CN106436110B - Textile dynamic coloring control system - Google Patents
Textile dynamic coloring control system Download PDFInfo
- Publication number
- CN106436110B CN106436110B CN201611088161.6A CN201611088161A CN106436110B CN 106436110 B CN106436110 B CN 106436110B CN 201611088161 A CN201611088161 A CN 201611088161A CN 106436110 B CN106436110 B CN 106436110B
- Authority
- CN
- China
- Prior art keywords
- speed
- pump speed
- pump
- different
- dyeing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004753 textile Substances 0.000 title claims abstract description 34
- 238000004040 coloring Methods 0.000 title claims abstract description 24
- 238000004043 dyeing Methods 0.000 claims abstract description 66
- 238000000034 method Methods 0.000 claims abstract description 40
- 230000008569 process Effects 0.000 claims abstract description 23
- 238000004891 communication Methods 0.000 claims abstract description 6
- 239000000975 dye Substances 0.000 claims description 45
- 230000008859 change Effects 0.000 claims description 37
- 230000009467 reduction Effects 0.000 claims description 12
- 238000009472 formulation Methods 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 4
- 238000002203 pretreatment Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000012805 post-processing Methods 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- 230000001351 cycling effect Effects 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 238000009736 wetting Methods 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims 1
- 239000012535 impurity Substances 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 238000000465 moulding Methods 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 9
- 230000036632 reaction speed Effects 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 description 20
- 229920000742 Cotton Polymers 0.000 description 7
- 239000007788 liquid Substances 0.000 description 7
- 239000012530 fluid Substances 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000002159 abnormal effect Effects 0.000 description 4
- 230000001788 irregular Effects 0.000 description 4
- 210000000349 chromosome Anatomy 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 241001062009 Indigofera Species 0.000 description 2
- 244000174681 Michelia champaca Species 0.000 description 2
- 238000004061 bleaching Methods 0.000 description 2
- 239000001045 blue dye Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000000985 reactive dye Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 101100536354 Drosophila melanogaster tant gene Proteins 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- NNBFNNNWANBMTI-UHFFFAOYSA-M brilliant green Chemical compound OS([O-])(=O)=O.C1=CC(N(CC)CC)=CC=C1C(C=1C=CC=CC=1)=C1C=CC(=[N+](CC)CC)C=C1 NNBFNNNWANBMTI-UHFFFAOYSA-M 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000001044 red dye Substances 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000007447 staining method Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of textile dynamic coloring systems.The textile dynamic coloring control system includes input module, D/A converter module, pump speed control module and communication module.The textile dynamic coloring control system breaks the theory that pump speed is the bigger the better in traditional dyeing theory, pass through the pump speed of the targetedly control loop main pump of the different periods to each operation stage or each operation stage in dyeing course, both dyeing system reaction speed was adjusted, as so big influence degree such as chemicals will not be generated again, achieve the purpose that precisely to adjust.It is refined by the parameter setting above to different phase in dyeing control process, it then follows stabilised quality, energy-saving principle, for different order conditions, targetedly formulate parameter, stabilised quality is not only improved, while being also beneficial to save the energy, is achieved the purpose that energy-saving.
Description
Technical field
The present invention relates to technical field of textile printing, more particularly, to a kind of textile dynamic coloring control system.
Background technique
It is constant under the conditions of the pump speed of a certain fixation or with same frequency curve that main pump is recycled in traditional dyeing course
Operation makes dye liquor reciprocation cycle penetrate the textiles such as yarn, and circulation main pump substantially works under high-speed cruising state always,
Dyeing course is completed under the relatively fixed environment of flow.And in the formulation process of practical dyeing, it can consider dyestuff, chemistry
Preparation, fiber feature formulate different technique, wherein it is important that needing rationally control dyestuff, chemicals, fibre
Fluid exchange speed between dimension, different stages, different processing steps and different machine movements often require not
Same fluid exchange speed.Actually many technology controlling and process stages need to slow down fluid exchange speed, and too fast liquid is handed over
Throw-over degree tends to cause the unstable of product quality, generates dyeing flower, color difference, strength are low, filoplume is more and other issues, and
It is also bigger to be always maintained at circulation main pump high-speed cruising energy consumption, is unfavorable for energy conservation and environmental protection；There was only less non-key water on the contrary
Wash the stage that step needs liquid fast exchange, then need to improve pump speed with accelerating liquid exchange velocity, compression the production cycle, with
Faster complete production order.Traditional staining method to the control of fluid exchange speed be by chemical assistant type,
It is adjusted and controls in dosage selection and circulation main pump runing time, it is difficult to guarantee that dyeing quality is stablized.
