CN205789531U - A kind of assembling fixture of multicore structure tantalum capacitor - Google Patents
A kind of assembling fixture of multicore structure tantalum capacitor Download PDFInfo
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- CN205789531U CN205789531U CN201620360274.6U CN201620360274U CN205789531U CN 205789531 U CN205789531 U CN 205789531U CN 201620360274 U CN201620360274 U CN 201620360274U CN 205789531 U CN205789531 U CN 205789531U
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- tantalum
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- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 title claims abstract description 37
- 239000003990 capacitor Substances 0.000 title claims abstract description 22
- 229910052715 tantalum Inorganic materials 0.000 title claims abstract description 21
- 230000013011 mating Effects 0.000 abstract description 10
- 238000003466 welding Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 239000007784 solid electrolyte Substances 0.000 abstract description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 229910002065 alloy metal Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
本实用新型提供了一种多芯结构钽电容器的组装夹具,包括公槽本体和母槽本体;所述公槽本体的右侧设置有多个对插块,且各个对插块之间的间距相等,所述母槽本体的左侧设置有用于插入各个对插块之间的间隙的对插片;所述对插块的上端设置有阴极限位台和台阶面,所述对插片的上端设置有U型槽和正极引线平台,且所述台阶面的高度在U型槽的底部和阴极限位台之间。本实用新型利用该夹具制造的多芯结构片式固体电解质电容器,可以实现两根及以上的钽丝在同一水平面上,手工粘接精确度高,解决了将钽丝点焊在引线框架上出现电容器直接短路和漏电流超差的缺陷;本实用新型结构简单,使用方便,在确保粘接质量的同时大大提高了手工粘接的效率。
The utility model provides an assembly fixture for a multi-core structure tantalum capacitor, which includes a male groove body and a female groove body; a plurality of mating blocks are arranged on the right side of the male groove body, and the distance between each mating block is Equal, the left side of the female groove body is provided with a counter-insert piece for inserting into the gap between each counter-insert block; The upper end is provided with a U-shaped groove and a positive electrode lead platform, and the height of the stepped surface is between the bottom of the U-shaped groove and the cathode limit platform. The utility model uses the multi-core structure chip solid electrolyte capacitor manufactured by the fixture, which can realize two or more tantalum wires on the same horizontal plane, and has high manual bonding accuracy, which solves the problem of spot welding the tantalum wires on the lead frame. The defects of capacitor direct short circuit and leakage current out of tolerance; the utility model is simple in structure, easy to use, and greatly improves the efficiency of manual bonding while ensuring the bonding quality.
Description
技术领域technical field
本实用新型涉及片式固体电解质电容器制造工艺技术领域,具体涉及一种多芯结构钽电容器的组装夹具。The utility model relates to the technical field of manufacturing technology of chip type solid electrolytic capacitors, in particular to an assembly fixture for multi-core structure tantalum capacitors.
背景技术Background technique
钽电解电容器因其体积小、容量大、温度特性好、稳定性和可靠性高等优点被广泛应用于航天、航空、电子、兵器、船舶、通信及医疗电子等各类高端电子装备。随着电子装备不断朝小型化方向发展,而小型化发展的特征之一是工作频率越来越高,对电子元器件的工作频率提出了更高的要求。为此,钽电容器制造行业一直在为不断降低钽电容器的ESR做持续不断的努力。Tantalum electrolytic capacitors are widely used in various high-end electronic equipment such as aerospace, aviation, electronics, weapons, ships, communications and medical electronics due to their small size, large capacity, good temperature characteristics, high stability and reliability. With the continuous development of electronic equipment in the direction of miniaturization, one of the characteristics of the development of miniaturization is that the operating frequency is getting higher and higher, which puts forward higher requirements for the operating frequency of electronic components. For this reason, the tantalum capacitor manufacturing industry has been making continuous efforts to continuously reduce the ESR of tantalum capacitors.
目前,在钽电容器制造工艺中,浸完石墨、银浆后的钽芯子需要通过粘接银浆将钽芯子粘接到引线框架上,多芯的粘接方式与传统的单芯结构钽芯子的粘接方式有很大的不同,它需要较高的准确度,以及对钽芯子平整度也有很高的要求。多芯组合方式的实施是降低片式钽电容器的等效串联电阻最有效方式之一。在不能实施机械化粘接的情况下,必然选择手工粘接操作。同时,因手工操作和钽芯的尺寸误差会给手工粘接带来许多问题,比如成品电容器直接短路和漏电流超差情况发生。主要原因是被膜后的钽芯子放在水平面上粘接,粘接后的钽丝不在同一个平面上造成的。At present, in the manufacturing process of tantalum capacitors, the tantalum core after soaking graphite and silver paste needs to be bonded to the lead frame by bonding silver paste. The multi-core bonding method is different from the traditional single-core structure tantalum core. The bonding method of the core is very different, which requires high accuracy, and also has high requirements for the flatness of the tantalum core. The implementation of multi-core combination is one of the most effective ways to reduce the equivalent series resistance of chip tantalum capacitors. In the case where mechanized bonding cannot be implemented, manual bonding must be selected. At the same time, due to manual operation and dimensional errors of the tantalum core, many problems will be caused by manual bonding, such as direct short circuit of the finished capacitor and excessive leakage current. The main reason is that the coated tantalum core is bonded on a horizontal plane, and the bonded tantalum wire is not on the same plane.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供了一种多芯结构钽电容器的组装夹具,该多芯结构钽电容器的组装夹具通过公槽本体和母槽本体形成放置钽芯的多个并排放置槽,使得钽芯在粘接工序中能保持钽丝在同一平面上,解决了手工操作误差和钽芯的尺寸误差所带来的问题。In order to solve the above-mentioned technical problems, the utility model provides an assembly fixture of a multi-core structure tantalum capacitor. The assembly fixture of the multi-core structure tantalum capacitor forms a plurality of side-by-side placement grooves for placing tantalum cores through the male groove body and the female groove body. The tantalum core can keep the tantalum wire on the same plane during the bonding process, which solves the problems caused by manual operation errors and dimensional errors of the tantalum core.
本实用新型通过以下技术方案得以实现。The utility model is realized through the following technical solutions.
本实用新型提供的一种多芯结构钽电容器的组装夹具,包括公槽本体和母槽本体;所述公槽本体的右侧设置有多个对插块,且各个对插块之间的间距相等,所述母槽本体的左侧设置有用于插入各个对插块之间的间隙的对插片;所述对插块的上端设置有阴极限位台和台阶面,所述对插片的上端设置有U型槽和正极引线平台,且所述台阶面的高度在U型槽的底部和阴极限位台之间。The utility model provides an assembly fixture for a multi-core structure tantalum capacitor, which includes a male groove body and a female groove body; a plurality of mating blocks are arranged on the right side of the male groove body, and the distance between each mating block Equal, the left side of the female groove body is provided with a counter-insert piece for inserting into the gap between each counter-insert block; The upper end is provided with a U-shaped groove and a positive electrode lead platform, and the height of the stepped surface is between the bottom of the U-shaped groove and the cathode limit platform.
所述U型槽的顶端比正极引线平台高。The top of the U-shaped groove is higher than the positive electrode lead platform.
所述公槽本体和母槽本体的材质为铝、铜、铁或含铝、铜、铁合金金属。The material of the male groove body and the female groove body is aluminum, copper, iron or alloy metal containing aluminum, copper, iron.
所述公槽本体和母槽本体分别通过左右两端的定位孔A和定位孔B固定连接。The male groove body and the female groove body are fixedly connected through the positioning holes A and B at the left and right ends respectively.
所述公槽本体和母槽本体的两端分别通过锁扣固定连接。The two ends of the male groove body and the female groove body are respectively fixedly connected by locks.
本实用新型的有益效果在于:利用该夹具制造的多芯结构片式固体电解质电容器,可以实现两根及以上的钽丝在同一水平面上,手工粘接精确度高,解决了将钽丝点焊在引线框架上出现电容器直接短路和漏电流超差的缺陷;本实用新型结构简单,使用方便,在确保粘接质量的同时大大提高了手工粘接的效率。The beneficial effect of the utility model is that: using the multi-core structure chip solid electrolyte capacitor manufactured by the fixture, two or more tantalum wires can be placed on the same horizontal plane, and the manual bonding accuracy is high, which solves the problem of spot welding the tantalum wires. The defects of capacitor direct short circuit and leakage current exceeding tolerance appear on the lead frame; the utility model has simple structure, convenient use, and greatly improves the efficiency of manual bonding while ensuring the bonding quality.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是图1中公槽本体的结构示意图;Fig. 3 is a schematic structural view of the male groove body in Fig. 1;
图4是图3的左视图;Fig. 4 is the left view of Fig. 3;
图5是图1中母槽本体的结构示意图;Fig. 5 is a schematic structural view of the female groove body in Fig. 1;
图6是图5的左视图;Fig. 6 is the left side view of Fig. 5;
图7是图1的使用状态示意图;Fig. 7 is a schematic diagram of the use state of Fig. 1;
图中:1-公槽本体,11-阴极限位台,12-台阶面,13-定位孔A,14-对插块,2-母槽本体,21-U型槽,22-正极引线平台,23-定位孔B,24-对插片,3-钽芯,31-阳极钽丝。In the figure: 1-male groove body, 11-cathode limit platform, 12-step surface, 13-positioning hole A, 14-pair plug, 2-female groove body, 21-U-shaped groove, 22-positive lead platform , 23-positioning hole B, 24-pair of inserts, 3-tantalum core, 31-anode tantalum wire.
具体实施方式detailed description
下面进一步描述本实用新型的技术方案,但要求保护的范围并不局限于所述。The technical solution of the utility model is further described below, but the scope of protection is not limited to the description.
如图1~图6所示的一种多芯结构钽电容器的组装夹具,包括公槽本体1和母槽本体2;所述公槽本体1的右侧设置有多个对插块14,且各个对插块14之间的间距相等,所述母槽本体2的左侧设置有用于插入各个对插块14之间的间隙的对插片24;所述对插块14的上端设置有阴极限位台11和台阶面12,所述对插片24的上端设置有U型槽21和正极引线平台22,且所述台阶面12的高度在U型槽21的底部和阴极限位台11之间。公槽本体1和母槽本体2可以采用铣床加工或线切割加工。An assembly fixture for a multi-core structure tantalum capacitor as shown in Figures 1 to 6 includes a male groove body 1 and a female groove body 2; the right side of the male groove body 1 is provided with a plurality of mating blocks 14, and The spacing between each mating block 14 is equal, and the left side of the female groove body 2 is provided with a mating piece 24 for inserting into the gap between each mating block 14; the upper end of the mating block 14 is provided with a cathode The limit platform 11 and the step surface 12, the upper end of the pair of inserts 24 is provided with a U-shaped groove 21 and a positive electrode lead platform 22, and the height of the step surface 12 is between the bottom of the U-shaped groove 21 and the cathode limit platform 11 between. The male groove body 1 and the female groove body 2 can be processed by milling machine or wire cutting.
所述U型槽21的顶端比正极引线平台22高,防止在粘接过程中钽芯发生移位而影响粘接效果。The top of the U-shaped groove 21 is higher than the positive electrode lead platform 22 to prevent the tantalum core from shifting during the bonding process and affecting the bonding effect.
所述公槽本体1和母槽本体2的材质为铝、铜、铁或含铝、铜、铁合金金属。所述公槽本体1和母槽本体2分别通过左右两端的定位孔A13和定位孔B23固定连接,公槽本体1两端的定位孔A13为螺纹孔,母槽本体2两端的定位孔B23为通孔。公槽本体1和母槽本体2的两端也可以分别通过购买的锁扣件直接固定连接。The material of the male groove body 1 and the female groove body 2 is aluminum, copper, iron or alloy metal containing aluminum, copper, and iron. The male groove body 1 and the female groove body 2 are fixedly connected through the positioning holes A13 and B23 at the left and right ends respectively, the positioning holes A13 at both ends of the male groove body 1 are threaded holes, and the positioning holes B23 at both ends of the female groove body 2 are through holes. hole. The two ends of the male groove body 1 and the female groove body 2 can also be fixedly connected directly through purchased locking pieces respectively.
公槽本体1的负极限位台11的高度低于公槽本体1的顶面;台阶面12低于负极限位台11且延伸到公槽本体1的最右侧。母槽本体2的对插片24的顶部开有U型槽21,且U型槽21的底部的高度低于公槽本体1的台阶面12。The height of the negative limit platform 11 of the male groove body 1 is lower than the top surface of the male groove body 1 ; the stepped surface 12 is lower than the negative limit platform 11 and extends to the far right of the male groove body 1 . A U-shaped groove 21 is formed on the top of the mating piece 24 of the female groove body 2 , and the height of the bottom of the U-shaped groove 21 is lower than the stepped surface 12 of the male groove body 1 .
本实用新型在实际使用过程中,如图7所示,将钽芯3放入U型槽21内,钽芯3的阴极置于负极限位台11上,阳极钽丝31整齐并排在母槽本体2的正极引线平台22上,确保了并联后的钽芯3都在同一个平面上,解决了点焊过程中因参差不齐的阳极钽丝31所造成的漏电流大和短路的问题。During the actual use of the utility model, as shown in Figure 7, the tantalum core 3 is put into the U-shaped groove 21, the cathode of the tantalum core 3 is placed on the negative limit position platform 11, and the anode tantalum wire 31 is neatly arranged side by side in the female groove On the positive electrode lead platform 22 of the body 2, it is ensured that the paralleled tantalum cores 3 are all on the same plane, which solves the problems of large leakage current and short circuit caused by uneven anode tantalum wires 31 during the spot welding process.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620360274.6U CN205789531U (en) | 2016-04-26 | 2016-04-26 | A kind of assembling fixture of multicore structure tantalum capacitor |
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| CN201620360274.6U CN205789531U (en) | 2016-04-26 | 2016-04-26 | A kind of assembling fixture of multicore structure tantalum capacitor |
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| CN205789531U true CN205789531U (en) | 2016-12-07 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109360747A (en) * | 2018-11-19 | 2019-02-19 | 贵州中航聚电科技有限公司 | A kind of tantalum capacitor adhesive positioning device |
| CN115436726A (en) * | 2022-08-16 | 2022-12-06 | 中国振华(集团)新云电子元器件有限责任公司(国营第四三二六厂) | Aging method of multi-tantalum-chip solid electrolyte tantalum capacitor |
-
2016
- 2016-04-26 CN CN201620360274.6U patent/CN205789531U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109360747A (en) * | 2018-11-19 | 2019-02-19 | 贵州中航聚电科技有限公司 | A kind of tantalum capacitor adhesive positioning device |
| CN109360747B (en) * | 2018-11-19 | 2020-06-23 | 贵州中航聚电科技有限公司 | Tantalum capacitor bonding and positioning device |
| CN115436726A (en) * | 2022-08-16 | 2022-12-06 | 中国振华(集团)新云电子元器件有限责任公司(国营第四三二六厂) | Aging method of multi-tantalum-chip solid electrolyte tantalum capacitor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161207 |