Utility model content
In order to solve deficiency of the prior art, this utility model aims to provide a kind of intellectual learning Intelligent Recognition rock stratum
Intelligent rig electrohydraulic control system.
In order to realize above-mentioned functions, this utility model will by the following technical solutions:
A kind of intelligence rig electrohydraulic control system, whole electrohydraulic control system include power supply, joystick, hydraulic system,
Electromagnetic valve and multichannel are by valve, and power supply is connected with rig by cable box, and hydraulic system is through electromagnetic valve and multiple directional control valve control
System, it is characterised in that being additionally provided with Programmable Logic Controller, alarm, sensor and display, electrohydraulic control system is by programmable control
Device processed, joystick, alarm, display, sensor, electromagnetic valve and multiple directional control valve composition, joystick, sensor are through defeated
Entering electric wire preferably CAN to be connected with Programmable Logic Controller, Programmable Logic Controller is Danfoss MC-Core controller, can
Programmable controller is connected with alarm, display, electromagnetic valve and multiple directional control valve through outlet line.
Sensor described in the utility model at least includes pressure transducer, and pressure transducer lays respectively at the import of revolving valve
With the outlet of revolving valve, measure the first rotation pressure and the second rotation pressure.
Be provided with ratio merit calculation procedure in Programmable Logic Controller described in the utility model, than merit computing formula be e=F/A+2 π/
A+2 π nM/A μ, utilizes the first rotation pressure and the numerical value of the second rotation pressure, calculates the numerical value than merit e, by ratio merit numerical value
Draw lithology size.
This utility model is according to being divided into no less than 2 hardness than work value by rock, and different formation hardness is to electromagnetic valve, electricity
Liquid proportional valve etc. sends different control signals, to control the drill chisel speed of rig, rate of penetration and air output.
Display described in the utility model is the display with data storage function, and best DP700, display is through CAN
Bus and the mutual communication of controller.
DI data register it is provided with in this utility model Programmable Logic Controller.
This utility model is provided with remote controller, and remote controller is connected with electromagnetic valve and multiple directional control valve, in the district of environmental hazard
Territory, can be with prioritizing selection remote manipulation, to ensure the safety of staff.
This utility model is provided with wireless transmission unit, and wireless data transmission module is built-in with the channel radio of the compatible GSM mobile handset card of energy
News module, by 2G wireless network transmissions data, supports bis-kinds of mode of operations of GPRS and EDGE.
This utility model is provided with GPS positioning unit, and GPS positioning unit is connected with display through input electric wire.
This utility model is additionally provided with sounding system, and sounding system is arranged on borer drill rod, and sounding system includes encoder
And slew gear, haul code sensor when drilling rod stretches out, calculate drilling depth by the umber of pulse of code sensor.This intelligence
Can the sounding system of the integrated advanced person of borer system, monitor, by DP700 display screen, the degree of depth that rig creeps in real time, precision up to
1mm.Sounding system can set hadal depth simultaneously, when rig can select when reaching set depth operation ultra-deep operation or
Person stops operation.
Owing to this utility model is according to being divided into no less than 2 hardness than work value by rock, the calculating according to Machine Design can
Substitute in e with the computing formula bit feed power F with the rotary torque M of drilling rod and must simplify formula.With according to existing to existing
The research of the parameter of different lithology rig work set up the ratio work value of various lithology and formation hardness corresponding relation such as under:
A-πr1For boring area of section, radius r be at present 100mm, η be drill bit depreciation
Rate, default value is 1.0.
