CN109082793A - Pressure cone yarn dyeing machine - Google Patents
Pressure cone yarn dyeing machine Download PDFInfo
- Publication number
- CN109082793A CN109082793A CN201811321709.6A CN201811321709A CN109082793A CN 109082793 A CN109082793 A CN 109082793A CN 201811321709 A CN201811321709 A CN 201811321709A CN 109082793 A CN109082793 A CN 109082793A
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- Prior art keywords
- dye vat
- dye
- sarong
- lid
- cylinder
- Prior art date
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- 238000009970 yarn dyeing Methods 0.000 title claims abstract description 40
- 239000000463 material Substances 0.000 claims abstract description 72
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 50
- 239000004744 fabric Substances 0.000 claims abstract description 31
- 238000001816 cooling Methods 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 239000000975 dye Substances 0.000 claims description 251
- 239000007788 liquid Substances 0.000 claims description 55
- 239000000498 cooling water Substances 0.000 claims description 20
- 238000003756 stirring Methods 0.000 claims description 15
- 230000008676 import Effects 0.000 claims description 12
- 235000013351 cheese Nutrition 0.000 claims description 8
- 238000012840 feeding operation Methods 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 8
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 239000007789 gas Substances 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims 1
- 238000004043 dyeing Methods 0.000 abstract description 14
- 238000013461 design Methods 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000007689 inspection Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 230000007246 mechanism Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000007789 sealing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 235000019441 ethanol Nutrition 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000011960 computer-aided design Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
- D06B3/09—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as packages, e.g. cheeses
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/24—Means for regulating the amount of treating material picked up by the textile material during its treatment
- D06B23/28—Means for regulating the amount of treating material picked up by the textile material during its treatment in response to a test conducted on the treating material
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to a kind of pressure cone yarn dyeing machines, including control device and body, control device and body are electrically connected, body includes dye vat, material device, water circulating pump and heating cooling body, and fabric is put into dye vat, controls cylinder automatic locking-unlocking dye vat lid by power control cabinet, it is highly-safe, it is easy to operate, convenient for being sampled when work, can be used for machine operation in dyeing color quick inspection；It is heated by steam, environmental protection and energy saving；It is controlled using large screen touch screen/PLC, flexible convenient and fast operating system, technological parameter digitlization setting, high degree of automation；Material device design lid avoids emission of bad smell；The advantages of heat-exchange device independent design, easy to maintenance, heat loss is few, plays energy-saving and emission-reduction, guarantees product quality, save the cost, improves production efficiency.
Description
Technical field
The invention belongs to textile dyeing apparatus fields, and in particular to a kind of pressure cone yarn dyeing machine.
Background technique
Traditional pressure cone yarn dyeing machine technique is restricted more, and the degree of automation is not also high, in pressure cone yarn dyeing machine operational process
In, it is generally flowed out by the valve of sample tap by dye liquor, obtains sample, but dye liquor temperature is more than 80 DEG C in dye vat cylinder body
When, it cannot sample, this is because at high temperature due to having pressure in dye vat sample detection color can not be dyed in machine run
Pool if sampling is forced to will cause danger, and can only use a kind of this solvent of water, such as with solid ethyl alcohol in high-temperature heating time-varying
Change biggish solvent, then it can be due to that sample detection can not dye color in machine run and cause error big, in addition, traditional
Feeding device is all that open, open disadvantage is without sealing, cannot go up pressure, so sapid solvent is as consolidated ethyl alcohol
It cannot use.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of pressure cone yarn dyeing machines, overcome drawbacks described above, by contaminating cylinder yarn
The housing construction of color machine improves, come cannot be detected when solving high-temperature dyeing, solvent selection is single, the difficult detection of dyeing effect, automatic
The problems such as change degree is low.