Summary of the invention
Based on this, it is necessary to it is stable and the textile dynamic coloring of energy control system can be saved to provide a kind of dyeing quality
System.
A kind of textile dynamic coloring control system, including input module, D/A converter module, pump speed control module and logical
Believe module；The input module is for inputting pump speed parameter and time parameter, and by the pump speed parameter and the time parameter
It is sent to the D/A converter module；The D/A converter module is for the pump speed parameter and the time parameter to be converted into
Pump speed signal and time signal, and it is sent to the pump speed control module；The pump speed control module is for believing the pump speed
Number and the time signal be sent to the communication module for connecting with extraneous frequency converter, with control the frequency converter output frequency
Rate, at least two operation stages in multiple and different operation stages of textile dyeing process and/or in textile dyeing
The circulation master for the dye machine that at least two different periods control at least one operation stage of process is connect with the frequency converter
Pump is transported with the operation of constant pump speed with speed change pattern with different constant pump speed operations, with different speed change pattern operations or respectively
Row；Speed change pattern operation include be separately operable at least two different pump speeds corresponding preset time and this at least two
It is run between different pump speeds with preset raising speed rate or preset reduction of speed rate.
In one of the embodiments, the operation stage include pre-treatment, dyeing, post-processing, fixation and it is excessively soft in
At least one.
The different periods respectively correspond the different process step of each operation stage in one of the embodiments,.
The processing step includes scouringing and bleaching, cleaning, contaminating on dyestuff, washing, neutralizing, fixation in one of the embodiments,
And it is excessively at least one of soft.
The difference that the different periods respectively correspond each operation stage in one of the embodiments, contaminates motor-driven made
Journey.
The motor-driven work of dye includes at least one in charging, operation, heating and cooling and heat preservation in one of the embodiments,
It is a.
When in one of the embodiments, with speed change pattern operation, in the corresponding preset time of different pump speeds at least
Having a preset time is zero.
When in one of the embodiments, with speed change pattern operation, the preset raising speed rate and preset drop
At least one in the rate that hastens changes linearly.
The speed change pattern further includes circular flow in one of the embodiments, in each circulation list of circular flow
It is to be separately operable corresponding preset time and between at least two different pump speeds at least two different pump speeds with pre- in member
If raising speed rate or reduction of speed rate operation.
Traditional dyeing control mode recycles main pump with constant pump speed or with same frequency curve motion, recycles main pump substantially
It works under high-speed cruising state always, dye liquor continues high-speed circulating and penetrates yarn, completes dyeing course, the mode of this liquid stream
Direction for laminar flow, dye liquor liquid stream is fixed, and is easy because the flow of different location dye liquor is different, and uneven dyeing, interior heterodyne, strong is caused
Power, filoplume are locally irregular and other issues, while excessively high, too fast dye liquor penetrates and necessarily improves dyestuff, dyeing formulation and fibre
Exchange velocity between dimension, but need to consider in dyeing formulation process fiber chemicals addition after reaction speed at several
The influence such as quick variation of dyeing circumstances system in the increase of what multiple, pH value change procedure, often through the kind of chemicals
The problem of class, dosage are adjusted, but because the face that adjustment influences whole chromosome system is larger, are often exceeded the proper limits in righting a wrong appearance.It is true
On, found through overtesting, than flow it is bigger than normal in the case where occur abnormal quality probability be apparently higher than than flow it is less than normal in the case where matter
Abnormal probability is measured, thus above-mentioned textile dynamic coloring control system breaks the reason that pump speed is the bigger the better in traditional dyeing theory
It reads, passes through different periods to each operation stage or each operation stage in dyeing course targetedly control loop main pump
Pump speed not only adjusted dyeing system reaction speed, but also will not generate as so big influence degree such as chemicals, reached essence
The purpose that standard is adjusted such as is needing dye liquor and fiber to fast implement the operation stage of fluid exchange or on the period using high pump speed shape
At high flow capacity, needing to slow down the operation stage of dye liquor and fiber pulp exchange velocity or on the period using low pump speed protection fibre
Dimension is stablized, improves fiber quality, in operation stage or the period of certain needs reasonable control dye liquor and fiber pulp exchange velocity
It is upper that most reasonable technological parameter is found by different speed change patterns.By above to different phase in dyeing control process
Parameter setting refined, it then follows stabilised quality, energy-saving principle are targetedly made for different order conditions
Determine parameter, not only improve stabilised quality, while being also beneficial to save the energy, achievees the purpose that energy-saving.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the textile dynamic coloring control system of an embodiment；
Fig. 2 is the controlling curve schematic diagram of the textile dynamic coloring control method of embodiment 1, wherein abscissa indicates
Time (minute Min), ordinate indicate pump speed (pump speed).
