CN205803857U - There is the coloring system of on-line monitoring function - Google Patents
There is the coloring system of on-line monitoring function Download PDFInfo
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- CN205803857U CN205803857U CN201620222150.1U CN201620222150U CN205803857U CN 205803857 U CN205803857 U CN 205803857U CN 201620222150 U CN201620222150 U CN 201620222150U CN 205803857 U CN205803857 U CN 205803857U
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Abstract
The utility model discloses a kind of coloring system with on-line monitoring function, described coloring system includes that unit, cooling unit are dried in dosing, training successively, described dosing includes material-compound tank and the some slurry tanks being connected with material-compound tank, slurry in each slurry tank enters in material-compound tank and is mixed to form water soluble dyestuffs with water, described coloring system also includes the color detection instrument for detecting fabric Pixel Information and the PC terminal being connected with color detection instrument, and the Pixel Information of coloring system dyed fabric monitored in real time by described color detection instrument.This utility model monitors the Pixel Information of fabric in real time by color detection instrument, and the water soluble dyestuffs in real-time judge material-compound tank is the most qualified, the simple in construction of coloring system, easy to control;Ensure that the qualification rate of water soluble dyestuffs, improve the yield of textile dyeing, reduce dyeing cost.
Description
Technical field
This utility model relates to textile dyeing technical field, particularly relates to one and has on-line monitoring function
Coloring system.
Background technology
Textile is broadly divided into terylene, cotton two big classes, and at present, terylene uses disperse dyeing, and cotton is adopted
With reactive dyeing, these traditional handicrafts can produce a lot of waste water, and be only used for the coloring of wet cloth, need
Want the environment of High Temperature High Pressure.Emerging carbon dioxide critical Vertex Coloring technique achieves non-aqueous dyeing, nothing
Water dyeing is firstly the need of using feed proportioning system to carry out dispensing, and water soluble dyestuffs just can dye after having matched colors
Technique, owing to needing through steps such as high heat colourings in dyeing course, final article there will be color
Difference and various flaw, cannot be controlled this aberration and flaw in dyeing course, cause dyeing
Yield in journey is relatively low.
Therefore, for above-mentioned technical problem, it is necessary to provide a kind of dyeing system with on-line monitoring function
System.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of dyeing system with on-line monitoring function
System.
To achieve these goals, the technical scheme that this utility model embodiment provides is as follows:
A kind of coloring system with on-line monitoring function, described coloring system include successively dosing,
Unit, cooling unit are dried in training, if described dosing includes material-compound tank and the dry pulp being connected with material-compound tank
Batch can, the slurry in each slurry tank enters in material-compound tank and is mixed to form water soluble dyestuffs, described dyeing system with water
System also includes the color detection instrument for detecting fabric Pixel Information and the PC being connected with color detection instrument
Terminal, the Pixel Information of coloring system dyed fabric monitored in real time by described color detection instrument.
As further improvement of the utility model, PC terminal is connected with each slurry tank, PC terminal according to
The Pixel Information monitored controls slurry in each slurry tank and flows into the ratio of material-compound tank.
As further improvement of the utility model, described PC terminal includes display unit, for the most aobvious
Show the Pixel Information of current dyed fabric.
As further improvement of the utility model, described PC terminal includes alarm unit, if currently dyeing
The Pixel Information of fabric is more than presetted pixel threshold value with the error of sample fabric Pixel Information, and alarm unit is sent out
Go out alarm signal.
As further improvement of the utility model, the alarm signal that described alarm unit sends includes optics
Alarm signal and/or acoustics alarm signal.
As further improvement of the utility model, described color detection instrument and PC terminal are by wired or nothing
The mode of line is connected.
As further improvement of the utility model, by wired or wireless between PC terminal and each slurry tank
Mode be connected.
As further improvement of the utility model, described coloring system also includes preliminary drying unit, described pre-
Dry unit to dry between unit in dosing and training.
As further improvement of the utility model, described dyeing installation also includes tension force holding unit, institute
State tension force holding unit to dry between unit at preliminary drying unit and training.
The beneficial effects of the utility model are:
The Pixel Information of fabric is monitored in real time, the aqueous dye in real-time judge material-compound tank by color detection instrument
It is the most qualified to expect, the simple in construction of coloring system is easy to control;
Ensure that the qualification rate of water soluble dyestuffs, improve the yield of textile dyeing, reduce dyeing cost.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, below will
The accompanying drawing used required in embodiment or description of the prior art is briefly described, it should be apparent that,
Accompanying drawing in describing below is only some embodiments described in this utility model, common for this area
From the point of view of technical staff, on the premise of not paying creative work, it is also possible to obtain it according to these accompanying drawings
His accompanying drawing.
