CN205834879U - A kind of machine tool chip removal system - Google Patents

A kind of machine tool chip removal system Download PDF

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Publication number
CN205834879U
CN205834879U CN201620687311.4U CN201620687311U CN205834879U CN 205834879 U CN205834879 U CN 205834879U CN 201620687311 U CN201620687311 U CN 201620687311U CN 205834879 U CN205834879 U CN 205834879U
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plate
flat car
machine tool
car face
chip removal
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汪宏杰
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MA'ANSHAN CHENGHONG MACHINERY MANUFACTURING Co Ltd
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MA'ANSHAN CHENGHONG MACHINERY MANUFACTURING Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a kind of machine tool chip removal system, belong to machine tool chip removal technical field.This utility model includes Scrap-removing machine and utility cart;Scrap-removing machine includes discharge zone, lifting zone and the material receiving area being sequentially connected with from top to bottom, in zigzag structure;The transmission case of Scrap-removing machine is fixed on the top of discharging, and wherein, driving motor is positioned at the surface of discharge zone, and driving-chain wheel cover is fixed on the side of discharge zone;Utility cart includes flat car face, hopper, pressing plate and wing plate;Hopper is the prismatoid that opening is big, bottom surface is little, including tilted to flat car face, and the front and rear panels of the shape that gradually closes up, and it is perpendicular to 2 side plates in flat car face.This utility model is interlocked by trick, and hands lifts push-pull bar, foot press pressing plate can realize the purpose of tipping bucket discharging, also achieves the purpose making full use of Scrap-removing machine self space, and structure is ingenious, easy to operate, additionally it is possible to get rid of moisture in chip by drain.

Description

A kind of machine tool chip removal system
Technical field
This utility model relates to machine tool chip removal technical field, particularly relates to a kind of machine tool chip removal system.
Background technology
During carrying out machine tooling, semi-finished product can be processed, the operation such as such as car, milling, mill, boring, in the process Will have the generation of iron filings, metal fragment can be exported to Scrap-removing machine (such as scraper plate Scrap-removing machine) by lathe liquid outlet with cutting fluid, logical Crossing Scrap-removing machine to realize metal lathe and can produce metal fragment in the course of the work, chip separates with cutting fluid.
Existing Scrap-removing machine is owing to the space around workshop limited space, especially lathe is with greater need for being optimized, with full Foot function from strength to strength, the needs of lathe that relatively can increase of volume, the size shape being additionally, since metal flying chip differs, Less metal flying chip is easy to fall into from the gap between chip leading plate left end and casing and between transmission chain and chip leading plate In transmission chain, affect the normal work of transmission chain, can stuck transmission chain time serious, it is necessary to shutdown chip removal, use very Inconvenience, affects machine tooling, and efficiency is low, and reduces the service life of machinery.
After chip separates, it is usually and is transferred with utility cart or filtration streamline, filter streamline relatively costly, be suitable for In integrated mill;Little machine tooling factory is general or transports with utility cart, in transport process, owing to chip density is relatively big, Typically dump truck is transported, but existing dump truck is in transport process, if hopper header board angle and material density or weight When being not suitable with, it is less than destination and arises that the phenomenon of tipping bucket causes secondary entrucking to waste man-hour, also can cause certain people Body risk;If preventing upset at hopper back plate fixed hook, needing hook repeatedly, the work of unhook, operation is the most not Convenient.
Through retrieval, Chinese invention patent, application number: 201520476110.5, the patent disclosure of publication date: 2015.12.02 The tipping bucket lock of a kind of tip wagon, including fixed plate and locking board, fixed plate is provided with the latch fitting swung, latch fitting Top is handle, and the bottom of latch fitting is snap close, and snap close is to the location bending at locking board place, and locking board is downward arc, lock Part swings and makes snap close and locking board be interlocked or be separated.Connecting in the middle part of latch fitting and have laterally disposed screw rod, latch fitting can be at spiral shell Swing on bar.Screw rod both sides are provided with screw thread, and screw rod both sides are fixed in fixed plate by nut.The tipping bucket lock that this invention provides Simple in construction, well combines the handle of tipping bucket with lock, and wherein locking board is connected to dump truck vehicle frame front end, fixing Plate is fixed in the front end side wall of tipping bucket, lifts handle during use, makes snap close depart from locking board, it is possible to be lifted by tipping bucket;When After use, unclamping handle, tipping bucket falls naturally, and snap close can be anchored on locking board automatically.This invention needs to lift with hands Handle, makes snap close depart from locking board, before tipping bucket falls naturally, needs to lift handle always, and operation is also inconvenient.