Specific embodiment
To facilitate the understanding of the present invention, a more comprehensive description of the invention is given in the following sections with reference to the relevant attached drawings.In attached drawing
Give presently preferred embodiments of the present invention.But the invention can be realized in many different forms, however it is not limited to this paper institute
The embodiment of description.On the contrary, purpose of providing these embodiments is keeps the understanding to the disclosure more thorough
Comprehensively.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term as used herein "and/or" includes one or more phases
Any and all combinations of the listed item of pass.
The textile dynamic coloring control method of one embodiment, for controlling textile dyeing process, the spinning
Fabric dynamic coloring control method is by controlling the circulation main pump of dye machine during textile dyeing with non-constant pump speed or non-
The non-irregular manner operation such as regular frequency curve, for the different demands of each period of each operation stage or operation stage,
The targetedly pump speed of control loop main pump.
Specifically, in the present embodiment, which is mainly included in textile dyeing
At least two operation stages in multiple and different operation stages of journey and/or at least one technique rank in textile dyeing process
The circulation main pump of at least two different periods control dye machine in section is run with different constant pump speeds, with different speed change patterns
Operation is run with the operation of constant pump speed with speed change pattern respectively.
Speed change pattern operation include be separately operable at least two different pump speeds corresponding preset time and this extremely
It is run between few two different pump speeds with preset raising speed rate or preset reduction of speed rate.The preset time can be zero.
Preferably, preset time is not zero, that is, is greater than zero, namely under each speed change pattern, respectively at least one higher pump speed operation
For a period of time, and at least one lower pump speed operation a period of time, and by default between higher pump speed and lower pump speed
Raising speed rate or preset reduction of speed rate operation.
The preset raising speed rate or preset reduction of speed rate can be linear change and be also possible to nonlinear change, such as
The regular change curve or other irregular change curves etc. such as sinusoidal variation or parabolic variation.Preferably, raising speed
Rate or reduction of speed rate are according to linear change.
Preferably, speed change pattern refers to and drops after a higher pump speed operation a period of time according to preset linear reduction of speed rate
Speed to a lower pump speed, and after lower pump speed operation a period of time according to preset linear raising speed rate raising speed to one higher
Pump speed.
It is further preferred that speed change pattern can be divided into higher speed gear mode, intermediate speed change pattern according to the section of pump speed
With low speed speed change pattern etc., wherein in higher speed gear mode lower pump speed can be but not limited to 60% full pump speed (namely
100% pump speed), higher pump speed can be but not limited to full pump speed, such as may be 90% full pump speed；In intermediate speed change pattern
Lower pump speed can be but not limited to 20% full pump speed (namely 100% pump speed), and it is complete that higher pump speed can be but not limited to 80%
Pump speed；Higher pump speed can be but not limited to 40% full pump speed in low speed speed change pattern, and lower pump speed can be but not limited to zero,
Such as or 10% full pump speed.
Speed change pattern further includes the mode of circular flow, be in each cycling element of circular flow at least two not
It is separately operable corresponding preset time and between at least two different pump speeds with pump speed with preset raising speed rate or reduction of speed
Rate operation.When preset time is zero, the speed change pattern of the circular flow can be but not limited to sinusoidal speed change pattern etc..
In the present embodiment, the operation stage includes but is not limited to pre-treatment, dyeing, post-processing, fixation and excessively soft
At least one of.The different periods of each operation stage can respectively correspond the different process step of each operation stage, can also
To respectively correspond the different dye machine action process of each operation stage.Described includes but is not limited to scouring and bleaching, clean, contaminating on dyestuff, water
It washes, neutralize, fixation and excessively at least one of soft.The motor-driven work of dye includes but is not limited to charging, operation, heating and cooling and heat preservation
At least one of.
