CN106078335A - A kind of machine tool chip removal system and using method thereof - Google Patents
A kind of machine tool chip removal system and using method thereof Download PDFInfo
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- CN106078335A CN106078335A CN201610513062.1A CN201610513062A CN106078335A CN 106078335 A CN106078335 A CN 106078335A CN 201610513062 A CN201610513062 A CN 201610513062A CN 106078335 A CN106078335 A CN 106078335A
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- pressing plate
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000003825 pressing Methods 0.000 claims abstract description 69
- 239000000463 material Substances 0.000 claims abstract description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 238000007599 discharging Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 239000002184 metal Substances 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 238000011084 recovery Methods 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000007704 transition Effects 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 4
- 230000004048 modification Effects 0.000 claims description 4
- 238000012986 modification Methods 0.000 claims description 4
- 230000002035 prolonged effect Effects 0.000 claims description 4
- 230000001154 acute effect Effects 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 2
- 239000002173 cutting fluid Substances 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000012634 fragment Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000001186 cumulative effect Effects 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0057—Devices for removing chips outside the working area
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For Machine Tools (AREA)
Abstract
The invention discloses a kind of machine tool chip removal system and using method thereof, belong to machine tool chip removal technical field.The present invention includes Scrap-removing machine and utility cart；Scrap-removing machine includes discharge zone, lifting zone and the material receiving area being sequentially connected with from top to bottom, in zigzag structure；The transmission case of Scrap-removing machine is fixed on the top of discharging, and wherein, driving motor is positioned at the surface of discharge zone, and driving-chain wheel cover is fixed on the side of discharge zone；Utility cart includes flat car face, hopper, pressing plate and wing plate；Hopper is the prismatoid that opening is big, bottom surface is little, including tilted to flat car face, and the front and rear panels of the shape that gradually closes up, and it is perpendicular to 2 side plates in flat car face.The present invention is interlocked by trick, and hands lifts push-pull bar, foot press pressing plate can realize the purpose of tipping bucket discharging, also achieves the purpose making full use of Scrap-removing machine self space, and structure is ingenious, easy to operate, additionally it is possible to get rid of moisture in chip by drain.
Description
Technical field
The present invention relates to machine tool chip removal technical field, particularly relate to a kind of machine tool chip removal system and using method thereof.
Background technology
During carrying out machine tooling, semi-finished product can be processed, the operation such as such as car, milling, mill, boring, in the process
Will have the generation of iron filings, metal fragment can be exported to Scrap-removing machine (such as scraper plate Scrap-removing machine) by lathe liquid outlet with cutting fluid, logical
Crossing Scrap-removing machine to realize metal lathe and can produce metal fragment in the course of the work, chip separates with cutting fluid.
Existing Scrap-removing machine is owing to the space around workshop limited space, especially lathe is with greater need for being optimized, with full
Foot function from strength to strength, the needs of lathe that relatively can increase of volume, the size shape being additionally, since metal flying chip differs,
Less metal flying chip is easy to fall into from the gap between chip leading plate left end and casing and between transmission chain and chip leading plate
In transmission chain, affect the normal work of transmission chain, can stuck transmission chain time serious, it is necessary to shutdown chip removal, use very
Inconvenience, affects machine tooling, and efficiency is low, and reduces the service life of machinery.
After chip separates, it is usually and is transferred with utility cart or filtration streamline, filter streamline relatively costly, be suitable for
In integrated mill；Little machine tooling factory is general or transports with utility cart, in transport process, owing to chip density is relatively big,
Typically dump truck is transported, but existing dump truck is in transport process, if hopper header board angle and material density or weight
When being not suitable with, it is less than destination and arises that the phenomenon of tipping bucket causes secondary entrucking to waste man-hour, also can cause certain people
Body risk；If preventing upset at hopper back plate fixed hook, needing hook repeatedly, the work of unhook, operation is the most not
Convenient.
Through retrieval, Chinese invention patent, application number: 201520476110.5, the patent disclosure of publication date: 2015.12.02
The tipping bucket lock of a kind of tip wagon, including fixed plate and locking board, fixed plate is provided with the latch fitting swung, latch fitting
Top is handle, and the bottom of latch fitting is snap close, and snap close is to the location bending at locking board place, and locking board is downward arc, lock
Part swings and makes snap close and locking board be interlocked or be separated.Connecting in the middle part of latch fitting and have laterally disposed screw rod, latch fitting can be at spiral shell
Swing on bar.Screw rod both sides are provided with screw thread, and screw rod both sides are fixed in fixed plate by nut.The tipping bucket lock that this invention provides
Simple in construction, well combines the handle of tipping bucket with lock, and wherein locking board is connected to dump truck vehicle frame front end, fixing
Plate is fixed in the front end side wall of tipping bucket, lifts handle during use, makes snap close depart from locking board, it is possible to be lifted by tipping bucket；When
After use, unclamping handle, tipping bucket falls naturally, and snap close can be anchored on locking board automatically.This invention needs to lift with hands
Handle, makes snap close depart from locking board, before tipping bucket falls naturally, needs to lift handle always, and operation is also inconvenient.
