CN201501987U

CN201501987U - Cone warp beam same-cylinder dyeing machine

Info

Publication number: CN201501987U
Application number: CN2009202326611U
Authority: CN
Inventors: 黄长根; 唐文君; 陈森; 许小军; 向中林; 范燕安
Original assignee: JIANGSU LIANFA TEXTILE CO Ltd
Current assignee: JIANGSU LIANFA TEXTILE CO Ltd
Priority date: 2009-09-14
Filing date: 2009-09-14
Publication date: 2010-06-09
Anticipated expiration: 2019-09-14

Abstract

The utility model relates to a cone warp beam same-cylinder dyeing machine, which relates to the technical field of textile, in particular to the technical field of dyeing of the yarn-dyed fabric cone warp beam. The utility model is characterized in that: the upper end of a cylinder body is movably connected with a cylinder cover; the lower end of the cylinder body is connected with a liquid inlet and a liquid outlet; the liquid inlet and the liquid outlet are connected with valves; the center of the cylinder body is vertically fixed with a center rod; the lower end of the center rod is connected with a bracket arranged horizontally; the bracket is provided with a sarong; the bracket is also fixedly connected with a vertical cone yarn column; the upper end of the cone yarn column is connected with a locking nut; the upper end of the center rod is connected with a transverse suspension arm; the lower part of the transverse suspension arm is transversely provided with a compression shaft end plate; the upper end of the compression shaft end plate is connected with a straight lever; and the straight lever is connected on the transverse suspension arm by a nut. The utility model can make colors of warp and weft concolorous varieties with small order and high color requirement consistent, makes warp yarns and weft yarns synchronous, shortens the production period, and at the same time makes the arrangement of the production tasks of the dye vat flexible, improves beam dyeing proportion, saves the energy consumption and reduces color differences.

Description

Bobbin through axle with the cylinder dyeing machine

Technical field

The utility model relates to textile technology field, and particularly the yarn-dyed fabric bobbin is through the staining technique field of axle.

Background technology

Woven Fabrics divides warp-wise and broadwise, and the situation of warp-wise color and broadwise solid colour is often arranged during the client places an order.And because axle dyes that mode is with short production cycle, production cost is low, every warp-wise can be done a dye-works that axle dyes and can do axle as far as possible and dye; And axle dyes the factor inconsistencies such as bath raio with bobbin dyeing, cause same color dye mode not simultaneously the color of warp-wise and broadwise differ, color is matched the property requirement and just can only be repaiied look when high.

As-Is analysis:

1, the bobbin barrel shell diameter of general dye-works is about 60～70MM, and length is about 155～170MM; And through axle internal diameter: 100～240MM, the length basic fixed is 1600MM and 1800MM; These two kinds of diverse specifications have caused bobbin and can not be nested between axle, dyeing together simultaneously on intrinsic bobbin cradle.

2, warp-wise and broadwise solid colour adopt a bobbin and an axle dual mode to dye, and color Dry Sack rate is difficult to accomplish unanimity; When receiving the high request customer order, for guaranteed quality meets the requirements of the customers, major part has been selected also to make bobbin dyeing doing a warp-wise that dyes at present.

3, bobbin dyeing explained hereafter dyed yarn far above the axle dyeing technique, does not meet the policy of our company's energy-saving and emission-reduction with every energy unit consumptions such as water, electricity, gas, steam and sewage discharges.

4, utilize the bobbin dyeing explained hereafter, production procedure complexity (loose formula rewinding, dyeing, the even tube of compact form, compact form warping, sizing), process control point is too many, and the production cycle is longer.

5, because the effect length of axle, to the radical demand of yarn general require 450 or more than, the head part too small axle of can't doing dyes, this also is that the restriction axle dyes the big influence factor that ratio enlarges.

The utility model content

The utility model purpose be can with bobbin with through the bobbin beam dyeing machine of axle one-bath process, to shorten the production cycle, reduce color distortion.