Fig. 1 is the structural representation of coloring system in this utility model one specific embodiment;
Fig. 2 is the module diagram of coloring system in this utility model one specific embodiment.
Detailed description of the invention
For the technical scheme making those skilled in the art be more fully understood that in this utility model, below will
In conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out clearly
Chu, it is fully described by, it is clear that described embodiment is only a part of embodiment of this utility model,
Rather than whole embodiments.Based on the embodiment in this utility model, those of ordinary skill in the art exist
Do not make the every other embodiment obtained under creative work premise, all should belong to this practicality new
The scope of type protection.
Shown in ginseng Fig. 1, a specific embodiment of the present utility model discloses a kind of coloring system, its
Include successively: unwinding unit 101, dosing 102, padding machine unit 103, preliminary drying unit 104,
Unit 106, cooling unit 107, storing unit 108 and rolling unit 109 are dried in power holding unit 105, training.
Specifically, fabric is unreeled by unwinding unit 101, carries out dyestuff by dosing 102 and joins
Color, this dosing 102 can the Pixel Information of fabric after the current dyeing of real-time judge be simultaneously
No qualified, it is then passed through padding machine unit 103, enters preliminary drying unit 104 and unit 106 is dried in training;
Preferably, fabric face, at a temperature of 80~150 DEG C, is dried 10~60min by preliminary drying unit 104,
Training dries unit 106 at a temperature of 180~230 DEG C to the fabric treating 10~60min after dyeing, at preliminary drying list
Unit 104 and training are dried and are controlled fabric by tension force holding unit 105 between unit 106, finally make
Obtain the molecular structure fixation of dyestuff at fabric face;
Subsequently into cooling unit 107, the fabric that surface is formed dyestuff cools down, and makes dye fixing
At fabric face, finally enter storing unit 108 and rolling unit 109, complete the dyeing of whole fabric.
Shown in Fig. 2, the dosing 102 in this utility model includes material-compound tank 21 and and material-compound tank
The slurry tank 11,12 that 21 are connected, it is preferable that illustrate as a example by two slurry tanks in the present embodiment,
Slurry tank 11 and slurry tank 12 hold slurry A and slurry B, slurry tank 11 and slurry tank 12 respectively
In slurry A and slurry B respectively enter in material-compound tank 11 and be mixed to form water soluble dyestuffs with water.By controlling
The inflow ratio of slurry A and slurry B and speed, can be adjusted water soluble dyestuffs.
Further, this utility model also includes color detection instrument 30 and PC terminal 40, color detection
The Pixel Information of coloring system dyed fabric monitored in real time by instrument 30.PC terminal 40 and color detection instrument 30
It is connected, to realize the communication between PC terminal 40 and color detection instrument 30.
In a preferred embodiment of the present utility model, PC terminal 40 the most respectively with slurry tank 11,12 phase
Even, by the monitoring result of PC terminal 40, can be to slurry A and slurry B in slurry tank 11,12
Inflow ratio and speed be controlled.
Wherein, can between PC terminal 40 and color detection instrument 30 and PC terminal and slurry tank 11,12
It is attached in the way of employing is wired or wireless, as connected by cable or the mode such as bluetooth, WiFi,
And then realize between PC terminal 40 and color detection instrument 30 and PC terminal and slurry tank 11,12
Communication.
Preferably, the PC terminal in the present embodiment includes display unit, knits for the current dyeing of display in real time
The Pixel Information of thing;PC terminal also includes alarm unit, if the Pixel Information of current dyed fabric and sample
The error of fabric Pixel Information is more than presetted pixel threshold value, and alarm unit sends alarm signal, alarm signal
Including optics alarm signal (as LED flashes) and/or acoustics alarm signal (such as buzzer) etc..
This utility model is obtained the color gamut information (colour gamut CMYKOGB) of fabric by color detection instrument,
Color domain information is extracted, and can obtain the Pixel Information of each color in fabric.
Colour gamut (CMYKOGB) is a kind of method encoding color, also refers to a technological system
The summation of the color that can produce.In computer graphical processing, colour gamut is that certain of color is the most sub
Collection, the modal application of subset of colours is used to accurately represent a kind of given situation, gives for such as one
Fixed color space or the color gamut of certain output device.
The system using additivity colors countenance is generally about a convex polygon in the saturated plane of colour gamut,
Polygonal summit is the most saturated color that system can produce.In subtracting property color system, colour gamut warp
It it is often irregular area.