Chinese invention patent, application number: 201610063272.5, a kind of machine of the patent disclosure of publication date: 2016.4.1 Bed Scrap-removing machine, including: material bin, collecting tank, discharge bucket, hoisting mechanism, catch box, and for metal fillings is isolated in collection Filter screen outside liquid case;Described material bin is provided with the water conservancy diversion of vertical spiral extension in including top entry, outlet at bottom, and material bin Plate;Described deflector extends to the outlet at bottom of material bin;The outlet at bottom of described material bin maintains an equal level with the top margin of collecting tank; Being provided with back liquid pump in described catch box, described time liquid pump connects liquid back pipe;It is additionally provided with in described catch box: for controlling back liquid pump The high level sensor started, and for controlling back the end liquid level sensor that liquid pump stops.This invention lathe Scrap-removing machine, its Can be efficiently separated by the metal fillings in cutting fluid, output can the cutting fluid of reuse;And it is provided with for receiving lathe liquid outlet institute defeated Go out the material bin of metal fragment, cutting fluid, metal fragment, cutting fluid can be played cushioning effect.But this invention solves pan feeding Cutting fluid backflow at bucket, but at blanking port, due to metal fillings and scraper plate all can attachment portion moisture, cause discharge outlet to drop Cuttings liquid a lot of and affect being normally carried out of production.
Utility model content
1. utility model to solve the technical problem that
Optimize for Scrap-removing machine space requirement present in prior art, excess moisture in metal fillings, chip can stuck biography Sending chain, dump truck tipping bucket lock construction complicated, awkward problem, this utility model provides a kind of machine tool chip removal system. It is interlocked by trick, and hands lifts push-pull bar, foot press pressing plate can realize the purpose of tipping bucket discharging, also achieves the row of making full use of The purpose of bits machine self space, structure is ingenious, easy to operate, additionally it is possible to get rid of moisture in chip by drain.
2. technical scheme
For reaching above-mentioned purpose, the technical scheme that this utility model provides is:
A kind of machine tool chip removal system, including Scrap-removing machine and utility cart;Described Scrap-removing machine includes being sequentially connected with from top to bottom Discharge zone, lifting zone and material receiving area, in zigzag structure;Described utility cart includes flat car face and hopper, the biography of described Scrap-removing machine Dynamic case is fixed on the top of discharging, and wherein, driving motor is positioned at the surface of discharge zone, and driving-chain wheel cover is fixed on discharge zone Side, the problem i.e. balancing Scrap-removing machine tail end weight, again horizontal space is transferred to vertical space, optimizes taking of Scrap-removing machine Space;Described utility cart also includes pressing plate and wing plate;Described hopper is the prismatoid that opening is big, bottom surface is little, including to flat board Car face is tilted, the front and rear panels of the shape that gradually closes up, and is perpendicular to 2 side plates in flat car face, wherein: described header board and Flat car surface overturning connects;The bottom of described pressing plate and the tail end in flat car face suppress homing position type and connect;Described wing plate has 2 Individual, it is the plate that extends back of 2 side plates, protrudes from the inclined-plane that back plate is formed, the inner side relative symmetry of 2 wing plates is provided with location Block, described pressing plate reset after in the gap that locating piece and back plate are formed, suppressing and resetting and realize by pressing plate Whether the upset of hopper, and pressing plate plays the effect of snap close hopper before tipping bucket, when needs Turnover bunker, it is only necessary to hands material lift Bucket, foot steps on pressing plate and can realize, trick with the use of, easy to operate.
Further technical scheme, described header board and flat car face are connected by hinge leaf, make upset easy, resistance Little;The tail end in described pressing plate and flat car face is connected by spring, suppresses and better reduction;Lower end, described discharge zone is arranged The medial wall of discharging opening be provided with recovery tank, the top board of described recovery tank is to have a down dip and the drainage plate of flap-like of infolding, draws Bending part and the upper end of side plate bottom stream plate form draining hole;Under return duct that recovery tank is arranged by bottom and lifting zone Formula of inclining connects, and by the self gravitation of water, is guided to backwater by drainage plate by subsidiary to chip self moisture and scraper plate moisture Case, decreases the residual of cutting fluid in feeding zone.
Further technical scheme, described spring is torque spring, and two ends suppress that bar is at an acute angle to be extended obliquely out, and above suppress bar Connection fixing with pressing plate;Under suppress that bar and flat car face are fixing to be connected;Spring body is fixed on flat car face upper surface by bearing pin, Allow pressing plate suppress and reset is more prone to, easy to operate;The top of described recovery tank, faces the chip leading plate of discharge zone Bottom, is provided with scrap scraping plate, to be struck off by the chip remained in chip leading plate, it is to avoid the cumulative stuck transmission chain of chip.