As shown in Figure 1, present embodiment further relates to a kind of textile kinetic-control system 100 comprising input module
110, D/A converter module 120, pump speed control module 130 and communication module 140.Input module 110 is for inputting pump speed parameter
And time parameter, and pump speed parameter and time parameter are sent to D/A converter module 120.D/A converter module 120 is used for will
Pump speed parameter and time parameter are converted into pump speed signal and time signal, and are sent to pump speed control module 130.Pump speed controls mould
Block 130 is used to for pump speed signal and time signal being sent to the communication module 140 for being used for connecting with extraneous frequency converter 200, with control
The output frequency of frequency converter 200 processed, at least two technique ranks in multiple and different operation stages of textile dyeing process
Section and/or the control of at least two different periods and frequency converter 200 at least one operation stage of textile dyeing process
The circulation main pump 300 of the dye machine of connection is run with different constant pump speed operations, with different speed change patterns or respectively with constant
Pump speed operation is run with speed change pattern；Speed change pattern operation includes when being separately operable corresponding default at least two different pump speeds
Between and run with preset raising speed rate or preset reduction of speed rate between at least two different pump speeds.
Frequency converter 200 is used to be electrically connected with the circulation main pump 300 of dye machine according to the control information to send circulation main pump 300
Action command.Main pump 300 is recycled according to the action command execution, dye liquor 400 is driven to recycle.
Traditional dyeing control mode recycles main pump with constant pump speed or with same frequency curve motion, recycles main pump substantially
It works under high-speed cruising state always, dye liquor continues high-speed circulating and penetrates yarn, completes dyeing course, the mode of this liquid stream
Direction for laminar flow, dye liquor liquid stream is fixed, and is easy because the flow of different location dye liquor is different, and uneven dyeing, interior heterodyne, strong is caused
Power, filoplume are locally irregular and other issues, while excessively high, too fast dye liquor penetrates and necessarily improves dyestuff, dyeing formulation and fibre
Exchange velocity between dimension, but need to consider in dyeing formulation process fiber chemicals addition after reaction speed at several
The influence such as quick variation of dyeing circumstances system in the increase of what multiple, pH value change procedure, often through the kind of chemicals
The problem of class, dosage are adjusted, but because the face that adjustment influences whole chromosome system is larger, are often exceeded the proper limits in righting a wrong appearance.It is true
On, found through overtesting, than flow it is bigger than normal in the case where occur abnormal quality probability be apparently higher than than flow it is less than normal in the case where matter
Measure abnormal probability, thus above-mentioned textile dynamic coloring control system and method break pump speed in traditional dyeing theory it is more big more
Good theory passes through the targetedly control loop of the different periods to each operation stage or each operation stage in dyeing course
The pump speed of main pump not only adjusted dyeing system reaction speed, but also will not generate as so big influence degree such as chemicals,
Achieve the purpose that precisely to adjust, such as dye liquor and fiber is being needed to fast implement the operation stage of fluid exchange or on the period using height
Pump speed forms high flow capacity, is needing to slow down the operation stage of dye liquor and fiber pulp exchange velocity or is being protected on the period using low pump speed
Protect fiber, stabilization, improve fiber quality, it is certain needs rationally control dye liquor and fiber pulp exchange velocity operation stages or
Most reasonable technological parameter is found by different speed change patterns on period.By above to different in dyeing control process
The parameter setting in stage is refined, it then follows stabilised quality, energy-saving principle, for different order conditions, targetedly
Formulation parameter, not only improve stabilised quality, at the same be also beneficial to save the energy, achieve the purpose that energy-saving.
The textile dynamic coloring system and method is further illustrated below in conjunction with specific embodiment.
Embodiment 1
As shown in Fig. 2, at initial stage (0~5min), fiber needs adequately wetting in the dyeing stage, protect
Card dye liquor is adequately exchanged with fiber, therefore highest pump speed is set as 100%, and minimum pump speed is set as 70% and is recycled.Second
In the stage (5~10min), after adequately soaking, dyeing formulation is initially added into fiber, because the addition of dyeing formulation is to chromosome
Based environment has biggish impact (such as pH variation), for the quality wind for delaying the acute variation of dyeing system environment may cause
Danger, therefore highest pump speed is set as 60%, minimum pump speed is set as 0% and is recycled.Phase III (10~15min), dyeing system
After agent is added, dyeing system environment is basicly stable, and the dyeing formulation, dyestuff in dye liquor start to exchange with fiber, react, combine,
This stage should guarantee certain dye liquor exchange velocity, but can not be excessively high, be highest pump speed by experimental verification optimal parameter
It is set as 80%, minimum pump speed is set as 20% and is recycled.
