CN102776736B - High temperature and high pressure dyeing machine - Google Patents
High temperature and high pressure dyeing machine Download PDFInfo
- Publication number
- CN102776736B CN102776736B CN201210267755.9A CN201210267755A CN102776736B CN 102776736 B CN102776736 B CN 102776736B CN 201210267755 A CN201210267755 A CN 201210267755A CN 102776736 B CN102776736 B CN 102776736B
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- Prior art keywords
- machine barrel
- dyeing
- machine
- heater
- high temperature
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- 238000004043 dyeing Methods 0.000 title claims abstract description 57
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 15
- 239000004744 fabric Substances 0.000 claims abstract description 10
- 239000000975 dye Substances 0.000 claims description 11
- 210000005056 cell body Anatomy 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000008676 import Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 210000003850 cellular structure Anatomy 0.000 claims description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 2
- 239000000835 fiber Substances 0.000 abstract description 3
- 229920000742 Cotton Polymers 0.000 abstract description 2
- 238000002156 mixing Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 238000010186 staining Methods 0.000 description 4
- 239000000986 disperse dye Substances 0.000 description 3
- 229920004933 Terylene® Polymers 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000009971 piece dyeing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a high temperature and high pressure dyeing machine for dyeing cloth or yarns. The high temperature and high pressure dyeing machine comprises a bottom frame part, a groove body part, an uncapping part, a heater part and a main pump part. The bottom frame part is in a flat cubic shape and serves as a base of the dyeing machine. The groove body part comprises a dyeing machine cylinder and the heater part and a fabric bearing member in the cylinder. A dyeing liquid inlet and a dyeing liquid outlet are arranged at the bottom of the cylinder. A cylinder cover is arranged at the top end of the groove body where dye is held. The uncapping part comprises an air cylinder device and a transmission part. The transmission part is connected with the cylinder cover. The air cylinder device is combined with the transmission part so that gas tightness of the cover is realized and a high pressure function is realized. The high temperature and high pressure dyeing machine is uniform to dye and cannot easily dye unevenly, and is suitable for dyeing chemical fiber, pure cotton, blending and blended and mixed knitted fabric thereof, and has the advanced world standard and is energy-saving and environment-friendly.
Description
Technical field
The present invention relates to a kind of high temperature-pressure dyeing machine, for the dyeing of cloth or yarn.
Technical background
On October 8th, 2008 announces a kind of high temperature-pressure dyeing machine, application number is 200810123759.3, this dyeing machine dyes to fabric after utilizing high pressure draught that dyeing liquor is atomized, be characterized in that cylindrical shell is lateral arrangement, there is staining bath in it, the cylindrical shell upper wall corresponding to staining bath two ends has two openings, in an opening, have swing cloth mechanism, another overthe openings has hub, is connected between hub with the opening of two below it by pipeline.The cylindrical shell of this high temperature-pressure dyeing machine of the present invention's design is not lateral arrangement, but longitudinally arrange, belong to liquid-flow dyeing machine.
Summary of the invention
For solving above technical problem, the invention provides a kind of high temperature-pressure dyeing machine, its specific structural features is as follows: high temperature-pressure dyeing machine comprises chassis component, cell body parts, parts of uncapping, heater block and main pump parts;
Chassis component is flat cubic shaped, as the pedestal of this dyeing machine;
Cell body parts comprise heater block in dyeing machine machine barrel and machine barrel and bearing fabric component, and be provided with dyeing liquor import and outlet bottom machine barrel, cell body top is provided with machine barrel lid, contain dyestuff in cell body;
Parts of uncapping comprise air cylinder device and driving member, driving member junctor cover, and the combination of air cylinder device and driving member realizes the air-tightness of adding a cover, and realizes high voltage functionality;
Heater block comprises heater and fixture, and fixture is fixed on machine barrel, and exposes to the convenient adjustment of machine barrel, and heater is placed in machine barrel inner bottom part, and it act as the dyeing liquor heating in machine barrel;
Main pump parts comprise water pump, and water pump connects in dyeing liquor inlet ductwork.
Further, described heater fixture comprises screw rod and nut, and nut is fixed in barrel wall, and screw rod is through nut, and end top set, on heater tube wall, realizes the pretightning force regulating heater to install by adjusting nut.
Further, described machine barrel is connected with liquid level gauge, described liquid level counts electronic liquid level gauge, measures known liquid level gauge reading by computer control system.
Further, the driving member of described parts of uncapping comprises U-shaped part, connecting plate, transmission arm, supporting seat and rotor plate, transmission arm is fold-line-shaped, is fixed on the top of machine barrel lid, and supporting seat is fixed in barrel wall, U-shaped part two ends are fixed on connecting plate, connecting plate is fixed on the top of transmission arm one end, transmission arm as lever, middle part connection of rotating plate, rotor plate is flexibly connected the fulcrum on supporting seat, and this fulcrum is lever rotation point.
Further, the other end of described transmission arm connects cylinder-driven bar, and the source of the gas of cylinder derives from air compressor.
Further, described transmission arm is provided with buckle structure, this buckle structure and machine barrel cover latch structural interlock, realizes uncapping the further locking function of parts to machine barrel lid.
Further, the dye inlet place of described machine barrel is provided with temperature measuring equipment.
This high temperature-pressure dyeing machine that the present invention relates to, has even dyeing, and not easily the feature of dyeing flower is applicable to chemical fibre, cotton textiles and blending thereof, the knitting piece dyeing finishing of intertexture, has international most advanced level, energy-saving and environmental protection type high temperature-pressure dyeing machine.Low-tension, grey cloth not easily fluff in staining bath, and dyeing quality is good.Especially the setting of its machine barrel internal heater, makes the temperature of dyeing liquor supplement more timely, is different from the design of heat exchanger in prior art.Heat exchanger belongs to water-cooling pattern, and pipeline has thermal loss, and the use of heater, temperature is more prone to control, more convenient.
Accompanying drawing explanation
Fig. 1 is high temperature-pressure dyeing machine front view of the present invention;
Fig. 2 is high temperature-pressure dyeing machine top view of the present invention;
1-base; 2-nut; 3-heater; 4-screw rod; 5-liquid level gauge; 60-buckle; 61-U shape part; 62-connecting plate; 63-transmission arm; 64-supporting seat; 65-rotor plate; 67-cylinder-driven bar; 68-cylinder; 7-water pump; 8-machine barrel; 9-air compressor.
Detailed description of the invention
As illustrated in fig. 1 and 2, high temperature-pressure dyeing machine comprises base 1, cell body parts, parts of uncapping, heater block and main pump parts;
Cell body parts comprise heater block in dyeing machine machine barrel 8 and machine barrel 8 and bearing fabric component, and be provided with dyeing liquor import and outlet bottom machine barrel 8, cell body top is provided with machine barrel lid, contain dyestuff in cell body; Machine barrel 8 is connected with liquid level gauge 5, described liquid level gauge 5 is electronic liquid level gauge, measures known liquid level gauge 5 reading by computer control system.
Parts of uncapping comprise air cylinder device and driving member, driving member junctor cover, and the combination of air cylinder device and driving member realizes the air-tightness of adding a cover, and realizes high voltage functionality; The driving member of parts of uncapping comprises U-shaped part 61, connecting plate 62, transmission arm 63, supporting seat 64 and rotor plate 65, transmission arm 63 is fold-line-shaped, be fixed on the top of machine barrel lid, supporting seat 64 is fixed in barrel wall, and U-shaped part 61 two ends are fixed on connecting plate 62, and connecting plate solid 62 fixes on the top of transmission arm 63 one end, transmission arm 63 is as lever, middle part connection of rotating plate 65, rotor plate 65 is flexibly connected the fulcrum on supporting seat 64, and this fulcrum is lever rotation point.The other end of transmission arm 63 connects cylinder-driven bar, and the source of the gas of cylinder derives from air compressor 9.Transmission arm 63 is provided with buckle structure, and this buckle 60 and machine barrel cover latch structural interlock, realize uncapping the further locking function of parts to machine barrel lid.
Heater block comprises heater 3 and fixture, and fixture is fixed on machine barrel 8, and exposes to the convenient adjustment of machine barrel 8, and heater 3 is placed in machine barrel 8 inner bottom part, and it act as the dyeing liquor heating in machine barrel 8; Heater 3 fixture comprises screw rod 4 and nut 2, and nut 2 is fixed in barrel wall, and screw rod 4 is through nut 2, and end top set, on heater 3 tube wall, realizes the pretightning force regulating heater to install by adjusting nut 2.
Main pump parts comprise water pump 7, and water pump 7 connects in dyeing liquor inlet ductwork.