In order to solve the above technical problems, the present invention provides a kind of pressure cone yarn dyeing machine, including control device and body, the control
Device processed and the body are electrically connected, and the body includes dye vat, material device, water circulating pump and heating cooling body, institute
It states dye vat to be flexibly connected with dye vat lid and dye vat cylinder body, the dye vat lid and dye vat cylinder body, in the dye vat cylinder body
Equipped with the sarong component for fixed fabric, the sarong component is fixed on the bottom of the dye vat cylinder body, the sarong component
Center line and the dye vat cylinder body center line on same straight line, on the side wall of the dye vat cylinder body be equipped with sampling
Mouthful, the material device includes material staving, material lid, charge pump and charge pump discharge connection, and the material cover cap is set
In on the material staving, a feeding operation mouth is equipped on the material lid, dyestuff enters from the feeding operation mouth
In the material staving, the liquid feeding end of the charge pump is connected to the material staving, described in the outlet end connection of the charge pump
Charge pump discharge connection, the heating cooling body includes heat exchanger, the liquid in the steam cooling water pipe of the heat exchanger
Body or gas and dye liquor carry out heat exchange, and the dye liquor is by the charge pump through the charge pump discharge connection with the circulation
Water pump output, then be fed through in the dye vat cylinder body after heat exchanger heat exchange.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine of the present invention, the dye vat also has lid opening device, institute
Stating lid opening device includes lid-taking off revolving shaft device, flip cylinder and hub cap cylinder, and the lid-taking off revolving shaft device is fixed on the dye vat
On, one end of the hub cap cylinder connects the dye vat lid, and the other end connects the lid-taking off revolving shaft device, the control device
The hub cap cylinder is controlled, so that the dye vat lid rotates, one end of the flip cylinder connects the lid-taking off revolving shaft device,
The other end connects the dye vat cylinder body, and the control device controls the flip cylinder, so that the dye vat lid plays on or off
It closes.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine of the present invention, Pneumatic Pressure is additionally provided on the dye vat
Mouth, pneumatic relief port, safety valve and pressure gauge, are increased or decreased in the dye vat by the Pneumatic Pressure mouth and pneumatic relief port
Pressure.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine of the present invention, safety interlocking dress is additionally provided on the dye vat
It sets, the dye vat lid is closed by the control device, start the safety interlock and lock the dye vat lid.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine of the present invention, the material device further includes stirring electricity
Machine, the control device and the stirring motor are electrically connected, and the extension end of the stirring motor is connected with agitating shaft, described to stir
It mixes axis to protrude into the material staving, dyestuff is uniformly mixed to form dye liquor with clear water.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine of the present invention, the material staving is equipped with material bucket liquid
Position meter, the material bucket liquidometer monitor the liquid level of dye liquor in the material staving, and the dye vat cylinder body is equipped with dye vat liquid level
Meter, the dye vat liquidometer monitor the liquid level of dye liquor in the dye vat cylinder body.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine of the present invention, the body further includes main pump entrance sleeve
It is taken over main pump outlet, the main pump entrance sleeve has entrance sleeve liquid feeding end and entrance sleeve outlet end, and the main pump goes out
Mouth adapter tube has discharge connection liquid feeding end and discharge connection outlet end, and the dye vat cylinder base is equipped with the outlet of cylinder bottom dye liquor and cylinder
Bottom dye liquor import, the entrance sleeve liquid feeding end are connected to the cylinder bottom dye liquor and export, described in the entrance sleeve outlet end connection
One liquid feeding end of water circulating pump, another liquid feeding end of the water circulating pump is connected to the charge pump discharge connection, described to follow
The outlet end of ring water pump is connected to the discharge connection liquid feeding end, and the discharge connection outlet end is connected to the feed liquor of the heat exchanger
End, the outlet end of the heat exchanger are connected to the cylinder bottom dye liquor import, and the steam cooling water pipe in the heat exchanger has
Steam cooling water inlet and steam cooling water outlet, dye liquor is exported from the cylinder bottom dye liquor to be entered in the main pump entrance sleeve,
It is sent into the heat exchanger by the water circulating pump through main pump outlet adapter tube, the dye liquor is with steam cooling water described
Heat exchange is completed in heat exchanger, is entered in the dye vat cylinder body by cylinder bottom dye liquor import again.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine of the present invention, the body is additionally provided with converter, described
The bottom of the dye vat cylinder body is arranged in converter, and commutation sharf is connected on the converter, on the commutation sharf
Equipped with blade, the commutation sharf is rotated with the converter cycle.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine of the present invention, the sarong component is ball top sarong group
Part, the ball top sarong component include netted cage body and sarong central tube, and the netted cage body is in hollow cylindric, described
The side ring surface and bottom surface of netted cage body are equipped with multiple cavernous structures, and the sarong central tube is equipped with multi-openings, works as use
When the ball top sarong component, the blade is rotated to a working position by the converter, the dye liquor is from the dye vat cylinder
The bottom of body enters in the sarong central tube, and dye liquor sprays into fabric by perforation；By described in converter rotation
Blade to another working position, the dye liquor sprayed from multiple cavernous structures on the side ring surface and bottom surface of the netted cage body to
Fabric outer.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine of the present invention, the sarong component is bobbin sarong group
Part, the cheese basket assembly include sarong base panel, 6 spools and sarong central tube, and 6 spools are evenly arranged in
On the sarong base panel, multiple cavernous structures are equipped on the side wall of 6 spools, the sarong central tube is equipped with
Multi-openings rotate the blade to a working position, the dye by the converter when using the cheese basket assembly
Liquid enters in the sarong central tube from the bottom of the dye vat cylinder body, and dye liquor sprays into fabric by multi-openings；Pass through
The converter rotates the blade to another working position, and the dye liquor enters 6 spools from the sarong base panel
In, and dye liquor is infiltrated by fabric outer by the cavernous structure on 6 spools.