Embodiment 2
It chooses with yarn count with yarn batch Quality Pure Cotton Yarn Production, the following table 1 formula such as is arranged to dye.
Table 1
| Dye combinations | Dosage (specific gravity of the dyestuff to textile) |
| Yellow reactive dyes | 0.006% |
| Active red dye | 0.1% |
| Reactive blue dye | 0.25% |
Steps are as follows:
(1) by processing, dyeing, post processor before the dyeing input of embodiment 1 in board；
(2) it hangs cotton yarn and enters cylinder, lock and complete pre-treatment, dyeing, last handling process by program requirement after cylinder cap；
(3) opening 5 layers of cotton yarn range estimation and computer test, (with the 1st layer, i.e., outermost layer cotton yarn is standard, tests the 2nd~5 layer of cotton
Yarn) dyeing quality.
(4) in entire dyeing, using the dynamic coloring process drive main pump circular flow of embodiment 1.
Embodiment 3
Technological parameters and step change dyeing recipe such as the following table 2 with embodiment 2.
Table 2
| Dye combinations | Dosage (specific gravity of the dyestuff to textile) |
| Active emerald green blue dyestuff | 0.05% |
| Yellow reactive dyes | 0.004% |
| Reactive blue dye | 0.15% |
The comparison of obtained Quality Pure Cotton Yarn Production dyeing quality, which is dyed, through embodiment 2,3 is shown in Table 3.Dynamic experiment 1 in embodiment 2 and dynamic
The method of state experiment 2 is identical with thinking, pump speed parameter (such as pump speed or time) slightly different variation in single specific implementation process,
Dynamic experiment 3 and dynamic experiment 4 in embodiment 3 are similarly.
Table 3
In table 3, DLcmc represents the lightness of color, and DLcmc is positive, and to represent color partially shallow, and being negative, it is partially deep to represent color, numerical value
D in unit is represented deeply, and L represents shallow；Da* represents the red green deviation of color, and Da* is positive, and to represent color partially red, is negative and represents face
Colour cast is green, and the R in numerical value unit represents red, and G represents green；The champac that Db* represents color is biased to, and Db* is positive, and to represent color partially yellow,
It is negative and represents that color is partially blue, the Y in numerical value unit represents Huang, and B represents indigo plant；DCcmc=(Da*2+Db*2) 1/2, DHcmc=Arc
Tant (Da*/Db*), the two are tested the degree that the lightness, red green deviation, champac of yarn sample are biased to, DCcmc number for overall merit
D in value unit represents dimness, and L represents bright-coloured, and the G in DHcmc numerical value unit represents green, and B represents indigo plant；DEcmc=[(Da*) 2
+ (Db*) 2+ (DLcmc) 2] 1/2, integrated color difference value is represented, to evaluate the color difference degree of tested yarn sample, evaluation method is shown in Table
4。
Table 4
| DEcmc | Visual experience |
| 0~0.3 | It is very small or do not have color difference, perfect match |
| 0.3~0.5 | It is small, matching can be received |
| 0.5~1.0 | It is medium, it is subjected in some applications |
| 1.0~2.0 | Color difference is big |
| 2.0~4.0 | There is a big difference |
| >4.0 | It is very big, it is unacceptable in major applications |
Embodiment 2,3 power consumption contrast tests see the table below 5.
Table 5
Known by table 3, traditional dyeing process and dynamic experiment yarn do not occur contaminating impermeable phenomenon in embodiment 2,3, meet
Basic dyeing quality requirement.
Further, known by table 3 and 4,2~5 layers of yarn obtained through traditional dyeing process in embodiment 2 and embodiment 3,
DEcmc range is respectively 0.25~1.42 and 0.07~1.14, and color difference is larger, and dynamic coloring is tested in embodiment 2 and embodiment 3
2~5 layers of obtained yarn, DEcmc range are respectively 0.27~0.82,0.05~0.72,0.19~0.7,0.17~0.82, color difference
Belong to medium.