Chinese invention patent, application number: 201610063272.5, a kind of machine of the patent disclosure of publication date: 2016.4.1
Bed Scrap-removing machine, including: material bin, collecting tank, discharge bucket, hoisting mechanism, catch box, and for metal fillings is isolated in collection
Filter screen outside liquid case；Described material bin is provided with the water conservancy diversion of vertical spiral extension in including top entry, outlet at bottom, and material bin
Plate；Described deflector extends to the outlet at bottom of material bin；The outlet at bottom of described material bin maintains an equal level with the top margin of collecting tank；Institute
Being provided with back liquid pump in stating catch box, described time liquid pump connects liquid back pipe；It is additionally provided with in described catch box: open for controlling back liquid pump
Dynamic high level sensor, and for controlling back the end liquid level sensor that liquid pump stops.This invention lathe Scrap-removing machine, its energy
Being efficiently separated by metal fillings in cutting fluid, output can the cutting fluid of reuse；And be provided with and exported for receiving lathe liquid outlet
Metal fragment, the material bin of cutting fluid, can play cushioning effect to metal fragment, cutting fluid.But this invention solves material bin
The cutting fluid backflow at place, but at blanking port, due to metal fillings and scraper plate all can attachment portion moisture, cause discharge outlet to drop
Cuttings liquid is a lot of and affects being normally carried out of production.
Summary of the invention
1. invention to solve the technical problem that
Optimize for Scrap-removing machine space requirement present in prior art, excess moisture in metal fillings, chip can stuck biography
Send chain, dump truck tipping bucket lock construction complicated, awkward problem, the invention provides a kind of machine tool chip removal system and make
Use method.It is interlocked by trick, and hands lifts push-pull bar, foot press pressing plate can realize the purpose of tipping bucket discharging, also achieves and fills
Dividing the purpose utilizing Scrap-removing machine self space, structure is ingenious, easy to operate, additionally it is possible to get rid of moisture in chip by drain.
2. technical scheme
For reaching above-mentioned purpose, the technical scheme that the present invention provides is:
A kind of machine tool chip removal system, including Scrap-removing machine and utility cart；Described Scrap-removing machine includes being sequentially connected with from top to bottom
Discharge zone, lifting zone and material receiving area, in zigzag structure；Described utility cart includes flat car face and hopper, the biography of described Scrap-removing machine
Dynamic case is fixed on the top of discharging, and wherein, driving motor is positioned at the surface of discharge zone, and driving-chain wheel cover is fixed on discharge zone
Side, the problem i.e. balancing Scrap-removing machine tail end weight, again horizontal space is transferred to vertical space, optimizes taking of Scrap-removing machine
Space；Described utility cart also includes pressing plate and wing plate；Described hopper is the prismatoid that opening is big, bottom surface is little, including to flat board
Car face is tilted, the front and rear panels of the shape that gradually closes up, and is perpendicular to 2 side plates in flat car face, wherein: described header board and
Flat car surface overturning connects；The bottom of described pressing plate and the tail end in flat car face suppress homing position type and connect；Described wing plate has 2
Individual, it is the plate that extends back of 2 side plates, protrudes from the inclined-plane that back plate is formed, the inner side relative symmetry of 2 wing plates is provided with location
Block, described pressing plate reset after in the gap that locating piece and back plate are formed, suppressing and resetting and realize by pressing plate
Whether the upset of hopper, and pressing plate plays the effect of snap close hopper before tipping bucket, when needs Turnover bunker, it is only necessary to hands material lift
Bucket, foot steps on pressing plate and can realize, trick with the use of, easy to operate.
Further technical scheme, described header board and flat car face are connected by hinge leaf, make upset easy, resistance
Little；The tail end in described pressing plate and flat car face is connected by spring, suppresses and better reduction；Lower end, described discharge zone is arranged
The medial wall of discharging opening be provided with recovery tank, the top board of described recovery tank is to have a down dip and the drainage plate of flap-like of infolding, draws
Bending part and the upper end of side plate bottom stream plate form draining hole；Under return duct that recovery tank is arranged by bottom and lifting zone
Formula of inclining connects, and by the self gravitation of water, is guided to backwater by drainage plate by subsidiary to chip self moisture and scraper plate moisture
Case, decreases the residual of cutting fluid in feeding zone.
Further technical scheme, described spring is torque spring, and two ends suppress that bar is at an acute angle to be extended obliquely out, and above suppress bar
Connection fixing with pressing plate；Under suppress that bar and flat car face are fixing to be connected；Spring body is fixed on flat car face upper surface by bearing pin,
Allow pressing plate suppress and reset is more prone to, easy to operate；The top of described recovery tank, faces the chip leading plate of discharge zone
Bottom, is provided with scrap scraping plate, to be struck off by the chip remained in chip leading plate, it is to avoid the cumulative stuck transmission chain of chip.
