CN209211082U - Pressure cone yarn dyeing machine - Google Patents
Pressure cone yarn dyeing machine Download PDFInfo
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- CN209211082U CN209211082U CN201821829553.8U CN201821829553U CN209211082U CN 209211082 U CN209211082 U CN 209211082U CN 201821829553 U CN201821829553 U CN 201821829553U CN 209211082 U CN209211082 U CN 209211082U
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Abstract
The utility model relates to a kind of pressure cone yarn dyeing machines, including control device and body, control device and body are electrically connected, body includes dye vat, material device, water circulating pump and heating cooling body, and fabric is put into dye vat, controls cylinder automatic locking-unlocking dye vat lid by power control cabinet, it is highly-safe, it is easy to operate, convenient for being sampled when work, can be used for machine operation in dyeing color quick inspection；It is heated by steam, environmental protection and energy saving；It is controlled using large screen touch screen/PLC, flexible convenient and fast operating system, technological parameter digitlization setting, high degree of automation；Material device design lid avoids emission of bad smell；The advantages of heat-exchange device independent design, easy to maintenance, heat loss is few, plays energy-saving and emission-reduction, guarantees product quality, save the cost, improves production efficiency.
Description
Technical field
The utility model belongs to textile dyeing apparatus field, and in particular to a kind of pressure cone yarn dyeing machine.
Background technique
Traditional pressure cone yarn dyeing machine technique is restricted more, and the degree of automation is not also high, in pressure cone yarn dyeing machine operational process
In, it is generally flowed out by the valve of sample tap by dye liquor, obtains sample, but dye liquor temperature is more than 80 DEG C in dye vat cylinder body
When, it cannot sample, this is because at high temperature due to having pressure in dye vat sample detection color can not be dyed in machine run
Pool if sampling is forced to will cause danger, and can only use a kind of this solvent of water, such as with solid ethyl alcohol in high-temperature heating time-varying
Change biggish solvent, then it can be due to that sample detection can not dye color in machine run and cause error big, in addition, traditional
Feeding device is all that open, open disadvantage is without sealing, cannot go up pressure, so sapid solvent is as consolidated ethyl alcohol
It cannot use.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of pressure cone yarn dyeing machines, overcome drawbacks described above, by cylinder
The housing construction of dyeing yarn machine improves, come cannot be detected when solving high-temperature dyeing, solvent selection is single, the difficult detection of dyeing effect,
The problems such as the degree of automation is low.
In order to solve the above technical problems, the utility model provides a kind of pressure cone yarn dyeing machine, including control device and body, institute
It states control device and the body is electrically connected, the body includes dye vat, material device, water circulating pump and heating cooler
Structure, the dye vat have dye vat lid and dye vat cylinder body, and the dye vat lid and dye vat cylinder body are flexibly connected, in the dye vat cylinder
It is equipped with the sarong component for fixed fabric in vivo, the sarong component is fixed on the bottom of the dye vat cylinder body, the sarong
The center line of the center line of component and the dye vat cylinder body is equipped on the side wall of the dye vat cylinder body and takes on same straight line
Sample mouth, the material device include material staving, material lid, charge pump and charge pump discharge connection, the material cover cap
On the material staving, on the material lid be equipped with a feeding operation mouth, dyestuff from the feeding operation mouth into
Enter in the material staving, the liquid feeding end of the charge pump is connected to the material staving, and the outlet end of the charge pump is connected to institute
Charge pump discharge connection is stated, the heating cooling body includes heat exchanger, in the steam cooling water pipe of the heat exchanger
Liquid or gas and dye liquor carry out heat exchange, and the dye liquor is followed through the charge pump discharge connection with described by the charge pump
The output of ring water pump, then be fed through in the dye vat cylinder body after heat exchanger heat exchange.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine described in the utility model, the dye vat also has flip dress
It sets, the lid opening device includes lid-taking off revolving shaft device, flip cylinder and hub cap cylinder, and the lid-taking off revolving shaft device is fixed on described
On dye vat, one end of the hub cap cylinder connects the dye vat lid, and the other end connects the lid-taking off revolving shaft device, the control
Device controls the hub cap cylinder, so that the dye vat lid rotates, one end of the flip cylinder connects the lid opening rotation-shaft
Device, the other end connect the dye vat cylinder body, and the control device controls the flip cylinder, so that the dye vat lid is opened
Or it closes.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine described in the utility model, pneumatic add is additionally provided on the dye vat
Mouth, pneumatic relief port, safety valve and pressure gauge are pressed, the dye vat is increased or decreased by the Pneumatic Pressure mouth and pneumatic relief port
Interior pressure.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine described in the utility model, it is additionally provided on the dye vat safe
Locking device closes the dye vat lid by the control device, starts the safety interlock and locks the dye vat lid.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine described in the utility model, the material device further includes stirring
Motor, the control device and the stirring motor are electrically connected, and the extension end of the stirring motor is connected with agitating shaft, described
Agitating shaft protrudes into the material staving, and dyestuff is uniformly mixed to form dye liquor with clear water.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine described in the utility model, the material staving is equipped with material
Bucket liquidometer, the material bucket liquidometer monitor the liquid level of dye liquor in the material staving, and the dye vat cylinder body is equipped with dye vat
Liquidometer, the dye vat liquidometer monitor the liquid level of dye liquor in the dye vat cylinder body.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine described in the utility model, the body further includes main pump import
Adapter tube and main pump outlet adapter tube, the main pump entrance sleeve have entrance sleeve liquid feeding end and entrance sleeve outlet end, the master
Pump discharge adapter tube has discharge connection liquid feeding end and discharge connection outlet end, and the dye vat cylinder base is exported equipped with cylinder bottom dye liquor
With cylinder bottom dye liquor import, the entrance sleeve liquid feeding end is connected to the cylinder bottom dye liquor outlet, the entrance sleeve outlet end connection
Another liquid feeding end of one liquid feeding end of the water circulating pump, the water circulating pump is connected to the charge pump discharge connection, institute
The outlet end for stating water circulating pump is connected to the discharge connection liquid feeding end, and the discharge connection outlet end is connected to the heat exchanger
Liquid feeding end, the outlet end of the heat exchanger are connected to the cylinder bottom dye liquor import, the steam cooling water pipe in the heat exchanger
With steam cooling water inlet and steam cooling water outlet, dye liquor is exported from the cylinder bottom dye liquor enters the main pump entrance sleeve
In, it is sent into the heat exchanger by the water circulating pump through main pump outlet adapter tube, the dye liquor and steam cooling water exist
Heat exchange is completed in the heat exchanger, is entered in the dye vat cylinder body by cylinder bottom dye liquor import again.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine described in the utility model, the body is additionally provided with converter,
The bottom of the dye vat cylinder body is arranged in the converter, and commutation sharf is connected on the converter, the commutation blade
Blade is housed, the commutation sharf is rotated with the converter cycle on axis.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine described in the utility model, the sarong component is ball top sarong
Component, the ball top sarong component include netted cage body and sarong central tube, and the netted cage body is in hollow cylindric, in institute
The side ring surface and bottom surface for stating netted cage body are equipped with multiple cavernous structures, and the sarong central tube is equipped with multi-openings, when making
When with the ball top sarong component, the blade is rotated to a working position by the converter, the dye liquor is from the dye vat
The bottom of cylinder body enters in the sarong central tube, and dye liquor sprays into fabric by perforation；Institute is rotated by the converter
Blade is stated to another working position, the dye liquor is sprayed from multiple cavernous structures on the side ring surface and bottom surface of the netted cage body
To fabric outer.
As a kind of a kind of preferred embodiment of pressure cone yarn dyeing machine described in the utility model, the sarong component is bobbin sarong
Component, the cheese basket assembly include sarong base panel, 6 spools and sarong central tube, the uniform cloth of 6 spools
It sets on the sarong base panel, is equipped with multiple cavernous structures on the side wall of 6 spools, on the sarong central tube
Equipped with multi-openings, when using the cheese basket assembly, the blade is rotated to a working position, institute by the converter
It states dye liquor to enter in the sarong central tube from the bottom of the dye vat cylinder body, dye liquor sprays into fabric by multi-openings；
The blade is rotated to another working position by the converter, and the dye liquor enters described 6 from the sarong base panel
In spool, and dye liquor is infiltrated by fabric outer by the cavernous structure on 6 spools.
Compared with prior art, the utility model proposes a kind of pressure cone yarn dyeing machine, improve the intracorporal modular construction of machine and
Position has the advantage that
1, sampler is set, and pressure cone yarn dyeing machine runs well, and dye liquor sampling can be carried out in the case where not shutting down, and detects
The indices of dye liquor in cylinder, it is only necessary to open pneumatic release, to release after open sample tap valve, can be sampled,
Pressure cone yarn dyeing machine can also sample at any time when temperature is higher than 80 DEG C, be not only suitable for the dyeing using water as medium, be also suitable for solid
Ethyl alcohol is other dyeing such as medium, more environmentally-friendly, safety；
2, feeding device is designed, material device is designed to sealing, band visor is visual, can not only be opened and closed charging, but also can be with
Sealing, can both facilitate overhaul of the equipments and dismounting in this way, with pressure can feed, and can be to prevent emission of bad smell, and have agitating device；
3, it is controlled using large screen touch screen/PLC, flexible convenient and fast operating system, technological parameter digitlization setting, automatically
Change degree is high.
Detailed description of the invention
It, below will be to required in embodiment description in order to illustrate more clearly of the technical solution of the utility model embodiment
The attached drawing used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the utility model
Example, for those of ordinary skill in the art, without any creative labor, can also be according to these attached drawings
Obtain other attached drawings.
Fig. 1 is a kind of schematic view of the front view of pressure cone yarn dyeing machine described in the utility model；
Fig. 2 is a kind of overlooking structure diagram of pressure cone yarn dyeing machine described in the utility model.
Wherein: 11 being dye vat cylinder body, 12 be sarong component, 121 be sarong central tube, 13 be sample tap, 14 be dye vat liquid
Position meter, 15 be converter, 16 be overflow port, 17 be discharge outlet, 18 be commutate pneumatic head, 21 be dye vat lid, 31 be material bucket
Body, 32 be material bucket liquidometer, 33 be water inlet and Butterworth Hatch, 34 be pressure relief opening, 41 be material lid, 42 be feeding operation
Mouthful, 43 be charge pump, 44 be charge pump discharge connection, 51 be stirring motor, 61 be that main pump inlet is taken over, 611 be entrance sleeve
Liquid feeding end, 612 be entrance sleeve outlet end, 62 be main pump outlet adapter tube, 621 be discharge connection liquid feeding end, 622 be discharge connection
Outlet end, 63 be water circulating pump, 65 be water inlet, 71 be heat exchanger, 72 be steam cooling water inlet, 73 be steam cooling water
Outlet, 74 be steam dehydrated mouth, 81 be lid-taking off revolving shaft device, 82 be flip cylinder, 83 be hub cap cylinder, 91 be Pneumatic Pressure
Mouthful, 92 be pneumatic relief port, 93 be safety valve and pressure gauge, 94 be safety interlock.
Specific embodiment
A kind of pressure cone yarn dyeing machine described in the utility model, including control device and body, control device and body are electrical
Connection, body include that dye vat, material device, water circulating pump and heating cooling body, control device control above-mentioned various kinds of equipment
Operation.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, below with reference to specific implementation
Mode is described in further detail the utility model.
Firstly, " one embodiment " or " embodiment " referred to herein, which refers to, may be included at least one reality of the utility model
A particular feature, structure, or characteristic in existing mode." in one embodiment " that different places occur in the present specification is not
The same embodiment is referred both to, nor the individual or selective embodiment mutually exclusive with other embodiments.
Secondly, the utility model is described in detail using structural schematic diagram etc., when the utility model embodiment is described in detail,
For purposes of illustration only, indicating that the schematic diagram of pressure cone yarn dyeing machine structure can disobey general proportion and make partial enlargement, and the schematic diagram
Only example should not limit the range of the utility model protection herein.In addition, should include length, width in actual fabrication
And the three-dimensional space of depth.
Fig. 1 and Fig. 2 are please referred to, Fig. 1 is a kind of schematic view of the front view of pressure cone yarn dyeing machine described in the utility model；Figure
2 be a kind of overlooking structure diagram of pressure cone yarn dyeing machine described in the utility model.As shown in Fig. 1 and 2, the utility model institute
A kind of pressure cone yarn dyeing machine stated, including control device and body, control device and body are electrically connected, and body includes dye vat, changes
Expect device, water circulating pump 63 and heating cooling body.In above-mentioned several mechanisms, dye vat is contaminated for fixing and accommodating fabric
Color, material device heat cooler for recycling dye liquor in dye vat and material device for preparing dye liquor, water circulating pump 63
Structure guarantees being normally carried out for dyeing for heating dye liquor, control mechanism be used for all data of dyeing course in dye vat or
Operation is controlled；Control mechanism is for controlling stirring, the liquid in-out etc. of dye liquor process for preparation in material device；Control
Mechanism be used for water circulating pump 63 open or close and feed liquor liquid outlet quantity controls, control mechanism be used for heating cool down
The opening and closing of mechanism and warming and cooling rate are controlled.There are many setting positions for heating cooling body, including but not
It is limited to shown in attached Fig. 1 and 2.Heating cooling body be most preferably set to main pump outlet adapter tube 62 and cylinder bottom dye liquor import (not shown) it
Between.The advantages of this arrangement are as follows reaching coloration requirements into the dye liquor in dye vat, no transport pipeline loss avoids energy from damaging
Consumption, heating or cooling effect are poor.
The dye vat in the body, material device, water circulating pump 63 and heating cooling body will be introduced respectively below.
In order to enable the set-up mode of dye vat is more easy-to-understand, dye vat is divided into housing structure (not shown), sarong component
12, flip locking mechanism and pressure control structure (not shown) three parts are introduced:
Dye vat is introduced first: the shell of dye vat is divided into two major parts, i.e. dye vat lid 21 and dye vat cylinder body 11, dye vat lid
21 and dye vat cylinder body 11 be flexibly connected, there are many modes of flexible connection, it is only necessary to which can reach dye vat lid 21 can be closed
It is placed on dye vat cylinder body 11, and dye vat lid 21 can be separated with dye vat cylinder body 11, in the side wall of dye vat cylinder body 11
It is equipped with sample tap 13, setting sample tap 13 is because normal fabric dyeing machine does not need to take liquid, and makees media using ethyl alcohol
If dyeing, this device is exactly that can take liquid in operation, monitors a kind of device of dye liquor variation in dye vat cylinder body 11 at any time.
Overflow port 16, dye vat liquidometer 14 are additionally provided on dye vat cylinder body 11, when pressure is excessive in dye vat cylinder body 11, overflow port 16 can
To flow out extra dye liquor, dye vat liquidometer 14 monitors the liquid level of dye liquor in dye vat cylinder body 11.
Next introduces sarong component: in the embodiment shown in fig. 1, being equipped in dye vat cylinder body 11 and is used for fixed fabric
Sarong component 12, sarong component 12 is fixed on the bottom of dye vat cylinder body 11, the center line and dye vat cylinder body 11 of sarong component 12
Center line on same straight line, in order to cooperate the use of sarong component 12, body is additionally provided with converter 15, and converter 15 is set
It sets in the bottom of dye vat cylinder body 11, commutation sharf (not shown) is connected on converter 15, and blade is housed on the sharf that commutates
(not shown), commutation sharf include the pneumatic head 18 that commutates with 15 cycle rotation of converter, converter 15, pass through control device
The pneumatic head 18 of control commutation, so that commutation sharf rotation, blade is gone to and requires position, to control the hydrojet of sarong component 12
Mode.
There are two types of sarong components 12, respectively ball top sarong component (not shown) and cheese basket assembly (not shown), under
Both sarong components 12 are introduced respectively in face.
Ball top sarong component includes netted cage body (not shown) and sarong central tube 121, and netted cage body is in hollow cylinder
Shape is equipped with multiple cavernous structures on the side ring surface and bottom surface of netted cage body, and sarong central tube 121 is equipped with multi-openings, when
When using ball top sarong component, pass through control device pneumatic 18 moving blade of head of control commutation to a kind of working position, first dye liquor
Enter in sarong central tube 121 from the bottom of dye vat cylinder body 11, dye liquor sprays into fabric by perforation, so that fabric is soaked
It is wet；Then pneumatic 18 moving blade of head is commutated to another working position by control device control, dye liquor is from the side of netted cage body
Injection is to fabric outer in multiple cavernous structures on anchor ring and bottom surface, so that fabric outer soaks.
Cheese basket assembly includes sarong base panel (not shown), 6 spools (not shown) and sarong central tube 121,6
A spool is evenly arranged on sarong base panel, and multiple cavernous structures, sarong central tube are equipped on the side wall of 6 spools
121 are equipped with multi-openings, when using cheese basket assembly, commutate pneumatic 18 moving blade of head extremely by control device control
A kind of working position, first dye liquor enter in sarong central tube 121 from the bottom of dye vat cylinder body 11, and dye liquor is sprayed by multi-openings
Fabric, so that fabric is soaked；Then pass through control device pneumatic 18 moving blade of head of control commutation to another work
Make position, dye liquor enters in 6 spools from sarong base panel, and dye liquor is infiltrated by the cavernous structure on 6 spools and knitted
Beyond the region of objective existence portion, so that fabric outer soaks.
Both modes not only save dye liquor, but also enable to quickly catch dye liquor inside and outside fabric, substantially reduce dye
The color time.
Finally introduce flip locking mechanism and pressure control structure:
Lid opening device includes lid-taking off revolving shaft device 81, flip cylinder 82 and hub cap cylinder 83, and lid-taking off revolving shaft device 81 is fixed
On dye vat, functioning as is a fixing seat, and flip cylinder 82 and hub cap cylinder 83 are directly or indirectly connected thereto, and is turned
One end of lid cylinder 83 connects dye vat lid 21, and the other end connects lid-taking off revolving shaft device 81, and control device controls hub cap cylinder 83,
So that dye vat lid 21 rotates, one end of flip cylinder 82 connects lid-taking off revolving shaft device 81, and the other end connects dye vat cylinder body 11, control
Device processed controls flip cylinder 82, so that dye vat lid 21 opens or closes.
The opening and closing of above structure completion dye vat.In addition to this, when dye vat is in and closes (closed state), dye
Control pressure is also needed in cylinder, so being additionally provided with Pneumatic Pressure mouth 91, pneumatic relief port 92, safety valve and pressure gauge on dye vat
93, the pressure in dye vat is increased or decreased by Pneumatic Pressure mouth 91 and pneumatic relief port 92, is monitored by safety valve and pressure gauge 93
Pressure in dye vat, and make safety guarantee；It is additionally provided with safety interlock 94 on dye vat, dye vat lid is closed by control device
21, starting safety interlock 94 locks dye vat lid 21, and safety interlock 94 has ensured dye vat lid 21 and dye vat cylinder body
11, when dye vat works, can lock always, avoid the problems such as dye vat lid 21 pops up, facilitate lid opening device, improve
Sealing effect.
It further include the inner frame of the stabilizer blade for being used to support dye vat, fixed yarn basket assembly 12 outside dye vat or in dye vat
Equal conventional designs, so being not described in detail.
Above structure is dye vat structure involved in pressure cone yarn dyeing machine use process.
Material device is described below:
Material device is used to prepare dye liquor, including material staving 31, material lid 41, charge pump 43 and charging pump discharge connect
Pipe 44, material lid 41 are covered on material staving 31, form the cavity of a sealing, and one is equipped on material lid 41 and is added
Expect operation port 42, for dyestuff to be added, material staving 31 is equipped with water inlet and Butterworth Hatch 33, for adding into material staving 31
In addition to this water is additionally provided with pressure relief opening 34 and material bucket liquidometer 32 on material staving 31, when pressure mistake in material staving 31
When big, extra pressure can be discharged by pressure relief opening 34, material bucket liquidometer 32 monitors the liquid of dye liquor in material staving 31
Position.The liquid feeding end of charge pump 43 is connected to material staving 31, and the outlet end of charge pump 43 is connected to charge pump discharge connection 44.Material dress
Setting further includes stirring motor 51, and control device and stirring motor 51 are electrically connected, and the extension end of stirring motor 51 is connected with stirring
Axis, agitating shaft protrude into material staving 31, and dyestuff is uniformly mixed to form dye liquor with clear water.
Dyestuff enters in material staving 31 from feeding operation mouth 42, and water enters material staving 31 from water inlet and Butterworth Hatch 33
In, stirring motor 51 is opened by control device and stirs evenly dyestuff and water, dye liquor is formed, charge pump is opened by control device
43, dye liquor is sent into charge pump discharge connection 44 by charge pump 43.
Above-mentioned material device sealing is not easy to emit bad smell, and has agitating device to be sufficiently mixed dyestuff and water, and there are also materials
Bucket 32 level monitoring of liquidometer.The fixed structures such as being additionally provided with charging basket support (not shown), material device in this material device
Also there are some Computer Aided Designs, such as: charging bucket overflow pipe (not shown), one end is connected to the bottom of material staving 31, another
End connection main pump adapter tube, had both been avoided that in material device that pressure was excessive, the excessive situation of amount of liquid, and can be in time by extra liquid
Body is sent into main pump adapter tube, and liquid is rationally utilized, and saves the energy.
Lower mask body introduction structure relevant to main pump (water circulating pump 63):
Body further includes main pump entrance sleeve 61 and main pump outlet adapter tube 62, in order to make it easy to understand, by main pump entrance sleeve
61 both ends are set as entrance sleeve liquid feeding end 611 and entrance sleeve outlet end 612, and the both ends of main pump outlet adapter tube 62 are set as out
Mouth adapter tube liquid feeding end 621 and discharge connection outlet end 622,11 bottom of dye vat cylinder body are equipped with cylinder bottom dye liquor outlet (not shown) and cylinder
Bottom dye liquor import (not shown), entrance sleeve liquid feeding end 611 are connected to the outlet of cylinder bottom dye liquor, and the connection of entrance sleeve outlet end 612 follows
Another liquid feeding end of one liquid feeding end of ring water pump 63, water circulating pump 63 is connected to charge pump discharge connection 44, water circulating pump 63
Outlet end be connected to discharge connection liquid feeding end 621, discharge connection outlet end 622 be connected to heat exchanger 71 liquid feeding end, heat exchange
The outlet end of device 71 is connected to the import of cylinder bottom dye liquor.
Dye liquor is sent into main pump adapter tube from charge pump discharge connection 44 by charge pump 43, water circulating pump 63 is by dye liquor through master
Pump discharge adapter tube 62 is sent into heat exchanger 71, and dye liquor and steam cooling water complete heat exchange (about heat in heat exchanger 71
The content of exchange is explained in further detail below), it is entered in dye vat cylinder body 11 by cylinder bottom dye liquor import, carries out the dyeing to fabric,
Extra dye liquor in dye vat cylinder body 11 is entered in main pump entrance sleeve 61 by the outlet of cylinder bottom dye liquor, is taken over through main pump by recirculated water
Pump 63 is fed again into heat exchanger 71 by main pump outlet adapter tube 62, is then repeated the above steps, and main pump adapter tube adds except connection
Outside material pump discharge adapter tube 44, charging bucket overflow pipe, the other pipelines such as water inlet 65 are additionally provided with for supplementing the dye in cyclic process
Liquid or solvent.
The heating cooling body is described below:
Heating cooling body includes heat exchanger 71, liquid or gas and dye in the steam cooling water pipe of heat exchanger 71
Liquid carries out heat exchange, and the both ends of the steam cooling water pipe in heat exchanger 71 are set as steam cooling water inlet 72 and steam cooling water
Outlet 73, hot steam or cooling water enter in heat exchanger 71 from steam cooling water inlet 72, complete in heat exchanger 71
With the heat exchange of dye liquor, then hot steam or cooling water are flowed out from steam cooling water outlet 73 again, and after heat exchange
Dye liquor is fed through in dye vat cylinder body 11 by cylinder bottom dye liquor import.
Above structure is to heat cooling body steps involved in use process in pressure cone yarn dyeing machine.
In addition to above structure, dye vat lid 21 is equipped with peephole, lighting device for observing dye vat inner case, dye
It is specific equipped with steam dehydrated mouth 74, multiple pipeline valves, control device that 11 bottom of cylinder cylinder body is equipped with discharge outlet 17, heat exchanger
Including touch screen computer etc..It is well known to those skilled in the art due to these contents, so, details are not described herein.
Pressure cone yarn dyeing machine operating procedure described in the utility model are as follows:
One, feeding operation lid is opened, dyestuff is added in material staving 31 from feeding operation mouth 42, then opens water inlet
Mouth 33 monitors the liquid level position in material bucket by material bucket liquidometer 32 into clear water, passes through control device and opens stirring electricity
Dyestuff is uniformly mixed to form dye liquor by machine 51 with clear water；
Two, flip cylinder 82 is controlled by control device, so that dye vat lid 21 is opened, dye vat is equipped with bobbin sarong and hair
Each one group of ball sarong, different sarongs is used according to different types of fabric；
After opening dye vat lid 21, the sarong in dye vat cylinder body 11 is taken out by lifting appliance, then needs are dyed
Fabric is fitted into sarong, is then reinstalled in dye vat cylinder body 11.Dye vat lid 21 is closed by control device, starts safety interlocking
Device 94 is responsible for increasing the pressure in dye vat by Pneumatic Pressure mouth 91 and pneumatic relief port 92, or reduces the pressure in dye vat；
Three, dye vat inlet valve is opened, closes inlet valve when liquid level reaches setting liquid level, then dye liquor passes through charging
Pump 43 is sent into heat exchanger 71 by main pump outlet adapter tube 62 with main pump (water circulating pump 63) through charge pump discharge connection 44 and is carried out
It is sent into dye vat after heat exchange by cylinder bottom dye liquor import, final liquid level of the dye liquor in dye vat is monitored by dye vat liquidometer 14, is arrived
Charge pump 43 and 44 valve of charge pump discharge connection are closed when up to default liquid level, are opened steam inlet valve, are made heat exchange
Device 71 is started to work, and is sufficiently mixed with 63 dye liquor of water circulating pump with water, and be circulated between dye vat and heat exchanger 71,
Dye liquor under the heat supply of heat exchanger 71 in dye vat reaches dyeing operating temperature, and commutation sharf is connected on converter 15,
With 15 cycle rotation of converter.
1, it when using ball top sarong, when blade rotates to certain operating angle, is contaminated under the action of water circulating pump 63
Liquid enters in sarong central tube 121 from dye vat bottom, and dye liquor passes through the mesh on sarong central tube 121 again and sprays into fabric；
When blade rotates to another operating angle, dye liquor is from the fluid hole on sarong base panel under the action of water circulating pump 63
The fabric outer on each spool is ejected into sarong base exterior；
2, it when using bobbin sarong, when blade rotates to certain operating angle, is contaminated under the action of water circulating pump 63
Liquid enters in sarong central tube 121 from dye vat bottom, and dye liquor passes through the mesh on sarong central tube 121 again and sprays into fabric；
When blade rotates to another operating angle, dye liquor is ejected into spool from sarong base exterior under the action of water circulating pump 63
On, and fabric outer is penetrated by each spool；
Fabric is thoroughly permeated from bottom to up under cycle operation state.
Four, system program cycle operation, until EP (end of program).
Above-mentioned pressure cone yarn dyeing machine is compact-sized, and fabric is put into dye vat, controls cylinder automatic locking-unlocking by power control cabinet
Dye vat lid, it is highly-safe, it is easy to operate, convenient for being sampled when work, can be used for machine operation in dyeing color quick inspection
It looks into；It is heated by steam, environmental protection and energy saving；It is controlled using large screen touch screen/PLC, flexible convenient and fast operating system, technological parameter
Digitlization setting, high degree of automation；Material device design lid avoids emission of bad smell；Heat-exchange device independent design, maintenance
The advantages of convenient, heat loss is few, plays energy-saving and emission-reduction, guarantees product quality, save the cost, improves production efficiency.
It should be noted that above embodiments are merely intended for describing the technical solutions of the present application, but not for limiting the present application, although reference
The utility model is described in detail in preferred embodiment, those skilled in the art should understand that, it can be to this reality
It is modified or replaced equivalently with novel technical solution, without departing from the spirit and scope of the technical scheme of the present invention,
It should all cover in the scope of the claims of the utility model.
Claims (10)
1. pressure cone yarn dyeing machine, including control device and body, the control device and the body are electrically connected, feature exists
In: the body includes dye vat, material device, water circulating pump and heats cooling body,
The dye vat has dye vat lid and dye vat cylinder body, and the dye vat lid and dye vat cylinder body are flexibly connected, in the dye vat
The sarong component for fixed fabric is equipped in cylinder body, the sarong component is fixed on the bottom of the dye vat cylinder body, the yarn
The center line of the center line of basket assembly and the dye vat cylinder body is equipped on the side wall of the dye vat cylinder body on same straight line
Sample tap,
The material device includes material staving, material lid, charge pump and charge pump discharge connection, and the material cover cap is set
In on the material staving, a feeding operation mouth is equipped on the material lid, dyestuff enters from the feeding operation mouth
In the material staving, the liquid feeding end of the charge pump is connected to the material staving, described in the outlet end connection of the charge pump
Charge pump discharge connection,
The heating cooling body includes heat exchanger, liquid or gas and dye in the steam cooling water pipe of the heat exchanger
Liquid carries out heat exchange, and the dye liquor is exported through the charge pump discharge connection with the water circulating pump by the charge pump, then
It is fed through in the dye vat cylinder body after heat exchanger heat exchange.
2. pressure cone yarn dyeing machine as described in claim 1, it is characterised in that: the dye vat also has lid opening device, the flip
Device includes lid-taking off revolving shaft device, flip cylinder and hub cap cylinder, and the lid-taking off revolving shaft device is fixed on the dye vat, described
One end of hub cap cylinder connects the dye vat lid, and the other end connects the lid-taking off revolving shaft device, and the control device controls institute
Hub cap cylinder is stated, so that the dye vat lid rotates, one end of the flip cylinder connects the lid-taking off revolving shaft device, the other end
The dye vat cylinder body is connected, the control device controls the flip cylinder, so that the dye vat lid opens or closes.
3. pressure cone yarn dyeing machine as claimed in claim 2, it is characterised in that: be additionally provided with Pneumatic Pressure mouth, pneumatic on the dye vat
Relief port, safety valve and pressure gauge are increased or decreased the pressure in the dye vat by the Pneumatic Pressure mouth and pneumatic relief port.
4. pressure cone yarn dyeing machine as claimed in claim 2, it is characterised in that: be additionally provided with safety interlock on the dye vat, lead to
It crosses the control device and closes the dye vat lid, start the safety interlock and lock the dye vat lid.
5. pressure cone yarn dyeing machine as described in claim 1, it is characterised in that: the material device further includes stirring motor, described
Control device and the stirring motor are electrically connected, and the extension end of the stirring motor is connected with agitating shaft, and the agitating shaft is stretched
Enter in the material staving, dyestuff is uniformly mixed to form dye liquor with clear water.
6. pressure cone yarn dyeing machine as described in claim 1, it is characterised in that: the material staving is equipped with material bucket liquidometer,
The material bucket liquidometer monitors the liquid level of dye liquor in the material staving, and the dye vat cylinder body is equipped with dye vat liquidometer, institute
State the liquid level that dye vat liquidometer monitors dye liquor in the dye vat cylinder body.
7. pressure cone yarn dyeing machine as described in claim 1, it is characterised in that: the body further includes main pump entrance sleeve and main pump
Discharge connection, the main pump entrance sleeve have entrance sleeve liquid feeding end and entrance sleeve outlet end, the main pump outlet adapter tube
With discharge connection liquid feeding end and discharge connection outlet end, the dye vat cylinder base is equipped with the outlet of cylinder bottom dye liquor and cylinder bottom dye liquor
Import, the entrance sleeve liquid feeding end are connected to the cylinder bottom dye liquor outlet, and the entrance sleeve outlet end is connected to the recirculated water
Another liquid feeding end of one liquid feeding end of pump, the water circulating pump is connected to the charge pump discharge connection, the water circulating pump
Outlet end be connected to the discharge connection liquid feeding end, the discharge connection outlet end is connected to the liquid feeding end of the heat exchanger, institute
The outlet end for stating heat exchanger is connected to the cylinder bottom dye liquor import, and the steam cooling water pipe in the heat exchanger has steam cold
But water inlet and steam cooling water outlet,
Dye liquor is exported from the cylinder bottom dye liquor to be entered in the main pump entrance sleeve, by the water circulating pump through the main pump outlet
Adapter tube is sent into the heat exchanger, and the dye liquor and steam cooling water complete heat exchange in the heat exchanger, again by
Cylinder bottom dye liquor import enters in the dye vat cylinder body.
8. pressure cone yarn dyeing machine as claimed in claim 7, it is characterised in that: the body is additionally provided with converter, the converter
The bottom of the dye vat cylinder body is set, and commutation sharf is connected on the converter, and leaf is housed on the commutation sharf
Piece, the commutation sharf are rotated with the converter cycle.
9. pressure cone yarn dyeing machine as claimed in claim 8, it is characterised in that: the sarong component is ball top sarong component, described
Ball top sarong component includes netted cage body and sarong central tube, and the netted cage body is in hollow cylindric, in the netted cage
The side ring surface and bottom surface of body are equipped with multiple cavernous structures, and the sarong central tube is equipped with multi-openings,
When using the ball top sarong component, the blade is rotated to a working position by the converter, the dye liquor from
The bottom of the dye vat cylinder body enters in the sarong central tube, and dye liquor sprays into fabric by perforation；Pass through the conversion
Device rotates the blade to another working position, and the dye liquor is from multiple poroid knots on the side ring surface and bottom surface of the netted cage body
It sprays in structure to fabric outer.
10. pressure cone yarn dyeing machine as claimed in claim 8, it is characterised in that: the sarong component is cheese basket assembly, described
Cheese basket assembly includes sarong base panel, 6 spools and sarong central tube, and 6 spools are evenly arranged in the yarn
On cage base panel, multiple cavernous structures are equipped on the side wall of 6 spools, the sarong central tube is equipped with multiple penetrate
Hole,
When using the cheese basket assembly, the blade is rotated to a working position by the converter, the dye liquor from
The bottom of the dye vat cylinder body enters in the sarong central tube, and dye liquor sprays into fabric by multi-openings；By described
Converter rotates the blade to another working position, and the dye liquor enters in 6 spools from the sarong base panel, and
Dye liquor is infiltrated into fabric outer by the cavernous structure on 6 spools.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821829553.8U CN209211082U (en) | 2018-11-07 | 2018-11-07 | Pressure cone yarn dyeing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821829553.8U CN209211082U (en) | 2018-11-07 | 2018-11-07 | Pressure cone yarn dyeing machine |
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| CN209211082U true CN209211082U (en) | 2019-08-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110833788A (en) * | 2019-10-22 | 2020-02-25 | 佛山市南海天富科技有限公司 | Saline-alkali solution distribution system |
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2018
- 2018-11-07 CN CN201821829553.8U patent/CN209211082U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110833788A (en) * | 2019-10-22 | 2020-02-25 | 佛山市南海天富科技有限公司 | Saline-alkali solution distribution system |
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