Do not occur contaminating impermeable phenomenon in conclusion dyeing obtained Quality Pure Cotton Yarn Production through embodiment 2,3, meets dyeing quality
It is required that but traditional dyeing process color difference it is larger, the color difference of dynamic coloring technique is medium, and dynamic coloring technique has obviously quality
Improvement.Meanwhile as shown in Table 5, embodiment 2,3 has saved 15~44% energy consumption compared with traditional dyeing process.
Each technical characteristic of embodiment described above can be combined arbitrarily, for simplicity of description, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, all should be considered as described in this specification.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention
Range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (5)
1. a kind of textile dynamic coloring control system, which is characterized in that including input module, D/A converter module, pump speed control
Molding block and communication module；The input module is for inputting pump speed parameter and time parameter, and by the pump speed parameter and institute
It states time parameter and is sent to the D/A converter module；The D/A converter module was used for the pump speed parameter and the time
Parameter Switch is sent to the pump speed control module at pump speed signal and time signal；The pump speed control module is used for will
The pump speed signal and the time signal are sent to the communication module for connecting with extraneous frequency converter, to control the frequency conversion
The output frequency of device at least two operation stages in multiple and different operation stages of textile dyeing process and is being weaved
The dye machine that at least two different periods control at least one operation stage of product dyeing course is connect with the frequency converter
Main pump is recycled to run with different constant pump speed operations, with different speed change patterns or respectively with the operation of constant pump speed and speed change
Mode operation；The operation stage includes pre-treatment, dyeing, post-processing, fixation and excessively at least one of soft；The speed change mould
Formula operation includes corresponding preset time being separately operable at least two different pump speeds and between at least two different pump speeds
It is run with preset raising speed rate or preset reduction of speed rate；When with speed change pattern operation, different pump speeds are corresponding default
At least one preset time is zero in time, at least one in the preset raising speed rate and preset reduction of speed rate is in line
Property variation；The different periods respectively correspond the different dye machine action process of each operation stage；
In the textile wetting stage, pump speed is 100% full pump speed with highest pump speed and minimum pump speed is that 70% full pump speed carries out
The stage is added in dyeing formulation in circulation, and pump speed with highest pump speed is 60% full pump speed and minimum pump speed is zero to be recycled,
After dyeing formulation is added, pump speed is 80% full pump speed with highest pump speed and minimum pump speed is that 20% full pump speed is recycled.
2. textile dynamic coloring control system as described in claim 1, which is characterized in that the different periods respectively correspond
The different process step of each operation stage.
3. textile dynamic coloring control system as claimed in claim 2, which is characterized in that the processing step includes practicing
Drift, removal of impurities dye on dyestuff, washing, neutralize, fixation and excessively at least one of soft.
4. textile dynamic coloring control system as described in claim 1, which is characterized in that the motor-driven work of dye includes adding
At least one of material, operation, heating and cooling and heat preservation.
5. textile dynamic coloring control system as described in any one of claims 1 to 4, which is characterized in that the speed change
Mode further includes circular flow, is to be separately operable accordingly in each cycling element of circular flow at least two different pump speeds
Preset time and run between at least two different pump speeds with preset raising speed rate or reduction of speed rate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611088161.6A CN106436110B (en) | 2016-11-30 | 2016-11-30 | Textile dynamic coloring control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611088161.6A CN106436110B (en) | 2016-11-30 | 2016-11-30 | Textile dynamic coloring control system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106436110A CN106436110A (en) | 2017-02-22 |