This high temperature-pressure dyeing machine provided by the invention, the requirement of its staining technique is: first, temperature is the key factor of high temperature-pressure dyeing machine.Improve temperature, the dye-uptake of DISPERSE DYES can be improved.But when temperatures as high more than 160 degree, the dye uptake of most DISPERSE DYES is no longer significantly increased.The too high meeting of temperature causes terylene ester bond to produce hydrolysis and causes the elasticity of fiber and powerful decline, and coloured light is poor, and therefore high-temperature pressure dyeing is generally limited to be no more than 145 degree.Ordinary stain temperature controls between 125-160 degree, and dye at this temperature, not only good level-dyeing property, tinctorial yield is high, and as the pH value of dye bath, control within the scope of the weak acid of 5-6, the DISPERSE DYES quite stable of thumping majority, therefore Dry Sack is very bright-coloured.In order to make dyestuff evenly be adsorbed by terylene, strictly heating rate must be controlled.When after temperature to set point of temperature, dyeing a period of time should be incubated, to guarantee the abundant scattering and permeating of dyestuff.Insulation dyeing time is generally 60-60 minute, and light color can be shorter, and dark color can be longer.After dyeing terminates, cooling can not be too fast, otherwise can affect feel and cause folding line.
This high temperature-pressure dyeing machine that the present invention relates to, structure is simple, and make the temperature of dyeing liquor in this dyeing machine be more prone to control by the design of heating tube in heater, thermal loss is little, economize energy.
Detailed description of the invention of the present invention does not form the restriction to the application's scope; within every spirit in the present invention's design and principle, any amendment that one of skill in the art can make, equivalent to replace and improvement etc. all should be included within protection scope of the present invention.
Claims (4)
1. a high temperature-pressure dyeing machine, comprises chassis component, cell body parts, parts of uncapping, heater block and main pump parts; Chassis component is flat cubic shaped, as the pedestal of this dyeing machine;
Cell body parts comprise heater block in dyeing machine machine barrel and machine barrel and bearing fabric component, are provided with dyeing liquor import and outlet cell body top is provided with machine barrel lid bottom machine barrel, contain dyestuff in cell body;
Parts of uncapping comprise air cylinder device and driving member, driving member junctor cover, and the combination of air cylinder device and driving member realizes the air-tightness of adding a cover, and realizes high voltage functionality;
Heater block comprises heater and fixture, and fixture is fixed on machine barrel, and exposes to the convenient adjustment of machine barrel, and heater is placed in machine barrel inner bottom part, and it act as the dyeing liquor heating in machine barrel;
Main pump parts comprise water pump, and water pump connects in dyeing liquor inlet ductwork;
The driving member of described parts of uncapping comprises U-shaped part, connecting plate, transmission arm, supporting seat and rotor plate, transmission arm is fold-line-shaped, be fixed on the top of machine barrel lid, supporting seat is fixed in barrel wall, and U-shaped part two ends are fixed on connecting plate, and connecting plate is fixed on the top of transmission arm one end, transmission arm is as lever, middle part connection of rotating plate, rotor plate is flexibly connected the fulcrum on supporting seat, and this fulcrum is lever rotation point;
The other end of described transmission arm connects cylinder-driven bar, and the source of the gas of cylinder derives from air compressor;
Described transmission arm is provided with buckle structure, this buckle structure and machine barrel cover latch structural interlock, realizes uncapping the further locking function of parts to machine machine barrel lid.
2. high temperature-pressure dyeing machine according to claim 1, is characterized in that, described heater fixture comprises screw rod and nut, nut is fixed in barrel wall, screw rod is through nut, and end top set, on heater tube wall, realizes the pretightning force regulating heater to install by adjusting nut.
3. high temperature-pressure dyeing machine according to claim 2, is characterized in that, described machine barrel is connected with liquid level gauge, and described liquid level counts electronic liquid level gauge, measures known liquid level gauge reading by computer control system.
4. high temperature-pressure dyeing machine according to claim 1, is characterized in that, the dye inlet place of described machine barrel is provided with temperature measuring equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210267755.9A CN102776736B (en) | 2012-07-30 | 2012-07-30 | High temperature and high pressure dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210267755.9A CN102776736B (en) | 2012-07-30 | 2012-07-30 | High temperature and high pressure dyeing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102776736A CN102776736A (en) | 2012-11-14 |
| CN102776736B true CN102776736B (en) | 2015-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210267755.9A Expired - Fee Related CN102776736B (en) | 2012-07-30 | 2012-07-30 | High temperature and high pressure dyeing machine |
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| Country | Link |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103015083B (en) * | 2012-12-07 | 2014-08-27 | 常熟市宝沣特种纤维有限公司 | Ultrahigh-temperature dyeing machine |
| CN103046401B (en) * | 2012-12-07 | 2014-06-18 | 常熟市宝沣特种纤维有限公司 | Method for dyeing aramid fiber without carrier |
| CN106637764A (en) * | 2016-12-02 | 2017-05-10 | 无锡惠山万邦科技有限公司 | High-temperature high-pressure dyeing machine |
| CN107574615A (en) * | 2017-10-31 | 2018-01-12 | 科瑞斯众（天津）科技有限公司 | A kind of overflow dyeing machine enabling locking device |
Citations (5)
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|---|---|---|---|---|
| CN2473619Y (en) * | 2001-04-23 | 2002-01-23 | 崔关林 | Mother and slave type cone dyeing sample matching device for dyeing machine |
| CN2602041Y (en) * | 2002-11-29 | 2004-02-04 | 福浓机械股份有限公司 | Structural Improvement of Cross-roll Dyeing Machine |
| CN101669692A (en) * | 2009-09-30 | 2010-03-17 | 许昌恒源发制品股份有限公司 | Computer numerical control hair fully automatic dyeing machine |
| CN201873863U (en) * | 2010-10-26 | 2011-06-22 | 无锡市惠泽通用机械有限公司 | High-temperature high-pressure dyeing machine |
| CN202705703U (en) * | 2012-07-30 | 2013-01-30 | 无锡市万邦机械制造厂 | High temperature and high pressure dyeing machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITMI20011116A1 (en) * | 2001-05-25 | 2002-11-25 | Master S A S Di Ronchi Frances | APPARATUS FOR DYING OR BANDING OF YARNS WRAPPED ON SPOOLS OR SIMILAR PACKAGES |
| ITMI20011115A1 (en) * | 2001-05-25 | 2002-11-25 | Master S A S Di Ronchi Frances | DYEING OR BANDING APPARATUS OF YARNS WRAPPED ON SPOOLS OR SIMILAR PACKAGES |
| CN2575282Y (en) * | 2002-09-25 | 2003-09-24 | 北京埃德尔博锋检测技术有限责任公司 | Adjustable drilling guide mechanism for engineering drilling machine |
| ITMI20031209A1 (en) * | 2003-06-16 | 2004-12-17 | Master Sas Di Ronchi Francesco & C | DYEING OR BLEACHING APPARATUS OF WRAPPED YARNS |
| CN201501987U (en) * | 2009-09-14 | 2010-06-09 | 江苏联发纺织股份有限公司 | Cone warp beam same-cylinder dyeing machine |
| CN102587054B (en) * | 2012-03-13 | 2014-05-07 | 机械科学研究总院先进制造技术研究中心 | Automatic cylinder cover locking device and cheese dyeing machine comprising same |
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2012
- 2012-07-30 CN CN201210267755.9A patent/CN102776736B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2473619Y (en) * | 2001-04-23 | 2002-01-23 | 崔关林 | Mother and slave type cone dyeing sample matching device for dyeing machine |
| CN2602041Y (en) * | 2002-11-29 | 2004-02-04 | 福浓机械股份有限公司 | Structural Improvement of Cross-roll Dyeing Machine |
| CN101669692A (en) * | 2009-09-30 | 2010-03-17 | 许昌恒源发制品股份有限公司 | Computer numerical control hair fully automatic dyeing machine |
| CN201873863U (en) * | 2010-10-26 | 2011-06-22 | 无锡市惠泽通用机械有限公司 | High-temperature high-pressure dyeing machine |
| CN202705703U (en) * | 2012-07-30 | 2013-01-30 | 无锡市万邦机械制造厂 | High temperature and high pressure dyeing machine |
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| Publication number | Publication date |
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| CN102776736A (en) | 2012-11-14 |
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Effective date of registration: 20180829 Address after: 214181 1 Luozhou Road, Qian Zhou Town, Wuxi Huishan District, Wuxi, Jiangsu Patentee after: Wuxi Huishan Wan bang technology Co., Ltd. Address before: 214181 1 Luozhou Road, Qian Zhou Town, Wuxi Huishan District, Wuxi, Jiangsu Patentee before: Wuxi Wanbang Machinery Manufacturing Factory |
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