Compared with prior art, a kind of pressure cone yarn dyeing machine proposed by the present invention improves the intracorporal modular construction of machine and position,
It has the advantage that
1, sampler is set, and pressure cone yarn dyeing machine runs well, and dye liquor sampling can be carried out in the case where not shutting down, and detects
The indices of dye liquor in cylinder, it is only necessary to open pneumatic release, to release after open sample tap valve, can be sampled,
Pressure cone yarn dyeing machine can also sample at any time when temperature is higher than 80 DEG C, be not only suitable for the dyeing using water as medium, be also suitable for solid
Ethyl alcohol is other dyeing such as medium, more environmentally-friendly, safety；
2, feeding device is designed, material device is designed to sealing, band visor is visual, can not only be opened and closed charging, but also can be with
Sealing, can both facilitate overhaul of the equipments and dismounting in this way, with pressure can feed, and can be to prevent emission of bad smell, and have agitating device；
3, it is controlled using large screen touch screen/PLC, flexible convenient and fast operating system, technological parameter digitlization setting, automatically
Change degree is high.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, required use in being described below to embodiment
Attached drawing be briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for this
For the those of ordinary skill of field, without any creative labor, it can also be obtained according to these attached drawings other
Attached drawing.
Fig. 1 is a kind of schematic view of the front view of pressure cone yarn dyeing machine of the present invention；
Fig. 2 is a kind of overlooking structure diagram of pressure cone yarn dyeing machine of the present invention.
Wherein: 11 being dye vat cylinder body, 12 be sarong component, 121 be sarong central tube, 13 be sample tap, 14 be dye vat liquid
Position meter, 15 be converter, 16 be overflow port, 17 be discharge outlet, 18 be commutate pneumatic head, 21 be dye vat lid, 31 be material bucket
Body, 32 be material bucket liquidometer, 33 be water inlet and Butterworth Hatch, 34 be pressure relief opening, 41 be material lid, 42 be feeding operation
Mouthful, 43 be charge pump, 44 be charge pump discharge connection, 51 be stirring motor, 61 be that main pump inlet is taken over, 611 be entrance sleeve
Liquid feeding end, 612 be entrance sleeve outlet end, 62 be main pump outlet adapter tube, 621 be discharge connection liquid feeding end, 622 be discharge connection
Outlet end, 63 be water circulating pump, 65 be water inlet, 71 be heat exchanger, 72 be steam cooling water inlet, 73 be steam cooling water
Outlet, 74 be steam dehydrated mouth, 81 be lid-taking off revolving shaft device, 82 be flip cylinder, 83 be hub cap cylinder, 91 be Pneumatic Pressure
Mouthful, 92 be pneumatic relief port, 93 be safety valve and pressure gauge, 94 be safety interlock.
Specific embodiment
A kind of pressure cone yarn dyeing machine of the present invention, including control device and body, control device and body are electrically connected,
Body includes that dye vat, material device, water circulating pump and heating cooling body, control device control the operation of above-mentioned various kinds of equipment.
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, With reference to embodiment
The present invention is described in further detail.
Firstly, " one embodiment " or " embodiment " referred to herein, which refers to, may be included at least one realization side of the invention
A particular feature, structure, or characteristic in formula." in one embodiment " that different places occur in the present specification not refers both to
The same embodiment, nor the individual or selective embodiment mutually exclusive with other embodiments.
Secondly, the present invention is described in detail using structural schematic diagram etc., when describing the embodiments of the present invention, for convenient for saying
It is bright, indicate that the schematic diagram of pressure cone yarn dyeing machine structure can disobey general proportion and make partial enlargement, and the schematic diagram is example,
It should not limit the scope of protection of the invention herein.In addition, the three-dimensional space of length, width and depth should be included in actual fabrication
Between.
Fig. 1 and Fig. 2 are please referred to, Fig. 1 is a kind of schematic view of the front view of pressure cone yarn dyeing machine of the present invention；Fig. 2 is
A kind of overlooking structure diagram of pressure cone yarn dyeing machine of the present invention.As illustrated in fig. 1 and 2, a kind of cylinder yarn of the present invention
Overflow dyeing machine, including control device and body, control device and body are electrically connected, and body includes dye vat, material device, recirculated water
Pump 63 and heating cooling body.In above-mentioned several mechanisms, dye vat is dyed for fixing and accommodating fabric, and material device is used for
Dye liquor is prepared, water circulating pump 63 in dye vat and material device for recycling dye liquor, and heating cooling body is for adding dye liquor
Heat guarantees being normally carried out for dyeing, and control mechanism is for controlling all data of dyeing course in dye vat or operation；Control
Mechanism processed is for controlling stirring, the liquid in-out etc. of dye liquor process for preparation in material device；Control mechanism is used for circulation
Water pump 63 open or close and feed liquor liquid outlet quantity is controlled, control mechanism be used for heating cooling body unlatching and pass
It closes and warming and cooling rate is controlled.There are many setting positions for heating cooling body, including but not limited to attached Fig. 1 and 2 institute
Show.Heating cooling body is most preferably set between main pump outlet adapter tube 62 and cylinder bottom dye liquor import (not shown).It is arranged in this way
It is advantageous in that, reaches coloration requirements into the dye liquor in dye vat, no transport pipeline loss avoids energy loss, is heated or cooled
Effect is poor.
The dye vat in the body, material device, water circulating pump 63 and heating cooling body will be introduced respectively below.
In order to enable the set-up mode of dye vat is more easy-to-understand, dye vat is divided into housing structure (not shown), sarong component
12, flip locking mechanism and pressure control structure (not shown) three parts are introduced:
Dye vat is introduced first: the shell of dye vat is divided into two major parts, i.e. dye vat lid 21 and dye vat cylinder body 11, dye vat lid
21 and dye vat cylinder body 11 be flexibly connected, there are many modes of flexible connection, it is only necessary to which can reach dye vat lid 21 can be closed
It is placed on dye vat cylinder body 11, and dye vat lid 21 can be separated with dye vat cylinder body 11, in the side wall of dye vat cylinder body 11
It is equipped with sample tap 13, setting sample tap 13 is because normal fabric dyeing machine does not need to take liquid, and makees media using ethyl alcohol
If dyeing, when ethyl alcohol crosses heating in the container back warp of sealing, what kind of variation occurs after adding assistant, we do not know, this
Kind device is exactly that can take liquid in operation, monitors a kind of device of dye liquor variation in dye vat cylinder body 11 at any time.In dye vat cylinder body
Overflow port 16, dye vat liquidometer 14 are additionally provided on 11, when pressure is excessive in dye vat cylinder body 11, it is extra that overflow port 16 can flow out
Dye liquor, dye vat liquidometer 14 monitor dye vat cylinder body 11 in dye liquor liquid level.
Next introduces sarong component: in the embodiment shown in fig. 1, being equipped in dye vat cylinder body 11 and is used for fixed fabric
Sarong component 12, sarong component 12 is fixed on the bottom of dye vat cylinder body 11, the center line and dye vat cylinder body 11 of sarong component 12
Center line on same straight line, in order to cooperate the use of sarong component 12, body is additionally provided with converter 15, and converter 15 is set
It sets in the bottom of dye vat cylinder body 11, commutation sharf (not shown) is connected on converter 15, and blade is housed on the sharf that commutates
(not shown), commutation sharf include the pneumatic head 18 that commutates with 15 cycle rotation of converter, converter 15, pass through control device
The pneumatic head 18 of control commutation, so that commutation sharf rotation, blade is gone to and requires position, to control the hydrojet of sarong component 12
Mode.
There are two types of sarong components 12, respectively ball top sarong component (not shown) and cheese basket assembly (not shown), under
Both sarong components 12 are introduced respectively in face.
Ball top sarong component includes netted cage body (not shown) and sarong central tube 121, and netted cage body is in hollow cylinder
Shape is equipped with multiple cavernous structures on the side ring surface and bottom surface of netted cage body, and sarong central tube 121 is equipped with multi-openings, when
When using ball top sarong component, pass through control device pneumatic 18 moving blade of head of control commutation to a kind of working position, first dye liquor
Enter in sarong central tube 121 from the bottom of dye vat cylinder body 11, dye liquor sprays into fabric by perforation, so that fabric is soaked
It is wet；Then pneumatic 18 moving blade of head is commutated to another working position by control device control, dye liquor is from the side of netted cage body
Injection is to fabric outer in multiple cavernous structures on anchor ring and bottom surface, so that fabric outer soaks.
Cheese basket assembly includes sarong base panel (not shown), 6 spools (not shown) and sarong central tube 121,6
A spool is evenly arranged on sarong base panel, and multiple cavernous structures, sarong central tube are equipped on the side wall of 6 spools
121 are equipped with multi-openings, when using cheese basket assembly, commutate pneumatic 18 moving blade of head extremely by control device control
A kind of working position, first dye liquor enter in sarong central tube 121 from the bottom of dye vat cylinder body 11, and dye liquor is sprayed by multi-openings
Fabric, so that fabric is soaked；Then pass through control device pneumatic 18 moving blade of head of control commutation to another work
Make position, dye liquor enters in 6 spools from sarong base panel, and dye liquor is infiltrated by the cavernous structure on 6 spools and knitted
Beyond the region of objective existence portion, so that fabric outer soaks.
Both modes not only save dye liquor, but also enable to quickly catch dye liquor inside and outside fabric, substantially reduce dye
The color time.
Finally introduce flip locking mechanism and pressure control structure:
Lid opening device includes lid-taking off revolving shaft device 81, flip cylinder 82 and hub cap cylinder 83, and lid-taking off revolving shaft device 81 is fixed
On dye vat, functioning as is a fixing seat, and flip cylinder 82 and hub cap cylinder 83 are directly or indirectly connected thereto, and is turned
One end of lid cylinder 83 connects dye vat lid 21, and the other end connects lid-taking off revolving shaft device 81, and control device controls hub cap cylinder 83,
So that dye vat lid 21 rotates, one end of flip cylinder 82 connects lid-taking off revolving shaft device 81, and the other end connects dye vat cylinder body 11, control
Device processed controls flip cylinder 82, so that dye vat lid 21 opens or closes.
The opening and closing of above structure completion dye vat.In addition to this, when dye vat is in and closes (closed state), dye vat
Control pressure is inside also needed, so Pneumatic Pressure mouth 91, pneumatic relief port 92, safety valve and pressure gauge 93 are additionally provided on dye vat,
Pressure in dye vat is increased or decreased by Pneumatic Pressure mouth 91 and pneumatic relief port 92, dye vat is monitored by safety valve and pressure gauge 93
Interior pressure, and make safety guarantee；It is additionally provided with safety interlock 94 on dye vat, dye vat lid 21 is closed by control device,
Start safety interlock 94 and lock dye vat lid 21, safety interlock 94 has ensured that dye vat lid 21 and dye vat cylinder body 11 exist
It when dye vat works, can lock always, avoid the problems such as dye vat lid 21 pops up, facilitate lid opening device, improve sealing
Effect.
It further include the inner frame of the stabilizer blade for being used to support dye vat, fixed yarn basket assembly 12 outside dye vat or in dye vat
Equal conventional designs, so being not described in detail.
Above structure is dye vat structure involved in pressure cone yarn dyeing machine use process.
Material device is described below:
Material device is used to prepare dye liquor, including material staving 31, material lid 41, charge pump 43 and charging pump discharge connect
Pipe 44, material lid 41 are covered on material staving 31, form the cavity of a sealing, and one is equipped on material lid 41 and is added
Expect operation port 42, for dyestuff to be added, material staving 31 is equipped with water inlet and Butterworth Hatch 33, for adding into material staving 31
In addition to this water is additionally provided with pressure relief opening 34 and material bucket liquidometer 32 on material staving 31, when pressure mistake in material staving 31
When big, extra pressure can be discharged by pressure relief opening 34, material bucket liquidometer 32 monitors the liquid level of dye liquor in material staving 31.
The liquid feeding end of charge pump 43 is connected to material staving 31, and the outlet end of charge pump 43 is connected to charge pump discharge connection 44.Material device
It further include stirring motor 51, control device and stirring motor 51 are electrically connected, and the extension end of stirring motor 51 is connected with agitating shaft,
Agitating shaft protrudes into material staving 31, and dyestuff is uniformly mixed to form dye liquor with clear water.
Dyestuff enters in material staving 31 from feeding operation mouth 42, and water enters material staving 31 from water inlet and Butterworth Hatch 33
In, stirring motor 51 is opened by control device and stirs evenly dyestuff and water, dye liquor is formed, charge pump is opened by control device
43, dye liquor is sent into charge pump discharge connection 44 by charge pump 43.
Above-mentioned material device sealing is not easy to emit bad smell, and has agitating device to be sufficiently mixed dyestuff and water, and there are also materials
Bucket 32 level monitoring of liquidometer.The fixed structures such as being additionally provided with charging basket support (not shown), material device in this material device
Also there are some Computer Aided Designs, such as: charging bucket overflow pipe (not shown), one end is connected to the bottom of material staving 31, another
End connection main pump adapter tube, had both been avoided that in material device that pressure was excessive, the excessive situation of amount of liquid, and can be in time by extra liquid
Body is sent into main pump adapter tube, and liquid is rationally utilized, and saves the energy.
Lower mask body introduction structure relevant to main pump (water circulating pump 63):
Body further includes main pump entrance sleeve 61 and main pump outlet adapter tube 62, in order to make it easy to understand, by main pump entrance sleeve
61 both ends are set as entrance sleeve liquid feeding end 611 and entrance sleeve outlet end 612, and the both ends of main pump outlet adapter tube 62 are set as out
Mouth adapter tube liquid feeding end 621 and discharge connection outlet end 622,11 bottom of dye vat cylinder body are equipped with cylinder bottom dye liquor outlet (not shown) and cylinder
Bottom dye liquor import (not shown), entrance sleeve liquid feeding end 611 are connected to the outlet of cylinder bottom dye liquor, and the connection of entrance sleeve outlet end 612 follows
Another liquid feeding end of one liquid feeding end of ring water pump 63, water circulating pump 63 is connected to charge pump discharge connection 44, water circulating pump 63
Outlet end be connected to discharge connection liquid feeding end 621, discharge connection outlet end 622 be connected to heat exchanger 71 liquid feeding end, heat exchange
The outlet end of device 71 is connected to the import of cylinder bottom dye liquor.
Dye liquor is sent into main pump adapter tube from charge pump discharge connection 44 by charge pump 43, water circulating pump 63 is by dye liquor through master
Pump discharge adapter tube 62 is sent into heat exchanger 71, and dye liquor and steam cooling water complete heat exchange (about heat in heat exchanger 71
The content of exchange is explained in further detail below), it is entered in dye vat cylinder body 11 by cylinder bottom dye liquor import, carries out the dyeing to fabric,
Extra dye liquor in dye vat cylinder body 11 is entered in main pump entrance sleeve 61 by the outlet of cylinder bottom dye liquor, is taken over through main pump by recirculated water
Pump 63 is fed again into heat exchanger 71 by main pump outlet adapter tube 62, is then repeated the above steps, and main pump adapter tube adds except connection
Outside material pump discharge adapter tube 44, charging bucket overflow pipe, the other pipelines such as water inlet 65 are additionally provided with for supplementing the dye in cyclic process
Liquid or solvent.
The heating cooling body is described below:
Heating cooling body includes heat exchanger 71, liquid or gas and dye in the steam cooling water pipe of heat exchanger 71
Liquid carries out heat exchange, and the both ends of the steam cooling water pipe in heat exchanger 71 are set as steam cooling water inlet 72 and steam cooling water
Outlet 73, hot steam or cooling water enter in heat exchanger 71 from steam cooling water inlet 72, complete in heat exchanger 71
With the heat exchange of dye liquor, then hot steam or cooling water are flowed out from steam cooling water outlet 73 again, and after heat exchange
Dye liquor is fed through in dye vat cylinder body 11 by cylinder bottom dye liquor import.
Above structure is to heat cooling body steps involved in use process in pressure cone yarn dyeing machine.
In addition to above structure, dye vat lid 21 is equipped with peephole, lighting device for observing dye vat inner case, dye
It is specific equipped with steam dehydrated mouth 74, multiple pipeline valves, control device that 11 bottom of cylinder cylinder body is equipped with discharge outlet 17, heat exchanger
Including touch screen computer etc..It is well known to those skilled in the art due to these contents, so, details are not described herein.
Pressure cone yarn dyeing machine operating procedure of the present invention are as follows:
One, feeding operation lid is opened, dyestuff is added in material staving 31 from feeding operation mouth 42, then opens water inlet
Mouth 33 monitors the liquid level position in material bucket by material bucket liquidometer 32 into clear water, passes through control device and opens stirring electricity
Dyestuff is uniformly mixed to form dye liquor by machine 51 with clear water；
Two, flip cylinder 82 is controlled by control device, so that dye vat lid 21 is opened, dye vat is equipped with bobbin sarong and hair
Each one group of ball sarong, different sarongs is used according to different types of fabric；
After opening dye vat lid 21, the sarong in dye vat cylinder body 11 is taken out by lifting appliance, then needs are dyed
Fabric is fitted into sarong, is then reinstalled in dye vat cylinder body 11.Dye vat lid 21, starting safety interlocking dress are closed by control device
94 are set, is responsible for increasing the pressure in dye vat by Pneumatic Pressure mouth 91 and pneumatic relief port 92, or reduce the pressure in dye vat；
Three, dye vat inlet valve is opened, closes inlet valve when liquid level reaches setting liquid level, then dye liquor passes through charging
Pump 43 is sent into heat exchanger 71 by main pump outlet adapter tube 62 with main pump (water circulating pump 63) through charge pump discharge connection 44 and is carried out
It is sent into dye vat after heat exchange by cylinder bottom dye liquor import, final liquid level of the dye liquor in dye vat is monitored by dye vat liquidometer 14, is arrived
Charge pump 43 and 44 valve of charge pump discharge connection are closed when up to default liquid level, are opened steam inlet valve, are made heat exchange
Device 71 is started to work, and is sufficiently mixed with 63 dye liquor of water circulating pump with water, and be circulated between dye vat and heat exchanger 71,
Dye liquor under the heat supply of heat exchanger 71 in dye vat reaches dyeing operating temperature, and commutation sharf is connected on converter 15, with
15 cycle rotation of converter.
1, it when using ball top sarong, when blade rotates to certain operating angle, is contaminated under the action of water circulating pump 63
Liquid enters in sarong central tube 121 from dye vat bottom, and dye liquor passes through the mesh on sarong central tube 121 again and sprays into fabric；
When blade rotates to another operating angle, dye liquor is from the fluid hole on sarong base panel under the action of water circulating pump 63
The fabric outer on each spool is ejected into sarong base exterior；
2, it when using bobbin sarong, when blade rotates to certain operating angle, is contaminated under the action of water circulating pump 63
Liquid enters in sarong central tube 121 from dye vat bottom, and dye liquor passes through the mesh on sarong central tube 121 again and sprays into fabric；
When blade rotates to another operating angle, dye liquor is ejected into spool from sarong base exterior under the action of water circulating pump 63
On, and fabric outer is penetrated by each spool；
Fabric is thoroughly permeated from bottom to up under cycle operation state.
Four, system program cycle operation, until EP (end of program).
Above-mentioned pressure cone yarn dyeing machine is compact-sized, and fabric is put into dye vat, controls cylinder automatic locking-unlocking by power control cabinet
Dye vat lid, it is highly-safe, it is easy to operate, convenient for being sampled when work, can be used for machine operation in dyeing color quick inspection
It looks into；It is heated by steam, environmental protection and energy saving；It is controlled using large screen touch screen/PLC, flexible convenient and fast operating system, technological parameter
Digitlization setting, high degree of automation；Material device design lid avoids emission of bad smell；Heat-exchange device independent design, maintenance
The advantages of convenient, heat loss is few, plays energy-saving and emission-reduction, guarantees product quality, save the cost, improves production efficiency.
It should be noted that the above examples are only used to illustrate the technical scheme of the present invention and are not limiting, although referring to preferable
Embodiment describes the invention in detail, those skilled in the art should understand that, it can be to technology of the invention
Scheme is modified or replaced equivalently, and without departing from the spirit and scope of the technical solution of the present invention, should all be covered in this hair
In bright scope of the claims.
Claims (10)
1. pressure cone yarn dyeing machine, including control device and body, the control device and the body are electrically connected, feature exists
In: the body includes dye vat, material device, water circulating pump and heats cooling body,
The dye vat has dye vat lid and dye vat cylinder body, and the dye vat lid and dye vat cylinder body are flexibly connected, in the dye vat
The sarong component for fixed fabric is equipped in cylinder body, the sarong component is fixed on the bottom of the dye vat cylinder body, the yarn
The center line of the center line of basket assembly and the dye vat cylinder body is equipped on the side wall of the dye vat cylinder body on same straight line
Sample tap,
The material device includes material staving, material lid, charge pump and charge pump discharge connection, and the material cover cap is set
In on the material staving, a feeding operation mouth is equipped on the material lid, dyestuff enters from the feeding operation mouth
In the material staving, the liquid feeding end of the charge pump is connected to the material staving, described in the outlet end connection of the charge pump
Charge pump discharge connection,
The heating cooling body includes heat exchanger, liquid or gas and dye in the steam cooling water pipe of the heat exchanger
Liquid carries out heat exchange, and the dye liquor is exported through the charge pump discharge connection with the water circulating pump by the charge pump, then
It is fed through in the dye vat cylinder body after heat exchanger heat exchange.
2. pressure cone yarn dyeing machine as described in claim 1, it is characterised in that: the dye vat also has lid opening device, the flip
Device includes lid-taking off revolving shaft device, flip cylinder and hub cap cylinder, and the lid-taking off revolving shaft device is fixed on the dye vat, described
One end of hub cap cylinder connects the dye vat lid, and the other end connects the lid-taking off revolving shaft device, and the control device controls institute
Hub cap cylinder is stated, so that the dye vat lid rotates, one end of the flip cylinder connects the lid-taking off revolving shaft device, the other end
The dye vat cylinder body is connected, the control device controls the flip cylinder, so that the dye vat lid opens or closes.
3. pressure cone yarn dyeing machine as claimed in claim 2, it is characterised in that: be additionally provided with Pneumatic Pressure mouth, pneumatic on the dye vat
Relief port, safety valve and pressure gauge are increased or decreased the pressure in the dye vat by the Pneumatic Pressure mouth and pneumatic relief port.
4. pressure cone yarn dyeing machine as claimed in claim 2, it is characterised in that: be additionally provided with safety interlock on the dye vat, lead to
It crosses the control device and closes the dye vat lid, start the safety interlock and lock the dye vat lid.
5. pressure cone yarn dyeing machine as described in claim 1, it is characterised in that: the material device further includes stirring motor, described
Control device and the stirring motor are electrically connected, and the extension end of the stirring motor is connected with agitating shaft, and the agitating shaft is stretched
Enter in the material staving, dyestuff is uniformly mixed to form dye liquor with clear water.
6. pressure cone yarn dyeing machine as described in claim 1, it is characterised in that: the material staving is equipped with material bucket liquidometer,
The material bucket liquidometer monitors the liquid level of dye liquor in the material staving, and the dye vat cylinder body is equipped with dye vat liquidometer, institute
State the liquid level that dye vat liquidometer monitors dye liquor in the dye vat cylinder body.
7. pressure cone yarn dyeing machine as described in claim 1, it is characterised in that: the body further includes main pump entrance sleeve and main pump
Discharge connection, the main pump entrance sleeve have entrance sleeve liquid feeding end and entrance sleeve outlet end, the main pump outlet adapter tube
With discharge connection liquid feeding end and discharge connection outlet end, the dye vat cylinder base is equipped with the outlet of cylinder bottom dye liquor and cylinder bottom dye liquor
Import, the entrance sleeve liquid feeding end are connected to the cylinder bottom dye liquor outlet, and the entrance sleeve outlet end is connected to the recirculated water
Another liquid feeding end of one liquid feeding end of pump, the water circulating pump is connected to the charge pump discharge connection, the water circulating pump
Outlet end be connected to the discharge connection liquid feeding end, the discharge connection outlet end is connected to the liquid feeding end of the heat exchanger, institute
The outlet end for stating heat exchanger is connected to the cylinder bottom dye liquor import, and the steam cooling water pipe in the heat exchanger has steam cold
But water inlet and steam cooling water outlet,
Dye liquor is exported from the cylinder bottom dye liquor to be entered in the main pump entrance sleeve, by the water circulating pump through the main pump outlet
Adapter tube is sent into the heat exchanger, and the dye liquor and steam cooling water complete heat exchange in the heat exchanger, again by
Cylinder bottom dye liquor import enters in the dye vat cylinder body.
8. pressure cone yarn dyeing machine as claimed in claim 7, it is characterised in that: the body is additionally provided with converter, the converter
The bottom of the dye vat cylinder body is set, and commutation sharf is connected on the converter, and leaf is housed on the commutation sharf
Piece, the commutation sharf are rotated with the converter cycle.
9. pressure cone yarn dyeing machine as claimed in claim 8, it is characterised in that: the sarong component is ball top sarong component, described
Ball top sarong component includes netted cage body and sarong central tube, and the netted cage body is in hollow cylindric, in the netted cage
The side ring surface and bottom surface of body are equipped with multiple cavernous structures, and the sarong central tube is equipped with multi-openings,
When using the ball top sarong component, the blade is rotated to a working position by the converter, the dye liquor from
The bottom of the dye vat cylinder body enters in the sarong central tube, and dye liquor sprays into fabric by perforation；Pass through the conversion
Device rotates the blade to another working position, and the dye liquor is from multiple poroid knots on the side ring surface and bottom surface of the netted cage body
It sprays in structure to fabric outer.
10. pressure cone yarn dyeing machine as claimed in claim 8, it is characterised in that: the sarong component is cheese basket assembly, described
Cheese basket assembly includes sarong base panel, 6 spools and sarong central tube, and 6 spools are evenly arranged in the yarn
On cage base panel, multiple cavernous structures are equipped on the side wall of 6 spools, the sarong central tube is equipped with multiple penetrate
Hole,
When using the cheese basket assembly, the blade is rotated to a working position by the converter, the dye liquor from
The bottom of the dye vat cylinder body enters in the sarong central tube, and dye liquor sprays into fabric by multi-openings；By described
Converter rotates the blade to another working position, and the dye liquor enters in 6 spools from the sarong base panel, and
Dye liquor is infiltrated into fabric outer by the cavernous structure on 6 spools.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811321709.6A CN109082793A (en) | 2018-11-07 | 2018-11-07 | Pressure cone yarn dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811321709.6A CN109082793A (en) | 2018-11-07 | 2018-11-07 | Pressure cone yarn dyeing machine |
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| CN109082793A true CN109082793A (en) | 2018-12-25 |
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| CN201811321709.6A Pending CN109082793A (en) | 2018-11-07 | 2018-11-07 | Pressure cone yarn dyeing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110616520A (en) * | 2019-10-29 | 2019-12-27 | 无锡市鑫耀达机械厂 | Dyeing and dewatering integrated machine |
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Application publication date: 20181225 |