| CN106436110B true CN106436110B (en) | 2019-08-09 |
Family
ID=58223184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611088161.6A Active CN106436110B (en) | 2016-11-30 | 2016-11-30 | Textile dynamic coloring control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106436110B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109281083A (en) * | 2018-11-16 | 2019-01-29 | 四川省宜宾惠美线业有限责任公司 | A kind of control method that hank-dyeing machine jet pipe flow is adjusted |
| CN113718455A (en) * | 2021-08-31 | 2021-11-30 | 苏州大学 | Dyeing method of multi-fluid medium |
| CN114232249A (en) * | 2021-12-27 | 2022-03-25 | 青岛即发集团股份有限公司 | Dyeing kettle |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3754735A (en) * | 1970-07-08 | 1973-08-28 | Slack & Parr Ltd | Polymer coloration |
| CN1142549A (en) * | 1996-06-03 | 1997-02-12 | 上海恒源祥绒线公司 | Pure goat knitting wool and production thereof |
| CN101440559A (en) * | 2008-11-20 | 2009-05-27 | 广东溢达纺织有限公司 | Turbulent current type cheese dyeing method and apparatus thereof |
| CN104294503A (en) * | 2014-10-30 | 2015-01-21 | 广东溢达纺织有限公司 | Colored wide and dense cotton belt and dyeing method thereof |
| CN104593976A (en) * | 2015-02-06 | 2015-05-06 | 青岛富润达纺织有限公司 | Low-live bath ratio dyeing device of knitted fabric |
| CN105862474A (en) * | 2016-06-25 | 2016-08-17 | 鲁泰纺织股份有限公司 | Processing process of linen base yarn |
-
2016
- 2016-11-30 CN CN201611088161.6A patent/CN106436110B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3754735A (en) * | 1970-07-08 | 1973-08-28 | Slack & Parr Ltd | Polymer coloration |
| CN1142549A (en) * | 1996-06-03 | 1997-02-12 | 上海恒源祥绒线公司 | Pure goat knitting wool and production thereof |
| CN101440559A (en) * | 2008-11-20 | 2009-05-27 | 广东溢达纺织有限公司 | Turbulent current type cheese dyeing method and apparatus thereof |
| CN104294503A (en) * | 2014-10-30 | 2015-01-21 | 广东溢达纺织有限公司 | Colored wide and dense cotton belt and dyeing method thereof |
| CN104593976A (en) * | 2015-02-06 | 2015-05-06 | 青岛富润达纺织有限公司 | Low-live bath ratio dyeing device of knitted fabric |
| CN105862474A (en) * | 2016-06-25 | 2016-08-17 | 鲁泰纺织股份有限公司 | Processing process of linen base yarn |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106436110A (en) | 2017-02-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106757890B (en) | Textile dynamic coloring control method | |
| CN106436110B (en) | Textile dynamic coloring control system | |
| CN102359025B (en) | Low constant bath ratio cotton yarn dyeing method for bobbin yarn and warp beam cotton yarns | |
| CN102852006A (en) | Brightening dyeing method for wool knitting fabric | |
| CN104195850A (en) | One bath process-based desizing dyeing method of size-containing polyester fabrics and special auxiliaries for dyeing method | |
| CN110306310A (en) | A kind of dyeing and finishing processing method forming the PTT/PET composite fiber fabric with crape sense | |
| CN105200812A (en) | Dyeing process of using dispersal fluorescent dye to dye super-fine polyester elastic fabric | |
| CN104499308B (en) | The cheese with reduced dye colouring method of polyester fiber | |
| CN110258133A (en) | A kind of dacron thread high-temperature pressure dyeing technique | |
| CN108118472A (en) | A kind of dyeing apparatus of dacron, method and application thereof | |
| CN102926236B (en) | Dyeing and finishing technology of Lyocell and cotton and spun silk blended fabric | |
| CN108049220A (en) | The composition and its application of a kind of reactive dye and acid dyes | |
| CN103290706A (en) | Spray dyeing process of cashmere fancy yarns | |
| CN104947469A (en) | One-bath bleaching and dyeing treatment process for dyed polyester-cotton twill fabric | |
| CN110055774A (en) | A kind of high-efficiency polyester fabric dyeing method | |
| CN106192270A (en) | A kind of single-yarn dyeing method and system | |
| CN104278550A (en) | Scouring-bleaching and active dye dyeing one-bath process technology for cotton woven fabric | |
| CN106223001A (en) | The enzyme of a kind of containing cellulose fiber yarn fabric quick desizing kiering method continuously | |
| CN106381619A (en) | Cloth dyeing machine | |
| CN103643547B (en) | The colouring method of PSA fiber/viscose blend fabric | |
| CN104790147B (en) | Cotton cloth cold-pad batch mercerizing, scouring and bleaching one-bath single-step treatment method | |
| CN103397548A (en) | Level dyeing and reduction clearing process of polyester-nylon cotton shell fabric | |
| CN109267389A (en) | A kind for the treatment of process improving 85 DEG C of soaping fastnesses of Ta Silong Oxford cloth | |
| CN104790225A (en) | CVC knitted fabric dyeing and finishing method | |
| CN106702635A (en) | Yarn continuous dyeing and shaping process |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |