CN105648685A - Dyeing system with on-line monitoring function - Google Patents
Dyeing system with on-line monitoring function Download PDFInfo
- Publication number
- CN105648685A CN105648685A CN201610164365.7A CN201610164365A CN105648685A CN 105648685 A CN105648685 A CN 105648685A CN 201610164365 A CN201610164365 A CN 201610164365A CN 105648685 A CN105648685 A CN 105648685A
- Authority
- CN
- China
- Prior art keywords
- unit
- coloring system
- line monitoring
- monitoring function
- terminal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/26—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the textile material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Abstract
The invention discloses a dyeing system with an on-line monitoring function. The dyeing system comprises a batching unit, a baking unit, and a cooling unit in sequence, and further comprises a color detector and a PC terminal, wherein the batching unit comprises a batching tank and a plurality of sizing agent tanks which are communicated with the batching tank; sizing agents in different sizing agent tanks are fed into the batching tank and are mixed with water to prepare aqueous dye; the color detector is used for detecting pixel information of a textile; the PC terminal is connected with the color detector; the color detector is used for monitoring the pixel information of a dyed textile of the dyeing system in real time. As the color detector is adopted to monitor the pixel information of the textile in real time, whether the aqueous dye in the batching tank is qualified or not can be determined in real time; the dyeing system is simple in structure and convenient to control; the pass percent of the aqueous dye is ensured, the dyeing yield of the textile is increased, and the dyeing cost is lowered.
Description
Technical field
The present invention relates to textile dyeing technical field, particularly relate to a kind of coloring system with on-line monitoring function.
Background technology
Textiles is mainly divided into terylene, cotton two big classes, and at present, terylene uses disperse dyeing, and cotton employing reactive dyeing, these traditional technologys can produce a lot of waste water, and it is painted to be used for wet cloth, it is necessary to the environment of High Temperature High Pressure. The new carbonic acid gas stagnation point dyeing occurred achieves non-aqueous dyeing, first non-aqueous dyeing needs to adopt feed proportioning system to prepare burden, water soluble dyestuffs just can carry out dyeing after having matched colors, owing to needing through steps such as high heat colourings in dyeing course, final article there will be aberration and various flaw, this aberration and flaw cannot be controlled by dyeing course, cause the good rate in dyeing course lower.
Therefore, for above-mentioned technical problem, it is necessary to provide a kind of coloring system with on-line monitoring function.
Summary of the invention
In view of this, it is an object of the invention to provide a kind of coloring system with on-line monitoring function.
In order to realize above-mentioned purpose, the technical scheme that the embodiment of the present invention provides is as follows:
A kind of coloring system with on-line monitoring function, described coloring system comprises dosing successively, unit, cooling unit are dried in training, some slurry tanks that described dosing comprises material-compound tank and is connected with material-compound tank, slurry in each slurry tank enters in material-compound tank and is mixed to form water soluble dyestuffs with water, the PC terminal that described coloring system also comprises the color detection instrument for detecting fabric Pixel Information and is connected with color detection instrument, the Pixel Information of described color detection instrument Real-Time Monitoring coloring system DYED FABRICS.
As a further improvement on the present invention, PC terminal is connected with each slurry tank, and PC terminal controls slurry in each slurry tank according to the Pixel Information monitored and flows into the ratio of material-compound tank.
As a further improvement on the present invention, described PC terminal comprises display unit, for showing the Pixel Information of current DYED FABRICS in real time.
As a further improvement on the present invention, described PC terminal comprises warning unit, if the current Pixel Information of DYED FABRICS and the error of sample fabric Pixel Information are greater than presetted pixel threshold value, warning unit sends warning signal.
As a further improvement on the present invention, the warning signal that described warning unit sends comprises optics warning signal and/or acoustics warning signal.
As a further improvement on the present invention, described color detection instrument is connected by wired or wireless mode with PC terminal.
As a further improvement on the present invention, it is connected by wired or wireless mode between PC terminal and each slurry tank.
As a further improvement on the present invention, described coloring system also comprises and dries unit in advance, and described pre-baking unit dries between unit in dosing and training.
As a further improvement on the present invention, described dyeing installation also comprises tension force holding unit, and described tension force holding unit dries between unit and training baking unit pre-.
The invention has the beneficial effects as follows:
By the Pixel Information of color detection instrument Real-Time Monitoring fabric, whether the water soluble dyestuffs in real-time judge material-compound tank is qualified, and the structure of coloring system is simple, easy to control;
Ensure that the qualification rate of water soluble dyestuffs, it is to increase the good rate of textile dyeing, reduce dyeing cost.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, it is briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, the accompanying drawing that the following describes is only some embodiments recorded in the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of coloring system in the present invention one specific embodiment;
Fig. 2 is the module diagram of coloring system in the present invention one specific embodiment.
Embodiment
In order to make those skilled in the art understand the technical scheme in the present invention better, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments. Based on the embodiment in the present invention, those of ordinary skill in the art, not making other embodiments all obtained under creative work prerequisite, should belong to the scope of protection of the invention.
Shown in ginseng Fig. 1, disclosing a kind of coloring system in a specific embodiment of the present invention, it comprises successively: unit 106, cooling unit 107, storage material unit 108 and rolling unit 109 are dried in unwinding unit 101, dosing 102, padding machine unit 103, pre-baking unit 104, tension force holding unit 105, training.
Specifically, fabric is put volume by unwinding unit 101, carries out dyestuff color matching by dosing 102, simultaneously this dosing 102 can the Pixel Information of fabric after the current dyeing of real-time judge whether qualified, then through padding machine unit 103, enter the pre-unit 104 that dries and dry unit 106 with training;
Preferably, the pre-unit 104 that dries is at 80��150 DEG C of temperature, fabric face is dried 10��60min, training dries unit 106 at 180��230 DEG C of temperature to the fabric treating 10��60min after dyeing, by tension force holding unit 105, fabric is controlled between unit 104 and training baking unit 106 pre-baking, finally make the molecular structure fixation of dyestuff at fabric face;
Then entering cooling unit 107, the fabric that surface is formed dyestuff cools, and makes dye fixing at fabric face, finally enters storage material unit 108 and rolling unit 109, completes the dyeing of whole fabric.
Shown in composition graphs 2, the slurry tank 11,12 that dosing 102 in the present invention comprises material-compound tank 21 and is connected with material-compound tank 21, preferably, the present embodiment is described for two slurry tanks, holding slurry A and slurry B respectively in slurry tank 11 and slurry tank 12, slurry A in slurry tank 11 and slurry tank 12 and slurry B enters respectively in material-compound tank 11 and is mixed to form water soluble dyestuffs with water.By controlling inflow ratio and the speed of slurry A and slurry B, it is possible to water soluble dyestuffs is regulated.
Further, the present invention also comprises color detection instrument 30 and PC terminal 40, the Pixel Information of color detection instrument 30 Real-Time Monitoring coloring system DYED FABRICS. PC terminal 40 is connected with color detection instrument 30, with the communication realized between PC terminal 40 and color detection instrument 30.
In the preferred embodiment of the present invention, PC terminal 40 is also connected with slurry tank 11,12 respectively, by the monitoring result of PC terminal 40, it is possible to inflow ratio and speed to slurry A and slurry B in slurry tank 11,12 control.
Wherein, PC terminal 40 can adopt wired or wireless mode to be connected with color detection instrument 30 and between PC terminal with slurry tank 11,12, as connected by cable or the mode such as bluetooth, WiFi, and then realize PC terminal 40 and color detection instrument 30 and the communication between PC terminal and slurry tank 11,12.
Preferably, the PC terminal in the present embodiment comprises display unit, for showing the Pixel Information of current DYED FABRICS in real time; PC terminal also comprises warning unit, if the current Pixel Information of DYED FABRICS and the error of sample fabric Pixel Information are greater than presetted pixel threshold value, warning unit sends warning signal, and warning signal comprises optics warning signal (such as LED flicker) and/or acoustics warning signal (such as hummer) etc.
Obtained the color gamut information (colour gamut CMYKOGB) of fabric in the present invention by color detection instrument, color domain information is extracted, and can obtain the Pixel Information of each color in fabric.
Colour gamut (CMYKOGB) is a kind of method color encoded, and also refers to the summation of the color that a technology system can produce. In computer graphical processing, colour gamut is certain subset completely of color, and the most common application of subset of colours is used to accurately represent a kind of given situation, such as a given color space or certain take-off equipment in color range.
The system using adding property colors countenance is roughly a convex polygon usually in the saturated plane of colour gamut, and the summit of Polygons is the most saturated color that system can produce. In subtractive color system, colour gamut is often irregular area.
By the color gamut information of detection fabric in the present invention, the Pixel Information of fabric can be obtained, and then the component of dye for fabrics is analyzed, when the error of Pixel Information and sample fabric Pixel Information exceedes presetted pixel error (when final article and the sample fabric of expection exist aberration or flaw), then by the ratio of slurry in PC terminal control slurry tank, reach the object changing water soluble dyestuffs component.
Present embodiment is described for two slurry tanks, should be understood that, in other embodiments according to the difference of slurry required in water soluble dyestuffs, multiple slurry tank can be set correspondence, the number needs of slurry tank is arranged according to the concrete component in water soluble dyestuffs, and citing is described no longer in detail herein.
As can be seen from the above technical solutions, the present invention has following useful effect:
By the Pixel Information of color detection instrument Real-Time Monitoring fabric, whether the water soluble dyestuffs in real-time judge material-compound tank is qualified, and the structure of coloring system is simple, easy to control;
Ensure that the qualification rate of water soluble dyestuffs, it is to increase the good rate of textile dyeing, reduce dyeing cost.
To those skilled in the art, it is clear that the invention is not restricted to the details of above-mentioned one exemplary embodiment, and when not deviating from spirit or the essential characteristic of the present invention, it is possible to realize the present invention in other specific forms. Therefore, no matter from which point, embodiment all should be regarded as exemplary, and right and wrong are restrictive, the scope of the present invention is limited by claims instead of above-mentioned explanation, it is intended that all changes in the implication of the equivalent important document dropping on claim and scope included in the present invention. Any Reference numeral in claim should be considered as the claim involved by limiting.
In addition, it is to be understood that, although this specification sheets is described according to enforcement mode, but not each enforcement mode only comprises an independent technical scheme, this kind of narrating mode of specification sheets is only for clarity sake, those skilled in the art should by specification sheets integrally, and the technical scheme in each embodiment through appropriately combined, can also form other enforcement modes that it will be appreciated by those skilled in the art that.
Claims (9)
1. one kind has the coloring system of on-line monitoring function, it is characterized in that, described coloring system comprises dosing successively, unit, cooling unit are dried in training, some slurry tanks that described dosing comprises material-compound tank and is connected with material-compound tank, slurry in each slurry tank enters in material-compound tank and is mixed to form water soluble dyestuffs with water, the PC terminal that described coloring system also comprises the color detection instrument for detecting fabric Pixel Information and is connected with color detection instrument, the Pixel Information of described color detection instrument Real-Time Monitoring coloring system DYED FABRICS.
2. the coloring system with on-line monitoring function according to claim 1, it is characterised in that, PC terminal is connected with each slurry tank, and PC terminal controls slurry in each slurry tank according to the Pixel Information monitored and flows into the ratio of material-compound tank.
3. the coloring system with on-line monitoring function according to claim 1, it is characterised in that, described PC terminal comprises display unit, for showing the Pixel Information of current DYED FABRICS in real time.
4. the coloring system with on-line monitoring function according to claim 1, it is characterized in that, described PC terminal comprises warning unit, if the current Pixel Information of DYED FABRICS and the error of sample fabric Pixel Information are greater than presetted pixel threshold value, warning unit sends warning signal.
5. the coloring system with on-line monitoring function according to claim 4, it is characterised in that, the warning signal that described warning unit sends comprises optics warning signal and/or acoustics warning signal.
6. the coloring system with on-line monitoring function according to claim 1, it is characterised in that, described color detection instrument is connected by wired or wireless mode with PC terminal.
7. the coloring system with on-line monitoring function according to claim 2, it is characterised in that, it is connected by wired or wireless mode between PC terminal and each slurry tank.
8. the coloring system with on-line monitoring function according to claim 1, it is characterised in that, described coloring system also comprises and dries unit in advance, and described pre-baking unit dries between unit in dosing and training.
9. the coloring system with on-line monitoring function according to claim 8, it is characterised in that, described dyeing installation also comprises tension force holding unit, and described tension force holding unit dries between unit and training baking unit pre-.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610164365.7A CN105648685A (en) | 2016-03-22 | 2016-03-22 | Dyeing system with on-line monitoring function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610164365.7A CN105648685A (en) | 2016-03-22 | 2016-03-22 | Dyeing system with on-line monitoring function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105648685A true CN105648685A (en) | 2016-06-08 |
Family
ID=56495194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610164365.7A Pending CN105648685A (en) | 2016-03-22 | 2016-03-22 | Dyeing system with on-line monitoring function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105648685A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019218549A1 (en) * | 2018-05-18 | 2019-11-21 | Zhang Ye | Intelligent color identification and coloring system and method |
| CN110791901A (en) * | 2019-12-17 | 2020-02-14 | 李雅 | Padder of liquid is given to trace |
| CN110820197A (en) * | 2019-12-17 | 2020-02-21 | 李雅 | Trace liquid feeding padder provided with double-side coating and rolling device |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2778851Y (en) * | 2005-02-07 | 2006-05-10 | 董琪 | Chromatic aberration auto-detecting regulating system for colouring machine. |
| CN202227120U (en) * | 2011-09-05 | 2012-05-23 | 浙江贝克曼服饰股份有限公司 | Automatic control system for metering charging in finished garment dyeing based on programmable logic controller (PLC) |
| CN105386263A (en) * | 2015-10-19 | 2016-03-09 | 广东溢达纺织有限公司 | Dyeing process monitoring method |
| CN205803857U (en) * | 2016-03-22 | 2016-12-14 | 昆山凯洲环保机械有限公司 | There is the coloring system of on-line monitoring function |
-
2016
- 2016-03-22 CN CN201610164365.7A patent/CN105648685A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2778851Y (en) * | 2005-02-07 | 2006-05-10 | 董琪 | Chromatic aberration auto-detecting regulating system for colouring machine. |
| CN202227120U (en) * | 2011-09-05 | 2012-05-23 | 浙江贝克曼服饰股份有限公司 | Automatic control system for metering charging in finished garment dyeing based on programmable logic controller (PLC) |
| CN105386263A (en) * | 2015-10-19 | 2016-03-09 | 广东溢达纺织有限公司 | Dyeing process monitoring method |
| CN205803857U (en) * | 2016-03-22 | 2016-12-14 | 昆山凯洲环保机械有限公司 | There is the coloring system of on-line monitoring function |
Non-Patent Citations (2)
| Title |
|---|
| 章民交: "印染自动配料数字化技术的创新", 《印染》 * |
| 胡敏: "全自动电脑调浆系统开发应用实践", 《全国印染行业新材料、 新工艺、新产品技术交流会》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019218549A1 (en) * | 2018-05-18 | 2019-11-21 | Zhang Ye | Intelligent color identification and coloring system and method |
| CN110791901A (en) * | 2019-12-17 | 2020-02-14 | 李雅 | Padder of liquid is given to trace |
| CN110820197A (en) * | 2019-12-17 | 2020-02-21 | 李雅 | Trace liquid feeding padder provided with double-side coating and rolling device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105648685A (en) | Dyeing system with on-line monitoring function | |
| CN105803818B (en) | The color matching method and color matching system of dye for fabrics | |
| CN105568604A (en) | Batching system with digital slurry mixing function and dyeing equipment | |
| CN103046144B (en) | A kind of look based on the principle of three primary colours spins fiber production method and equipment | |
| CN103215656B (en) | The solvent carrier of polyester fiber spins front original liquid coloring technique | |
| CN105696380A (en) | Method capable of identifying pre-treatment uniformity of ink-jet printing textile | |
| CN103510408A (en) | Indigo dyeing processing method for cloth fabrics | |
| CN205636148U (en) | Feed proportioning system and dyeing equipment with number function of sizing mixing | |
| CN103556495A (en) | Method for dyeing terylene textile | |
| CN106757594B (en) | A kind of drawing frame having dyeing effect detection function and drafting method | |
| CN108950983A (en) | The washing procedure recommended method of intelligent detection module, washing machine and washing machine | |
| CN103526483A (en) | Double-vat-body dyeing machine | |
| CN205803857U (en) | There is the coloring system of on-line monitoring function | |
| CN106436110B (en) | Textile dynamic coloring control system | |
| CN103696294A (en) | Printing and dyeing method for polyester silk | |
| CN103321064B (en) | Natural retarding agent for dyeing of cationic dye and using method of natural retarding agent | |
| KR100894012B1 (en) | Method of printing for flocking fabric | |
| CN106544900B (en) | The acquisition methods of textile dyeing bulk production production method and its dye combinations formula | |
| CN106120157A (en) | A kind of preparation method of color nano silvalin | |
| CN104532606A (en) | A method of preparing a homogeneous plain-color fabric based on color matching of primary color fibers | |
| CN108166283A (en) | A kind of reactive dye discharge printing process | |
| CN103572530A (en) | Braid dyeing method referring to dip dyeing process | |
| CN104233882A (en) | Discharge printing process for cashmere product | |
| CN203455211U (en) | Gram staining liquid quality control product | |
| CN104562342A (en) | Preparation method of 12-needle high-count nep yarn |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 10 Jiangsu City, Suzhou Province town of Lotus Road, No. 538, building No. 215000 Applicant after: Kunshan Kaizhou Environmental Technology Co. Ltd. Address before: The Palestinian town of Tianzhu Road Kunshan city Suzhou City, Jiangsu province 215300 No. 538 (Thai Industrial Park) Applicant before: Kunshan Kaizhou Environmental Protection Machinery Co., Ltd. |