CN103015083B - Ultrahigh-temperature dyeing machine - Google Patents
Ultrahigh-temperature dyeing machine Download PDFInfo
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- CN103015083B CN103015083B CN201210521289.2A CN201210521289A CN103015083B CN 103015083 B CN103015083 B CN 103015083B CN 201210521289 A CN201210521289 A CN 201210521289A CN 103015083 B CN103015083 B CN 103015083B
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Abstract
The invention relates to an ultrahigh-temperature dyeing machine, belonging to the technical field of textile printing and dyeing machines. The ultrahigh-temperature dyeing machine comprises a rack, a cylinder body, a dyeing tank rack, a power transmission mechanism, a heating coil, a cooling coil and a group of dyeing tanks, wherein the cylinder body is fixedly arranged on the rack and a cylinder cover is arranged at the open part of upper part of the cylinder body; the dyeing tank rack is horizontally and rotatably supported in the chamber of the cylinder body, and a group of dyeing tank seats is fixedly arranged on the dyeing tank rack and around the dyeing tank rack; and the power transmission mechanism is fixedly arranged below the rack and is connected with the dyeing tank rack in a driving way; the heating coil and the cooling coil are arranged in the chamber of the cylinder body and are correspondingly arranged below the dyeing tank rack; and all dyeing tanks are matched with the dyeing tank seats. The ultrahigh-temperature dyeing machine has the advantages that the environmental friendliness is good; the structure of the entire machine is concise and the industrial requirement on convenience in manufacturing can be satisfied; and the ultrahigh-temperature dyeing machine is convenient to operate and is not limited by strict operation specifications, and the industrial application requirement can be satisfied.
Description
Technical field
the invention belongs to textile dyeing machinery technical field, be specifically related to a kind of superhigh temperature dyeing machine, for require high fiber, yarn or fabric to dye or fixation to dyeing temperature.
Background technology
the superhigh temperature that face is mentioned refers to that temperature is 150-220 DEG C of scope, and above mentioned dyeing temperature requires high fiber, yarn or fabric mainly but is not restricted to refer to aramid fiber 1313 and Fanglun l414.
the full name of aramid fiber is aromatic polyamide, it is the heat-resistant fireproof material that a kind of high strength, high-modulus, low-density and ABRASION RESISTANCE are good, owing to thering is good chemical stability and excellent mechanical and physical performance, thereby not only can be used as individually structural material and functional material, but also can use with other Material cladding.
aramid fiber is the general designation of meta-aramid and p-aramid fiber, the chemical name of meta-aramid is Fanglun 1313, and China is called aramid fiber 1313, and its limited oxygen index (LO1) is 29, in flame, can there is not molten drop phenomenon, leave flame and can certainly put out.Under the high temperature of 400 DEG C of left and right, fiber generation carbonization also becomes thermal insulation layer, stops that outside heat imports inner heat-blocking action into thereby play.Be widely used in Aero-Space, High temperature textiles as protection dress ornament, fire-fighting dress ornament, military uniform and suit etc., high temperature resistant filter material and pad material by people as refractory fibrous material accordingly, etc.
meta-aramid is the special fibre of current extensive use, and its chemical structural formula is:
can be found out by said structure formula, meta-aramid be interconnected by amide group between the position linear macromolecule that forms of phenyl, owing to having replaced the fat-based in general polyamide with aromatic rings in large molecule long-chain, molecule chain flexibility is reduced, rigidity increases, intracrystalline hydrogen bond force is very large, makes the physics and chemistry stable performance of fiber, shows as good physical and mechanical properties, excellent heat resistance, desirable anti-flammability and chemical resistance.But because meta-aramid has very high degree of crystallinity and the degree of orientation, therefore the vitrification point of fiber and heat resistance significantly improve.But, due to vitrification point high (270 DEG C), thereby can bring difficulty to dyeing, and due to the difficult expansion that has restricted to a certain extent range of application of dyeing.
prior art is conventionally to dyeing after fiber surface modification (plasma, ultrasonic wave or chemical graft etc.) again, or by adding carrier to dye, and dyeing need be carried out under High Temperature High Pressure, but is proved: bulking intensity of dye level, colour brightness and fiber etc. all can not show gratifying degree.
