CN205733831U - Hall door flexible production line - Google Patents
Hall door flexible production line Download PDFInfo
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- CN205733831U CN205733831U CN201620377904.0U CN201620377904U CN205733831U CN 205733831 U CN205733831 U CN 205733831U CN 201620377904 U CN201620377904 U CN 201620377904U CN 205733831 U CN205733831 U CN 205733831U
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Abstract
The utility model discloses hall door flexible production line, including the automatic feeding set gradually from front to back, mould punch press, fully automatic integral bending production line, automatic riveting machine, automatic charging machine people of dusting, automatic spray line, dust automatic blanking machine people and automatic film covering vanning streamline.This utility model by carrying out full-automatic improvement by whole production line, whole production line is made to achieve automated production, only need manually be positioned on the storage rack of automatic feeding by sheet material and need outside a dead lift at production line end baling press at production line head end, other operations all eliminate the process of a dead lift, operation number is made to reduce half, and production efficiency improves by about one time, simultaneously, owing to mechanical automation produces so that the concordance of product and interchangeability have obtained the biggest enhancing.
Description
Technical field
This utility model arranges elevator and manufactures field, particularly relates to hall door flexible production line.
Background technology
In the production process of hoistway door, including sheet material is punched out successively, flanging, welds or rivet bending
The operations such as limit, spray, overlay film, packaging, traditional mode of production be artificial feeding to tower hole in a state of excitement, punching complete after by manually removing
Being transported to bender, the bending edges operation of changing of bender also needs manual operation, flanging operation complete laggard row human weld or incite somebody to action
Sheet material after bending is transported to riveting machine and rivets, and is carried to sheet material between spray spray, uses welding side after riveting
Formula need to wait for cooling after be carried to spray between, sprayed laggard pedestrian's work overlay film and packed.
Traditional process efficiency is low, and needs a lot of workman to cooperate simultaneously, and time cycle length and yields are low.
Utility model content
This utility model purpose is to provide for a kind of production efficiently, the hall door flexible production line that cost of labor is low.
In order to solve the problems referred to above, this utility model by the following technical solutions: hall door flexible production line, including from forward direction
After set gradually automatic feeding, mould punch press, fully automatic integral bending production line, automatic riveting machine, dust automatically
Feeding robot, automatic spray line, dust automatic blanking machine people and automatic film covering vanning streamline；Described automatic feeding
Including slide rail, steel plate feeding car and pay-off, described pay-off transports the steel plate on steel plate feeding car to mould punch press, institute
Stating mould punch press is automatic stamping equipment, is provided with automatic turning between described mould punch press sum fully automatic integral bending production line
Face device, described automatic turn-over device includes feeding device, turnover machine and pay-off, and feeding device will rush in mould punch press
Molded steel plate is delivered to turnover machine and carries out steel plate turn-over, and the steel plate after turn-over is delivered to described full-automatic one by pay-off
On the conveyer belt of body bending production line, fully automatic integral bending production line includes that long limit automatic edge folding, minor face are rolled over automatically
Bender and the 90 degree of whirlers being arranged between two automatic edge foldings, steel plate is rotated 90 by 90 degree of whirlers in the horizontal direction
After degree, being transported on the conveyer belt of minor face automatic bending machine, minor face automatic bending machine will pass through conveying after the minor face bending of steel plate
Steel plate is delivered on the conveyer belt of automatic riveting machine by band, and steel plate is transported to by automatic riveting machine after hours by cradle
Dusting automatic charging machine people, cradle includes the mechanical arm for steel plate carries out turn-over, and mechanical arm is by cradle
On steel plate turn-over after be positioned on the mechanical hand of automatic charging machine people of dusting, automatic charging machine people of dusting passes through mechanical hand
Being suspended on by steel plate on the material hanging device of automatic spray line, material hanging device carries steel plate and enters automatic spray line；Automatic spray line
Operation end be provided with automatic blanking machine people of dusting, dust automatic blanking machine people by spray process after steel plate from bridging
Device takes off the top being placed on automatic film covering vanning streamline.
Described steel plate feeding car includes two rectangular frames be arrangeding in parallel, is provided with two groups between two frames
The lowering or hoisting gear being symmetrical set, the frame of lower section is fixed with slide rail wheel, and the wheel rolling of described slide rail is assemblied on described slide rail,
Being provided with the back-up ring of anti-anti-slip track wheel deviation track of sliding track inside described slide rail wheel, described upper spider upper horizontal is placed with storing
Frame, storage rack is placed with steel plate, and the side of storage rack is provided with two with the steel plate on storage rack with high steel plate paging device,
Said two steel plate paging device is fixed on lower bearing bracket, and the side of described storage rack is provided with the sensor of detection steel plate height；
Described slide rail has two groups of two guide rails be arrangeding in parallel, two groups of perpendicular arranged crosswise of the guide rail be arrangeding in parallel, every two phases
Being provided with the groove that the back-up ring for described slide rail wheel passes at the guide rail handed over, the bottom of described slide rail is provided with for placing power supply
The groove of line, said two steel plate feeding car is slidably arranged on two groups of guide rails respectively.
Described automatic feeding is fixed on the side of described slide rail, and described automatic feeding includes frame and machinery
Arm, described mechanical arm is slidedly assemblied on the line slideway in frame, and described line slideway extends to mould punch press, described
Mechanical arm is provided with one group of sucker mouth vacuum cup group straight down；Described automatic feeding also includes detecting material level
The sensor put.
Described lowering or hoisting gear includes two rectangular frameworks arranged in X-type structure, and wherein the first framework comprises second
Framework, the infall of two frameworks is connected by rotary shaft, and the adjacent both ends of described X-type structure is respectively articulated with the machine of being fixed on
On frame and lower bearing bracket, additionally two ends are slidedly assemblied on upper spider and lower bearing bracket, and said two articulated position is in same perpendicular
Facing directly, said two slidable fit position is on same vertical plane；Described lowering or hoisting gear also includes piston cylinder and drives
Dynamic device, one end of piston cylinder is hingedly fixed on lower bearing bracket, slides in the hinged fixing described X-type structure of the other end of piston cylinder
It is fixed on the end of upper spider.
Described mould punch press includes press machine and diel, and described diel includes punching press base and ejects mould
Tool, described ejection die is fixed on the top shoe of press machine, and described punching press base is fixed on the sliding block of press machine；
Described punching press base be provided with punching hole and accommodate stampings storage bin, described storage bin be positioned at punching hole just under
Side, the surrounding of described punching press base is provided with positioner, and described positioner includes slide block and oil cylinder, and described slide block is by oil cylinder
Drive.
The feeding device of described automatic turn-over device includes horizontally disposed feeding platform and feeding table, and described feeding platform slides
Being assemblied on the upper line slideway of frame, described feeding table is slidedly assemblied on the glidepath of frame, and described feeding platform is arranged on
The surface of feeding table, described upper line slideway is integrated with the line slideway of described automatic feeding, is positioned at same straight
On line, described feeding platform also includes vacuum cup group and the sensor of detection steel plate position, and the sucker mouth of vacuum cup group erects
Straight downwards and be positioned in same level；Described feeding table is rectangular frame, and described glidepath extends to the frame of turnover machine
In, described glidepath is provided with the sensor of detection steel plate position；Described turnover machine includes and is fixed on bottom frame extremely
The piston rod of few two vertical directions motion, said two piston rod be fixed on the length direction of the frame of turnover machine two ends and
Being positioned at the framework of described glidepath, the upper end of piston rod is T-bar, and the bearing of trend of described T-bar prolongs with glidepath
Stretch direction vertical；Described glidepath is provided with turn-over rig, and described turn-over rig is the rectangle being fixed in turnover machine frame
Framework, the frame arm of described turn-over rig is provided with gripper and position sensor, described turn-over rig also includes one
Shaft, turn-over rig can rotate by the vertical direction；Described pay-off includes and is arranged on above described turn-over rig
Feeding sucker, feeding sucker is slidedly assemblied on horizontal guide rail, and described feeding sucker includes one group of sucker mouth downward
Vacuum cup, the vacuum cup of described feeding sucker is positioned in same level, and described pay-off also includes horizontally disposed
Material transport platform and the sensor of detection steel plate position, the level table of described material transport platform is laid with rotating inlaying
At the ball of table top, described ball exposes level table, and described material transport platform also includes a conveyer belt, described conveyer belt position
In level table central authorities, conveyer belt is fixedly connected with lifting platform, the level table of described conveyer belt both sides respectively offers two
Being perpendicular to the groove of conveyer belt bearing of trend, in groove, slidable fit has fork.
Described 90 degree of whirlers include two groups of conveyer belts, and often group conveyer belt includes two parallel and conveyings of gap layout
Band, two groups of conveyer belts are provided with gap on same extension line and between two groups of conveyer belts, described 90 degree of whirlers also wrap
Include a cross swivel mount, in the gap of the conveyer belt that described cross swivel mount is arranged at described 90 degree of whirlers, cross
Type swivel mount connects device of rotation driving and lowering or hoisting gear, and described device of rotation driving drives cross swivel mount to rotate, lifting
Device controls cross swivel mount in the vertical direction and moves back and forth, and four supports of described cross swivel mount are T-shaped
Frame, the upper surface of described T-shaped support is provided with non-skid band.
Described cradle includes two supports being arranged in parallel, and the upper surface of two supports is provided with conveyer belt, described
The both ends of frame are provided with the sensor of detection steel plate position, and the top that described support connects with automatic riveting machine is provided with and connects
Bin, described splicing frame extends at the conveyer belt of automatic riveting, and splicing frame upper surface is laid with assembly pulley；Described cradle
End is rotatably equipped with mechanical arm, and described mechanical arm is fixed on the rotation the most vertical with splicing frame conveying direction
On axle, described mechanical arm connects device of rotation driving, and described mechanical arm is provided with platform away from the end of rotary shaft, institute
State and on platform, be laid with vacuum cup group.
Described automatic spray line includes between spray and haul frame, and haul frame is the annular channel-section steel being fixed on column, described
Being provided with transport chain in channel-section steel, described transport chain connects driving means；Transport the first-class spacing of chain and be linked with hook, hook
Stretching out outside channel-section steel, hook is fixed with hanging frame, described hanging frame includes T-shaped plate and two bridging hooks, and described T-shaped plate is in falling
T-shaped being suspended on described hook, the base of described T-shaped plate is laid with row's circular hole, described bridging hook is hung according to hall door width
It is located in the circular hole of described T-shaped plate；Described haul frame passes between spray.
Described automatic film covering vanning streamline includes automatic mulch applicator, material buffer platform and baling press；Described automatic film covering
Machine includes the conveyer belt and film covering device being horizontally set in frame, and described film covering device includes first that height be arranged in parallel
Rotating shaft and the second rotating shaft, the first rotating shaft is higher than the second rotating shaft, and the two ends of the first rotating shaft rotate and are assemblied in first be vertically arranged
On frame, the two ends of the second rotating shaft rotate and are assemblied on the second support being vertically arranged, and described second support includes that two vertically set
The channel-section steel being parallel to each other put, the upper end of said two channel-section steel is weldingly connected by connecting plate, in the groove of said two channel-section steel
Slidable fit has slide block, slide block is provided with the bearing block of fixing described second roller end, is provided with axle in described bearing block
Holding, bearing inner race elastic conjunction has the end of described second rotating shaft；The lower end of described first support and the second support is welded and fixed
In the frame of described automatic mulch applicator, the axis of described first rotating shaft and the second rotating shaft is perpendicular to described automatic mulch applicator
The bearing of trend of conveyer belt；The middle part of described automatic mulch applicator upper conveyor belt is provided above directive slide track, described directive slide track
Including two bending plates being arranged in parallel, prolonging of the conveyer belt of the length direction of said two bending plate and described automatic mulch applicator
Stretching direction consistent, the top board of bending plate is provided with the Long Circle hole passed for bolt, and described Long Circle hole is perpendicular to bending plate
Length direction, bending plate is bolted in the frame of automatic mulch applicator, two equal courts of side plate of said two bending plate
Inside directive slide track, the side plate of said two bending plate is provided with towards leading in the end near automatic blanking machine people of dusting
Bending edges outside slide rail；Described material buffer platform includes that cuboid framework, the upper surface of cuboid framework are laid with in a row
Rotary shaft, the upper surface of the described axis of rolling is concordant with the upper surface of the conveyer belt of described automatic mulch applicator；Described baling press is
Full automatic packing machine.
This utility model by carrying out full-automatic improvement by whole production line so that whole production line achieves automatization
Produce, only need manually to be positioned on the storage rack of automatic feeding and production line end by sheet material at production line head end
Needing at baling press outside a dead lift, other operations all eliminate the process of a dead lift so that operation number reduces half,
And production efficiency improves by about one time, simultaneously as mechanical automation produces so that concordance and the interchangeability of product obtain
The biggest enhancing.
Accompanying drawing explanation
Fig. 1 is the FB(flow block) of this utility model embodiment；
Fig. 2 is this utility model embodiment pay-off light plate stack pallet and the topology view of slide rail；
Fig. 3 is the structural representation of this utility model embodiment pay-off light plate stack pallet；
Fig. 4 is the left view of Fig. 3；
Fig. 5 is the structural representation of automatic turnover machine in this utility model embodiment；
Fig. 6 is the structural representation of 90 degree of whirlers in this utility model embodiment；
Fig. 7 is the overall structure schematic diagram of automatic spray line and automatic film covering line in this utility model embodiment；
Fig. 8 is the profile transporting chain in this utility model embodiment；
Fig. 9 is the structural representation of hanging frame in this utility model embodiment；
Figure 10 is the structural representation of automatic mulch applicator in this utility model embodiment；
Figure 11 is the top view of Figure 10；
Figure 12 is the structural representation of cradle in this utility model embodiment.
Detailed description of the invention
Further the technical solution of the utility model is illustrated below by specific embodiment:
The embodiment of hall door flexible production line as shown in Figure 1, including the automatic feeding set gradually from front to back,
Mould punch press, fully automatic integral bending production line, automatic riveting machine, automatic charging machine people of dusting, automatic spray line, dust
Automatic blanking machine people and automatic film covering vanning streamline；Described automatic feeding includes slide rail, stack pallet and self-feeding
Device, the steel plate that described automatic feeding transports on stack pallet is automatic stamping equipment to mould punch press, described mould punch press,
It is provided with automatic turnover equipment, described automatic turn-over device bag between described mould punch press sum fully automatic integral bending production line
Including feeding device, turnover machine and pay-off, feeding device will be delivered to turnover machine by stamping forming steel plate in mould punch press
Carrying out steel plate turn-over, the steel plate after turn-over is delivered to the conveyer belt of described fully automatic integral bending production line by pay-off
On, fully automatic integral bending production line includes long limit automatic edge folding, minor face automatic bending machine and is arranged on two automatically
90 degree of whirlers between folding brake, 90 degree of whirlers, by after steel plate in the horizontal direction 90-degree rotation, are transported to minor face and automatically roll over
On the conveyer belt of bender, steel plate is delivered to automatic riveting by conveyer belt after the minor face bending of steel plate by minor face automatic bending machine
On the conveyer belt of machine, steel plate is transported to, by cradle, automatic charging machine people of dusting by automatic riveting machine after hours, send
Bin includes the mechanical arm for steel plate carries out turn-over, and mechanical arm is positioned over spray after the steel plate turn-over on cradle
On the mechanical hand of powder automatic charging machine people, steel plate is suspended on automatic spray line by mechanical hand by automatic charging machine people of dusting
Material hanging device on, material hanging device carry steel plate enter automatic spray line；The operation end of automatic spray line is provided with and dusts certainly
Dynamic blanking robot, the steel plate after spray process is taken off to be placed on from material hanging device by automatic blanking machine people of dusting to be covered automatically
The top of film vanning streamline.
The embodiment of the pay-off as shown in Fig. 2 ~ Fig. 4, including first steel plate feeding car the 12, second steel plate feeding car 13
And slide rail, described first steel plate feeding car 12 includes two rectangular upper spiders 3 be arrangeding in parallel and lower bearing bracket 7, upper machine
Being provided with two groups of lowering or hoisting gears being symmetrical set between frame 3 and lower bearing bracket 7, described lowering or hoisting gear two is arranged in X-type structure
Rectangular framework, wherein the first framework 5 comprises the second framework 6, the infall of the first framework 5 and the second framework 6 by turn
Moving axis is connected, and the adjacent both ends of described X-type structure is respectively articulated with and is fixed on upper spider 3 and lower bearing bracket 7, and additionally slide in two ends
Being assemblied on upper spider 3 and lower bearing bracket 7, said two articulated position is on same vertical plane, two freedom of X-type structure
End is rotatably equipped with slide rail wheel 1, and the upper free end of X-type structure and lower free end are each provided with two slide rail wheels 1, described upper spider
The lower surface of 3 is provided with rectangular recess, is trapped into the recessed of described upper spider 3 in the slide rail wheel 1 of the upper free end of described X-type structure
In groove, described groove can limit the movement locus of slide rail wheel 1, i.e. can only in described groove left and right directions in FIG sliding
Dynamic.Same, the upper surface of described lower bearing bracket 7 is provided with rectangular recess, in the slide rail wheel of the lower free end of described X-type structure
It is trapped in the groove of described upper spider 3.Described lowering or hoisting gear also includes piston cylinder 10 and driving means thereof, one end of piston cylinder 10
It is hingedly fixed on lower bearing bracket 7, on the hinged crossbeam set by upper free end fixing the first framework of the other end of piston cylinder；Under
Frame 7 both sides along its length are each provided with two slide rail wheels 8, and described upper spider 3 upper horizontal is placed with storage rack 2, storage
Being placed with steel plate on bin 2, the side of storage rack 2 is provided with two with the steel plate on storage rack 2 with high steel plate paging device 4,
Steel plate paging device 4 uses electromagnetic principle that the steel plate in the vertical direction being placed on storage rack 2 is isolated gap, facilitates feeding
Equipment is taken the superiors' steel plate away and is played lower floor's steel plate without tape-supported adhesive.Said two steel plate paging device 4 is fixed on lower bearing bracket 7 and extends
Column on, the side of described storage rack 2 be provided with detection steel plate height sensor 9, described sensor 9 connect lifting dress
Putting, sensor 9 senses the steel plate height and position on storage rack 2, and positional information feeds back to lowering or hoisting gear, and lowering or hoisting gear contrasts
After the real-time height and position of the height and position set and sensor 9 feedback, drive piston cylinder 10 stretching motion, and then realize upper machine
The up and down motion of frame 3.The two ends of described lower bearing bracket 7 upper surface are each provided with two support bars limiting upper bracket extreme lower position
11, the lower end of described support bar 11 is weldingly fixed on lower bearing bracket 7, and the upper surface of described support bar 11 is extended with boss, described
On boss, bag is provided with rubber buffer.Second steel plate feeding car 13 is essentially identical as the structure of the first steel plate feeding car 12,
Only difference is that the rotating direction of the slide rail wheel of the second steel plate feeding car 13 and the slide rail wheel 8 of the first steel plate feeding car 13
Rotating direction vertical.Described slide rail includes the guide rail of two groups of orthogonal crossing settings, described first steel plate feeding car 12 He
Second steel plate feeding car 13 is placed on two groups of guide rails；Described often group guide rail includes two parallel rail 14, described crossing
Article two, guide rail offers, in the side passed through of back-up ring of described slide rail wheel 8, the opening passed for back-up ring, and the two ends of described rail set
Being equipped with stopping means 16, described stopping means 16 is the fixed plate being fixed on rail 14 two ends, the lower end welding of described fixed plate
Being fixed on the end of rail 14, the upper end of described fixed plate is provided with cushion pad towards the side near rail 14, and cushion pad is circle
The rubber blanket of column.The bottom bag of described rail 14 is provided with channel-section steel 15, and the bottom of described rail 14 is fixed on described channel-section steel 15
On base plate, the opening of described channel-section steel 15 is towards described rail 14.Described automatic feeding is fixed on the side of described slide rail, institute
Stating automatic feeding and include frame and mechanical arm, described mechanical arm is slidedly assemblied on the line slideway in frame,
Described line slideway extends to mould punch press, and described mechanical arm is provided with one group of sucker mouth vacuum cup group straight down；
Described automatic feeding also includes the sensor detecting material position.Steel plate paging device 4 for by folded be located at together
Layer steel plate separates an opening with lower floor steel plate by magnetic force, so makes the mechanical arm in automatic feeding be easy to pick up
The steel plate of the superiors, detects the sensor of steel plate position by the altitude feedback of the superiors' steel plate to controller, when steel plate subtracts simultaneously
Time few, controller drives lowering or hoisting gear lifting upper spider so that in the range of the steel plate height of the superiors is fixed on reasonably.
Mould punch press includes press machine and diel, and described diel includes punching press base and ejection die,
Described ejection die is fixed on the top shoe of press machine, and described punching press base is fixed on the sliding block of press machine；Institute
State punching press base be provided with punching hole and accommodate stampings storage bin, described storage bin be positioned at punching hole just under
Side, the surrounding of described punching press base is provided with positioner, and described positioner includes slide block and oil cylinder, and described slide block is by oil cylinder
Drive.
The feeding device of described automatic turn-over device includes horizontally disposed feeding platform and feeding table, and described feeding platform slides
Being assemblied on the upper line slideway of frame, described feeding table is slidedly assemblied on the glidepath of frame, and described feeding platform is arranged on
The surface of feeding table, described upper line slideway is integrated with the line slideway of described automatic feeding, is positioned at same straight
On line, i.e. both share same line slideway.Described feeding platform also includes vacuum cup group and the biography of detection steel plate position
Sensor, the sucker mouth of vacuum cup group straight down and is positioned in same level；Described feeding table is rectangular frame, described
The upper surface of rectangular frame is provided with non-skid band, and described glidepath extends to, in the frame of turnover machine, described glidepath set
It is equipped with the sensor of detection steel plate position；The embodiment of automatic turnover machine as shown in Figure 5, fills including frame and automatic turnover
Putting, described erecting is equipped with level table, and described level table is rectangular frame structure, and described level table is along its length
Two side arms upper surface on be uniformly laid with roller group 21, two rollers at described roller group 21 two ends connect and drive electricity
Machine, the two ends of roller group are provided with position sensor 22, and the hollow bulb of described level table is provided with at least two along vertically side
To the piston rod 20 of motion, described piston rod 20 connects hydraulic cylinder 23, and described position sensor 22 connects driving means；Described work
Stopper rod 20 is uniformly laid at the hollow bulb of described level table, and the upper end of piston rod 20 is T-bar, the extension of described T-bar
Direction is vertical with the length direction of described level table, and the upper surface of described T-bar is provided with non-skid band.Described automatic turnover
Device is arranged on the surface of described level table, and described turn-over rig is the rectangular framework 18 being fixed in frame 17,
Gripper 19 it is provided with on side arm along its length and sensing that detection steel plate puts in place inside the framework 18 of described turn-over rig
Device 29, the outside of two short sidewalls of described turn-over rig is extended shaft, and described sensor connects gripper and rotation
Motor 18.Pay-off is positioned at the surface of framework 18, and pay-off is fixed on the slide rail on frame top by slide rail wheel, sliding
Rail is Long Circle bar, and slide rail wheel is the double cylinder structure with step surface, and the side face of the small diameter portion of slide rail wheel is placed on cunning
On rail, the step surface of two slide rail wheels that both sides are corresponding is towards outside, and such setting makes slide rail take turns without departing from slide rail
Track runs, safe and reliable.Slide rail wheel connection has driving motor 26, drives motor 26 to be fixed on the upper surface of feeding dish, feeding
Dish 24 is fixedly arranged in the middle of telescopic oil cylinder 25, and the free end of telescopic oil cylinder 25 is fixed with rectangular platform 24, rectangular platform 24
Lower surface is laid with vacuum cup group 27.Described pay-off also includes horizontally disposed material transport platform and detection steel plate position
Sensor, the level table of described material transport platform is laid with the rotating ball being embedded in table top, described ball reveals
Go out level table, due to the presence of protruding ball so that resistance when steel plate slides on table top is greatly reduced.Described material
Transport platform also includes a conveyer belt, and described conveyer belt is positioned at level table central authorities, and conveyer belt is fixedly connected with lifting platform, described
Respectively offering two grooves being perpendicular to conveyer belt bearing of trend on the level table of conveyer belt both sides, in groove, slidable fit has
Fork, when steel plate is placed on table top, drives fork to make steel plate fall within conveyer belt, improves transfer efficiency.
The embodiment of 90 degree of whirlers as shown in Figure 6, includes frame 30 and two groups of conveyer belts 38, and frame 30 includes one
Individual square frame and the rectangular support frame being positioned at middle part, often group conveyer belt 38 includes two parallel and conveyer belts of gap layout
38, the two ends of described conveyer belt 38 are fixed in frame 1, and the right part of the conveyer belt 38 in left side connects drive link 39, right
The left part of the conveyer belt 38 of side connects drive link 40, and one end of drive link 39 connects motor 31 by gear, drives
One end of connecting rod 40 connects motor 32 by gear, is provided with cross swivel mount 35 in the gap of described two groups of conveyer belts 38,
The crossover sites of described cross swivel mount 35 connects rotation electric rotating machine 41 and lowering or hoisting gear, and in figure, lowering or hoisting gear is not drawn into,
Lifting shape can use promotion oil cylinder, drives whole electric rotating machine 41 and cross swivel mount 35 to pump, electric rotating
Machine drives cross swivel mount 35 to rotate, and four supports of cross swivel mount 35 are T-shaped support, described T-shaped support T-shaped
Holding the crossover sites away from described cross swivel mount 35, the T-shaped end of described T-shaped support is additionally provided with position sensor 37, institute
State position sensor 37 and connect described electric rotating machine 41, lowering or hoisting gear, motor 31 and motor 32；Described cross swivel mount 35
Upper surface is provided with non-skid band 36.The two ends of two T-shaped supports that described cross swivel mount 35 is vertical with described conveyer belt are each
Being provided with roller driving device, described roller driving device includes two two rollers 34 being arranged symmetrically with along described T-shaped support,
Said two roller 34 connects drive link 39 and drive link 40, and described roller rotates and is fixed in described frame.In figure
Shown in, it being additionally provided with two auxiliary conveyor belt 34, auxiliary conveyor belt 34 connects drive link 40, drive link 40 driving conveying belt
34 motions.
The embodiment of cradle as shown in figure 12, including two supports being arranged in parallel 65 being fixed in frame, institute
The one end stating support 65 is provided with connecting rod 71, and the upper surface of described support 65 is provided with the first conveyer belt 66, described conveyer belt
Being provided with sensor 67 and the sensor 64 of detection steel plate position on the support 65 at 66 two ends, the one end on described support 65 is arranged
Having splicing frame 63, described splicing frame 63 is provided with the second conveyer belt, the second conveyer belt connects driving means 62, splicing frame 63
Front end is provided with the position sensor 61 of sensing door position；Assembling is rotated in the connecting rod 71 of the other end of described support 65
Having mechanical arm 72, support is fixed with one end of mechanical arm 72 and is provided with for stopping that steel plate skids off the baffle plate 70 of support 65,
Cushion 69 it is provided with on described baffle plate；Described mechanical arm 72 is U-shape structure, a side arm of described mechanical arm 72 from
Being assemblied in described connecting rod 11 by end rotation, described mechanical arm 72 connects device of rotation driving 73, described mechanical arm
72 are provided with vacuum cup group away from the end of rotary shaft, and described platform is provided with the position sensor of detection steel plate position.
As shown in Fig. 7 ~ Figure 12: spray line and the embodiment of automatic mulch applicator, including between spray 42 and haul frame 43, haul
Frame 43 is the annular channel-section steel being fixed on column 45 top, and the top of described column 45 is fixed with right angle spider, described right angle three
One right-angle side of corner bracket is fixed on the side face of column 45, and described annular channel-section steel is fixed on right angle spider away from column 45
On summit；The free end of two sidewalls of described channel-section steel is bent to form platform inside affiliated channel-section steel, is provided with in described channel-section steel
Transporting chain, described transport chain connects driving means, driving means motor；Transport the first-class spacing of chain and be linked with extension
Plate, link plate stretches out outside channel-section steel, and link plate is fixed with hanging frame.Described haul frame 43, through between spray 42, also sets in 42 between spray
Being equipped with time controller, time controller connects driving means, and time controller controls haul frame by controlling driving means
Transport the movement velocity of chain in 43, be used for ensureing that car door can be sufficiently complete spray process in 42 between spray.Novel elevator
The embodiment of car door fully-automatic sprinkling line also includes that arrange is provided with automatic charging machine people 50 of dusting, described in dust automatically
Feeding robot 50 include having a free end can the mechanical arm of 3 D stereo motion, described in dust automatic charging machine
The free end of people 50 is provided with feeding sucker, and described feeding sucker includes vacuum cup group, vacuum cup composition rectangular arranged, institute
State and on feeding sucker, be additionally provided with primary importance induction apparatus, described haul frame is provided with second position induction apparatus.Primary importance
Car door can be hung over hanging frame by induction apparatus and the second position induction apparatus mutual induction automatic charging machine people 50 that controls to dust
On 44；The side of haul frame of the outfan between spray is provided with automatic blanking machine people 51 of dusting, described in dust automatically under
Material robot 51 include having a free end can the mechanical arm of 3 D stereo motion, described in dust automatic blanking machine people
The free end of 51 is provided with feeding dish, described feeding dish is additionally provided with the 3rd position sensor, described haul frame is provided with
4th position sensor, the 3rd position sensor and the 4th position sensor mutual induction control to dust automatic blanking machine people 51
Car door can be taken off from hanging frame 44.Described transport chain includes a transport band closed, and the both sides transporting band are solid
Surely having rotating shaft one end, the other end of rotating shaft is rotatably equipped with roller, and described roller is placed on the platform of described channel-section steel, transports band
Lower end is provided with the link plate 46 stretching out described channel-section steel.Hanging frame 44 includes T-shaped plate 48 and two bridging hooks 49, described T-shaped plate
48 are arranged in inverted T shape, and the base of described T-shaped plate 48 lower end is laid with row's circular hole, and described bridging hook 49 is S-type, bridging hook
The lower end of 49 is arranged with protection set.The upper end of described bridging hook 49 is hung on the circle of described T-shaped plate 48 according to hall door width
Kong Zhong；Described T-shaped plate 48 upper end connects U-shaped bar 47, and the free end of a side of described U-shaped bar 47 is solid by bolt assembly
It is scheduled on the upper end of T-shaped plate 48.The embodiment of a kind of elevator cab door automatic mulch applicator, includes and is horizontally set in frame 52
Conveyer belt 53 and film covering device, described film covering device includes the first rotating shaft 55 and second that height be arranged in parallel the most successively
Rotating shaft 54, described first rotating shaft 55 rotates and is assemblied in, higher than the second rotating shaft 54, the two ends of the first rotating shaft 55, first be vertically arranged
On support, the two ends of the second rotating shaft 54 rotate and are assemblied on the second support being vertically arranged, and described second support includes that two are erected
The straight channel-section steel being parallel to each other arranged, the upper end of said two channel-section steel is weldingly connected by connecting plate, said two channel-section steel recessed
In groove, slidable fit has slide block, the upper surface of described slide block to be fixed with U-shaped plate, and the free end of two side plates of U-shaped plate is welded on
The upper surface of described slide block, the base plate of described U-shaped plate is provided with the circular hole passed for bolt, and the base plate of described U-shaped plate passes through
Stay bolt is fixed with described connecting plate, and described stay bolt sequentially passes through described circular hole and bolt hole and by screwing in connecting plate upper end
Nut in；It is provided with the bearing block of fixing described second rotating shaft 54 end on slide block, in described bearing block, is provided with bearing, axle
Hold inner ring elastic conjunction and have the end of described second rotating shaft 54；The bottom of described first support is fixed on the upside folding of bending plate 56
On crimp, the volume two bending edges of bending plate 56 is weldingly fixed in frame 52, and the bottom of described second support is fixed on bending plate
On the upside bending edges of 57, the volume two bending edges of bending plate 57 is weldingly fixed in frame 52, described first rotating shaft 55 and second
Rotating shaft 54 is positioned at above the middle part of conveyer belt 53, the rolling tangential direction of described first rotating shaft 55 and the second rotating shaft 54 and described biography
Sending the bearing of trend with 53 consistent, all bread of described first rotating shaft 55 is provided with covering material, the side face of described second rotating shaft 54
Bag is provided with skid resistant course；The middle part of described conveyer belt 53 is provided above directive slide track, and described directive slide track includes two parallel cloth
The baffle plate 59 put, the length direction of said two baffle plate 59 is consistent with the bearing of trend of the conveyer belt of described automatic mulch applicator, institute
The width stating two baffle plates 59 is vertically arranged, and described baffle plate 59 is fixed in described frame 52, and said two is kept off
The left end of plate 59 is positioned at the left side of described second rotating shaft 54, and the left part of said two baffle plate 59 is provided with bending edges, and described two
On the left of the bending edges formation of individual baffle plate 59, opening is horn-like.The upper end of said two baffle plate 59 is extended with 90 degree of bendings laterally
Limit, the downside of the bending edges of described baffle plate 59 is fixed with bending plate 58, and described bending plate 58 includes two in the bending of 90 degree
Limit, the inner side of a bending edges of described bending plate 58 is weldingly fixed in described frame 59, another bending edges offers
The slotted hole of fixing bolt, the length of described slotted hole extend perpendicularly to described in the bending edges institute that is fixed in frame 60
Plane.
Automatic charging machine people of dusting, after production line or storing area obtain the car door of band spray, passes through primary importance
Synergism between sensor and second position sensor, hangs on the bridging hook on hanging frame 44, bridging by car door
After completing, the automatic charging machine Crinis Carbonisatus that dusts is delivered letters the breath driving means to haul frame 43, and driving means drives on haul frame 43
Transport chain, the car door hung is moved to next process position.Dust on automatic blanking machine people 51
The positional information of the 3rd position sensor sensing the 4th position sensor, the mechanical arm of the automatic blanking machine people 51 that makes to dust
Can accurately capture car door, then car door be moved away.So complete car door on new type auto spray line by spray
Powder automatic charging machine people 50 feeding, is then passed through haul frame and is transported to by car door between spray, after spray between spray, and warp
Cross automatic charging machine device people 51 of dusting and car door is transferred to automatic mulch applicator, complete coating process.Described baling press is the most certainly
Dynamic baling press.
It should be noted that this utility model embodiment is optimum embodiment, but be not that utility model right is required
Limit, within any scheme using deterioration or equivalents all should belong to protection domain of the present utility model.
In this utility model, NM technology is prior art.
Claims (10)
1. hall door flexible production line, it is characterised in that: the automatic feeding that includes setting gradually from front to back, mould punch press,
Fully automatic integral bending production line, automatic riveting machine, automatic charging machine people of dusting, automatic spray line, dust automatic blanking
Robot and automatic film covering vanning streamline；Described automatic feeding includes slide rail, steel plate feeding car and pay-off, described
The steel plate that pay-off transports on steel plate feeding car is automatic stamping equipment to mould punch press, described mould punch press, described mould
Being provided with automatic turn-over device between punch press and fully automatic integral bending production line, described automatic turn-over device includes that feeding fills
Put, turnover machine and pay-off, feeding device will be delivered to turnover machine and carry out steel plate by stamping forming steel plate in mould punch press
Turn-over, the steel plate after turn-over is delivered on the conveyer belt of described fully automatic integral bending production line, automatically by pay-off
Integration bending production line includes long limit automatic edge folding, minor face automatic bending machine and is arranged between two automatic edge foldings
90 degree of whirlers, 90 degree of whirlers, by after steel plate in the horizontal direction 90-degree rotation, are transported to the conveying of minor face automatic bending machine
On band, steel plate will be delivered to the conveyer belt of automatic riveting machine by minor face automatic bending machine by conveyer belt after the minor face bending of steel plate
On, steel plate is transported to, by cradle, automatic charging machine people of dusting by automatic riveting machine after hours, and cradle includes
For steel plate carries out the mechanical arm of turn-over, mechanical arm is positioned over, after the steel plate turn-over on cradle, the automatic charging that dusts
On the mechanical hand of robot, steel plate is suspended on the material hanging device of automatic spray line by automatic charging machine people of dusting by mechanical hand
On, material hanging device carries steel plate and enters automatic spray line；The operation end of automatic spray line is provided with the automatic blanking machine that dusts
People, the steel plate after spray process is taken off from material hanging device and is placed on automatic film covering vanning flowing water by automatic blanking machine people of dusting
The top of line.
Hall door flexible production line the most according to claim 1, it is characterised in that: described steel plate feeding car includes two and puts down
The rectangular upper spider of row setting and lower bearing bracket, be provided with two groups of lowering or hoisting gears being symmetrical set between two frames, under
Being fixed with slide rail wheel in the frame of side, the wheel rolling of described slide rail is assemblied on described slide rail, is provided with anti-inside described slide rail wheel
The back-up ring of anti-slip track wheel deviation track of sliding track, described upper spider upper horizontal is placed with storage rack, storage rack is placed with steel plate,
The side of storage rack is provided with two and fixes with high steel plate paging device, said two steel plate paging device with the steel plate on storage rack
On lower bearing bracket, the side of described storage rack is provided with the sensor of detection steel plate height；Described slide rail has two groups and parallel sets
Two guide rails put, two groups of perpendicular arranged crosswise of the guide rail be arrangeding in parallel, it is provided with at every two crossing guide rails for described
The groove that the back-up ring of slide rail wheel passes, the bottom of described slide rail is provided with the groove for placing power line, said two steel plate
Stack pallet is slidably arranged on two groups of guide rails respectively.
Hall door flexible production line the most according to claim 2, it is characterised in that: described automatic feeding is fixed on described
The side of slide rail, described automatic feeding includes frame and mechanical arm, and described mechanical arm is slidedly assemblied in frame
Line slideway on, described line slideway extends to mould punch press, and described mechanical arm is provided with one group of sucker mouth straight down
Vacuum cup group；Described automatic feeding also includes the sensor detecting material position.
Hall door flexible production line the most according to claim 2, it is characterised in that: described lowering or hoisting gear includes two in X-type
The rectangular framework that structure is arranged, wherein the first framework comprises the second framework, and the infall of two frameworks passes through rotary shaft phase
Connecting, the adjacent both ends of described X-type structure is respectively articulated with and is fixed on upper spider and lower bearing bracket, and additionally two ends are slidedly assemblied in
In frame and lower bearing bracket, said two articulated position is on same vertical plane, and said two slidable fit position is in same
On one vertical plane；Described lowering or hoisting gear also includes piston cylinder and driving means thereof, and one end of piston cylinder is hingedly fixed in lower machine
On frame, the hinged fixing described X-type structure of the other end of piston cylinder is slided and is fixed on the end of upper spider.
5. according to the hall door flexible production line described in claim 1 or 4, it is characterised in that: described mould punch press includes punching press
Lathe and diel, described diel includes that punching press base and ejection die, described ejection die are fixed on press machine
Top shoe on, described punching press base is fixed on the sliding block of press machine；Described punching press base is provided with punching hole and appearance
Receiving the storage bin of stampings, described storage bin is positioned at the underface of punching hole, and the surrounding of described punching press base is provided with location
Device, described positioner includes slide block and oil cylinder, and described slide block is by hydraulic oil cylinder driving.
Hall door flexible production line the most according to claim 1, it is characterised in that: the feeding device of described automatic turn-over device
Including horizontally disposed feeding platform and feeding table, described feeding platform is slidedly assemblied on the upper line slideway of frame, described feeding
Platform is slidedly assemblied on the glidepath of frame, and described feeding platform is arranged on the surface of feeding table, described upper line slideway and institute
The line slideway stating automatic feeding is integrated, and is located on the same line, and described feeding platform also includes vacuum cup group
With the sensor of detection steel plate position, the sucker mouth of vacuum cup group straight down and is positioned in same level；Described feeding
Platform is rectangular frame, and described glidepath extends to, in the frame of turnover machine, described glidepath be provided with detection steel plate position
Sensor；Described turnover machine includes and is fixed on the piston rod that at least two vertical direction bottom frame moves, and described two
Individual piston rod is fixed on the two ends of the length direction of the frame of turnover machine and is positioned at the framework of described glidepath, piston rod upper
End is T-bar, and the bearing of trend of described T-bar is vertical with the bearing of trend of glidepath；Described glidepath is provided with turn-over dress
Putting, described turn-over rig is the rectangular framework being fixed in turnover machine frame, and the frame arm of described turn-over rig is arranged
Having gripper and position sensor, described turn-over rig also to include a shaft, turn-over rig can rotate by the vertical direction；
Described pay-off includes the feeding sucker being arranged on above described turn-over rig, and feeding sucker is slidedly assemblied in horizontal guide rail
On, described feeding sucker includes one group of sucker mouth vacuum cup downward, and the vacuum cup of described feeding sucker is positioned at
In same level, described pay-off also includes horizontally disposed material transport platform and the sensor of detection steel plate position, institute
Stating and be laid with the rotating ball being embedded in table top on the level table of material transport platform, described ball exposes level table,
Described material transport platform also includes a conveyer belt, and described conveyer belt is positioned at level table central authorities, and conveyer belt is fixedly connected with liter
Fall platform, the level table of described conveyer belt both sides respectively offers two grooves being perpendicular to conveyer belt bearing of trend, in groove
Slidable fit has fork.
Hall door flexible production line the most according to claim 1, it is characterised in that: described 90 degree of whirlers include two groups defeated
Sending band, often group conveyer belt includes the conveyer belts that two parallel and gap is arranged, two groups of conveyer belts be positioned on same extension line and
Being provided with gap between two groups of conveyer belts, described 90 degree of whirlers also include a cross swivel mount, described cross rotation
Setting up in the gap of the conveyer belt being placed in described 90 degree of whirlers, cross swivel mount connects device of rotation driving and lifting dress
Putting, described device of rotation driving drives cross swivel mount to rotate, and lowering or hoisting gear controls cross swivel mount in the vertical direction
Moving back and forth, four supports of described cross swivel mount are T-shaped support, and the upper surface of described T-shaped support is provided with anti-skidding
Band.
Hall door flexible production line the most according to claim 1, it is characterised in that: described cradle includes that two are arranged in parallel
Support, the upper surface of two supports is provided with conveyer belt, the both ends of described support be provided with detection steel plate position sensing
Device, the top that described support connects with automatic riveting machine is provided with splicing frame, and described splicing frame extends to described automatic riveting
At the conveyer belt of machine, splicing frame upper surface is laid with assembly pulley；The end of described cradle is rotatably equipped with mechanical arm, described
Mechanical arm is fixed in the rotary shaft the most vertical with splicing frame conveying direction, and described mechanical arm connects rotation
Driving means, described mechanical arm is provided with platform away from the end of rotary shaft, described platform is laid with vacuum cup group.
Hall door flexible production line the most according to claim 1, it is characterised in that: described automatic spray line include spray between and
Haul frame, haul frame is the annular channel-section steel being fixed on column, is provided with transport chain in described channel-section steel, and described transport chain is even
Connect driving means；Transporting the first-class spacing of chain and be linked with hook, hook stretches out outside channel-section steel, and hook is fixed with hanging frame, described
Hanging frame includes T-shaped plate and two bridging hooks, and described T-shaped plate is that inverted T shape is suspended on described hook, the end of described T-shaped plate
Being laid with row's circular hole on limit, described bridging hook is hung in the circular hole of described T-shaped plate according to hall door width；Described haul frame is worn
Cross between spray.
Hall door flexible production line the most according to claim 1, it is characterised in that: described automatic film covering vanning streamline bag
Include automatic mulch applicator, material buffer platform and baling press；Described automatic mulch applicator includes the conveyer belt being horizontally set in frame
And film covering device, described film covering device includes the first rotating shaft and the second rotating shaft just be arrangeding in parallel, and the first rotating shaft is higher than second
Rotating shaft, the two ends of the first rotating shaft rotate and are assemblied on the first support being vertically arranged, and the two ends rotation of the second rotating shaft is assemblied in perpendicular
On straight the second support arranged, described second support includes two channel-section steels being parallel to each other being vertically arranged, said two channel-section steel
Upper end be weldingly connected by connecting plate, in the groove of said two channel-section steel, slidable fit has slide block, slide block is provided with fixing
The bearing block of described second roller end, is provided with bearing in described bearing block, bearing inner race elastic conjunction has described second turn
The end of axle；The lower end of described first support and the second support is weldingly fixed in the frame of described automatic mulch applicator, and described
The axis of one rotating shaft and the second rotating shaft is perpendicular to the bearing of trend of the conveyer belt of described automatic mulch applicator；Described automatic mulch applicator
The middle part of upper conveyor belt is provided above directive slide track, and described directive slide track includes two bending plates being arranged in parallel, and described two
The length direction of individual bending plate is consistent with the bearing of trend of the conveyer belt of described automatic mulch applicator, and the top board of bending plate is provided with confession
The Long Circle hole that bolt passes, described Long Circle hole is perpendicular to the length direction of bending plate, and bending plate is bolted on certainly
In the frame of dynamic laminating machine, two side plates of said two bending plate all towards inside directive slide track, said two bending plate
Side plate is provided with towards the bending edges outside directive slide track in the end near automatic blanking machine people of dusting；Described material buffer
Platform includes that cuboid framework, the upper surface of cuboid framework are laid with rows of rotary shaft, the upper surface of described rotary shaft and institute
The upper surface of the conveyer belt stating automatic mulch applicator is concordant；Described baling press is full automatic packing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620377904.0U CN205733831U (en) | 2016-04-29 | 2016-04-29 | Hall door flexible production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620377904.0U CN205733831U (en) | 2016-04-29 | 2016-04-29 | Hall door flexible production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205733831U true CN205733831U (en) | 2016-11-30 |
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ID=57371659
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620377904.0U Expired - Fee Related CN205733831U (en) | 2016-04-29 | 2016-04-29 | Hall door flexible production line |
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| Country | Link |
|---|---|
| CN (1) | CN205733831U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729129A (en) * | 2016-04-29 | 2016-07-06 | 西继迅达（许昌）电梯有限公司 | Flexible production line of hoistway door |
| CN106958479A (en) * | 2017-02-28 | 2017-07-18 | 金华欧仑催化科技有限公司 | One kind automation sizing formula ternary catalyzing unit packaging technology |
| CN107414480A (en) * | 2017-07-26 | 2017-12-01 | 广州瑞松智能科技股份有限公司 | A kind of elevator floor door plate assembling line |
| CN109483248A (en) * | 2018-11-08 | 2019-03-19 | 江苏富亚给排水科技有限公司 | A kind of water tank molding board assembly line |
-
2016
- 2016-04-29 CN CN201620377904.0U patent/CN205733831U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729129A (en) * | 2016-04-29 | 2016-07-06 | 西继迅达（许昌）电梯有限公司 | Flexible production line of hoistway door |
| CN105729129B (en) * | 2016-04-29 | 2018-05-29 | 西继迅达（许昌）电梯有限公司 | Hall door flexible production line |
| CN106958479A (en) * | 2017-02-28 | 2017-07-18 | 金华欧仑催化科技有限公司 | One kind automation sizing formula ternary catalyzing unit packaging technology |
| CN107414480A (en) * | 2017-07-26 | 2017-12-01 | 广州瑞松智能科技股份有限公司 | A kind of elevator floor door plate assembling line |
| CN107414480B (en) * | 2017-07-26 | 2023-09-22 | 广州瑞松智能科技股份有限公司 | Elevator layer door plant assembly line |
| CN109483248A (en) * | 2018-11-08 | 2019-03-19 | 江苏富亚给排水科技有限公司 | A kind of water tank molding board assembly line |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20161130 Termination date: 20170429 |