CN205798681U - A kind of through-flow fan impeller fully-automatic supersonic bonding machine - Google Patents

Abstract

This utility model relates to a kind of through-flow fan impeller fully-automatic supersonic bonding machine.This bonding machine includes board, the bottom being installed on board and top cover conveying mechanism, middle joint conveying mechanism and para-position assemble ultrasonic welding institution, industrial control system, top cover conveying mechanism in described bottom and top cover conveying mechanism includes top cover material frame, top cover automatic aligning selected directions device, top cover conveying arm, described top cover automatic aligning selected directions device includes top cover bit selecting turntable, servomotor three, fiber sensor three, described fiber sensor three electrically connects with servomotor three, and pass information to servomotor three when sensing para-position breach on top cover and make servomotor three stop driving top cover bit selecting turntable to rotate.This utility model, when processing welding through-flow fan impeller, directly can carry out automatic aligning, it is not necessary to be manually identified placing during conveying spare and accessory parts, therefore greatly reduces cost of labor, and packaging efficiency is high, superior product quality.

Description

A kind of through-flow fan impeller fully-automatic supersonic bonding machine

Technical field

This utility model relates to ultrasonic welding machine field, particularly a kind of through-flow fan impeller fully-automatic supersonic welding Machine.

Background technology

At present, through-flow fan impeller has been widely used in field of air conditioning.The assembling of existing relevant through-flow fan impeller Technology is in the artificial and semi-automatic stage.Through-flow fan impeller parts divide bottom, fan leaf save abbreviation (save) and Top cover totally three kinds, the most each middle joint has that arrange at regular intervals and towards direction of rotation bending multiple blades, during assembling Often angle needed for inserting upper one group of corresponding groove position, and each assembly and a upper assembly blade will be by group blade It is different, so selected directions para-position is the most crucial.In assembling product, assembly precision is had by the displacement of the process of moving of product Certain impact, if para-position is forbidden, will result in scrapping of whole product.General way is exactly to the top cover manually side of choosing To, carrying out para-position assembly welding, labor intensity is big, wastes time and energy, and the requirement to personnel is the highest, the man-made assembly quality to product Impacting also big, scrappage is high, and efficiency is very low, is also unfavorable for large batch of production.

Summary of the invention

The purpose of this utility model is for above-mentioned existing problems and deficiency, it is provided that during a kind of assembling through-flow fan impeller Without wanting artificial to be identified top cover placing, cost of labor low, packaging efficiency is high, and the through-flow fan impeller of superior product quality Fully-automatic supersonic bonding machine.

The technical solution of the utility model is achieved in that

Through-flow fan impeller fully-automatic supersonic bonding machine described in the utility model, is characterized in including board, being installed on Bottom and top cover conveying mechanism, middle joint conveying mechanism and para-position on described board assemble ultrasonic welding institution, industrial control system, Top cover conveying mechanism in described bottom and top cover conveying mechanism include top cover material frame, top cover automatic aligning selected directions device, For the top cover in top cover material frame is transported to the top cover conveying arm of top cover automatic aligning selected directions device, described top cover is automatic Para-position selected directions device includes that be installed on board places the top cover bit selecting turntable of selected directions for top cover and drive top cover Bit selecting turntable rotates the servomotor three of para-position, for sensing the fiber sensor of the para-position breach of top cover bit selecting turntable upper top cover Three, described fiber sensor three electrically connects with servomotor three and passes information to when sensing para-position breach on top cover Servomotor three and make servomotor three stop drive top cover bit selecting turntable rotate.

For making bottom conveying more convenient, further to improve work efficiency of the present utility model, above-mentioned bottom and top cover Delivery track that bottom conveying mechanism in conveying mechanism includes shaking charging tray and is connected with the charging tray that shakes, protect on bottom for removing The device of press-offing of gum cover, bottom automatic aligning selected directions device and the bottom of press-offing choosing position is moved to para-position assemble ultrasound wave The spiral arm of band machinery tong of welding mechanism, spiral arm driving means, it is positioned at the top induction apparatus above delivery track.Above-mentioned spiral arm Can be additionally used in the top cover to good position that will be located on top cover bit selecting turntable and move para-position assembling ultrasonic welding institution to.

Above-mentioned bottom automatic aligning selected directions device includes the choosing placing selected directions for bottom being installed on board Position turntable, drive this bit selecting turntable rotate para-position servomotor one, for sensing the fiber sensor of para-position breach on bottom One, described fiber sensor one electrically connects with servomotor one and passes information to when sensing para-position breach on bottom Servomotor one and make servomotor one stop drive bit selecting turntable rotate.

For making the para-position when conveying welding of middle joint more convenient, reliable, above-mentioned middle joint conveying mechanism is provided with middle joint the most right Position selected directions device.This device includes that assembly is chosen, for by after selected directions in the middle joint direction being installed on board Joint carries out the middle joint angle offset component of angle skew.In order to make, middle joint conveying is more convenient, work efficiency is high, above-mentioned middle joint conveyer Structure includes middle joint feed rail, feed rotary table and the middle joint on middle joint feed rail is carried to above-mentioned middle joint direction chooses assembly The conveying arm of the band mechanical hand one that upper and after choosing direction middle joint is transported in feed rotary table, it is used in feed rotary table Middle joint is carried to above-mentioned middle joint angle offset component and middle joint angle offset is carried to para-position assembling ultrasonic welding machine Structure is also plugged in the screw mandrel on corresponding bottom, mechanical hand two.

For making more compact structure of the present utility model, more convenient operation, above-mentioned middle joint direction is chosen assembly and is included being installed on Middle selected parts position post on board and between above-mentioned middle joint feed rail and feed rotary table, selected parts position post in this is driven to rotate Servomotor two, in sensing the fiber sensor two of the upper para-position breach of joint, described fiber sensor two and servomotor two Electrical connection also passes information to servomotor two during para-position breach on joint in sensing and makes servomotor two stop driving Middle selected parts position post rotates.Above-mentioned middle joint angle offset component includes being installed on board and being positioned at above-mentioned feed rotary table and para-position The servo assemble the rotary column being available for middle joint placement between ultrasonic welding institution, driving described rotary column to carry out deviation angle rotation Motor.

This utility model is owing to using by top cover material frame, top cover automatic aligning selected directions device, being used for top cover material frame In top cover be transported to the top cover conveying mechanism of the composition such as top cover conveying arm of top cover automatic aligning selected directions device, make this reality With novel when processing welding through-flow fan impeller, can be selected by automatic aligning directly during conveying top cover spare and accessory parts Taking direction device makes top cover carry out automatic aligning, it is not necessary to is manually identified placing, therefore greatly reduces cost of labor, and group Dress efficiency is high, superior product quality, efficiently solves existing bonding machine and needs artificial para-position, work when welding through-flow fan impeller Efficiency is low, scrappage is high, be unfavorable for the problems such as batch production.And owing to top cover automatic aligning selected directions device is by device Placing the top cover bit selecting turntable of selected directions for top cover and driving top cover bit selecting turntable to rotate the servo electricity of para-position on board Machine three, for sensing the third composition of fiber sensor of para-position breach of top cover bit selecting turntable upper top cover, make this utility model exist While easy to process, simple in construction, reliable again.

Below in conjunction with the accompanying drawings this utility model is further described.

Accompanying drawing explanation

Fig. 1 is a perspective view of the present utility model.

Fig. 2 is the rear perspective structural representation of Fig. 1.

Fig. 3 is the plan structure schematic diagram of Fig. 1.

Fig. 4 is the structure for amplifying schematic diagram after Fig. 1 removes middle joint transporting rail.

Detailed description of the invention

As Figure 1-Figure 4, through-flow fan impeller fully-automatic supersonic bonding machine described in the utility model, including board 1, Be installed on the bottom on described board 1 and top cover conveying mechanism 2(include bottom conveying mechanism, top cover conveying mechanism), middle joint defeated Mechanism 3 and para-position is sent to assemble ultrasonic welding institution 4, industrial control system, for improving welding efficiency of the present utility model and being easy to criticize Amount produces, and the top cover conveying mechanism in described bottom and top cover conveying mechanism 2 includes that top cover material frame 24, top cover automatic aligning are chosen Direction device, for the top cover in top cover material frame 24 being transported to the top cover conveying arm of top cover automatic aligning selected directions device, Described top cover automatic aligning selected directions device includes that the top cover bit selecting for top cover placement selected directions being installed on board 1 turns Platform 25 and driving top cover bit selecting turntable 25 rotate the servomotor three of para-position, for sensing top cover bit selecting turntable 25 upper top cover The fiber sensor 3 26 of para-position breach, described fiber sensor 3 26 electrically connects with servomotor three and is sensing top cover Pass information to servomotor three during upper para-position breach and make servomotor three stop driving top cover bit selecting turntable 25 to rotate.Make This utility model, can be directly during conveying top cover spare and accessory parts when processing welding through-flow fan impeller, by top cover certainly Dynamic para-position selected directions device makes top cover carry out automatic aligning, it is not necessary to be manually identified placing, and therefore greatly reduces artificial Cost, and packaging efficiency is high, superior product quality.

As shown in Figure 1 and Figure 4, more convenient for making bottom 5 carry, the bottom in above-mentioned bottom and top cover conveying mechanism 2 is defeated Send delivery track 22 that mechanism includes shaking charging tray 21 and be connected with the charging tray 21 that shakes, be positioned at described delivery track 22 bottom for taking off Except on bottom protect gum cover press-off device and the bottom of press-offing choosing position is moved to para-position assemble ultrasonic welding institution band Machinery the spiral arm 23 of tong, spiral arm driving means, be positioned at the top induction apparatus above delivery track.Described bottom automatic aligning selects Take direction device to include: be installed on board 1 places the bit selecting turntable 6 of selected directions for bottom 5, drive this bit selecting turntable 6 Rotate the servomotor one of para-position, for sensing the fiber sensor 1 of the para-position breach of bottom 5 on bit selecting turntable 6, described light Fine induction apparatus 1 electrically connects with servomotor one and passes information to servomotor when sensing para-position breach on bottom 5 One and make servomotor one stop drive bit selecting turntable 6 rotate.Simpler for making bottom press-off, above-mentioned device of press-offing include for Clamp the gripper cylinder one of the band tong protecting gum cover on bottom, drop-down cylinder, described delivery track 22 or board are provided with For clamp the band tong of bottom gripper cylinder two and drive accompany bottom tong rise lift cylinder, travel forward by The conveying gas of the automatic aligning selected directions device (delivering to bit selecting turntable 6) that bottom is transported in bottom and top cover conveying mechanism 2 Cylinder.The flow process of above-mentioned bottom feeding and bit selecting is: be positioned over the bottom shaking in charging tray under the effect of vibrator from the charging tray 21 that shakes Shaking, enter delivery track 22, bottom is arranged in order on delivery track 22, and when completely expecting on delivery track 22, top senses When device senses full material, make, by industrial control system, charging tray 21 stopping vibration of shaking.Then by the guarantor on device removing bottom that press-offs Protecting gum cover, be the tong of the gripper cylinder one protection gum cover of first clamping on bottom during removing gum cover, drop-down cylinder pulls down, removing Protection gum cover.When gum cover has departed from, lift cylinder declines, and makes tong clamp shaft-cup by gripper cylinder two, then rises Sending down the abnormal ascending QI cylinder rises, and conveying cylinder travels forward, and after bottom is transported to selected directions position, lift cylinder declines, gripper cylinder Two make tong open, and conveying cylinder returns initial bit.When bottom is moved away from, do not expect if top induction apparatus senses, shake charging tray then Can again open, shake next one material to first position, the rest may be inferred, and the next one will be repeated in an action.When When bottom arrival bit selecting turntable 6 carries out selecting position, direction, beneath servomotor one will rotate, the fiber sensor one on side The breach being scanned on bottom, when sensing breach, servomotor one will stop, and bottom selected directions is complete, conveying The bottom choosing direction can be transported to welding portion and weld by the spiral arm to welding portion.And top cover of the present utility model A set of bit selecting turntable and a set of conveying spiral arm can be shared with bottom.Can also is that above-mentioned bottom and top cover only share a set of spiral arm, The top cover to good position that the most above-mentioned spiral arm 23 can be used for again will be located on top cover bit selecting turntable 25 moves para-position assembling supersonic welding to Connection mechanism 4.The flow process of top cover selected directions and material loading part is: the interior top cover material frame 24 setting top cover is put into board top cover and takes Material position, top cover conveying arm clamps top cover in top cover material frame and is transported to top cover bit selecting turntable 25 carry out bit selecting, then passes through industry control System makes servomotor three rotation, the para-position breach on fiber sensor 3 26 scanning top cover, senses servomotor after breach Three stop.The spiral arm 23 usually discharging bottom returns to capture top cover, is prepared to enter into welding system, when bottom above and middle joint After completing welding, top cover enters welding system and welds.

For making the para-position when conveying welding of middle joint 8 more reliable, above-mentioned middle joint conveying mechanism 3 is provided with the choosing of middle joint automatic aligning Taking direction device, this device includes: the middle joint direction para-position being installed on board 1 chooses assembly, for by after selected directions Middle joint carries out the middle joint angle offset component of angle skew.Above-mentioned middle joint conveying mechanism 3 includes that middle joint feed rail 31, feeding turn The dish 32 and middle joint 8 on middle joint feed rail 31 is carried to above-mentioned middle joint direction chooses on assembly and will choose in behind direction Save the conveying arm of the 8 band mechanical hands 1 being transported in feed rotary table 32, for being carried to by the middle joint in feed rotary table 32 State middle joint angle offset component and middle joint angle offset is carried to para-position assembling ultrasonic welding institution 4 and is plugged in phase Answer the screw mandrel on bottom, mechanical hand 2 37.For making this utility model more compact structure, assembly bag is chosen in above-mentioned middle joint direction para-position Include and be installed on board 1 and middle selected parts position post 34 between above-mentioned middle joint feed rail 31 and feed rotary table 32, driving should Servomotor two that middle selected parts position post 34 rotates, in sensing the fiber sensor 2 35 of the upper para-position breach of joint, described optical fiber Induction apparatus 2 35 passes information to servomotor when electrically connecting with servomotor two and save para-position breach on 8 in sensing Two and make servomotor two stop drive in selected parts position post 34 rotate.For further simplifying its structure, above-mentioned middle joint angle is inclined Move assembly to include being installed on board 1 and assembling between ultrasonic welding institution 4 in above-mentioned feed rotary table 32 and para-position It is available for the rotary column 36 that middle joint is placed, the servomotor driving described rotary column 36 to carry out deviation angle rotation.Above-mentioned middle joint conveyer Structure also includes middle joint material frame 39, the carriage of band conveyer belt 38 and therefrom saves the machine expecting that middle joint extremely middle joint feed rail 31 moved by frame Tool hands 30.For improving efficiency, this mechanical hand is usually in capturing 3 to save every time and removes to middle joint feed rail.The middle selected parts side of taking To and the order of material loading part be: first middle joint is put neatly in charging frame, the charging frame of product will be well placed from conveyer belt Enter into board feeding position, then by mechanical hand 30, middle joint is once taken 3 in charging frame and put into middle joint feed rail On 31, and middle joint being sent to feeding position, middle selected parts direction, mechanical hand 1 the most therefrom saves carrying product on feed rail 31 and arrives Selecting on the middle selected parts position post 34 of position, direction, travel direction is chosen.For improving feeding efficiency, above-mentioned board is typically provided multiple choosing Live post 34 and many sets live the conveying arm of the band mechanical hand one in post 34 and feed rotary table 32 for middle joint is moved into middle selected parts.Elected Taking after direction completes, middle joint is put into feed rotary table (abbreviation rotating disk) by mechanical hand one, general point of eight stations on rotating disk, every time Pan feeding complete after corresponding rotation 45 degree.The mechanical hand 2 37 being connected with screw mandrel is delivered to rotary column 36 from rotating disk 32 side feeding and is carried out angle After degree skew, being re-fed into welding mechanism, rotating disk circulates input feed the most successively.

For guaranteeing that each assembly of through-flow fan impeller is difficult to displacement when welding after to good position, above-mentioned para-position assembles ultrasound wave Welding mechanism 4 includes pallet 41, pallet cylinder and is positioned at the clamping element 42 of bottom on pallet, clamping element driving dress for clamping Put, for holding the pole 43 of the middle joint being plugged on bottom, pole driving means and ultrasonic welding machine 44, described ultrasound wave tightly The plumb joint 45 of bonding machine 44 can be pressed down under the effect of driving means and carried out welding assembly and rise return.For making welding good Finished product can send in time, further to improve its working effect, above-mentioned para-position assembles the side of ultrasonic welding institution 4 also Being provided with finished product shift-out mechanism 9, above-mentioned finished product shift-out mechanism 9 includes the mechanical hand three for being removed by through-flow fan impeller finished product 91, finished product storage frame 92, finished product storage frame carrying device 93.

This utility model is mainly by selecting multiple parts travel direction successively of through-flow fan impeller, carrying, Para-position, assembles the most automatically, then carries out automatic welding by industrial control system to welding machine triggering signal.After welding completes, Welding is completed to be placed in after product takes out in finished product storage frame by finished product shift-out mechanism.