Further technical scheme, described on suppress bar and under suppress bar all to infolding right angle, form pole, make original Suppress and a little upgrade to suppressing line, improve and suppress effect;Described wing plate is modification of right-angled triangle plate, and formation right angle, flat car face three The groove district of dihedral, has stopped the zone of action of pressing plate;The camber line formed when described pressing plate is pressed down and the inclined-plane of back plate leave Gap, it is to avoid back plate stops the pressure down of pressing plate;The top of described chip leading plate is with metal shell;Metal shell in material receiving area On uniformly have outlet, get rid of unnecessary cutting fluid by what outlet i.e. started from feeding zone, it is to avoid it enters lifting zone And material receiving area.
Further technical scheme, also includes that shaped as frame push-pull bar, fixing end are fixed on back plate top, and header board bottom is formed The effect of lever, only need to somewhat exert oneself, and can realize tipping bucket operation;Described lifting zone and the junction of material receiving area, be provided with arc Shape transition, it is to avoid transmission chain is damaged each other with really up to the mark contact of metal shell by during level to oblique angle.
Further technical scheme, the bottom of described hopper arranges two deflectors;On side plate, near two deflectors Having outlet pipe at the flow-guiding mouth formed, deflector guides the flow direction of feed hopper bottom water, and is flowed out by outlet pipe, it is to avoid too much Moisture enter chip removal pond, corrosion metals consider to be worth doing;Described scrap scraping plate indention, and the shape of transmission chain is basically identical, improves Scrape bits efficiency.
Further technical scheme, described outlet pipe arranges water valve, controls the outflow of water conservancy diversion water, it is to avoid water conservancy diversion water is random Flow out, spatter ground with water;Described locating piece is angle steel section, and the angle steel section in factory is seen everywhere, and cost of manufacture is low;Described chip leading plate By interlocking formula chain-driving, detachably, it is convenient to change, and decreases welding capacity.
The angle that further technical scheme, described header board and flat car face are formed is 30~60 degree, back plate and flat car The angle that face is formed is 65~80 degree;And, the angle that header board and flat car face are formed is formed less than back plate and flat car face Angle, is after inventor regulates accordingly according to the difference of chip density, when chip is more than chip pair to the pressure of header board During the pressure of base plate, after dolly arrives chip removal pond, it is not necessary to hands lifts push-pull bar, only use foot press pressing plate, can be realized hopper oneself Dynamic tipping bucket, more convenient to operate;The bottom of described lifting zone is fixing connects pillar, plays the raising of balance material receiving area deadweight, keeps away Exempting to lean forward in equipment running process and affect production, posts bottom arranges universal rubber wheel, is moved easily equipment.
Further technical scheme, the fixed above of two deflectors is equipped with drainage screen, it is to avoid chip blocking outlet pipe; After described bearing pin passes spring body, being fixed on flat car face by the pin cap at bearing pin two ends, the diameter of pin cap is more than the diameter of spring body, When avoiding foot press pressing plate, spring body is born pressure and is affected elasticity and the service life of spring body;Leading within described driving-chain wheel cover Cross and be fixedly connected with torque force limiting device outside the travelling gear that chain connects, it is to avoid when chain is stuck, damage chain and sprocket wheel;Institute State and one layer of drainage screen be set at draining hole, it is to avoid chip enter recovery tank and without often clearing up recovery tank.
A kind of using method of machine tool chip removal system, step is:
A, machine tool chip removal: the material receiving area of Scrap-removing machine is inserted cabinet leg outlet, and machine tool cutting liquid leads to together with chip Cross outlet and enter material receiving area;Start Scrap-removing machine;
B, crumb loading: the chip of lathe is collected in the lower section that utility cart is pushed into Scrap-removing machine discharge zone;
C, fortune bits: after collection is full, change another utility cart splicing, by the utility cart pull-out discharging opening of full for collection chip, be transported to Chip processes pond;
D, the bits that fall: after processing Chi Chikou, gently pressing pressing plate with foot, pressing plate upper end departs from locating piece;Movement in a curve is extremely Flat car face, lifts push-pull bar with hands;Hopper has a down dip under gravity, and chip is prolonged header board and poured chip process pond into;
E, reset: touching the gentliest pressure pressing plate with foot and, to flat car face, meanwhile, press down push-pull bar, hopper reset, foot unclamps Pressing plate, pressing plate moves to locating piece under the action of the spring and resets, and a cycle of operation completes;
F, repetition above step quit work to Scrap-removing machine.
3. beneficial effect
The technical scheme using this utility model to provide, compared with prior art, has the advantages that
(1) a kind of machine tool chip removal system of the present utility model, suppressing and resetting and realize turning over of hopper by pressing plate Whether turning, pressing plate plays the effect of snap close hopper before tipping bucket, when needs Turnover bunker, it is only necessary to hands material lift bucket, foot is stepped on Pressing plate can realize, trick with the use of, easy to operate;And motor is fixed on directly over discharge zone, transmission case is fixed on Top, discharge zone, the problem i.e. balancing Scrap-removing machine tail end weight, again horizontal space is transferred to vertical space, optimizes Scrap-removing machine Take up room;
(2) a kind of machine tool chip removal system of the present utility model, header board hinge leaf makes upset easy, and resistance is little;Spring Suppress and better reduction;The setting of recovery tank, by the self gravitation of water, by subsidiary to chip self moisture and scraper plate moisture Guided to recovery tank by drainage plate, decrease the residual of cutting fluid in feeding zone;
(3) a kind of machine tool chip removal system of the present utility model, torque spring by pressing plate suppress and reset is more prone to, Easy to operate;The chip remained in chip leading plate can be struck off by scrap scraping plate, it is to avoid the cumulative stuck transmission chain of chip;
(4) a kind of machine tool chip removal system of the present utility model, infolding right angle makes original suppressing a little upgrade to suppressing line, carries High suppress effect;The camber line formed when pressing plate is pressed down and the inclined-plane of back plate leave gap, it is to avoid back plate stops pressing plate Under press;Wing plate is modification of right-angled triangle plate, and flat car face forms the groove district of right angled triangle, has stopped the behaviour area of pressing plate Territory;Uniformly have outlet on metal shell, get rid of unnecessary cutting fluid by what outlet i.e. started from feeding zone, it is to avoid its Enter lifting zone and material receiving area;
(5) a kind of machine tool chip removal system of the present utility model, shaped as frame push-pull bar is on back plate top, and header board bottom forms thick stick The effect of bar, only need to somewhat exert oneself, and can realize tipping bucket operation;The setting of arc-shaped transition, it is to avoid transmission chain by level to tiltedly Damage each other with really up to the mark contact of metal shell during angle;
(6) a kind of machine tool chip removal system of the present utility model, two deflectors guide the flow direction of feed hopper bottom water, and pass through Outlet pipe flows out, it is to avoid too much moisture enters chip removal pond, and corrosion metals is considered to be worth doing;Scrap scraping plate indention and the shape of transmission chain Basically identical, improve and scrape bits efficiency;
(7) a kind of machine tool chip removal system of the present utility model, water valve controls the outflow of water conservancy diversion water, it is to avoid water conservancy diversion water arbitrarily flows Go out, spatter ground with water;Angle steel section in factory is seen everywhere, and cost of manufacture is low;Interlocking formula chain, detachably, it is convenient to change, and subtracts Lack welding capacity;
(8) a kind of machine tool chip removal system of the present utility model, 30~60 degree, 65~80 degree and header board angle are less than back plate The setting of angle, is after inventor regulates accordingly according to the difference of chip density, when the pressure of header board is more than by chip When chip is to the pressure of base plate, after dolly arrives chip removal pond, it is not necessary to hands lifts push-pull bar, only use foot press pressing plate, can realize expecting The automatic tipping bucket of bucket, more convenient to operate;Pillar plays the raising of balance material receiving area deadweight, it is to avoid lean forward in equipment running process And affecting production, the setting of universal rubber wheel is then to be moved easily equipment;
(9) a kind of machine tool chip removal system of the present utility model, the setting of drainage screen, it is to avoid chip blocking outlet pipe;Pin cap Diameter more than the diameter of spring body, it is to avoid during foot press pressing plate, spring body is born pressure and is affected elasticity and the service life of spring body; Chain and sprocket wheel is damaged when torque force limiting device avoids chain stuck;Drainage screen avoids chip to enter recovery tank and clear up without frequent Recovery tank;
(10) using method of a kind of machine tool chip removal system of the present utility model, simple to operate, is skillfully constructed, is worthy to be popularized Application.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of utility cart of the present utility model
Fig. 3 is the top view of utility cart of the present utility model;
Fig. 4 is the side view of utility cart of the present utility model;
Fig. 5 is structural representation after spring of the present utility model amplifies;
Fig. 6 is the side view of Scrap-removing machine of the present utility model;
Fig. 7 is the enlarged drawing of recovery tank of the present utility model;
Fig. 8 is the top view of Scrap-removing machine of the present utility model;
Label declaration in schematic diagram: 1, utility cart;2, Scrap-removing machine;11, flat car face;12, hopper;13, pressing plate; 14, wing plate;15, locating piece;16, push-pull bar;17, outlet pipe;18, water valve;19, hinge leaf;110, spring;111, wheel; 112, bearing pin;121, header board;122, back plate;123, side plate;124, deflector;1101, bar is suppressed on;1102, bar is suppressed under; 21, discharge zone;22, lifting zone;23, material receiving area;24, metal shell;25, chip leading plate;26, guide rail dish;27, discharging opening;28, return Flow tube;29, pillar;211, transmission case;221, arc-shaped transition;231, outlet;251, interlocking formula chain;271, scrap scraping plate; 272, recovery tank;273, feeding zone;274, drainage plate;275, side plate;276, draining hole;2111, driving motor;2112, transmission Chain wheel cover.
Detailed description of the invention
For further appreciating that content of the present utility model, in conjunction with accompanying drawing, this utility model is described in detail.
Embodiment 1
As shown in figures 1-8, a kind of machine tool chip removal system of the present embodiment, including Scrap-removing machine 2 and utility cart 1;Scrap-removing machine 2 wraps Include discharge zone 21, lifting zone 22 and the material receiving area 23 being sequentially connected with from top to bottom, in zigzag structure;Utility cart 1 includes flat car Face 11 and hopper 12, the transmission case 211 of Scrap-removing machine 2 is fixed on the top of discharge zone 21, as shown in Figure 6, wherein, driving motor 2111 surfaces being positioned at discharge zone 21, driving-chain wheel cover 2112 is fixed on the side of discharge zone 21, i.e. balances chip removal tail The problem of end weight, is transferred to vertical space by horizontal space again, optimizes taking up room of Scrap-removing machine;Utility cart 1 also includes bullet Pressing plate 13 and wing plate 14;The prismatoid that hopper 12 is big in opening, bottom surface is little, including tilted to flat car face 11, gradually closes up The header board 121 of shape and back plate 122, and it is perpendicular to 2 side plates 123 in flat car face 11, wherein: header board 121 and flat car face 11 convertible connections;The bottom of pressing plate 13 and the tail end in flat car face 11 suppress homing position type and connect;Wing plate 14 has 2, is 2 The plate that extends back of side plate 123, protrudes from the inclined-plane that back plate 122 is formed, and the inner side relative symmetry of 2 wing plates 14 is provided with location Block 15, after pressing plate 13 reset in the gap that locating piece 15 and back plate 122 are formed.
A kind of machine tool chip removal system of the present embodiment, suppressing and resetting and realize the upset of hopper 12 by pressing plate 13 Whether, pressing plate 13 plays the effect of snap close hopper 12 before tipping bucket, when needs Turnover bunker 12, it is only necessary to hands material lift bucket 12, foot is stepped on pressing plate 13 and can be realized, trick with the use of, easy to operate.Driving motor 2111 is fixed on discharging by native system Directly over district 21, transmission case 211 be fixed on top, discharge zone, i.e. balance Scrap-removing machine 1 tail end weight problem, again by horizontal space It is transferred to vertical space, optimizes taking up room of Scrap-removing machine 1, the corresponding work space adding lathe.
Embodiment 2
A kind of machine tool chip removal system of the present embodiment, its basic structure, with embodiment 1, thes improvement is that: such as Fig. 2,3 and Shown in 4, header board 121 and flat car face 11 are connected by hinge leaf 19, make upset easy, and resistance is little;Pressing plate 13 and flat board The tail end in car face 11 is connected by spring 110, suppresses and better reduction;As it is shown in fig. 7, the discharging that lower end, discharge zone 21 is arranged The medial wall of mouthfuls 27 is provided with recovery tank 272, and the top board of recovery tank 272 is to have a down dip and the drainage plate 274 of flap-like of infolding, draws Bending part and the upper end of side plate 275 bottom stream plate 274 form draining hole 276;The return duct that recovery tank 272 is arranged by bottom 28 connect with the dipping type of lifting zone 22, by the self gravitation of water, are passed through by subsidiary to chip self moisture and scraper plate moisture Drainage plate guides to recovery tank, decreases the residual of cutting fluid in feeding zone.As it is shown in figure 5, spring 110 is torque spring, two End suppresses that bar is at an acute angle to be extended obliquely out, and above suppresses bar 1101 and pressing plate 3 is fixing connects;Under suppress bar 1102 and flat car face 11 Fixing connection;Spring body is fixed on flat car face 11 upper surface by bearing pin 112, allow pressing plate suppress and reset is more prone to, Easy to operate;The top of recovery tank 272, faces the bottom of the chip leading plate 25 of discharge zone 21, is provided with scrap scraping plate 271, to incite somebody to action In chip leading plate, the chip of residual strikes off, it is to avoid the cumulative stuck transmission chain of chip.
A kind of using method of the machine tool chip removal system of the present embodiment, step is:
A, machine tool chip removal: the material receiving area 23 of Scrap-removing machine 2 is inserted cabinet leg outlet, and machine tool cutting liquid is together with chip Material receiving area 23 is entered by outlet;Start Scrap-removing machine 2;
B, crumb loading: the chip of lathe is collected in the lower section that utility cart 1 is pushed into Scrap-removing machine discharge zone 21;
C, fortune bits: after collection is full, change another utility cart 1 splicing, pull out discharging opening 27 by the utility cart 1 of full for collection chip, fortune Deliver to chip and process pond;
D, the bits that fall: after processing Chi Chikou, gently pressing pressing plate 13 with foot, pressing plate 13 upper end departs from locating piece 15;Camber line Move to flat car face 11, lift push-pull bar 16 with hands;Hopper 12 has a down dip under gravity, and chip is prolonged header board 121 and poured into and cut Bits process pond;
E, reset: touching the gentliest pressure pressing plate 13 to flat car face 11 with foot, meanwhile, lower pressure push-pull bar 16, hopper 12 is multiple Position, foot unclamps pressing plate 13, and pressing plate 13 moves to locating piece 15 under the effect of spring 110 and resets, and a cycle of operation is complete Become;
F, repetition above step quit work to Scrap-removing machine 2.
Embodiment 3
A kind of machine tool chip removal system of the present embodiment, its basic structure, with embodiment 2, thes improvement is that: also include frame Shape push-pull bar 16, fixing end is fixed on back plate 122 top.On suppress bar 1101 and under suppress bar 1102 all to infolding right angle, shape Become pole;Wing plate 14 is modification of right-angled triangle plate;The camber line formed during 13 times pressures of pressing plate and the inclined-plane of back plate 122 leave gap. The angle that header board 121 and flat car face 11 are formed is 30 degree, and the angle that back plate 122 and flat car face 11 are formed is 80 degree.Promote District 22 and the junction of material receiving area 23, be provided with arc-shaped transition 221, it is to avoid transmission chain is by during level to oblique angle and metal shell Contact really up to the mark and damage each other.
A kind of machine tool chip removal system of the present embodiment, through measuring and calculating, it is adaptable to density is the chip of 5.0~5.5, uses step For:
A, machine tool chip removal: the material receiving area 23 of Scrap-removing machine 2 is inserted cabinet leg outlet, and machine tool cutting liquid is together with chip Material receiving area 23 is entered by outlet;Start Scrap-removing machine 2;
B, crumb loading: the chip of lathe is collected in the lower section that utility cart 1 is pushed into Scrap-removing machine discharge zone 21;
C, fortune bits: after collection is full, change another utility cart 1 splicing, pull out discharging opening 27 by the utility cart 1 of full for collection chip, fortune Deliver to chip and process pond;
D, the bits that fall: to processing after Chi Chikou, gently press pressing plate 13 with foot, now, due to chip to the pressure of header board 121 relatively Greatly, the trend that tipping bucket has leaned forward, pressing plate 13 can delay the inclined-plane of plate 122 and move downward, and pressing plate 13 upper end departs from location After block 15, pressing plate 13 movement in a curve is to flat car face 11;Hopper 12 has a down dip under self gravitation effect, it is not necessary to hands lifts push-pull bar 16, chip is i.e. prolonged header board 121 and is poured chip process pond into;
E, reset: touching the gentliest pressure pressing plate 13 to flat car face 11 with foot, meanwhile, lower pressure push-pull bar 16, hopper 12 is multiple Position, foot unclamps pressing plate 13, and pressing plate 13 moves to locating piece 15 under the effect of spring 110 and resets, and a cycle of operation is complete Become;
F, repetition above step quit work to Scrap-removing machine.
A kind of machine tool chip removal system of the present embodiment and using method thereof, chip is more than chip pair to the pressure of header board 121 The pressure of base plate, self gravitation can produce the trend of tipping bucket, after pressing plate 13 unlocks, can tipping bucket voluntarily, operation is more Convenient.
Embodiment 4
A kind of machine tool chip removal system of the present embodiment, its basic structure is with embodiment 3, and difference is: such as Fig. 3 and 4 Shown in, the bottom of hopper 12 arranges two deflectors 124;On side plate 123, the flow-guiding mouth formed near two deflectors 124 Place has outlet pipe 17.Water valve 18 is set on outlet pipe 17;Locating piece 15 is angle steel section, and the angle steel section in factory is seen everywhere, Cost of manufacture is low.The fixed above of two deflectors 124 is equipped with drainage screen;After bearing pin 112 passes spring body, by bearing pin 112 The pin cap at two ends is fixed on flat car face 11, and the diameter of pin cap is more than the diameter of spring body.Header board 121 and flat car face 11 are formed Angle is 40 degree, and the angle that back plate 122 and flat car face 11 are formed is 65 degree.Scrap scraping plate 271 indention, and transmission chain Shape is basically identical, improves and scrapes bits efficiency.As shown in Figure 8, chip leading plate 25 is driven by interlocking formula chain 251, detachably, changes Convenient, and decrease welding capacity.The bottom of lifting zone 22 is fixing connects pillar 29, plays the raising of balance material receiving area deadweight, keeps away Exempt from equipment running process leans forward and affect production, bottom pillar 29, universal rubber wheel is set, is moved easily equipment.Driving-chain wheel cover It is fixedly connected with torque force limiting device, it is to avoid when chain is stuck, damage chain outside the travelling gear connected by chain within 2112 Bar and sprocket wheel;One layer of drainage screen is set at draining hole 276, it is to avoid chip enter recovery tank and without often clearing up recovery tank.
A kind of machine tool chip removal system of the present embodiment, through measuring and calculating, it is adaptable to density is the chip of 5.5~6.5, uses step With practical example 3.
A kind of machine tool chip removal system of the present embodiment and using method thereof, two deflectors 124 guide hopper 12 bottom water The flow direction, and flowed out by outlet pipe 17, it is to avoid too much moisture enters chip removal pond, and corrosion metals is considered to be worth doing;Water valve controls water conservancy diversion water Outflow, it is to avoid water conservancy diversion water arbitrarily flows out, and spatters ground with water;The setting of drainage screen, it is to avoid chip blocking outlet pipe;The diameter of pin cap Diameter more than spring body, it is to avoid during foot press pressing plate 13, spring body is born pressure and affected elasticity and the service life of spring body 110.
Embodiment 5
A kind of machine tool chip removal system of the present embodiment, its basic structure is with embodiment 3, and difference is: flat car face 11 surfaces paving one layer of rubber blanket, it is to avoid when hopper 12 falls and the hard landing of car face and damage each other.Header board 121 and flat car face 11 The angle formed is 60 degree, and the angle that back plate 122 and flat car face 11 are formed is 75 degree.Wheel 111 is universal rubber wheel, Ke Yishi Turning of existing utility cart 1 any direction.
A kind of machine tool chip removal system of the present embodiment, through measuring and calculating, it is adaptable to density is the chip of more than 6.5, uses step With practical example 3.
Schematically being described this utility model and embodiment thereof above, this description does not has restricted, accompanying drawing Shown in be also one of embodiment of the present utility model, actual structure is not limited thereto.So, if this area Those of ordinary skill enlightened by it, in the case of without departing from the invention objective, without creative designing with should Frame mode that technical scheme is similar and embodiment, all should belong to protection domain of the present utility model.

Claims (9)

1. a machine tool chip removal system, including Scrap-removing machine (2) and utility cart (1);Described Scrap-removing machine (2) includes the most successively The discharge zone (21) of connection, lifting zone (22) and material receiving area (23), in zigzag structure;Described utility cart (1) includes flat car face And hopper (12) (11), it is characterised in that:
The transmission case (211) of described Scrap-removing machine (2) is fixed on the top of discharge zone (21), and wherein, driving motor (2111) is positioned at The surface of discharge zone (21), driving-chain wheel cover (2112) is fixed on the side of discharge zone (21);
Described utility cart (1) also includes pressing plate (13) and wing plate (14);It is trapezoidal that described hopper (12) is big in opening, bottom surface is little Body, including tilted to flat car face (11), the header board (121) of the shape that gradually closes up and back plate (122), and it is perpendicular to flat car 2 side plates (123) in face (11), wherein: described header board (121) and flat car face (11) convertible connection;Described pressing plate (13) bottom and the tail end of flat car face (11) suppress homing position type and connect;Described wing plate (14) has 2, is 2 side plates (123) The plate that extends back, protrude from the inclined-plane that back plate (122) is formed, the inner side relative symmetry of 2 wing plates (14) is provided with locating piece (15) after, described pressing plate (13) resets in the gap that locating piece (15) and back plate (122) are formed.
A kind of machine tool chip removal system the most according to claim 1, it is characterised in that: described header board (121) and flat car face (11) connected by hinge leaf (19);The tail end of described pressing plate (13) and flat car face (11) is connected by spring (110); The medial wall of the discharging opening (27) that described discharge zone (21) lower end is arranged is provided with recovery tank (272), described recovery tank (272) Top board is to have a down dip and the drainage plate (274) of flap-like of infolding, the bending part of drainage plate (274) bottom and side plate (275) upper End forms draining hole (276);Return duct (28) and the dipping type of lifting zone (22) that recovery tank (272) is arranged by bottom connect Logical.
A kind of machine tool chip removal system the most according to claim 2, it is characterised in that: described spring (110) is torque spring, Two ends suppress that bar is at an acute angle to be extended obliquely out, and above suppress bar (1101) and pressing plate (3) is fixing connects;Under suppress bar (1102) peace Wooden handcart face (11) is fixing to be connected;Spring body is fixed on flat car face (11) upper surface by bearing pin (112);Described recovery tank (272) Top, face the bottom of the chip leading plate (25) of discharge zone (21), be provided with scrap scraping plate (271).
A kind of machine tool chip removal system the most according to claim 3, it is characterised in that: suppress bar (1101) and lower bullet on described Depression bar (1102), all to infolding right angle, forms pole;Described wing plate (14) is modification of right-angled triangle plate;Described pressing plate (13) is pressed down Time the camber line that formed and the inclined-plane of back plate (122) leave gap;The top of described chip leading plate (25) is with metal shell (24);? Outlet (231) is uniformly had on the metal shell (24) of material receiving area (23).
A kind of machine tool chip removal system the most according to claim 3, it is characterised in that: also include shaped as frame push-pull bar (16), Gu Back plate (122) top is fixed in fixed end;Described lifting zone (22) and the junction of material receiving area (23), be provided with arc-shaped transition (221)。
6. according to the arbitrary described a kind of machine tool chip removal system of claim 3 to 5, it is characterised in that: the end of described hopper (12) Portion arranges two deflectors (124);On side plate (123), have out at the flow-guiding mouth that two deflectors (124) are formed Water pipe (17);Described scrap scraping plate (271) indention.
A kind of machine tool chip removal system the most according to claim 6, it is characterised in that: described outlet pipe arranges water valve on (17) (18);Described locating piece (15) is angle steel section;Described chip leading plate (25) is driven by interlocking formula chain (251).
A kind of machine tool chip removal system the most according to claim 6, it is characterised in that: described header board (121) and flat car face (11) angle formed is 30~60 degree, and the angle that back plate (122) and flat car face (11) are formed is 65~80 degree;And, front The angle that the angle that plate (121) and flat car face (11) are formed is formed less than back plate (122) and flat car face (11);Described lifting The fixing pillar (29) that connects in the bottom in district (22), pillar (29) bottom arranges universal rubber wheel.
A kind of machine tool chip removal system the most according to claim 8, it is characterised in that: said two deflector (124) upper Side is fixing is equipped with drainage screen;After described bearing pin (112) passes spring body, it is fixed on flat board by the pin cap at bearing pin (112) two ends Car face (11), the diameter of pin cap is more than the diameter of spring body;The biography connected by chain that described driving-chain wheel cover (2112) is internal Torque force limiting device it is fixedly connected with outside moving gear;Described draining hole (276) place arranges one layer of drainage screen.
CN201620687311.4U 2016-06-30 2016-06-30 A kind of machine tool chip removal system Active CN205834879U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106078335A (en) * 2016-06-30 2016-11-09 马鞍山成宏机械制造有限公司 A kind of machine tool chip removal system and using method thereof
CN108907877A (en) * 2018-08-01 2018-11-30 马鞍山市盟盛机械制造有限公司 A kind of milling Scrap-removing machine and its application method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106078335A (en) * 2016-06-30 2016-11-09 马鞍山成宏机械制造有限公司 A kind of machine tool chip removal system and using method thereof
CN108907877A (en) * 2018-08-01 2018-11-30 马鞍山市盟盛机械制造有限公司 A kind of milling Scrap-removing machine and its application method

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