By detecting the color gamut information of fabric in this utility model, the Pixel Information of fabric can be obtained, enter
And the component of dye for fabrics is analyzed, when the error of Pixel Information with sample fabric Pixel Information exceedes
During presetted pixel error (when final article and intended sample fabric exist aberration or flaw),
Then by the ratio of slurry in PC terminal control slurry tank, reach to change the purpose of water soluble dyestuffs component.
Present embodiment illustrates as a example by two slurry tanks, it should be appreciated that implement at other
Difference according to slurry required in water soluble dyestuffs in example, can be correspondingly arranged multiple slurry tank, slurry tank
Quantity need to be configured according to the concrete component in water soluble dyestuffs, and citing the most in detail illustrates.
As can be seen from the above technical solutions, this utility model has the advantages that
The Pixel Information of fabric is monitored in real time, the aqueous dye in real-time judge material-compound tank by color detection instrument
It is the most qualified to expect, the simple in construction of coloring system is easy to control;
Ensure that the qualification rate of water soluble dyestuffs, improve the yield of textile dyeing, reduce dyeing cost.
It is obvious to a person skilled in the art that this utility model is not limited to above-mentioned one exemplary embodiment
Details, and in the case of without departing substantially from spirit or essential attributes of the present utility model, it is possible to other
Concrete form realizes this utility model.Which point therefore, no matter from the point of view of, embodiment all should be regarded as
Exemplary, and be nonrestrictive, scope of the present utility model by claims rather than on
State bright restriction, it is intended that all changes that will fall in the implication of equivalency and scope of claim
Change and include in this utility model.Any reference in claim should be considered as restriction involved
Claim.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, but the most each reality
Mode of executing only comprises an independent technical scheme, and this narrating mode of description is only for understand
Seeing, those skilled in the art should be using description as an entirety, and the technical scheme in each embodiment is also
Other embodiments that it will be appreciated by those skilled in the art that can be formed through appropriately combined.
Claims (9)
1. a coloring system with on-line monitoring function, it is characterized in that, described coloring system includes that unit, cooling unit are dried in dosing, training successively, described dosing includes material-compound tank and the some slurry tanks being connected with material-compound tank, slurry in each slurry tank enters in material-compound tank and is mixed to form water soluble dyestuffs with water, described coloring system also includes the color detection instrument for detecting fabric Pixel Information and the PC terminal being connected with color detection instrument, and the Pixel Information of coloring system dyed fabric monitored in real time by described color detection instrument.
The coloring system with on-line monitoring function the most according to claim 1, it is characterised in that PC terminal is connected with each slurry tank, PC terminal controls slurry in each slurry tank according to the Pixel Information monitored and flows into the ratio of material-compound tank.
The coloring system with on-line monitoring function the most according to claim 1, it is characterised in that described PC terminal includes display unit, for the Pixel Information of the current dyed fabric of display in real time.
The coloring system with on-line monitoring function the most according to claim 1, it is characterized in that, described PC terminal includes alarm unit, if the current Pixel Information of dyed fabric and the error of sample fabric Pixel Information are more than presetted pixel threshold value, alarm unit sends alarm signal.
The coloring system with on-line monitoring function the most according to claim 4, it is characterised in that the alarm signal that described alarm unit sends includes optics alarm signal and/or acoustics alarm signal.
The coloring system with on-line monitoring function the most according to claim 1, it is characterised in that described color detection instrument is connected by the way of wired or wireless with PC terminal.
The coloring system with on-line monitoring function the most according to claim 2, it is characterised in that be connected by the way of wired or wireless between PC terminal and each slurry tank.
The coloring system with on-line monitoring function the most according to claim 1, it is characterised in that described coloring system also includes preliminary drying unit, described preliminary drying unit dries between unit in dosing and training.
The coloring system with on-line monitoring function the most according to claim 8, it is characterised in that described coloring system also includes tension force holding unit, described tension force holding unit dries between unit at preliminary drying unit and training.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105648685A (en) * | 2016-03-22 | 2016-06-08 | 昆山凯洲环保机械有限公司 | Dyeing system with on-line monitoring function |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105648685A (en) * | 2016-03-22 | 2016-06-08 | 昆山凯洲环保机械有限公司 | Dyeing system with on-line monitoring function |
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Address after: 10 Jiangsu City, Suzhou Province town of Lotus Road, No. 538, building No. 215000 Patentee after: Kunshan Kaizhou Environmental Technology Co. Ltd. Address before: The Palestinian town of Tianzhu Road Kunshan city Suzhou City, Jiangsu province 215300 No. 538 (Thai Industrial Park) Patentee before: Kunshan Kaizhou Environmental Protection Machinery Co., Ltd. |
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