CN205775253U - One dyes by energy-saving yarn dyeing system - Google Patents
One dyes by energy-saving yarn dyeing system Download PDFInfo
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- CN205775253U CN205775253U CN201620462419.3U CN201620462419U CN205775253U CN 205775253 U CN205775253 U CN 205775253U CN 201620462419 U CN201620462419 U CN 201620462419U CN 205775253 U CN205775253 U CN 205775253U
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Abstract
This utility model relates to the energy-saving yarn dyeing system of a kind of dyeing, one fixes seat, a pair and the dye vat of column distribution, be separately mounted to the creel in two dye vats for a pair, and creel includes a hollow yarn dish, in the upper end of yarn dish, one center-pole is installed, distributed about at center-pole has some yarn bars, and yarn bar is a hollow pipe, and bottom is connected with yarn dish, top is sealed by tapered end, has some through holes on yarn bar；One cycling element, cycling element includes the circulation line of two dye vats of connection, is provided with a bidirectional circulating pump A on circulation line；One heating unit, described heating unit is arranged on dye vat, including several heat exchangers being evenly distributed on low head；One detector unit, described detector unit includes high-level probe, low-level probe and temperature sensor.The utility model has the advantage of: coloring system of the present utility model can effectively reduce the power of circulating pump, reduce dye liquor and the usage amount of steam, reduce production cost, improve work efficiency.
Description
Technical field
This utility model relates to the equipment for dyeing and finishing field that dyeing uses, and uses energy-saving yarn particularly to one dyeing
Coloring system.
Background technology
Staining machine is applied to the techniques such as the dyeing of the yarns such as Pilus Caprae seu Ovis, cashmere, acrylic and cotton wool, bleaching, boiling-off and washing, also
May be used for the products such as glove, socks, towel yarn bleaching and dyeing process, be that extensive the bleachinging and dyeing of yarn of a kind of subject range sets
Standby.
But, in the market use in energy saving type dyeing machine, its dye liquor can only one-way flow, Color is bad,
Have impact on the residue that fabric bleachinges and dyeing in quality, and dye liquor and cannot discharge staining bath, affect following process.
Also there is the staining machine of dye liquor two-way flow, such as, in patent No. CN 104452141 A, propose a kind of cheese
Staining machine, including staining bath and reservoir, it is characterised in that: also include bobbin cradle, cheese, circulating pump, circulation automatic reverse dress
Putting and fluid filling pump, be provided with bobbin cradle in staining bath, bobbin cradle can install cheese, and reservoir passes through pipeline and fluid filling pump phase
Connecting, described fluid filling pump is connected with circulating pump forward flow mouth by feed tube, and circulating pump is by pipeline and staining bath inlet
Being connected, staining bath liquid outlet is opened one's mouth with circulating pump reverse flow by pipeline and is connected, and circulating pump is connected with liquid feeding by drain pipe
Connecing, circulation automatic reversing apparatus is connected with circulating pump, for controlling the conversion of circulating pump flow direction.
Said structure solve staining machine dye liquor can only one-way flow, Color is bad, and the residue in dye liquor without
Method discharges staining bath, the problem affecting following process.But this staining machine is when dyeing, when carrying out commutation dyeing, logical
Cross circulation automatic reversing apparatus switching circulating pump operative orientation so that dye liquor reverse flow continues dyeing, it is therefore desirable to uses and arrives
The circulating pump that power is bigger is operated, and otherwise cannot meet its demand, relatively costly；This kind of staining machine once can only be to one group
Cheese dyes, and work efficiency is the highest, and the amount of the dye liquor of needs also compares many, and when dyeing, in addition it is also necessary to right
Dye liquor heats, and traditional mode of heating is to use steam-heated mode, the most corresponding also need to consume substantial amounts of
Water vapour, improves cost；Additionally cheese can only be dyeed by this staining machine, the list that the kind of the yarn of dyeing compares
One.
Utility model content
The technical problems to be solved in the utility model is to provide the energy-saving yarn dyeing system of a kind of dyeing, it is possible to effectively
The power reducing circulating pump, reduce dye liquor and the usage amount of steam, reduce production cost, improve work efficiency.