Below in conjunction with the accompanying drawings workflow of the present utility model is described in further detail:

The automatic welding order of through-flow fan impeller is: a general through-flow fan impeller complete product is a bottom, Joint and a top cover in eight.During welding, first the bottom 5 in selected good direction is moved bit selecting turntable 25 from spiral arm 23 side, Bit selecting passes through spiral arm and spiral arm driving means after completing, and bottom is put into pallet, and pallet cylinder is up, and clamping element is fixedly clamped Living bottom, direction is defined as initial point position, is advanced into first welding position under pallet cylinder.While bottom feeding, middle joint is defeated Sending mechanism 3 the most from feed rail, middle joint to be sent to the selecting post 34 of position, middle selected parts direction, travel direction is chosen, and in choosing Taking puts on rotating disk 32 by mechanical hand 1 by middle joint after direction completes, and point eight stations on rotating disk 32, each pan feeding completes Rear corresponding rotation 45 degree, rotating disk 32 circulates input feed successively.The mechanical hand 2 37 of Zhong Jieru welding machine mechanism takes from rotating disk 32 Expect on the rotary column 36 of deviation angle position, carry out angular variation, needed for each middle joint assembly and upper one save assembly Angle is different, need carry out choosing skew every time, and after having offset, middle joint is carried by mechanical hand 2 37 again from rotary column 36 Inserting to welding position and with the bottom para-position in pallet, after having inserted, both sides pole 43 drives dress at industrial control system and pole Under the effect put, folder is dead, fixes product, it is ensured that during welding product will not distorted deformation, bottom also will not be made to be subjected to displacement, because of Bottom displacement can cause initial point to offset, so can not there be variation bottom position, one has variation to make whole welding below Becoming impact, keep fixing every time, plumb joint could decline and carry out welding assembly.Completing when saving welding in first, pallet drives Dynamic air cylinder moves down, and enters second welding position, and mechanical hand 2 37 will capture successively from the rotary column 36 of deviation angle position Second section is transported to welding position, and the rest may be inferred for action step, enters 8 times.While welding, mechanical hand 2 37 can take from rotating disk 32 Expect deviation angle position (rotary column), rotating disk the most also can simultaneously feed the most inwards, reach time saving purpose.Above discharge the end Spiral arm 23 after lid returns to capture the top cover after bit selecting, is prepared to enter into welding mechanism, completes to weld for the last time, and a finished product is just So weld.

Finished product goes out welding system sequence of movement: after finished product has welded, and mechanical hand 3 91 is in the effect of driving means Under clamp the top of finished product, pallet cylinder unclamps, and both sides pole unclamps, and mechanical hand 3 91 carries, is taken by product in bonding machine Going out, mechanical hand 3 91 walks storing frame position.Arranging successively, a frame can put finished product 30, when piling for 30, industrial control system Reminding alarm material frame, with full, please change frame.

It it is exactly more than a motion flow of whole board.

Although this utility model is to be described with reference to specific embodiments, but this description is not meant to this utility model It is construed as limiting.With reference to description of the present utility model, other changes of the disclosed embodiments, for those skilled in the art it is all It is anticipated that, this change should belong in appended claims limited range.It is another in accompanying drawing of the present utility model, Owing to the lines of machine and middle joint placed thereon, top cover, bottom etc. are many, so for making accompanying drawing apparent, in some accompanying drawings Lines on joint in a part are simplified, but has no effect on the protection to this patent.

Claims (2)

1. a through-flow fan impeller fully-automatic supersonic bonding machine, it is characterised in that include board (1), be installed on described board (1) bottom and top cover conveying mechanism (2), middle joint conveying mechanism (3) and para-position on assemble ultrasonic welding institution (4), industry control Top cover conveying mechanism in system, described bottom and top cover conveying mechanism (2) includes that top cover material frame (24), top cover automatic aligning select Take direction device, for the top cover in top cover material frame (24) being transported to the top cover conveying of top cover automatic aligning selected directions device Arm, described top cover automatic aligning selected directions device includes the top cover placing selected directions for top cover being installed on board (1) Bit selecting turntable (25) and driving top cover bit selecting turntable (25) rotate the servomotor three of para-position, are used for sensing top cover bit selecting turntable (25) fiber sensor three (26) of the para-position breach of upper top cover, described fiber sensor three (26) is electrically connected with servomotor three Connect and pass information to servomotor three when sensing para-position breach on top cover and make servomotor three stop driving top cover Bit selecting turntable (25) rotates.

Through-flow fan impeller fully-automatic supersonic bonding machine the most according to claim 1, it is characterised in that above-mentioned to hyte The side of dress ultrasonic welding institution (4) is additionally provided with finished product shift-out mechanism (9), and this finished product shift-out mechanism (9) includes for passing through The mechanical hand three (91) of flow fan impeller finished product removal, finished product storage frame (92), finished product storage frame carrying device (93).