CN205819368U - Wheel is to transfer robot - Google Patents
Wheel is to transfer robot Download PDFInfo
- Publication number
- CN205819368U CN205819368U CN201620635783.5U CN201620635783U CN205819368U CN 205819368 U CN205819368 U CN 205819368U CN 201620635783 U CN201620635783 U CN 201620635783U CN 205819368 U CN205819368 U CN 205819368U
- Authority
- CN
- China
- Prior art keywords
- wheel
- load carrier
- frame
- transfer robot
- axletree
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000012546 transfer Methods 0.000 title claims abstract description 17
- 230000005611 electricity Effects 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 claims 1
- 238000012423 maintenance Methods 0.000 abstract description 6
- 230000033228 biological regulation Effects 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000006249 magnetic particle Substances 0.000 description 1
- 235000020004 porter Nutrition 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Manipulator (AREA)
- Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
Abstract
This utility model relates to a kind of wheel to transfer robot, including frame, drive system, power supply, guidance system, hydraulic booster system, control panel and security protection system, also include that wheel is to load carrier and axletree detent mechanism, bottom described frame, four angles are provided with driving wheel, and driving wheel is driven by drive system；The front end of described frame is provided with security protection system and control panel, and security protection system is made up of anticollision backstop and range sensor；Described control panel includes touching display screen, operation button and emergency stop switch；Upper rack is provided with at least one pair of and takes turns load carrier, and two paired wheels are provided with axletree detent mechanism to the centrage of load carrier, take turns the bottom to load carrier and be provided with hydraulic cylinder, and hydraulic cylinder is by hydraulic booster system control；This equipment can travel along the wheel set maintenance line of regulation, by self function carry out taking turns to carrying work, be greatly saved human cost and alleviate labor strength, improving wheel to automatization's overhaul efficiency.
Description
Technical field
This utility model belongs to railway special equipment technical field, is specifically related to a kind of wheel to transfer robot.
Background technology
Wheel shaft maintenance is the very important ring of rolling stock section Duan Xiuzhong, is directly connected to the ruuning situation of train.Wheel
Axle need in maintenance process through third wheel to run-out check device, wheel to clean rust remover, bearing dismounting machine, fluorescent magnetic particle inspection machine
Deng Multiple detection equipment, maintenance craft line is longer, narrow field, and therefore China's many employings Manual-pushing takes turns the side to operation at present
Formula complete to take turns to move and turn factory, artificial intensity is high, and working performance is low.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art to provide a kind of and take turns transfer robot, this equipment energy
Enough wheel set maintenance lines along regulation travel, and replace traditional Manual-pushing wheel right, by self function carry out taking turns to porter
Make, it is not necessary to artificial right close to wheel, be greatly saved human cost and alleviate labor strength, improve wheel to automatization's maintenance effect
Rate.
In order to achieve the above object, this utility model adopts the following technical scheme that
This utility model provide one wheel to transfer robot, including frame, drive system, power supply, guidance system,
Hydraulic booster system, control panel and security protection system, also include that wheel is to load carrier and axletree detent mechanism, described frame
Four angles, bottom are provided with driving wheel, and driving wheel is driven by drive system；The front end of described frame be provided with security protection system and
Control panel, security protection system is made up of anticollision backstop and range sensor；Described control panel include touch display screen,
Operation button and emergency stop switch；Upper rack is provided with at least one pair of and takes turns load carrier, and two paired wheels are to load carrier
Centrage is provided with axletree detent mechanism, takes turns the bottom to load carrier and is provided with hydraulic cylinder, and hydraulic cylinder is by hydraulic booster system control
System；Described wheel load carrier is the cuboid plate with arc-shaped slot, and the upper end, both sides of arc-shaped slot is equipped with bearing；Described
Axletree detent mechanism is the location-plate that can be completely embedded into machine frame inside, and one end of location-plate is hinged in frame；In frame bottom
The heart is provided with guidance system；The inside of frame is provided with power supply.
According to above-mentioned wheel to transfer robot, described guidance system is AGV magnetic stripe guidance system, and AGV magnetic stripe guides system
System is made up of magnetic stripe navigation media and magnetic navigation sensor.