For solving above-mentioned technical problem, the technical solution of the utility model is: one dyes with energy-saving yarn dyeing system
System, its innovative point is: include
One fixes seat, described fixing seat by a horizontally disposed underframe and be arranged on underframe two ends be vertically arranged
Lower limb collectively forms；
A pair and the dye vat of column distribution, described dye vat is arranged on the upper end of supporting leg, including a hollow cylindrical cylinder, at cylinder
The upper end of body is provided with cylinder cap, and lower end is welded with end socket；
Being separately mounted to the creel in two dye vats for a pair, described creel includes a yarn dish, and this yarn dish is in the form of annular discs, at yarn
There is in dish the cavity of an appearance medium circulation, a center-pole is installed in the upper end of yarn dish, and this center-pole is positioned in yarn dish
Heart position, around center-pole, the circumferencial direction along yarn dish is evenly distributed with some yarn bars being arranged on yarn dish, described
Yarn bar is a hollow pipe, and its bottom is connected with yarn dish, and top is sealed by tapered end, has some appearance media and pass on yarn bar
Through hole；
One cycling element, described cycling element includes the circulation line of two dye vats of connection, the two of described circulation line
Individual port is connected in dye vat is stretched in the bottom of two dye vats and with the bottom of yarn dish respectively, is provided with one on circulation line
Bidirectional circulating pump A；
One heating unit, described heating unit is arranged on dye vat, including several heat exchange being evenly distributed on low head
Device；
One detector unit, described detector unit includes a pair being arranged on the high-level probe of dye vat upper/lower terminal, low water level
Probe and one is arranged on the temperature sensor of dye vat lower end.
Further, described coloring system also includes that an equilibrium water unit, described equilibrium water unit include one and two
The equilibrium pipeline that individual dye vat bottom is connected, is provided with a bidirectional circulating pump B on equilibrium pipeline.
Further, described creel is bobbin creel, dissipates appointing in wool yarn frame, wool top creel, warp beam creel, reeled yarn creel
Meaning one.
The utility model has the advantage of: in this utility model, now change into using two dyes by traditional cylinder dyeing
Yarn is dyeed by cylinder, and dye liquor only need to be pumped in another dye vat from a dye vat by circulating pump, thus reduces circulation
The power demand of pump, reduces cost.
By two dye vats and the setting of two creels, once two groups of yarns can be dyeed, substantially increase work
Efficiency, and by the setting of bidirectional circulating pump, the positive and negative dyeing of yarn in two dye vats can be realized, meet process requirements, protect
Card Color, and when dyeing, relative to traditional staining machine, when dyeing the yarn of equivalent, uses this reality
With the coloring system in novel, only need the dye liquor of half can yarn be dyeed, the usage amount of dye liquor greatly reduced,
The reduction of dye liquor usage amount simultaneously also can reduce the consumption adding vapours, greatly reduces production cost.
In this utility model, by arranging an equilibrium water unit, this equilibrium water unit is utilized to balance two dyes
The amount of the dye liquor in cylinder, it is to avoid occur the phenomenon not having dye liquor in one of them dye vat, causes the bidirectional circulating pump A cannot normal work
Make, being smoothed out of impact dyeing.
By high-level probe, the setting of low-level probe, the liquid level of dye liquor in two dye vats can be detected in real time,
Ensure being smoothed out of dyeing；The temperature of the dye liquor in dye vat can be carried out examinations by temperature sensor, it is ensured that dyeing
Effect.
It addition, the coloring system in this utility model can be with for cheese, scattered wool yarn, wool top yarn, beamed yarn and reeled yarn
Multiple yarn dyes, and solves the phenomenon that traditional dyeing is single, it is achieved that the variation of dyeing.
Accompanying drawing explanation
With detailed description of the invention, this utility model is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is the schematic diagram of the energy-saving yarn dyeing system of dyeing of the present utility model.
Detailed description of the invention
The following examples can make professional and technical personnel that this utility model is more fully understood, but the most therefore will
This utility model is limited among described scope of embodiments.
A kind of dyeing as shown in Figure 1 is by energy-saving yarn dyeing system, including fixing seat, dye vat, creel, circulation list
Unit, heating unit, detector unit and equilibrium water unit.
Fixing seat is by a horizontally disposed underframe 1 and the common structure of supporting leg 2 being vertically arranged that is arranged on underframe 1 two ends
Become.