Further technical scheme, described on suppress bar and under suppress bar all to infolding right angle, form pole, make original
Suppress and a little upgrade to suppressing line, improve and suppress effect；Described wing plate is modification of right-angled triangle plate, and formation right angle, flat car face three
The groove district of dihedral, has stopped the zone of action of pressing plate；The camber line formed when described pressing plate is pressed down and the inclined-plane of back plate leave
Gap, it is to avoid back plate stops the pressure down of pressing plate；The top of described chip leading plate is with metal shell；Metal shell in material receiving area
On uniformly have outlet, get rid of unnecessary cutting fluid by what outlet i.e. started from feeding zone, it is to avoid it enters lifting zone
And material receiving area.
Further technical scheme, also includes that shaped as frame push-pull bar, fixing end are fixed on back plate top, and header board bottom is formed
The effect of lever, only need to somewhat exert oneself, and can realize tipping bucket operation；Described lifting zone and the junction of material receiving area, be provided with arc
Shape transition, it is to avoid transmission chain is damaged each other with really up to the mark contact of metal shell by during level to oblique angle.
Further technical scheme, the bottom of described hopper arranges two deflectors；On side plate, near two deflectors
Having outlet pipe at the flow-guiding mouth formed, deflector guides the flow direction of feed hopper bottom water, and is flowed out by outlet pipe, it is to avoid too much
Moisture enter chip removal pond, corrosion metals consider to be worth doing；Described scrap scraping plate indention, and the shape of transmission chain is basically identical, improves
Scrape bits efficiency.
Further technical scheme, described outlet pipe arranges water valve, controls the outflow of water conservancy diversion water, it is to avoid water conservancy diversion water is random
Flow out, spatter ground with water；Described locating piece is angle steel section, and the angle steel section in factory is seen everywhere, and cost of manufacture is low；Described chip leading plate
By interlocking formula chain-driving, detachably, it is convenient to change, and decreases welding capacity.
The angle that further technical scheme, described header board and flat car face are formed is 30～60 degree, back plate and flat car
The angle that face is formed is 65～80 degree；And, the angle that header board and flat car face are formed is formed less than back plate and flat car face
Angle, is after inventor regulates accordingly according to the difference of chip density, when chip is more than chip pair to the pressure of header board
During the pressure of base plate, after dolly arrives chip removal pond, it is not necessary to hands lifts push-pull bar, only use foot press pressing plate, can be realized hopper oneself
Dynamic tipping bucket, more convenient to operate；The bottom of described lifting zone is fixing connects pillar, plays the raising of balance material receiving area deadweight, keeps away
Exempting to lean forward in equipment running process and affect production, posts bottom arranges universal rubber wheel, is moved easily equipment.
Further technical scheme, the fixed above of two deflectors is equipped with drainage screen, it is to avoid chip blocking outlet pipe；
After described bearing pin passes spring body, being fixed on flat car face by the pin cap at bearing pin two ends, the diameter of pin cap is more than the diameter of spring body,
When avoiding foot press pressing plate, spring body is born pressure and is affected elasticity and the service life of spring body；Leading within described driving-chain wheel cover
Cross and be fixedly connected with torque force limiting device outside the travelling gear that chain connects, it is to avoid when chain is stuck, damage chain and sprocket wheel；Institute
State and one layer of drainage screen be set at draining hole, it is to avoid chip enter recovery tank and without often clearing up recovery tank.
A kind of using method of machine tool chip removal system, step is:
A, machine tool chip removal: the material receiving area of Scrap-removing machine is inserted cabinet leg outlet, and machine tool cutting liquid leads to together with chip
Cross outlet and enter material receiving area；Start Scrap-removing machine；
B, crumb loading: the chip of lathe is collected in the lower section that utility cart is pushed into Scrap-removing machine discharge zone；
C, fortune bits: after collection is full, change another utility cart splicing, by the utility cart pull-out discharging opening of full for collection chip, be transported to
Chip processes pond；
D, the bits that fall: after processing Chi Chikou, gently pressing pressing plate with foot, pressing plate upper end departs from locating piece；Movement in a curve is extremely
Flat car face, lifts push-pull bar with hands；Hopper has a down dip under gravity, and chip is prolonged header board and poured chip process pond into；
E, reset: touching the gentliest pressure pressing plate with foot and, to flat car face, meanwhile, press down push-pull bar, hopper reset, foot unclamps
Pressing plate, pressing plate moves to locating piece under the action of the spring and resets, and a cycle of operation completes；
F, repetition above step quit work to Scrap-removing machine.
3. beneficial effect
The technical scheme using the present invention to provide, compared with prior art, has the advantages that
(1) a kind of machine tool chip removal system of the present invention, by pressing plate suppress and reset realize the upset of hopper with
No, pressing plate plays the effect of snap close hopper before tipping bucket, when needs Turnover bunker, it is only necessary to hands material lift bucket, and foot is stepped on and suppressed
Plate can realize, trick with the use of, easy to operate；And motor is fixed on directly over discharge zone, transmission case is fixed on discharging
Top, district, the problem i.e. balancing Scrap-removing machine tail end weight, again horizontal space is transferred to vertical space, optimizes accounting for of Scrap-removing machine
Use space；
(2) a kind of machine tool chip removal system of the present invention, header board hinge leaf makes upset easy, and resistance is little；Suppressing of spring
And better reduction；The setting of recovery tank, by the self gravitation of water, passes through subsidiary to chip self moisture and scraper plate moisture
Drainage plate guides to recovery tank, decreases the residual of cutting fluid in feeding zone；
(3) a kind of machine tool chip removal system of the present invention, torque spring by pressing plate suppress and reset is more prone to, operation
Convenient；The chip remained in chip leading plate can be struck off by scrap scraping plate, it is to avoid the cumulative stuck transmission chain of chip；
(4) a kind of machine tool chip removal system of the present invention, infolding right angle makes original suppressing a little upgrade to suppressing line, improves
Suppress effect；The camber line formed when pressing plate is pressed down and the inclined-plane of back plate leave gap, it is to avoid back plate stops the pressure down of pressing plate；
Wing plate is modification of right-angled triangle plate, and flat car face forms the groove district of right angled triangle, has stopped the zone of action of pressing plate；Metal
Uniformly have outlet on shell, get rid of unnecessary cutting fluid by what outlet i.e. started from feeding zone, it is to avoid its entrance carries
Rise district and material receiving area；
(5) a kind of machine tool chip removal system of the present invention, shaped as frame push-pull bar is on back plate top, and header board bottom forms lever
Effect, only need to somewhat exert oneself, and can realize tipping bucket operation；The setting of arc-shaped transition, it is to avoid when transmission chain is by level to oblique angle
Damage each other with really up to the mark contact of metal shell；
(6) a kind of machine tool chip removal system of the present invention, two deflectors guide the flow direction of feed hopper bottom water, and pass through water outlet
Pipe flow goes out, it is to avoid too much moisture enters chip removal pond, and corrosion metals is considered to be worth doing；The shape of scrap scraping plate indention and transmission chain is basic
Unanimously, bits efficiency is scraped in raising；
(7) a kind of machine tool chip removal system of the present invention, water valve controls the outflow of water conservancy diversion water, it is to avoid water conservancy diversion water arbitrarily flows out,
Spatter ground with water；Angle steel section in factory is seen everywhere, and cost of manufacture is low；Interlocking formula chain, detachably, it is convenient to change, and reduces
Welding capacity；
(8) a kind of machine tool chip removal system of the present invention, 30～60 degree, 65～80 degree and header board angle are less than back plate angle
Setting, be after inventor regulates accordingly according to the difference of chip density, when chip to the pressure of header board more than chip
During to the pressure of base plate, after dolly arrives chip removal pond, it is not necessary to hands lifts push-pull bar, only use foot press pressing plate, hopper can be realized
Automatically tipping bucket, more convenient to operate；Pillar plays the raising of balance material receiving area deadweight, it is to avoid lean forward and shadow in equipment running process
Ringing and produce, the setting of universal rubber wheel is then to be moved easily equipment；
(9) a kind of machine tool chip removal system of the present invention, the setting of drainage screen, it is to avoid chip blocking outlet pipe；Sell the straight of cap
Footpath is more than the diameter of spring body, it is to avoid during foot press pressing plate, spring body is born pressure and affected elasticity and the service life of spring body；Torsion
Chain and sprocket wheel is damaged when limiter avoids chain stuck；Drainage screen avoid chip enter recovery tank and without often clearing up backwater
Case；
(10) using method of a kind of machine tool chip removal system of the present invention, simple to operate, is skillfully constructed, and being worthy to be popularized should
With.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of the utility cart of the present invention
Fig. 3 is the top view of the utility cart of the present invention；
Fig. 4 is the side view of the utility cart of the present invention；
Fig. 5 be the present invention spring amplify after structural representation；
Fig. 6 is the side view of the Scrap-removing machine of the present invention；
Fig. 7 is the enlarged drawing of the recovery tank of the present invention；
Fig. 8 is the top view of the Scrap-removing machine of the present invention；
Label declaration in schematic diagram: 1, utility cart；2, Scrap-removing machine；11, flat car face；12, hopper；13, pressing plate；
14, wing plate；15, locating piece；16, push-pull bar；17, outlet pipe；18, water valve；19, hinge leaf；110, spring；111, wheel；
112, bearing pin；121, header board；122, back plate；123, side plate；124, deflector；1101, bar is suppressed on；1102, bar is suppressed under；
21, discharge zone；22, lifting zone；23, material receiving area；24, metal shell；25, chip leading plate；26, guide rail dish；27, discharging opening；28, return
Flow tube；29, pillar；211, transmission case；221, arc-shaped transition；231, outlet；251, interlocking formula chain；271, scrap scraping plate；
272, recovery tank；273, feeding zone；274, drainage plate；275, side plate；276, draining hole；2111, driving motor；2112, transmission
Chain wheel cover.