The utility model flexibly connects cylinder cap in the upper end of cylinder body, lower end at cylinder body connects the liquid in-out mouth, on the liquid in-out mouth, connect valve, it is characterized in that at the vertical fixed central rod in the center of cylinder body, lower end at center-pole connects horizontally disposed support, on support, arrange sarong, the cheese post of fixedly connected setting also on described support, upper end at the cheese post connects locking nut, connect horizontal arm in the upper end of center-pole, lateral arrangement compression axis end plate below described horizontal arm, the upper end of described compression axis end plate connects straight-bar, and described straight-bar is connected on the horizontal arm by nut.

To vertically be arranged between horizontal arm and the support through axle, and fix, and can prevent that the dye liquor in the dyeing course from revealing by the compression axis end plate; Cheese is set on the cheese post seriatim, and the upper end is fixed by locking nut, and can prevent the dye liquor leakage in the dyeing course.Cover cylinder cap, enter dye liquor, and, pollutant is written in cheese post and the beamed yarn post immersion staining bath, temperature, the time giving and set, can dye valve closing by the liquid in-out mouth.

The utility model can make little order and the homochromy kind solid colour of the demanding longitude and latitude of color, and accomplishes that warp thread and weft yarn are synchronous, shortens the production cycle, and the dye vat production task is arranged flexibly simultaneously, has improved axle and has dyed ratio, saves the energy and consume, and has reduced color distortion.When the utility model is applicable to conventional length, can be applicable to that also tens meters are weaved cotton cloth tube and axle with dying production to hundreds of rice, little monochrome that the color proportioning is many, improve this axle and dye ratio, save energy consumption and shortening production cycle.

Description of drawings

Fig. 1 is a kind of structural representation of the present utility model.

The specific embodiment

Upper end at cylinder body 1 flexibly connects cylinder cap 2, connects liquid in-out mouth 3 in the lower end of cylinder body 2, connects valve 4 on liquid in-out mouth 3.

The vertical fixed central rod 5 at the center of cylinder body 1 connects horizontally disposed support 6 in the lower end of center-pole 5, arranges sarong 7 on support 6, and the cheese post 8 of fixedly connected setting also on support 6 is at the upper end of cheese post 8 connection locking nut 9.

Connect horizontal arm 10 in the upper end of center-pole 5, lateral arrangement compression axis end plate 11 below horizontal arm 10, the upper end of compression axis end plate 11 connects straight-bar 12, and straight-bar 12 is connected on the horizontal arm 10 by nut 13.

The utility model compact conformation, stability is high, and invests littlely, and process operation control is convenient, also has following superiority:

1, realizes the dyeing of warp-wise and broadwise one cylinder, guaranteed colour consistency, reduced returning something for repairs of color distortion;

2, because the length classification of axle is many, can realize little order, the many woven fabric production of flower type;

3, the internal diameter of axle design can be consistent with the internal diameter of bobbin shell, realized that bobbin and axle are connected the mode of dyeing simultaneously;

4, solved can not be synchronous in bobbin and the axle progress problem, accelerated Make to order speed;

5, effectively reduce axle and dyed the big and water, electricity, gas of bath raio value when dying separately, situation that steam energy is many, saved energy consumption.

Claims

Bobbin through axle with the cylinder dyeing machine, comprise cylinder body, upper end at cylinder body flexibly connects cylinder cap, lower end at cylinder body connects the liquid in-out mouth, on the liquid in-out mouth, connect valve, it is characterized in that at the vertical fixed central rod in the center of cylinder body, lower end at center-pole connects horizontally disposed support, arrange sarong on support, the cheese post of fixedly connected setting also on described support connects locking nut in the upper end of cheese post, connect horizontal arm in the upper end of center-pole, lateral arrangement compression axis end plate below described horizontal arm, the upper end of described compression axis end plate connects straight-bar, and described straight-bar is connected on the horizontal arm by nut.