in published Chinese patent literature, can be seen in the TECHNICAL INFORMATION SOURCES about the colouring method of aramid fiber 1313, a kind of " method that improves aramid fiber 1313 dyeing COLOR FASTNESS " of typically recommending as patent of invention notification number CN100467712C, this patented method objectively can embody the capable technique effect of its Instructions Page 2 14-17, but from the step (2) of its technical scheme, need to be to the carrier that adds every liter of 150mL in dyeing container (pressure pan), carrier is one or more in aromatic ketone, aromatic alcohol, aromatic ether.Although add examples of such carriers can reduce the vitrification point of aramid fiber, have following defect: the one, because carrier price is more expensive, thereby the cost increase that causes dyeing, finally make aramid fiber 1313, yarn or fabric cost improve; The 2nd, because carrier is that for example aromatic ketone of organic substance (Armatic Ketones) is can not or to claim the difficult Organic Chemicals that is oxidized and cannot recycles by weak oxidant, thereby can be to environment.
in addition, " method of meta-aromatic polyamide pure-white grey cloth industrialized dyeing " that publication No. CN101086142A provides, " colouring method of aramid fiber 1313 fabric " that " research of aramid fiber 1313 dyeability " (textile journal < the 23rd the 1st phase of volume 15-16 page > February in 2002) introduces, " inquiring into the cation dyes carrier dyeing of kevlar fabric " of " discussion of aramid fiber 1313 dyeing and finishing technology " that " printing and dyeing " (2004No.15 P27-28) publishes and " printing and dyeing " magazine 12 phases 25-26 page publication in 2006, etc., all instruct and used aforesaid carrier.
why at present industry is generally used support methods to dye to aramid fiber, is because the adaptive temperature of the dyeing machine in prior art is generally 140 DEG C of left and right.Although be no lack of the technology enlightenment that is seen in high temperature dyeing machine in published Chinese patent literature, slightly with exemplify as CN2251569Y(high temperature-pressure dyeing machine), CN2390900Y(high temperature-pressure dyeing machine) and publication No. CN102776736A(high temperature-pressure dyeing machine), etc.But, need only the deciphering of the description of the patent documentation by being not limited to exemplify, just can know that this type of high temperature-pressure dyeing machine can not be applicable to the dyeing to aramid fiber.
in view of this, if having a kind of rational in infrastructure, operation requirements is not harsh and can meet dye sample processed again can be according to needing to adapt to the superhigh temperature dyeing machine that the dyeing in industrial amplification production require, just can break away from so the puzzlement that relies on carrier in aforementioned aramid fiber dyeing.The applicant has done positive and useful design for this reason, and the technical scheme of below people being introduced produces under this background.
Summary of the invention
task of the present invention be to provide a kind of contribute to ensure the product such as aramid fiber at high temperature dye and use avoid relying on damage environment carrier, to be conducive to embody structure terse and use and meet convenient manufacture and require and be of value to and embody simple operation and use the superhigh temperature dyeing machine that meets industrial application requirements.
task of the present invention completes like this, and a kind of superhigh temperature dyeing machine, comprises a frame; One cylindrical shell, this cylindrical shell is fixed in described frame, is equipped with one for the cylinder chamber sealing to cylindrical shell or the cover of opening at the uncovered position on the top of this cylindrical shell; One dyeing pot frame, this dyeing pot frame is with level and be bearing in rotationally in cylinder chamber, on this dyeing pot frame and around the surrounding of dyeing pot frame, is fixed with one group of dyeing fangs; One for ordering about the power drive mechanism of described dyeing pot frame rotation, and this power drive mechanism is fixed on the below of described frame, and is in transmission connection with dyeing pot frame; One heat(ing) coil and for the liquid heat-conducting medium heating in the cylinder chamber of described cylindrical shell is for the cooling coil cooling to described liquid heat-conducting medium, this heat(ing) coil and cooling coil are all arranged in cylinder chamber, and corresponding to the below of described dyeing pot frame; One group of dyeing pot that quantity equates with the quantity of described dyeing fangs, each dyeing pot matches with dyeing fangs.
in a specific embodiment of the present invention, on the outer wall of described cylindrical shell, be provided with for the heat-insulation layer to described cylinder chamber insulation, and on cylinder body outer wall, be installed with one group of cylindrical shell holder, this group of cylindrical shell holder distributes around the circumferencial direction equidistant intervals of cylindrical shell, and fix with described frame, be fixed with a pressure gauge connection communicating with described cylinder chamber on the top of the short transverse of cylindrical shell, on this pressure gauge connection, be provided with one for disclosing the Pressure gauge of the pressure in cylinder chamber.