According to above-mentioned wheel to transfer robot, described drive system is mainly made up of brshless DC motor and reductor.
Root wheel mentioned above is to transfer robot, and described power supply is maintenance-free lead accumulator, maintenance-free lead acid
Total electricity 200Ah, 48V of accumulator battery, maintenance-free lead accumulator group is by 4 pieces of monolithic 12V maintenance-free lead accumulator strings
Connection forms.
According to above-mentioned wheel to transfer robot, described hydraulic booster system is mainly by plunger displacement pump, check valve, electromagnetic switch
Valve, hydraulic cylinder, overflow valve and hydralic pressure gauge combine, the system pressure 16MPa of hydraulic booster system.
Compared with prior art, the beneficial effect that this utility model obtains:
1. this utility model can carry out taking turns in the case of without human intervention to remove work, it is two right that single can be carried,
Automaticity is high.
2. product design exquisiteness is attractive in appearance, compact conformation, and mechanical strength is high.
The design of 3.AGV magnetic stripe guidance system can realize equipment and guide, parking function, and tracking precision is high, it is not necessary to paving
If the fixing device such as track, support saddle frame, not limited by place and space.
4. axletree detent mechanism can automatically identify and take turns position, and trigger wheel is to load carrier automatic lifting.
5. using high accuracy inductive transducer and safe touch side detection, surrounding identification ability is strong, multiple-protection.
6. human-computer interaction interface, user can arrange parameter, and built-in true man's secure voice touching on display screen flexibly
Remind.
The lowest electricity auto-alarm function.
Accompanying drawing explanation
Fig. 1 is this utility model structural representation.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is further illustrated:
With reference to shown in Fig. 1, a kind of wheel to transfer robot, including frame 1, drive system, power supply, guidance system,
Hydraulic booster system, wheel are to load carrier 2, axletree detent mechanism 3, control panel 4 and security protection system 5, described frame ground
Angle, four, portion is provided with driving wheel 6, and driving wheel 6 is driven by drive system, and drive system is mainly by brshless DC motor and deceleration
Machine forms；The front end of described frame 1 is provided with security protection system 5 and control panel 4, and security protection system 5 is by anticollision backstop
51 and range sensor 52 form；Described control panel 4 includes touching display screen 41, operation button 42 and emergency stop switch 43；Machine
Frame 1 top is provided with at least one pair of and takes turns load carrier 2, and it is fixed that two paired wheels are provided with axletree to the centrage of load carrier 2
Position mechanism 3, takes turns the bottom to load carrier 2 and is provided with hydraulic cylinder 7, and hydraulic cylinder 7 is assisted by hydraulic booster system control, described hydraulic pressure
System is mainly combined by plunger displacement pump, check valve, solenoid directional control valve, hydraulic cylinder, overflow valve and hydralic pressure gauge, hydraulic booster system
System pressure 16MPa；Described wheel load carrier 2 is the cuboid plate with arc-shaped slot, the upper end, both sides of arc-shaped slot
It is equipped with bearing 8；Described axletree detent mechanism 3 is the location-plate that can be completely embedded into machine frame inside, and one end of location-plate is hinged on
In frame 1；Frame 1 bottom center is provided with guidance system, and guidance system is AGV magnetic stripe guidance system, AGV magnetic stripe guidance system by
Magnetic stripe navigation media and magnetic navigation sensor composition；The inside of frame 1 is provided with power supply, and described power supply is non-maintaining lead
Acid accumulator, total electricity 200Ah, 48V of maintenance-free lead accumulator group, maintenance-free lead accumulator group is by 4 pieces of monolithic 12V
Maintenance-free lead accumulator is in series.
Maintenance-free lead accumulator is different from conventional accumulators, and it need not supplement distilled water within service life substantially,
But also there is feature shatter-proof, high temperature resistant, that volume is little, self discharge is little.
Above-mentioned AGV magnetic stripe guidance system can make the link travel of car body edge regulation, and reliability is the highest；Chain of command
Plate is the initiator that this utility model main actions is implemented；Hydraulic booster system is by motor, hydraulic pump and some solenoid electric valves
Composition, assist the action such as jacking of hydraulic cylinder, the touch main display working condition of display screen.
This utility model wheel work process to transfer robot:
When needs start operation, press the start button on control panel, voice message: " dolly brings into operation, and please note
Meaning ", the warning lamp that simultaneously works flashes.Subsequently dolly bring into operation and enter wheel to below axletree (at a slow speed), when enter Article 1
Wheel to lower section time, dolly get on the bus shaft detection photoswitch count 1 time, when dolly enter Article 2 take turns to lower section, axletree on dolly
Detection photoswitch (one) counts 2 times, and this axletree trigger mechanism is opened, and dolly is slowly moveed backward, and axletree touching axletree triggers machine
Structure, dolly stops.Now hydraulic cylinder rises, and props up bearing by wheel to picking-up by axletree.When hydraulic cylinder travel is used up, dolly is slow
Speed launches into continuation reversing form.From home, 1M position slow down stops to terminal.Sensor detects that wheel is to arrival
After terminal comes to a complete stop, hydraulic cylinder begins to decline, and when hydraulic cylinder is regained completely, dolly returns at a slow speed 250mm, with back axle trigger mechanism
Close.Whole work process is complete.
The technical specification of the design device:
Apparent size: 1600*1000*280
Control mode: PLC/microcomputerized control
Navigation mode: magnetic stripe guides
Traveling function: advance, retreat (reserved turn round), accelerate, slow down, suspend, stop.
Single carrying wheel is to quantity: 2
Communication function: wireless
Type of drive: differential drives
Driving motor: DC brushless motor
Traveling speed: 0 ~ 45M/min
Navigation accuracy: ± 10mm
Continuously work is averagely continued a journey duration: 12h
Climbing capacity: 3-5 °
Stopping accuracy: ± 10mm
Accumulator: 48V, 200AH.Non-maintaining rechargeable battery, puts a number of times continuously > 500 times.
The aobvious mode of electricity: touch screen, reminds charging or changes battery, and can arrange parameter when electricity is low.
Safe inductive scope :≤3m is adjustable, emergency stopping distance is less than 20mm.
Alarm form: voice+display lamp
Use environment: 0 ~ 40 °, humidity 40% ~ 80%
Security protection: laser obstacle detection sensor+machinery anticollision mechanism+triple protection of scram button.
Projected life: ＞ 10 years.
Claims (5)
1. wheel is to a transfer robot, including frame, drive system, power supply, guidance system, hydraulic booster system, control
Panel processed and security protection system, it is characterised in that: also include taking turns load carrier and axletree detent mechanism, bottom described frame
Four angles are provided with driving wheel, and driving wheel is driven by drive system；The front end of described frame is provided with security protection system and control
Panel, security protection system is made up of anticollision backstop and range sensor；Described control panel includes touching display screen, operation
Button and emergency stop switch；Upper rack is provided with at least one pair of and takes turns load carrier, two the paired wheels center to load carrier
Line is provided with axletree detent mechanism, takes turns the bottom to load carrier and is provided with hydraulic cylinder, and hydraulic cylinder is by hydraulic booster system control；Institute
Stating wheel is the cuboid plate with arc-shaped slot to load carrier, and the upper end, both sides of arc-shaped slot is equipped with bearing；Described axletree
Detent mechanism is the location-plate that can be completely embedded into machine frame inside, and one end of location-plate is hinged in frame；Frame bottom center sets
There is guidance system；The inside of frame is provided with power supply.
The most according to claim 1 take turns transfer robot, it is characterised in that: described guidance system is that AGV magnetic stripe guides
System, AGV magnetic stripe guidance system is made up of magnetic stripe navigation media and magnetic navigation sensor.
The most according to claim 1 take turns transfer robot, it is characterised in that: described drive system is mainly by brushless direct-current
Motor and speed reducer forms.
The most according to claim 1 take turns transfer robot, it is characterised in that: described power supply is that maintenance-free lead acid stores
Battery, total electricity 200Ah, 48V of maintenance-free lead accumulator group, maintenance-free lead accumulator group is to be exempted from dimension by 4 pieces of monolithic 12V
Protect lead-acid accumulator to be in series.
The most according to claim 1 take turns transfer robot, it is characterised in that: described hydraulic booster system is mainly by plunger
Pump, check valve, solenoid directional control valve, hydraulic cylinder, overflow valve and hydralic pressure gauge combine, the system pressure of hydraulic booster system
16MPa。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620635783.5U CN205819368U (en) | 2016-06-24 | 2016-06-24 | Wheel is to transfer robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620635783.5U CN205819368U (en) | 2016-06-24 | 2016-06-24 | Wheel is to transfer robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205819368U true CN205819368U (en) | 2016-12-21 |
Family
ID=58146543
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620635783.5U Expired - Fee Related CN205819368U (en) | 2016-06-24 | 2016-06-24 | Wheel is to transfer robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205819368U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105882785A (en) * | 2016-06-24 | 2016-08-24 | 宋习 | Wheel set carrying robot |
| CN110447346A (en) * | 2019-09-12 | 2019-11-15 | 山东省林木种质资源中心 | A kind of forestry plantation equipment and its method of digging pit of digging pit |
| CN111731341A (en) * | 2020-06-17 | 2020-10-02 | 成都岁生科技有限责任公司 | Train wheel pair pushing and steering moving system |
| CN113510118A (en) * | 2021-05-28 | 2021-10-19 | 株洲国创轨道科技有限公司 | Full-automatic laser cleaning system and method for wheel sets of railway vehicles |
| CN114162234A (en) * | 2021-10-25 | 2022-03-11 | 盐城工学院 | Safe type can prevent unmanned transport vehicle that goods emptys |
-
2016
- 2016-06-24 CN CN201620635783.5U patent/CN205819368U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105882785A (en) * | 2016-06-24 | 2016-08-24 | 宋习 | Wheel set carrying robot |
| CN105882785B (en) * | 2016-06-24 | 2019-03-15 | 宋习 | Wheel is to transfer robot |
| CN110447346A (en) * | 2019-09-12 | 2019-11-15 | 山东省林木种质资源中心 | A kind of forestry plantation equipment and its method of digging pit of digging pit |
| CN110447346B (en) * | 2019-09-12 | 2021-02-05 | 山东省林木种质资源中心 | Pit digging equipment for forestry planting and pit digging method thereof |
| CN111731341A (en) * | 2020-06-17 | 2020-10-02 | 成都岁生科技有限责任公司 | Train wheel pair pushing and steering moving system |
| CN111731341B (en) * | 2020-06-17 | 2021-06-29 | 成都岁生科技有限责任公司 | Train wheel pair pushing and steering moving system |
| CN113510118A (en) * | 2021-05-28 | 2021-10-19 | 株洲国创轨道科技有限公司 | Full-automatic laser cleaning system and method for wheel sets of railway vehicles |
| CN113510118B (en) * | 2021-05-28 | 2022-08-19 | 株洲国创轨道科技有限公司 | Full-automatic laser cleaning system and method for wheel sets of railway vehicles |
| WO2022247229A1 (en) * | 2021-05-28 | 2022-12-01 | 株洲国创轨道科技有限公司 | Fully automated laser cleaning system for railway vehicle wheelset and cleaning method |
| CN114162234A (en) * | 2021-10-25 | 2022-03-11 | 盐城工学院 | Safe type can prevent unmanned transport vehicle that goods emptys |
| CN114162234B (en) * | 2021-10-25 | 2023-04-25 | 盐城工学院 | Safe unmanned carrier that can prevent goods from empting |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20171012 Address after: 242099 Anhui Xuancheng economic and Technological Development Zone iron mountain road and the intersection of the northwest corner of Tsing Yijiang Avenue Patentee after: Anhui iron general intelligent equipment Co., Ltd. Address before: 450000, Zhengzhou, Henan Province, Jinshui Road, Zhengzhou road 26 North Depot Co-patentee before: Zhang Guangming Patentee before: Song Xi Co-patentee before: Tang Taiping |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161221 Termination date: 20200624 |