fastens, and is judged whether assemble sequence is wrong etc. and is referred to by combining of displacement transducer and pressure sensor
Mark, and detection signal is fed back to plc control device 15, detection signal, after plc control device 15 process, will appear from following two
The situation of kind:
If the specification of all standard components and appendicle, quantity and indices are qualified, the green post lamp point of plc control device 15
Bright, after telescopic cylinder 9 drives testing stand 11 rising to put in place, safety device 10 Automatic-clamping self-locking cylinder interlocks, and operating personnel takes
Go out qualified finished parts；
If there is underproof standard component or appendicle, plc control device 15 is reported to the police and is put azarin post lamp, and plc controls dress
Put by the code name of display detection abnormal part position on 15 display screen, operating personnel passes through controlling switch Final 8 testing stand 11
Rise, after the automatic lock-in detection frame 11 of safety device 10, take out bad finished product, corresponding test point is found according to part number table
Carry out isolation to reprocess.
To sum up, the utility model has safely and effectively, easy to detect, and precision and accuracy rate are high, stable excellent of Detection results
Point, can be greatly reduced manual work intensity, lift production operation efficiency, improve product quality, substantially prevent the outflow of defective products,
It is worth being widely popularized in production practices.
Preferred embodiment of the present utility model described in detail above.It should be appreciated that the ordinary skill people of this area
Member just can make many modifications and variations according to design of the present utility model without creative work.Therefore, all this technology necks
In domain, technical staff passes through logic analysis, reasoning or limited reality on the basis of existing technology according to design of the present utility model
Test available technical scheme, all should be in the protection domain being defined in the patent claims.
Claims (5)
1. the electric automatic detection special machine of a kind of mistake proofing leakproof, including frame it is characterised in that:
Be provided with workbench in described frame, be provided with below described workbench pneumatic triple piece, air-powered electromagnetic valve group and
Electric cabinet, described workbench is fixed with positioning fixture, detection means and controlling switch, and described positioning fixture is arranged on work
The both sides of platform, described controlling switch is arranged on workbench upper outside；
Described frame top is provided with telescopic cylinder and safety device, and the piston-rod lower end of described telescopic cylinder is connected with detection
Frame, described testing stand is moved under the driving of telescopic cylinder, and described safety device clamps certainly when testing stand rises and puts in place
Lock cylinder interlocks, and described testing stand is locked, described testing stand both sides are fixed with guide pin bushing, are fixed with detection below described testing stand
The electric tube bank of device, described telescopic cylinder and safety device is placed in a tank chain, and described tank chain one end is hinged on frame
Top, the other end is hinged on testing stand；
Described frame both sides are provided with guide rod, and described guide rod passes through the guide pin bushing of described testing stand both sides, and described testing stand is in guide rod
Move back and forth with the guiding of guide pin bushing；
Described shell outside face is provided with plc control device, and described plc control device is provided with display screen, and described plc controls
Device is electrically connected with detection means, and described detection means includes dedicated test head and sensor, described dedicated test head with tested
Part is coaxial, and described dedicated test head is corresponded with the specification of seized part and quantity, in each described detection means at least
It is provided with a sensor.
2. a kind of electric automatic detection special machine of mistake proofing leakproof according to claim 1 it is characterised in that: described sensor
According to detection demand be displacement transducer, one of pressure sensor and torque sensor.
3. a kind of electric automatic detection special machine of mistake proofing leakproof according to claim 1 it is characterised in that: described tank chain
Interior tracheae is separated by shim with cable places.
4. a kind of electric automatic detection special machine of mistake proofing leakproof according to claim 1 it is characterised in that: described plc control
It is provided with device processed for showing the abnormal red post lamp of part and showing the qualified green post lamp of part.
5. a kind of electric automatic detection special machine of mistake proofing leakproof according to claim 1 it is characterised in that: described frame ground
Portion is provided with pulley, and described pulley is universal wheel and carries locking device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620888001.9U CN205898206U (en) | 2016-08-16 | 2016-08-16 | Special machine of electric automated inspection of mistake proofing leak protection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620888001.9U CN205898206U (en) | 2016-08-16 | 2016-08-16 | Special machine of electric automated inspection of mistake proofing leak protection |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205898206U true CN205898206U (en) | 2017-01-18 |
Family
ID=57778742
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620888001.9U Expired - Fee Related CN205898206U (en) | 2016-08-16 | 2016-08-16 | Special machine of electric automated inspection of mistake proofing leak protection |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205898206U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107192692A (en) * | 2017-06-07 | 2017-09-22 | 彭枭雄 | Mistake proofing detection method for structural member assembly in automobile, machinery or household appliances manufacturing |
| CN111805202A (en) * | 2020-08-26 | 2020-10-23 | 山东恒远智能科技有限公司 | Method and system for recording bolt locking position by applying data acquisition technology |
| CN113108848A (en) * | 2021-05-26 | 2021-07-13 | 重庆睿博光电股份有限公司 | Detection method of multifunctional universal automobile LED lamp group detection system |
-
2016
- 2016-08-16 CN CN201620888001.9U patent/CN205898206U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107192692A (en) * | 2017-06-07 | 2017-09-22 | 彭枭雄 | Mistake proofing detection method for structural member assembly in automobile, machinery or household appliances manufacturing |
| CN107192692B (en) * | 2017-06-07 | 2020-06-26 | 浙江世宝股份有限公司 | Error-proofing detection method for structural part assembly in automobile, machinery or household appliance manufacturing industry |
| CN111805202A (en) * | 2020-08-26 | 2020-10-23 | 山东恒远智能科技有限公司 | Method and system for recording bolt locking position by applying data acquisition technology |
| CN113108848A (en) * | 2021-05-26 | 2021-07-13 | 重庆睿博光电股份有限公司 | Detection method of multifunctional universal automobile LED lamp group detection system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170118 Termination date: 20210816 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |