CN205741097U - A kind of laser-quenching apparatus for cross cutting indentation roller - Google Patents
A kind of laser-quenching apparatus for cross cutting indentation roller Download PDFInfo
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- CN205741097U CN205741097U CN201620424224.XU CN201620424224U CN205741097U CN 205741097 U CN205741097 U CN 205741097U CN 201620424224 U CN201620424224 U CN 201620424224U CN 205741097 U CN205741097 U CN 205741097U
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Abstract
The utility model discloses a kind of laser-quenching apparatus for cross cutting indentation roller, be located in CNC machine, this CNC machine includes support, workbench, installation power unit of machine tool on the table and tailstock, and this power unit of machine tool and tailstock are respectively equipped with chuck clamps.Two of indentation roller is clamped by the chuck clamps on power unit of machine tool and the chuck clamps on tailstock respectively and is driven by power unit of machine tool and rotates with Y-axis.X axis line slideway, X axis travel mechanism, Y-axis line slideway and the Y-axis travel mechanism that support is provided with, this X axis travel mechanism is provided with Z-axis direction travel mechanism；Workbench is arranged on Y-axis line slideway and is connected with Y-axis travel mechanism with being slidably matched；Z-axis direction travel mechanism installs a knife rest, this knife rest is installed a laser head being connected with laser generator.Laser-quenching apparatus of the present utility model, cheap, simple to operate and work efficiency is high, make the case hardness of indentation roller be obviously improved.
Description
Technical field
This utility model relates to a kind of laser-quenching apparatus for cross cutting indentation roller.
Background technology
Laser quenching is compared with conventional surface process for quenching, and quenching quality is the highest.Due to heating and the speed of cooling
Degree is exceedingly fast, and the degree of superheat and degree of supercooling in quenching process are the biggest, obtain ultra-fine texture after quenching.
Its size can decline about 50%, makes the metal level of quenching create refined crystalline strengthening, both improve intensity,
Hardness, increases again plasticity, toughness.After roll web Rotary is printed in road production process, generally have concavo-convex,
The operation such as impression, cross cutting.Wherein indentation roller be use overall processing, its material use 40Cr or
42CrMoV, the hardness machined is usually quenching and tempering hardness, in the use of indentation roller, particularly at a high speed
In the use of die-cutting machine, the life-span is typically all at 10,000,000 turns, if the case hardness of indentation roller can be made to reach
About HRC60, the life-span of indentation roller will be obviously improved, can reach 2000-5000 ten thousand turns.And use
Laser quenching both can control the quench shape in district, size and the position on workpiece, can control again quench-hardened case
The degree of depth, this is yielding at part, or complicated structure, maybe needs to select local to carry out the conventional quenchings such as process
It is difficult in the piece surface cure process under competent occasion that there is unique advantage.Existing laser quenching equipment is made
High price is expensive, and corresponding large stereo workpiece quenching operation complexity, operation is loaded down with trivial details, inefficiency.
Utility model content
The purpose of this utility model is to overcome the defect of prior art to provide a kind of for cross cutting indentation roller
Laser-quenching apparatus, it cheap, simple to operate and work efficiency is high, the surface making indentation roller is hard
Degree is obviously improved.
The purpose of this utility model is achieved in that a kind of laser-quenching apparatus for cross cutting indentation roller,
Being located in CNC machine, this CNC machine includes support, workbench, machine power head, tail frame and knife rest；
Wherein,
X axis line slideway, X axis travel mechanism, Y-axis line slideway and the Y that described support is provided with
Axial moving mechanism；Described X axis travel mechanism is provided with Z-axis direction travel mechanism；
Described workbench is arranged on described Y-axis line slideway and moves with described Y-axis with being slidably matched
Mechanism connects；
Described power unit of machine tool and tailstock are arranged on two of described workbench correspondingly, this machine power
Being respectively mounted a chuck clamps on head and tail frame, the line of centres of these two chuck clamps is straight with described X axis
Line guide rail parallel；
Chuck clamps on described power unit of machine tool and the chuck clamps on tailstock clamp impression correspondingly
Two of roller, is driven indentation roller to rotate with Y-axis by described power unit of machine tool；
Described knife rest is arranged in described Z-axis direction travel mechanism, this knife rest is installed one with laser generator even
The laser head connect, makes laser head be positioned at the top of the highest bus of described indentation roller.
The above-mentioned laser-quenching apparatus for cross cutting indentation roller, wherein, described Y-axis travel mechanism includes
Y-axis servomotor and Y-axis ball-screw, Y-axis servomotor is fixed on support, Y-axis ball-screw with
Y-axis servomotor connects；Described workbench is connected with Y-axis ball-screw by the screw of bottom.
The above-mentioned laser-quenching apparatus for cross cutting indentation roller, wherein, described X axis travel mechanism includes
X-axis servomotor and X-axis ball-screw, X-axis servomotor is fixed on described support, described X-axis
Ball-screw is connected with described X-axis servomotor；Described Z-axis direction travel mechanism include Z axis servomotor with
And Z axis ball-screw, Z axis servomotor is arranged in a three-dimensional case, and this solid case is installed with being slidably matched
It is connected with X-axis ball-screw on described X axis line slideway and by the screw of bottom, Z axis ball wire
Thick stick is connected with Z axis servomotor and inserts in vertical casing, and the side of described vertical casing is provided with opening, a spiral shell
Female seat stretches in vertical casing from opening part and is connected with Z axis ball-screw, and described knife rest is fixed on nut seat.
The above-mentioned laser-quenching apparatus for cross cutting indentation roller, it is characterised in that the side of described three-dimensional case
Also setting up Z-axis direction line slideway, described nut seat is slidably matched with Z-axis direction line slideway.
Laser-quenching apparatus for cross cutting indentation roller of the present utility model, is arranged on CNC machine by laser head
Knife rest on, and the diverse location of scalable indentation roller, and the motion track of laser head, ensure indentation roller
Process quality, make the case hardness of indentation roller can reach about HRC60, the life-span of indentation roller significantly carries
Rise, 2000-5000 ten thousand turns can be reached.Laser-quenching apparatus of the present utility model, cheap, operation
Simple and work efficiency high.
Accompanying drawing explanation
Fig. 1 is the top view of the laser-quenching apparatus for cross cutting indentation roller of the present utility model；
Fig. 2 is the side view of the laser-quenching apparatus for cross cutting indentation roller of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Refer to Fig. 1 and Fig. 2, the laser-quenching apparatus for cross cutting indentation roller of the present utility model, be located at
In CNC machine, this CNC machine includes support 1, workbench 2, knife rest 5 and laser head 6, wherein:
Y-axis line slideway 10 that support 1 is provided with and Y-axis travel mechanism, Y-axis travel mechanism wraps
Include Y-axis servomotor 11 and Y-axis ball-screw 12；Y-axis servomotor 11 is fixed on support 1,
Y-axis ball-screw 12 is connected with Y-axis servomotor 11；
On support 1, also rear portion at workbench 2 arranges X axis line slideway 20 and X axis travel mechanism；
It is additionally provided with Z-axis direction travel mechanism in this X axis travel mechanism；
Workbench 2 is arranged on Y-axis line slideway 10 by slide block 21 and by one with being slidably matched
Female 22 are connected with Y-axis ball-screw 12；Power unit of machine tool is installed at two of this workbench 2 correspondingly
3 and tailstock 4, on power unit of machine tool 3 and it is respectively equipped with chuck clamps 30,40 on tailstock 4, these two cards
The line of centres of plate clamp 30,40 is parallel with X axis line slideway 20；
Two of indentation roller 7 is respectively by the chuck clamps 30 on bed unit head 3 and the gripper chuck on tailstock 4
Tool 40 clamping, this indentation roller 7 is driven by power unit of machine tool 3 and rotates with Y-axis；
X axis travel mechanism includes X-axis servomotor 31 and X-axis ball-screw 32；X-axis servo electricity
Machine 31 is fixed on support 1, and X-axis ball-screw 32 is connected with X-axis servomotor 31；
Z-axis direction travel mechanism includes Z axis servomotor 41 and Z axis ball-screw 42；Z axis servomotor
41 are arranged in a three-dimensional case 43, and this solid case 43 is arranged on X axis line slideway 20 with being slidably matched
Go up and pass through the screw of bottom and be connected with X-axis ball-screw 32；Z axis ball-screw 42 and Z axis servo electricity
Machine 41 connects and inserts in vertical casing 43, and the side of vertical casing 43 is provided with opening, nut seat 50 from
Opening part is connected with Z axis ball-screw 42 in stretching into vertical casing 43, and the side of three-dimensional case 43 also sets up Z
Axially line slideway 44；
Knife rest 5 is fixed on nut seat 50, and this nut seat 50 is slidably matched with Z-axis direction line slideway 44.
Laser head 6 is arranged on knife rest 5 by fixture and is positioned at the top of the highest bus of indentation roller 7, should
Laser head 6 is connected with the laser generator 60 being arranged on pedestal 1 by Transmission Fibers.
Laser-quenching apparatus for cross cutting indentation roller of the present utility model, by the processor in CNC machine
Drive power unit of machine tool 3, make indentation roller 7 rotate, by driving Y-axis travel mechanism regulation workbench 2
Before and after position, and then the radial distance of regulation indentation roller 7 and laser head 6, by driving Z-axis direction to move
The high and low position of mechanism's regulation laser head 6, makes laser head 6 be positioned at the top of the highest bus of indentation roller 7,
By driving X axis travel mechanism to make laser head 6 moving axially along indentation roller 7, and adjust as required
The translational speed of laser head 6 and the height of laser head ensure the surface hardening hardness of indentation roller 7.
Above example is the most for illustration of the utility model, rather than to restriction of the present utility model, relevant skill
The technical staff in art field, in the case of without departing from spirit and scope of the present utility model, it is also possible to make
Various conversion or modification, the technical scheme of the most all equivalents also should belong to category of the present utility model, should
Limited by each claim.
Claims (4)
1., for a laser-quenching apparatus for cross cutting indentation roller, it is located in CNC machine, this CNC machine bag
Include support, workbench, machine power head, tail frame and knife rest；It is characterized in that,
X axis line slideway, X axis travel mechanism, Y-axis line slideway and the Y that described support is provided with
Axial moving mechanism；Described X axis travel mechanism is provided with Z-axis direction travel mechanism；
Described workbench is arranged on described Y-axis line slideway and moves with described Y-axis with being slidably matched
Mechanism connects；
Described power unit of machine tool and tailstock are arranged on two of described workbench correspondingly, this machine power
Being respectively mounted a chuck clamps on head and tail frame, the line of centres of these two chuck clamps is straight with described X axis
Line guide rail parallel；
Chuck clamps on described power unit of machine tool and the chuck clamps on tailstock clamp impression correspondingly
Two of roller, is driven indentation roller to rotate with Y-axis by described power unit of machine tool；
Described knife rest is arranged in described Z-axis direction travel mechanism, this knife rest is installed one with laser generator even
The laser head connect, makes laser head be positioned at the top of the highest bus of described indentation roller.
Laser-quenching apparatus for cross cutting indentation roller the most according to claim 1, it is characterised in that
Described Y-axis travel mechanism includes Y-axis servomotor and Y-axis ball-screw, and Y-axis servomotor is fixed
On support, Y-axis ball-screw is connected with Y-axis servomotor；Described workbench by the screw of bottom with
Y-axis ball-screw connects.
Laser-quenching apparatus for cross cutting indentation roller the most according to claim 1, it is characterised in that
Described X axis travel mechanism includes X-axis servomotor and X-axis ball-screw, X-axis servomotor
Being fixed on described support, described X-axis ball-screw is connected with described X-axis servomotor；
Described Z-axis direction travel mechanism includes Z axis servomotor and Z axis ball-screw, Z axis servomotor
Being arranged in a three-dimensional case, this solid case is arranged on described X axis line slideway and passes through with being slidably matched
The screw of bottom is connected with X-axis ball-screw, and Z axis ball-screw is connected with Z axis servomotor and inserts vertical
In casing, the side of described vertical casing is provided with opening, and a nut seat stretches in vertical casing from opening part and Z
Axle ball-screw connects, and described knife rest is fixed on nut seat.
Laser-quenching apparatus for cross cutting indentation roller the most according to claim 3, it is characterised in that
The side of described three-dimensional case also sets up Z-axis direction line slideway, and described nut seat slides with Z-axis direction line slideway
Coordinate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620424224.XU CN205741097U (en) | 2016-05-11 | 2016-05-11 | A kind of laser-quenching apparatus for cross cutting indentation roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620424224.XU CN205741097U (en) | 2016-05-11 | 2016-05-11 | A kind of laser-quenching apparatus for cross cutting indentation roller |
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| CN205741097U true CN205741097U (en) | 2016-11-30 |
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| CN201620424224.XU Active CN205741097U (en) | 2016-05-11 | 2016-05-11 | A kind of laser-quenching apparatus for cross cutting indentation roller |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108237589A (en) * | 2016-12-27 | 2018-07-03 | 张家港康得新光电材料有限公司 | A kind of die-cutting machine and die cutting method |
| CN108237586A (en) * | 2016-12-27 | 2018-07-03 | 张家港康得新光电材料有限公司 | Die-cutting machine and the method cut using die-cutting machine to cutting film |
| CN109266811A (en) * | 2018-12-06 | 2019-01-25 | 淮南舜立机械有限责任公司 | Column oil cylinder Laser Surface Treatment device |
| CN113510376A (en) * | 2021-05-11 | 2021-10-19 | 西南石油大学 | Hydraulic motor rotor surface laser texturing processing equipment and process method |
-
2016
- 2016-05-11 CN CN201620424224.XU patent/CN205741097U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108237589A (en) * | 2016-12-27 | 2018-07-03 | 张家港康得新光电材料有限公司 | A kind of die-cutting machine and die cutting method |
| CN108237586A (en) * | 2016-12-27 | 2018-07-03 | 张家港康得新光电材料有限公司 | Die-cutting machine and the method cut using die-cutting machine to cutting film |
| CN109266811A (en) * | 2018-12-06 | 2019-01-25 | 淮南舜立机械有限责任公司 | Column oil cylinder Laser Surface Treatment device |
| CN109266811B (en) * | 2018-12-06 | 2023-11-14 | 淮南舜立机械有限责任公司 | Laser surface treatment device for upright post oil cylinder |
| CN113510376A (en) * | 2021-05-11 | 2021-10-19 | 西南石油大学 | Hydraulic motor rotor surface laser texturing processing equipment and process method |
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