Dye vat one has two, and respectively dye vat A3 and dye vat B4, dye vat A3 and dye vat B4 are symmetrically mounted on fixing seat two
The upper end of the supporting leg 2 of end, dye vat includes a hollow cylindrical cylinder 6, the upper end of cylinder 6 is provided with cylinder cap 5, at cylinder 6
Lower end is provided with end socket 7, and end socket 7 is integrally welded with cylinder 6.
Creel has two groups, is separately mounted in dye vat A3 and dye vat B4, and creel includes a yarn dish 8, and this yarn dish 8 is in disk
Shape, has the cavity 9 of an appearance medium circulation in yarn dish 8, is provided with a center-pole 11, and this center-pole in the upper end of yarn dish 8
11 centers being positioned at yarn dish 8, around center-pole 11, the circumferencial direction along yarn dish 8 is evenly distributed with some being arranged on
Yarn bar 12 on yarn dish 8, yarn bar 12 is a hollow pipe, and the bottom of yarn bar 12 is connected with the inner chamber 9 of yarn dish 8, the top of yarn bar 12
End is sealed by tapered end 10, has the through hole that some appearance media pass on yarn bar 12, and this through hole can be circular hole, it is also possible to for
Rectangular opening, specifically can select according to the difference of yarn.In this utility model, creel is bobbin creel, dissipates wool yarn frame, hair
Any one in bar creel, warp beam creel, reeled yarn creel.
Cycling element includes the circulation line 13 of a connection dye vat A3 and dye vat B4, and two ports of circulation line 13 are respectively
Stretch into dye vat A3, the inside of dye vat B4 the bottom with yarn dish 8 to be connected, at circulation line from the bottom of dye vat A3, dye vat B4
One bidirectional circulating pump A14 is installed on 13.By the setting of bidirectional circulating pump A14, yarn in dye vat A3 and dye vat B4 can be realized
Positive and negative dyeing, meet process requirements, it is ensured that Color.
Heating unit is arranged on dye vat, including several heat exchangers 15 being evenly distributed on low head 7.
Detector unit includes a pair being arranged on the high-level probe 16 of dye vat upper/lower terminal, low-level probe 17 and
It is arranged on the temperature sensor 18 of dye vat lower end.By high-level probe 16, the setting of low-level probe 17, two can be detected in real time
The liquid level of the dye liquor in individual dye vat, it is ensured that being smoothed out of dyeing；Can be to the dye liquor in dye vat by temperature sensor 18
Temperature carry out examinations, it is ensured that Color.
Equilibrium water unit includes an equilibrium pipeline 19 being connected with the bottom of dye vat A3 and dye vat B4, at equilibrium pipeline
One bidirectional circulating pump B20 is installed on 19.
Operation principle: when dyeing, first, all there was added a certain amount of dye liquor in dye vat A3 and dye vat B4, dye
The liquid level of the dye liquor in cylinder A3 is higher than high-level probe 16, and the liquid level of the dye liquor in dye vat B4 is higher than low-level probe 17,
And less than high-level probe 16, then bidirectional circulating pump A14 starts to rotate forward, and is pumped to by the dye liquor in dye vat A3 in dye vat B4, this
Time, the dye liquor in dye vat A3, under the effect of bidirectional circulating pump A14, can enter in yarn bar 12 in dye vat A3, and enter yarn dish 8
Cavity 9 in, in this course, it is achieved that the dyeing of the forward of the yarn in dye vat A3, the dye liquor in cavity 9 can be from circulation pipe
In the inner chamber of the yarn dish that road 13 is installed in entering dye vat B4, then spray in the through hole the yarn bar in dye vat B4, hence into
In dye vat B4, and during this, the reverse of the yarn in dye vat B4 can be realized and dye, in above-mentioned dyeing course, in dyeing
After certain time, open bidirectional circulating pump B20, bidirectional circulating pump B20 reversion, the dye liquor in dye vat B4 is pumped to dye vat A3 again
In, it is ensured that the liquid level in dye vat A3 is maintained at the position of high water level.
Meanwhile, according to technique needs, then dye liquor in dye vat A3 is pumped in dye vat B4 so that the liquid of the dye liquor in dye vat B4
Position is higher than high-level probe 16, and the liquid level of the dye liquor in dye vat A3 is higher than low-level probe 17, and less than high-level probe
16, now, bidirectional circulating pump A14 inverts, and bidirectional circulating pump B20 rotates forward, thus realizes the forward to the yarn in dye vat B4
Dyeing, the reverse dyeing of the yarn in dye vat A3.
Skilled person will appreciate that of the industry, this utility model is not restricted to the described embodiments, above-described embodiment and
Described in description, principle of the present utility model is simply described, on the premise of without departing from this utility model spirit and scope,
This utility model also has various changes and modifications, and these changes and improvements both fall within claimed this utility model scope
In.This utility model claims scope and is defined by appending claims and equivalent thereof.
Claims (3)
1. one kind is dyeed by energy-saving yarn dyeing system, it is characterised in that: include
One fixes seat, and described fixing seat is by a horizontally disposed underframe and is arranged on the supporting leg being vertically arranged at underframe two ends altogether
With constituting；
A pair and the dye vat of column distribution, described dye vat is arranged on the upper end of supporting leg, including a hollow cylindrical cylinder, at cylinder
Upper end is provided with cylinder cap, and lower end is welded with end socket；
Being separately mounted to the creel in two dye vats for a pair, described creel includes a yarn dish, and this yarn dish is in the form of annular discs, in yarn dish
There is the cavity of an appearance medium circulation, a center-pole is installed in the upper end of yarn dish, and this center-pole is positioned at the centre bit of yarn dish
Putting, around center-pole, the circumferencial direction along yarn dish is evenly distributed with some yarn bars being arranged on yarn dish, described yarn bar
Being a hollow pipe, its bottom is connected with yarn dish, and top is sealed by tapered end, and have on yarn bar that some appearance media pass is logical
Hole；
One cycling element, described cycling element includes the circulation line of two dye vats of connection, two ends of described circulation line
It is connected in dye vat is stretched in mouth bottom from two dye vats respectively and with the bottom of yarn dish, circulation line is provided with one two-way
Circulating pump A；
One heating unit, described heating unit is arranged on dye vat, including several heat exchangers being evenly distributed on low head；
One detector unit, described detector unit includes a pair being arranged on the high-level probe of dye vat upper/lower terminal, low-level probe
And the temperature sensor being arranged on dye vat lower end.
Dyeing the most according to claim 1 is by energy-saving yarn dyeing system, it is characterised in that: described coloring system also wraps
Including an equilibrium water unit, described equilibrium water unit includes an equilibrium pipeline being connected with two dye vat bottoms, in equilibrium
One bidirectional circulating pump B is installed on pipeline.
Dyeing the most according to claim 1 is by energy-saving yarn dyeing system, it is characterised in that: described creel is cheese
Frame, dissipate in wool yarn frame, wool top creel, warp beam creel, reeled yarn creel any one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620462419.3U CN205775253U (en) | 2016-05-20 | 2016-05-20 | One dyes by energy-saving yarn dyeing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620462419.3U CN205775253U (en) | 2016-05-20 | 2016-05-20 | One dyes by energy-saving yarn dyeing system |
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| Publication Number | Publication Date |
|---|---|
| CN205775253U true CN205775253U (en) | 2016-12-07 |
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| CN201620462419.3U Active CN205775253U (en) | 2016-05-20 | 2016-05-20 | One dyes by energy-saving yarn dyeing system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821603A (en) * | 2016-05-20 | 2016-08-03 | 南通东庚机械有限公司 | Energy-saving yarn dyeing system for dyeing |
| CN110699894A (en) * | 2019-08-19 | 2020-01-17 | 海宁市创兴经编有限公司 | Base assembly of dye vat system |
| CN113564839A (en) * | 2021-05-19 | 2021-10-29 | 许文瑄 | Textile production line |
-
2016
- 2016-05-20 CN CN201620462419.3U patent/CN205775253U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105821603A (en) * | 2016-05-20 | 2016-08-03 | 南通东庚机械有限公司 | Energy-saving yarn dyeing system for dyeing |
| CN110699894A (en) * | 2019-08-19 | 2020-01-17 | 海宁市创兴经编有限公司 | Base assembly of dye vat system |
| CN113564839A (en) * | 2021-05-19 | 2021-10-29 | 许文瑄 | Textile production line |
| CN113564839B (en) * | 2021-05-19 | 2023-06-23 | 义乌市一线天线业有限公司 | Textile production line |
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