in another specific embodiment of the present invention, on described cylindrical shell and the uncovered position that is positioned at described cylinder chamber be installed with a cover seat ring, this cover seat ring forms and has a cover mating groove towards a side of cylinder chamber, on the diapire of cover mating groove, be embedded with a sealing ring, there are one group of first engaging tooth, the breach between each adjacent the first engaging tooth to be configured to engagement tooth cavity and form with interval state on the roof of cover mating groove; Form and have one group of second engaging tooth with interval state in the edge of described cover and around the circumferencial direction of cover, the second engaging tooth, in described engagement tooth cavity enters described cover mating groove, and is meshed with the first engaging tooth below corresponding to described the first engaging tooth.
in another specific embodiment of the present invention, on described cover, be provided with a safety valve, and on cover, be also provided with handle.
in another specific embodiment of the present invention, the geometry of described dyeing pot mounting is cuboid or square, described one group of dyeing fangs with the impartial method of salary distribution be fixed on dyeing pot frame under use state towards on, under, the surface of left and right, accent position in the dyeing fangs chamber of each dyeing fangs offers pair of locking cotter way, this pair of locking cotter way is around apart 180 ° of the circumferencial direction of dyeing fangs, described dyeing pot is placed in dyeing fangs chamber, on the outer wall of dyeing pot and in the position corresponding to described locking cotter way, form and have pair of locking pins, stop pin matches with locking cotter way, on dyeing pot, be equipped with one for the dyeing pot chamber sealing to dyeing pot or the dyeing cover of opening.
also have in a specific embodiment of the present invention, bottom in described dyeing fangs chamber is fixed with a spring base, on spring base, be provided with a spring, be provided with a seal washer at described dyeing cover towards a side in described dyeing pot chamber, and be fixed with a pair of flange of uncapping at dyeing cover back to a side in dyeing pot chamber.
more of the present invention and in a specific embodiment, described power drive mechanism comprises motor, reduction box, first, the second drive, driving belt and power transmission shaft, motor coordinates with reduction box transmission, and be fixed on the below of described frame together with motor by reduction box, the first drive is fixed on the reduction box final stage power output shaft of reduction box, one end of driving belt is nested with on the first drive, the other end is nested with on the second drive, one end of power transmission shaft is bearing on clutch shaft bearing seat and the first seal receptacle rotationally, the other end of power transmission shaft is bearing on the second bearing block and the second seal receptacle rotationally, and the middle part of power transmission shaft is positioned at described cylinder chamber, the second drive is fixed on described one end of power transmission shaft, described first, the second seal receptacle is all positioned at cylinder chamber, and be separated by 180 ° around the circumferencial direction of cylinder chamber each other, described clutch shaft bearing seat is fixedly connected with the first seal receptacle outside described cylindrical shell, described the second bearing block is fixedly connected with the second seal receptacle outside cylindrical shell, described dyeing pot frame is fixedly connected with the described middle part of power transmission shaft.
in of the present invention and then a specific embodiment, on the surface of the forward and backward side of described dyeing pot frame and in the position corresponding to described power transmission shaft each form have a power transmission shaft holder, this power transmission shaft holder is fixed by flat key and power transmission shaft.
of the present invention again more and in a specific embodiment, the first described drive and the second drive are belt pulley, synchronous pulley or sprocket wheel, described driving belt is driving belt, Timing Belt or driving chain, wherein: in the time that described first, second drive is belt pulley, described driving belt is driving belt; In the time that described first, second drive is synchronous pulley, described driving belt is Timing Belt; In the time that described first, second drive is sprocket wheel, described driving belt is driving chain.
in again of the present invention and then a specific embodiment, described cooling coil forms a cooler pan tube chamber, described heat(ing) coil is positioned at cooler pan tube chamber, and the joint at heat(ing) coil two ends is stretched over sealing state outside the cylinder chamber of described cylindrical shell, and the cooling medium of one end of cooling coil is introduced the cooling medium of interface and the other end and is drawn interface and be all stretched over outside cylinder chamber with sealing state, wherein: described heat(ing) coil is electrical heating coil pipe, described cooling coil is water cooling coil pipe, and described liquid heat-conducting medium is conduction oil.
one of technique effect that technical scheme provided by the invention has, in the time will at high temperature dyeing to the product such as aramid fiber, as long as inserted in the dye bath of preparing in dyeing pot, and dyeing pot is fixed on dyeing fangs, drive dyeing pot frame to rotate by power drive mechanism, drive dyeing pot to rotate by dyeing pot frame by dyeing fangs, make the liquid heat-conducting medium being heated by heat(ing) coil realize superhigh temperature dyeing to the product being placed in the dye bath in dyeing pot with thermaltransmission mode under state of disturbance, thereby can abandon prior art and rely on carrier to product dyeing and embodiment environmental protection, two, because complete machine structure is terse, thereby can meet the industrial convenient requirement of manufacturing, three, due to easy to operate and without retrained by harsh working specification, thereby can meet industrial application requirements.
Brief description of the drawings
fig. 1 is embodiments of the invention structure chart.
Detailed description of the invention
for the auditor that the makes Patent Office especially public can be expressly understood technical spirit of the present invention and beneficial effect more, applicant elaborates the mode with embodiment below, but be not all the restriction to the present invention program to the description of embodiment, any done according to the present invention design only for pro forma but not substantial equivalent transformation all should be considered as technical scheme category of the present invention.
refer to Fig. 1, before to Fig. 1 explanation, applicant it is emphasized that: the concept of the directionality of every up, down, left, right, before and after of mentioning below and so on or title directionality is all with the location status shown in current Fig. 1, therefore can not limit whereby the present invention program; All parts of the present invention can zoom in or out its size or title specification according to industrial application requirements, although the situation of therefore illustrating in Fig. 1 is directed to the dyeing of the sample of aforesaid product such as aramid fiber, can be amplified to meets the degree that dyeing requires in batches completely.
in Fig. 1, provided a frame 1, preferred scheme also can be on the top of frame 1 or sidepiece one electric control box is set, electric control box is furnished with programmable controller (PLC), operator is as long as according to need be to the operation of electric control box.
provided a cylindrical shell 2, on the outer wall of this cylindrical shell 2 and around the circumferencial direction of cylindrical shell 2, be fixed with one group of cylindrical shell holder 24 with interval state, each cylindrical shell holder 24 use bolts 241 are fixing with aforementioned frame 1, and bolt 241 is limited by bolt and nut 2411.Is furnished with a cover 22 that seals or open for the cylinder chamber 21 to cylindrical shell 2 on the top of cylindrical shell 2.Energy-conservation in order to embody, on the outer wall of cylindrical shell 2, be provided with or claim to be coated with heat-insulation layer 23, in order to understand the pressure in cylinder chamber 21 for operator, therefore be provided with a pressure gauge connection 25 communicating with cylinder chamber 21 on the top of cylindrical shell 2, and on this pressure gauge connection 25, be provided with a Pressure gauge 251.
in order to make the open topped position reliable fit of aforesaid cover 22 and the cylinder chamber 21 of cylindrical shell 2, the present invention is preferably installed with a cover seat ring 26 in the mode of welding at the accent position of the cylinder chamber 21 of cylindrical shell 2, because the shape of cross section of this cover seat ring 26 is the U font of English alphabet substantially, therefore there is a cover mating groove 261 towards cylinder chamber 21, on the diapire of this cover mating groove 261, be embedded with a sealing ring 2611, there is one group of first engaging tooth 2612 and form with interval state on roof, breach between each two adjacent the first engaging tooths 2612 is configured to engagement tooth cavity 26121.Edge at the circumferencial direction of cover 22 forms and has one group of second engaging tooth 221 with interval state.In the time will cover 22 lids being fitted on cylindrical shell 2, by the second engaging tooth 221 corresponding to aforementioned engagement tooth cavity 26121, the edge of cover 22 is entered in cover mating groove 261, then make cover 22 rotate an angle, until make the below of the second engaging tooth 221 corresponding to the first engaging tooth 2612, that is to say and make the second engaging tooth 221 and the first engaging tooth 2612 form coincidence relation, first, the second engaging tooth 2612, 221 are engaged with each other, under this state, just realize the good fit of cover 22 and cover seat ring 26, and embody ultimate attainment sealing effectiveness by aforesaid sealing ring 2611.Cover 22 and the separation of cover seat ring 26 open the process of cover 22 and aforementioned contrary.
for the ease of cover 22 is operated and is conveniently lifted, therefore on cover 22, be provided with at least one pair of (the present embodiment is a pair of) handle 223, cover timing when cover 22 being joined or removed with cylindrical shell 2 lids, can operate handle 223 by instrument, to embody the convenient and laborsaving of operation.Again, in order to ensure safety, at the top of cover 22 and the position placed in the middle that is preferably placed at cover 22 be provided with a safety valve 222.In the time that the pressure in cylinder chamber 21 exceedes the limit value of safety valve 222, safety valve 222 is opened and pressure release automatically, otherwise with example.
provided a dyeing pot frame 3, this dyeing pot frame 3 is positioned at aforesaid cylinder chamber 11 and is positioned at substantially the middle part of the short transverse of cylinder chamber 11.In the present embodiment, the geometry design of dyeing pot frame 3 is cuboid, taking current shown position state as example (as follows), upper surface, lower surface, left surface and right surface at dyeing pot frame 3 are respectively fixed with a dyeing fangs 31, thereby confirm one group of dyeing fangs 31 that applicant said in the above and be fixed on the description on dyeing pot frame 3 in the mode of equal distribution, and the direction of the accent in the dyeing fangs chamber 311 of the fangs 31 that respectively dyes is identical, to embody the convenience while operation.In the present embodiment, and shown in figure, the quantity of one group of dyeing fangs 31 is four, but according to professional general knowledge, when the diameter of cylinder chamber 21 increases, and when the volume of dyeing pot frame 3 increases, the quantity of the fangs 31 that dyes so just adaptability increases, the quantity of the fangs 31 that for example dyes be increased to eight, 12 and even 16 or more than.Therefore can not be with restricted number the present invention program of the dyeing fangs 31 of quantity shown in Fig. 1.
offer at the accent position in aforementioned dyeing fangs chamber 311 the L shaped locking cotter way 3111 that a pair of shape is English alphabet substantially, this pair of locking cotter way 3111, around apart 180 ° of the circumferencial direction of dyeing fangs 31, forms aspectant position relationship each other.Be fixed with a spring base 3112 in the bottom in dyeing fangs chamber 311, and on spring base 3112, be installed with a spring 3113 again.And, be respectively fixed with a power transmission shaft holder 32 at front side surface and the rear side surface of dyeing fangs 31, on power transmission shaft holder 32, be equipped with a flat key 321 and one or above lock screw 322.
please continue to refer to Fig. 1, provide one group of dyeing pot 7 that quantity is consistent with the quantity of aforesaid dyeing fangs 31, each dyeing pot 7 is corresponding to a dyeing fangs 31, on the outer wall of each dyeing pot 7 and in the position corresponding to aforesaid locking cotter way 3111, form and have pair of locking pins 71, on each dyeing pot 7, be preferably equipped with a dyeing cover 73 that seals or open for the dyeing pot chamber 72 to dyeing pot 7 with thread fiting mode, and be provided with a seal washer 731 at dyeing cover 73 towards a side in dyeing pot chamber 72, make to dye by sealing packing ring 731 and between cover 73 and dyeing pot 7, form good sealing relationship, the dye bath of avoiding being contained in (holding in) dyeing pot chamber 71 is that dyeing liquid releases.In order easily dyeing cover 73 to be operated, extend and be fixed with a pair of flange 732 of uncapping back to the surface of a side of dyeing pot 7 at dyeing cover 73, in the time opening or lid closes dyeing cover 73, can operate the flange 732 of uncapping by means of instrument equally.
when dyeing pot 7 being placed in to aforesaid dyeing fangs chamber 311 when interior, pair of locking pins on dyeing pot 7 71 is aimed to locking cotter way 3111 to be inserted, until turn over an angle after arriving at the bottom that locks cotter way 3111, stop pin 71 is locked on dyeing fangs 31, to avoid dyeing pot 7 in the course of the work to escape in dyeing fangs 31.In addition, the diapire applied thrust by aforesaid spring 3113 to dyeing pot 7, to avoid dyeing pot 7 to occur play situation.
provide for ordering about the move power drive mechanism of (rotation) of aforesaid dyeing pot frame 3, preferably but not the structure of the power transmission machine being definitely limited to is as follows: comprise motor 41, reduction box 42, first, the second drive 43, 44, driving belt 45 and power transmission shaft 46, motor 41 coordinates with reduction box 42 transmissions according to common practise, and this motor 41 is connected with above mentioned electric control box electrical control, reduction box 42 is fixed on the below of aforementioned frame 1 together with motor 41, the first drive 43 is fixed on the reduction box final stage power output shaft 421 of reduction box 42, one end of driving belt 45 is nested with on the first drive 43, the other end is nested with on the second drive 44.One end of power transmission shaft 46 is respectively bearing on clutch shaft bearing seat 461 and the first seal receptacle 462 rotationally jointly by bearing, the other end of power transmission shaft 46 is respectively bearing on the second bearing block 463 and the second seal receptacle 464 rotationally jointly by bearing, and being positioned at cylinder chamber 21, the second drives 44, the middle part of turning cylinder 46 is fixed on aforesaid one end of power transmission shaft 46.Shown in figure, the first seal receptacle 462 and the second seal receptacle 464 are all positioned at cylinder chamber 21, and are separated by 180 ° around the circumferencial direction of cylinder chamber 21 each other, and first, second seal receptacle 462,464 forms aspectant position relationship each other.Illustrated the first screw 4611 of clutch shaft bearing seat 461 use is fixedly connected with the first seal receptacle 462 outside cylindrical shell 2, and illustrated the second screw 4631 of the second bearing block 463 use is fixedly connected with the second seal receptacle 464 outside cylindrical shell 2.Aforesaid dyeing pot frame 3 is fixing with power transmission shaft 46 by flat key 321 by the power transmission shaft holder 32 of its forward and backward side, and is locked by lock screw 322, and visible, the middle part of power transmission shaft 46 is through dyeing pot frame 3.
in the present embodiment, aforesaid the first drive 43 and the second drive 44 are belt pulley, and aforesaid driving belt 45 is driving belt.If but for evading object, use first, second drive 43,44 instead synchronous pulley or sprocket wheel, and use driving belt 45 instead Timing Belt or driving chain adaptably therewith, so certainly belong to equivalent substitution and still belong to technology contents category disclosed by the invention.
please still referring to Fig. 1, a heat(ing) coil 5 and a cooling coil 6 are provided, this heat(ing) coil 5 and cooling coil 6 are positioned at the bottom of aforementioned cylinder chamber 21, corresponding to the below of dyeing pot mounting 3, shown in figure, cooling coil 6 forms a cooler pan tube chamber 61, heat(ing) coil 5 is corresponding in cooler pan tube chamber 61, and the joint 51 at the two ends of heat(ing) coil 5 causes outside cylinder chamber 21 and is connected with power supply with sealing state, the cooling medium introducing interface 62 of cooling coil 6 one end and the cooling medium of the other end are drawn interface 63 and are all caused outside cylinder chamber 21 with sealing state.
aforesaid heat(ing) coil 5 is for electrical heating coil pipe and be connected with aforesaid electric control box electrical control, and aforesaid cooling coil 6 is water cooling coil pipe, be connected, and electromagnetic valve on water supply line is connected with aforesaid electric control box electrical control with water supply line.
applicant narrates use of the present invention, taking to aramid fiber 1313, aramid fiber 1313 yarn or aramid fiber 1313 textile dyeing as example.First in dyeing pot 7, require preparation dye bath according to dyeing, and bath raio is followed dyeing requirement equally, aramid fiber 1313 is dropped in the dye bath of dyeing pot 7, according to the superincumbent description of applicant, dyeing cover 73 lids are placed on dyeing pot 7, and dyeing pot 7 are positioned in the dyeing fangs chamber 311 of dyeing pot 31.To the conduction oil that is introduced as liquid heat-conducting medium in cylinder chamber 21, the liquid level of conduction oil in cylinder chamber 21 is advisable to flood dyeing fangs 31.Lid closes cover 22, by operator to the corresponding push-botton operation on aforementioned electric control box, the motor 41 of power drive mechanism 4 is worked, slow down and drive the first drive 43 by the reduction box final stage power output shaft 421 of reduction box 42 through reduction box 42, drive the second drive 44 through driving belt 45, drive drive 46 to rotate by the second drive 44, drive dyeing pot frame 3 to rotate by power transmission shaft 46, thereby drive dyeing pot 7 to rotate by dyeing fangs 31.Meanwhile heat(ing) coil 5 is in electrical heating state, making liquid heat-conducting medium in cylinder chamber 21 is that the temperature of aforesaid conduction oil is increased to the controllable adjustment scope of 150-220 DEG C, for example be increased to 220 DEG C, at this temperature, by conduction oil to be arranged at dyeing fangs 31 dyeing pot chamber 311 in dyeing pot 7 heat with thermaltransmission mode, dye bath in the dyeing pot chamber 72 of dyeing pot 7 is heated up and until reach 220 DEG C of corresponding temperature, by dye bath, aramid fiber 1313 is dyeed.After 30-90min, heat(ing) coil 5 stops heating, and the motor 41 of power drive mechanism 4 quits work.Then enable cooling coil 6, through circulating water, the temperature of conduction oil is declined, open cover 22, extract conduction oil out from cylinder chamber 21 by extracting mode, the degree that extracts of conduction oil is advisable fully to expose dyeing fangs 31, unload dyeing pot 7 from dyeing fangs 31 tops, open dyeing cover 73, from dye bath, take out the aramid fiber 1313 of dyeing, for follow-up washing, reduction cleaning, washing and oven dry.To the same example of the dyeing of aramid fiber 1313 yarn, aramid fiber 1313 fabric and Fanglun l414.
in sum, because technical scheme provided by the invention has made up the deficiency in prior art, successfully complete invention task, and embodied faithfully the technique effect described in the superincumbent technique effect of applicant hurdle, therefore can yet be regarded as is a ultimate attainment technical scheme and being applied in actual production.