Detailed description of the invention
For further appreciating that present disclosure, in conjunction with accompanying drawing, the present invention is described in detail.
Embodiment 1
As shown in figures 1-8, a kind of machine tool chip removal system of the present embodiment, including Scrap-removing machine 2 and utility cart 1；Scrap-removing machine 2 wraps
Include discharge zone 21, lifting zone 22 and the material receiving area 23 being sequentially connected with from top to bottom, in zigzag structure；Utility cart 2 includes flat car
Face 11 and hopper 12, the transmission case 211 of Scrap-removing machine 2 is fixed on the top of discharge zone 21, as shown in Figure 6, wherein, driving motor
2111 surfaces being positioned at discharge zone 21, driving-chain wheel cover 2112 is fixed on the side of discharge zone 21, i.e. balances chip removal tail
The problem of end weight, is transferred to vertical space by horizontal space again, optimizes taking up room of Scrap-removing machine；Utility cart 1 also includes bullet
Pressing plate 13 and wing plate 14；The prismatoid that hopper 12 is big in opening, bottom surface is little, including tilted to flat car face 11, gradually closes up
The header board 121 of shape and back plate 122, and it is perpendicular to 2 side plates 123 in flat car face 11, wherein: header board 121 and flat car face
11 convertible connections；The bottom of pressing plate 13 and the tail end in flat car face 11 suppress homing position type and connect；Wing plate 14 has 2, is 2
The plate that extends back of side plate 123, protrudes from the inclined-plane that back plate 122 is formed, and the inner side relative symmetry of 2 wing plates 14 is provided with location
Block 15, after pressing plate 13 reset in the gap that locating piece 15 and back plate 122 are formed.
A kind of machine tool chip removal system of the present embodiment, suppressing and resetting and realize the upset of hopper 12 by pressing plate 13
Whether, pressing plate 13 plays the effect of snap close hopper 12 before tipping bucket, when needs Turnover bunker 12, it is only necessary to hands material lift bucket
12, foot is stepped on pressing plate 13 and can be realized, trick with the use of, easy to operate.Driving motor 2111 is fixed on discharging by native system
Directly over district 21, transmission case 211 be fixed on top, discharge zone, i.e. balance Scrap-removing machine 1 tail end weight problem, again by horizontal space
It is transferred to vertical space, optimizes taking up room of Scrap-removing machine 1, the corresponding work space adding lathe.
Embodiment 2
A kind of machine tool chip removal system of the present embodiment, its basic structure, with embodiment 1, thes improvement is that: such as Fig. 2,3 and
Shown in 4, header board 121 and flat car face 11 are connected by hinge leaf 19, make upset easy, and resistance is little；Pressing plate 13 and flat board
The tail end in car face 11 is connected by spring 110, suppresses and better reduction；As it is shown in fig. 7, the discharging that lower end, discharge zone 21 is arranged
The medial wall of mouthfuls 27 is provided with recovery tank 272, and the top board of recovery tank 272 is to have a down dip and the drainage plate 274 of flap-like of infolding, draws
Bending part and the upper end of side plate 274 bottom stream plate 274 form draining hole 276；The return duct that recovery tank 272 is arranged by bottom
28 connect with the dipping type of lifting zone 22, by the self gravitation of water, are passed through by subsidiary to chip self moisture and scraper plate moisture
Drainage plate guides to recovery tank, decreases the residual of cutting fluid in feeding zone.As it is shown in figure 5, spring 110 is torque spring, two
End suppresses that bar is at an acute angle to be extended obliquely out, and above suppresses bar 1101 and pressing plate 3 is fixing connects；Under suppress bar 1102 and flat car face 11
Fixing connection；Spring body is fixed on flat car face 11 upper surface by bearing pin 112, allow pressing plate suppress and reset is more prone to,
Easy to operate；The top of recovery tank 272, faces the bottom of the chip leading plate 25 of discharge zone 21, is provided with scrap scraping plate 271, to incite somebody to action
In chip leading plate, the chip of residual strikes off, it is to avoid the cumulative stuck transmission chain of chip.
A kind of using method of the machine tool chip removal system of the present embodiment, step is:
A, machine tool chip removal: the material receiving area 23 of Scrap-removing machine 2 is inserted cabinet leg outlet, and machine tool cutting liquid is together with chip
Material receiving area 23 is entered by outlet；Start Scrap-removing machine 2；
B, crumb loading: the chip of lathe is collected in the lower section that utility cart 1 is pushed into Scrap-removing machine discharge zone 21；
C, fortune bits: after collection is full, change another utility cart 1 splicing, pull out discharging opening 27 by the utility cart 1 of full for collection chip, fortune
Deliver to chip and process pond；
D, the bits that fall: after processing Chi Chikou, gently pressing pressing plate 13 with foot, pressing plate 13 upper end departs from locating piece 15；Camber line
Move to flat car face 11, lift push-pull bar 16 with hands；Hopper 12 has a down dip under gravity, and chip is prolonged header board 121 and poured into and cut
Bits process pond；
E, reset: touching the gentliest pressure pressing plate 13 to flat car face 11 with foot, meanwhile, lower pressure push-pull bar 16, hopper 12 is multiple
Position, foot unclamps pressing plate 13, and pressing plate 13 moves to locating piece 15 under the effect of spring 110 and resets, and a cycle of operation is complete
Become；
F, repetition above step quit work to Scrap-removing machine 2.
Embodiment 3
A kind of machine tool chip removal system of the present embodiment, its basic structure, with embodiment 2, thes improvement is that: also include frame
Shape push-pull bar 16, fixing end is fixed on back plate 122 top.On suppress bar 1101 and under suppress bar 1102 all to infolding right angle, shape
Become pole；Wing plate 14 is modification of right-angled triangle plate；The camber line formed during 13 times pressures of pressing plate and the inclined-plane of back plate 122 leave gap.
The angle that header board 121 and flat car face 11 are formed is 30 degree, and the angle that back plate 122 and flat car face 11 are formed is 80 degree.Promote
District 22 and the junction of material receiving area 23, be provided with arc-shaped transition 21, it is to avoid transmission chain is by during level to oblique angle and metal shell
Contact really up to the mark and damage each other.
A kind of machine tool chip removal system of the present embodiment, through measuring and calculating, it is adaptable to density is the chip of 5.0～5.5, uses step
For:
A, machine tool chip removal: the material receiving area 23 of Scrap-removing machine 2 is inserted cabinet leg outlet, and machine tool cutting liquid is together with chip
Material receiving area 23 is entered by outlet；Start Scrap-removing machine 2；
B, crumb loading: the chip of lathe is collected in the lower section that utility cart 1 is pushed into Scrap-removing machine discharge zone 21；
C, fortune bits: after collection is full, change another utility cart 1 splicing, pull out discharging opening 27 by the utility cart 1 of full for collection chip, fortune
Deliver to chip and process pond；
D, the bits that fall: to processing after Chi Chikou, gently press pressing plate 13 with foot, now, due to chip to the pressure of header board 121 relatively
Greatly, the trend that tipping bucket has leaned forward, pressing plate 13 can delay the inclined-plane of plate 122 and move downward, and pressing plate 13 upper end departs from location
After block 15, pressing plate 13 movement in a curve is to flat car face 11；Hopper 12 has a down dip under self gravitation effect, it is not necessary to hands lifts push-pull bar
16, chip is i.e. prolonged header board 121 and is poured chip process pond into；
E, reset: touching the gentliest pressure pressing plate 13 to flat car face 11 with foot, meanwhile, lower pressure push-pull bar 16, hopper 12 is multiple
Position, foot unclamps pressing plate 13, and pressing plate 13 moves to locating piece 15 under the effect of spring 110 and resets, and a cycle of operation is complete
Become；
F, repetition above step quit work to Scrap-removing machine.
A kind of machine tool chip removal system of the present embodiment and using method thereof, chip is more than chip pair to the pressure of header board 121
The pressure of base plate, self gravitation can produce the trend of tipping bucket, after pressing plate 13 unlocks, can tipping bucket voluntarily, operation is more
Convenient.
Embodiment 4
A kind of machine tool chip removal system of the present embodiment, its basic structure is with embodiment 3, and difference is: such as Fig. 3 and 4
Shown in, the bottom of hopper 12 arranges two deflectors 124；On side plate 123, the flow-guiding mouth formed near two deflectors 124
Place has outlet pipe 17.Water valve 18 is set on outlet pipe 17；Locating piece 15 is angle steel section, and the angle steel section in factory is seen everywhere,
Cost of manufacture is low.The fixed above of two deflectors 124 is equipped with drainage screen；After bearing pin 112 passes spring body, by bearing pin 112
The pin cap at two ends is fixed on flat car face 11, and the diameter of pin cap is more than the diameter of spring body.Header board 121 and flat car face 11 are formed
Angle is 40 degree, and the angle that back plate 122 and flat car face 11 are formed is 65 degree.Scrap scraping plate 271 indention, and transmission chain
Shape is basically identical, improves and scrapes bits efficiency.As shown in Figure 8, chip leading plate 25 is driven by interlocking formula chain 251, detachably, changes
Convenient, and decrease welding capacity.The bottom of lifting zone 22 is fixing connects pillar 29, plays the raising of balance material receiving area deadweight, keeps away
Exempt from equipment running process leans forward and affect production, bottom pillar 29, universal rubber wheel is set, is moved easily equipment.Driving-chain wheel cover
It is fixedly connected with torque force limiting device, it is to avoid when chain is stuck, damage chain outside the travelling gear connected by chain within 2112
Bar and sprocket wheel；One layer of drainage screen is set at draining hole 276, it is to avoid chip enter recovery tank and without often clearing up recovery tank.
A kind of machine tool chip removal system of the present embodiment, through measuring and calculating, it is adaptable to density is the chip of 5.5～6.5, uses step
With practical example 3.
A kind of machine tool chip removal system of the present embodiment and using method thereof, two deflectors 124 guide hopper 12 bottom water
The flow direction, and flowed out by outlet pipe 17, it is to avoid too much moisture enters chip removal pond, and corrosion metals is considered to be worth doing；Water valve controls water conservancy diversion water
Outflow, it is to avoid water conservancy diversion water arbitrarily flows out, and spatters ground with water；The setting of drainage screen, it is to avoid chip blocking outlet pipe；The diameter of pin cap
Diameter more than spring body, it is to avoid during foot press pressing plate 13, spring body is born pressure and affected elasticity and the service life of spring body 110.
Embodiment 5
A kind of machine tool chip removal system of the present embodiment, its basic structure is with embodiment 3, and difference is: flat car face
11 surfaces paving one layer of rubber blanket, it is to avoid when hopper 12 falls and the hard landing of car face and damage each other.Header board 121 and flat car face 11
The angle formed is 60 degree, and the angle that back plate 122 and flat car face 11 are formed is 75 degree.Wheel 111 is universal rubber wheel, Ke Yishi
Turning of existing utility cart 1 any direction.
A kind of machine tool chip removal system of the present embodiment, through measuring and calculating, it is adaptable to density is the chip of more than 6.5, uses step
With practical example 3.
Schematically being described the present invention and embodiment thereof above, this description does not has restricted, institute in accompanying drawing
Show is also one of embodiments of the present invention, and actual structure is not limited thereto.So, if the common skill of this area
Art personnel enlightened by it, in the case of without departing from the invention objective, designs and this technical scheme without creative
Similar frame mode and embodiment, all should belong to protection scope of the present invention.
Claims (10)
1. a machine tool chip removal system, including Scrap-removing machine (2) and utility cart (1)；Described Scrap-removing machine (2) includes the most successively
The discharge zone (21) of connection, lifting zone (22) and material receiving area (23), in zigzag structure；Described utility cart (2) includes flat car face
And hopper (12) (11), it is characterised in that:
The transmission case (211) of described Scrap-removing machine (2) is fixed on the top of discharge zone (21), and wherein, driving motor (2111) is positioned at
The surface of discharge zone (21), driving-chain wheel cover (2112) is fixed on the side of discharge zone (21)；
Described utility cart (1) also includes pressing plate (13) and wing plate (14)；It is trapezoidal that described hopper (12) is big in opening, bottom surface is little
Body, including tilted to flat car face (11), the header board (121) of the shape that gradually closes up and back plate (122), and it is perpendicular to flat car
2 side plates (123) in face (11), wherein: described header board (121) and flat car face (11) convertible connection；Described pressing plate
(13) bottom and the tail end of flat car face (11) suppress homing position type and connect；Described wing plate (14) has 2, is 2 side plates (123)
The plate that extends back, protrude from the inclined-plane that back plate (122) is formed, the inner side relative symmetry of 2 wing plates (14) is provided with locating piece
(15) after, described pressing plate (13) resets in the gap that locating piece (15) and back plate (122) are formed.
A kind of machine tool chip removal system the most according to claim 1, it is characterised in that: described header board (121) and flat car face
(11) connected by hinge leaf (19)；The tail end of described pressing plate (13) and flat car face (11) is connected by spring (110)；
The medial wall of the discharging opening (27) that described discharge zone (21) lower end is arranged is provided with recovery tank (272), described recovery tank (272)
Top board is to have a down dip and the drainage plate (274) of flap-like of infolding, the bending part of drainage plate (274) bottom and side plate (274) upper
End forms draining hole (276)；Return duct (28) and the dipping type of lifting zone (22) that recovery tank (272) is arranged by bottom connect
Logical.
A kind of machine tool chip removal system the most according to claim 2, it is characterised in that: described spring (110) is torque spring,
Two ends suppress that bar is at an acute angle to be extended obliquely out, and above suppress bar (1101) and pressing plate (3) is fixing connects；Under suppress bar (1102) peace
Wooden handcart face (11) is fixing to be connected；Spring body is fixed on flat car face (11) upper surface by bearing pin (112)；Described recovery tank (272)
Top, face the bottom of the chip leading plate (25) of discharge zone (21), be provided with scrap scraping plate (271).
A kind of machine tool chip removal system the most according to claim 3, it is characterised in that: suppress bar (1101) and lower bullet on described
Depression bar (1102), all to infolding right angle, forms pole；Described wing plate (14) is modification of right-angled triangle plate；Described pressing plate (13) is pressed down
Time the camber line that formed and the inclined-plane of back plate (122) leave gap；The top of described chip leading plate (25) is with metal shell (24)；?
Outlet (231) is uniformly had on the metal shell (24) of material receiving area (23).
A kind of machine tool chip removal system the most according to claim 3, it is characterised in that: also include shaped as frame push-pull bar (16), Gu
Back plate (122) top is fixed in fixed end；Described lifting zone (22) and the junction of material receiving area (23), be provided with arc-shaped transition
(21)。
6. according to the arbitrary described a kind of machine tool chip removal system of claim 3 to 5, it is characterised in that: the end of described hopper (12)
Portion arranges two deflectors (124)；On side plate (123), at the flow-guiding mouth that two deflectors (124) are formed, have water outlet
Pipe (17)；Described scrap scraping plate (271) indention.
A kind of machine tool chip removal system the most according to claim 6, it is characterised in that: described outlet pipe arranges water valve on (17)
(18)；Described locating piece (15) is angle steel section；Described chip leading plate (25) is driven by interlocking formula chain (251).
A kind of machine tool chip removal system the most according to claim 6, it is characterised in that: described header board (121) and flat car face
(11) angle formed is 30～60 degree, and the angle that back plate (122) and flat car face (11) are formed is 65～80 degree；And, front
The angle that the angle that plate (121) and flat car face (11) are formed is formed less than back plate (122) and flat car face (11)；Described lifting
The fixing pillar (29) that connects in the bottom in district (22), pillar (29) bottom arranges universal rubber wheel.
A kind of machine tool chip removal system the most according to claim 8, it is characterised in that: said two deflector (124) upper
Side is fixing is equipped with drainage screen；After described bearing pin (112) passes spring body, it is fixed on flat board by the pin cap at bearing pin (112) two ends
Car face (11), the diameter of pin cap is more than the diameter of spring body；The biography connected by chain that described driving-chain wheel cover (2112) is internal
Torque force limiting device it is fixedly connected with outside moving gear；Described draining hole (276) place arranges one layer of drainage screen.
10. the using method of the machine tool chip removal system described in a claim 3, it is characterised in that step is:
A, machine tool chip removal: the material receiving area (23) of Scrap-removing machine (2) is inserted cabinet leg outlet, and machine tool cutting liquid is together with chip
Material receiving area (23) is entered by outlet；Start Scrap-removing machine (2)；
B, crumb loading: the chip of lathe is collected in the lower section that utility cart (1) is pushed into Scrap-removing machine discharge zone (21)；
C, fortune bits: after collection is full, change another utility cart splicing, by the utility cart pull-out discharging opening of full for collection chip, be transported to chip
Process pond；
D, the bits that fall: after processing Chi Chikou, gently pressing pressing plate (13) with foot, pressing plate (13) upper end departs from locating piece (15)；Arc
Line moves to flat car face (11), lifts push-pull bar (16) with hands；Hopper (12) has a down dip under gravity, and header board is prolonged in chip
(121) pour chip into and process pond；
E, reset: touch with foot and the gentliest press pressing plate (13) to flat car face (11), meanwhile, press down push-pull bar (16), hopper
(12) resetting, foot unclamps pressing plate (13), and pressing plate (13) moves to locating piece (15) under the effect of spring (110) and resets,
One cycle of operation completes；
F, repetition above step quit work to Scrap-removing machine (2).
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| CN201610513062.1A CN106078335A (en) | 2016-06-30 | 2016-06-30 | A kind of machine tool chip removal system and using method thereof |
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| CN201610513062.1A CN106078335A (en) | 2016-06-30 | 2016-06-30 | A kind of machine tool chip removal system and using method thereof |
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| CN107160232A (en) * | 2017-06-30 | 2017-09-15 | 青岛大学 | Chip removal device for machine tool |
| CN107598669A (en) * | 2017-10-17 | 2018-01-19 | 青岛海之冠汽车配件制造有限公司 | Numerical control coolant reflux |
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| CN108311944A (en) * | 2018-03-12 | 2018-07-24 | 宁夏共享机床辅机有限公司 | A kind of spiral chip removal device of magnetism |
| CN109352414A (en) * | 2018-11-19 | 2019-02-19 | 安溪坤祁德机械科技有限公司 | A kind of mobile garbage collection vehicle of the anti-flying chip of machine tool chip removal |
| CN110253329A (en) * | 2019-06-29 | 2019-09-20 | 河南中原辊轴有限公司 | Spiral chip removal device and chip removal method for lathe |
| CN116690296A (en) * | 2023-08-07 | 2023-09-05 | 通用技术集团机床工程研究院有限公司 | Sweeps collecting and processing device |
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| CN109352414A (en) * | 2018-11-19 | 2019-02-19 | 安溪坤祁德机械科技有限公司 | A kind of mobile garbage collection vehicle of the anti-flying chip of machine tool chip removal |
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