Claims (10)
1.
a kind of superhigh temperature dyeing machine, is characterized in that comprising a frame (1); One cylindrical shell (2), it is upper that this cylindrical shell (2) is fixed on described frame (1), is equipped with a cover (22) for the cylinder chamber to cylindrical shell (2) (21) sealing or unlatching at the uncovered position on the top of this cylindrical shell (2); One dyeing pot frame (3), this dyeing pot frame (3) is with level and be bearing in rotationally in cylinder chamber (21), upper and be fixed with one group of dyeing fangs (31) around the surrounding of dyeing pot frame (3) at this dyeing pot frame (3); One for ordering about the power drive mechanism (4) of described dyeing pot frame (3) rotation, this power drive mechanism (4) is fixed on the below of described frame (1), and is in transmission connection with dyeing pot frame (3); One heat(ing) coil (5) and for the liquid heat-conducting medium heating in the cylinder chamber to described cylindrical shell (2) (21) is for the cooling coil cooling to described liquid heat-conducting medium (6), this heat(ing) coil (5) and cooling coil (6) are all arranged in cylinder chamber (21), and corresponding to the below of described dyeing pot frame (3); One group of dyeing pot (7) that quantity equates with the quantity of described dyeing fangs (31), each dyeing pot (7) matches with dyeing fangs (31).
2.
superhigh temperature dyeing machine according to claim 1, it is characterized in that being provided with the heat-insulation layer (23) for to described cylinder chamber (21) insulation on the outer wall of described cylindrical shell (2), and be installed with one group of cylindrical shell holder (24) on cylindrical shell (2) outer wall, this one group of cylindrical shell holder (24) distributes around the circumferencial direction equidistant intervals of cylindrical shell (2), and fixing with described frame (1), be fixed with a pressure gauge connection (25) communicating with described cylinder chamber (21) on the top of the short transverse of cylindrical shell (2), on this pressure gauge connection (25), be provided with one for disclosing the Pressure gauge (251) of the pressure in cylinder chamber (21).
3.
superhigh temperature dyeing machine according to claim 1, it is characterized in that uncovered position upper at described cylindrical shell (2) and that be positioned at described cylinder chamber (21) is installed with a cover seat ring (26), this cover seat ring (26) forms and has a cover mating groove (261) towards a side of cylinder chamber (21), on the diapire of cover mating groove (261), be embedded with a sealing ring (2611), there is one group of first engaging tooth (2612) and form with interval state on the roof of cover mating groove (261), breach between each adjacent the first engaging tooth (2612) is configured to engagement tooth cavity (26121), form and have one group of second engaging tooth (221) with interval state in the edge of described cover (22) and around the circumferencial direction of cover (22), the second engaging tooth (221), in described engagement tooth cavity (26121) enters described cover mating groove (261), and is meshed with the first engaging tooth (2612) in the below corresponding to described the first engaging tooth (2612).
4.
according to the superhigh temperature dyeing machine described in claim 1 or 3, it is characterized in that on described cover (22), being provided with a safety valve (222), and on cover (22), be also provided with handle (223).
5.
superhigh temperature dyeing machine according to claim 1, the geometry that it is characterized in that described dyeing pot mounting (3) is cuboid or square, described one group of dyeing fangs (31) with the impartial method of salary distribution be fixed on dyeing pot frame (3) under use state towards on, under, the surface of left and right, offer pair of locking cotter way (3111) at the accent position in the dyeing fangs chamber (311) of each dyeing fangs (31), this pair of locking cotter way (3111) is around apart 180 ° of the circumferencial direction of dyeing fangs (31), described dyeing pot (7) is placed in dyeing fangs chamber (311), on the outer wall of dyeing pot (7) and in the position corresponding to described locking cotter way (3111), form and have pair of locking pins (71), stop pin (71) matches with locking cotter way (3111), on dyeing pot (7), be equipped with one for dyeing pot chamber (72) sealing to dyeing pot (7) or the dyeing cover (73) of opening.
6.
superhigh temperature dyeing machine according to claim 5, it is characterized in that being fixed with a spring base (3112) in the bottom in described dyeing fangs chamber (311), on spring base (3112), be provided with a spring (3113), be provided with a seal washer (731) at described dyeing cover (73) towards a side in described dyeing pot chamber (72), and be fixed with a pair of flange of uncapping (732) at dyeing cover (73) back to a side of dyeing pot chamber (72).
7.
superhigh temperature dyeing machine according to claim 1, it is characterized in that described power drive mechanism (4) comprises motor (41), reduction box (42), first, the second drive (43, 44), driving belt (45) and power transmission shaft (46), motor (41) coordinates with reduction box (42) transmission, and be fixed on the below of described frame (1) together with motor (41) by reduction box (42), the first drive (43) is fixed on the reduction box final stage power output shaft (421) of reduction box (42), one end of driving belt (45) is nested with on the first drive (43), the other end is nested with on the second drive (44), one end of power transmission shaft (46) is bearing on clutch shaft bearing seat (461) and the first seal receptacle (462) rotationally, the other end of power transmission shaft (46) is bearing on the second bearing block (463) and the second seal receptacle (464) rotationally, and the middle part of power transmission shaft (46) is positioned at described cylinder chamber (21), the second drive (44) is fixed on described one end of power transmission shaft (46), described first, the second seal receptacle (462, 464) be all positioned at cylinder chamber (21), and be separated by 180 ° around the circumferencial direction of cylinder chamber (21) each other, described clutch shaft bearing seat (461) is fixedly connected with the first seal receptacle (462) outside described cylindrical shell (2), described the second bearing block (463) is fixedly connected with the second seal receptacle (464) outside cylindrical shell (2), described dyeing pot frame (3) is fixedly connected with the described middle part of power transmission shaft (46).
8.
superhigh temperature dyeing machine according to claim 7, it is characterized in that on the surface of the forward and backward side of described dyeing pot frame (3) and in the position corresponding to described power transmission shaft (46) each form have a power transmission shaft holder (32), this power transmission shaft holder (32) is fixing by flat key (321) and power transmission shaft (46).
9.
superhigh temperature dyeing machine according to claim 7, it is characterized in that described the first drive (43) and the second drive (44) are belt pulley, synchronous pulley or sprocket wheel, described driving belt (45) is driving belt, Timing Belt or driving chain, wherein: in the time that described first, second drive (43,44) is belt pulley, described driving belt (45) is driving belt; In the time that described first, second drive (43,44) is synchronous pulley, described driving belt (45) is Timing Belt; In the time that described first, second drive (43,44) is sprocket wheel, described driving belt (45) is driving chain.
10.
superhigh temperature dyeing machine according to claim 1, it is characterized in that described cooling coil (6) formation has a cooler pan tube chamber (61), described heat(ing) coil (5) is positioned at cooler pan tube chamber (61), and the joint (51) at heat(ing) coil (5) two ends is stretched over sealing state outside the cylinder chamber (21) of described cylindrical shell (2), and the cooling medium of one end of cooling coil (6) is introduced interface (62) and the cooling medium of the other end and is drawn interface (63) and be all stretched over outside cylinder chamber (21) with sealing state, wherein: described heat(ing) coil (5) is electrical heating coil pipe, described cooling coil (6) is water cooling coil pipe, described liquid heat-conducting medium is conduction oil.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210521289.2A CN103015083B (en) | 2012-12-07 | 2012-12-07 | Ultrahigh-temperature dyeing machine |
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| CN201210521289.2A CN103015083B (en) | 2012-12-07 | 2012-12-07 | Ultrahigh-temperature dyeing machine |
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| CN103015083A CN103015083A (en) | 2013-04-03 |
| CN103015083B true CN103015083B (en) | 2014-08-27 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104088108A (en) * | 2014-07-31 | 2014-10-08 | 无锡欧易博阀业科技有限公司 | Dyeing cylinder |
| CN106149258B (en) * | 2016-08-31 | 2018-10-02 | 海宁牛仔织造有限公司 | A kind of improvement dye vat and its function mode |
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| EP1440199A1 (en) * | 2001-10-05 | 2004-07-28 | Applied Color Systems, Inc. | Beaker type dyeing machine |
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| JP2002363854A (en) * | 2001-06-06 | 2002-12-18 | Atsugi Co Ltd | Trial dyeing machine and trial dyeing pot used by the same |
| KR100721294B1 (en) * | 2006-07-06 | 2007-05-23 | 박태규 | Dyeing test equipment for textile machinery |
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