The little torque motor of high speed+reductor drives and turns tool revolution: η1Default value is 0.95, the most unchanged: cylinder diameter
For D, diameter of piston rod d, motor displacement V1, V2, speed reducing ratio j, sprocket radius R, μ is efficiency, the most unchanged, and default value is
0.98。
Motor output torque:△ P=PRotation pressure 1-PRotation pressure 2
Reductor output moment of torsion: MReductor=MMotor×jPressurization speed reducing ratio
Plus-pressure:
Rotary torque:
Calculate corresponding ratio work value according to than work value formula, by DP700 display screen record and inquiry, calculate operation area
The lithology in territory.With by lithology classification for system lithology kind is set to dead-soft (f=1), soft (f=2), in soft (f=3), in
Firmly as a example by (f=4), hard (f=5), extremely hard (f=6) six type,
Concrete inquiry formula is as follows:
Soft rock f=2 is than merit span:
Middle soft rock f=3 is than merit span:
Middle hard rock f=4 is than merit span:
Hard rock f=5 is than merit span:
In the intellectual learning and Lithology Discrimination function of rig, for the rock of each lithology, work during rig study
Personnel carry out Drilling by handle or remote controller, and rig controls electromagnetic valve and multiple directional control valve by handle or remote controller,
And then control drill chisel speed, the pressure transducer of revolving valve import and revolving valve outlet measures the first rotation pressure and the second revolution
Pressure, the value of the first rotation pressure and the second rotation pressure is transferred to controller through input circuit, the ratio merit that controller is simplified
Formula, calculates than work value e and contrasts work value e and store.Controller determines rock lithology according to calculate than merit e;
After Lithology Discrimination, intelligence rig can control the various actions of electromagnetic proportional valve according to different lithology, it is achieved fully automated boring
Function.The data operation of all Lithology Discrimination all calculates at Danfoss MC controller internal operation.
Secondly, before the intelligence automatic Drilling of rig, staff can also control intelligence by handle or remote controller and bore
Machine, the pressure transducer of revolving valve import and revolving valve outlet is measured the first rotation pressure and the second rotation pressure, and then is passed through
Controller calculates ratio merit e, thus primarily determines that rock lithology: after Lithology Discrimination, enters back into automatic Drilling horizontal type, intelligence rig
The various actions of electromagnetic proportional valve can be controlled, it is achieved the function of fully automated boring according to different lithology.
Again, it is preferred to by the first rotation pressure, the second rotation pressure, the first rotation pressure, the second rotation pressure, revolution speed
Degree, rate of penetration are uploaded to DP700 record, resolve the ratio work value e maximum occurrences space of acquired every kind of lithology, are stored in aobvious
Show in the USB storage of device, in order to later data analysis.
In sum, owing to using above-mentioned control system, this utility model has that intelligence degree is high, drilling efficiency is high
Advantage.
Detailed description of the invention
Below in conjunction with accompanying drawing, this utility model is further described:
A kind of intelligence rig electrohydraulic control system, whole electrohydraulic control system includes power supply 1, joystick 2, hydraulic pressure system
System, electromagnetic valve 3 and multiple directional control valve 4, power supply 1 is connected with rig by cable box, and hydraulic pressure system seam changes through electromagnetic valve 3 and multichannel
Control to valve 4, it is characterised in that be additionally provided with Programmable Logic Controller 5, alarm 6, sensor 7 and display 8, electrohydraulic control system
It is made up of Programmable Logic Controller 5, joystick 2, alarm 6, display 8, sensor 7, electromagnetic valve 3 and multiple directional control valve 4, control
Handle 2 processed, sensor 7 are connected with Programmable Logic Controller 5 through input electric wire preferably CAN, and Programmable Logic Controller 5 is
MC-Core controller, Programmable Logic Controller is connected with alarm, display, electromagnetic valve and multiple directional control valve through outlet line.
Wherein, it is provided with DI data register 9 in Programmable Logic Controller and is provided with ratio merit calculation procedure, being e=F/A+2 than merit computing formula
π/A+2 π nM/A μ, utilizes the first rotation pressure and the numerical value of the second rotation pressure, calculates the numerical value than merit e, by ratio merit number
Being worth lithology size: according to being divided into by rock no less than 2 hardness than work value, different formation hardness is to electromagnetic valve, electro-hydraulic
Proportioning valves etc. send different control signals, to control the drill chisel speed of rig, rate of penetration and air output.Sensor 7 to
Including pressure transducer less, pressure transducer lays respectively at the import of revolving valve and the outlet of revolving valve, measures the first revolution pressure
Power and the second rotation pressure, in addition to joystick, this utility model is additionally provided with remote controller, and remote controller changes with electromagnetic valve and multichannel
It is connected to valve, in the region of environmental hazard, can be with prioritizing selection remote manipulation, to ensure the safety of staff.Display
For having the display 8 of data storage function, best DP700, display is through CAN and the mutual communication of controller.This practicality
The novel wireless transmission unit that is provided with, wireless data transmission module be built-in with can the wireless communication module of compatible GSM mobile handset card, by 2G without
Line transmitted data on network, can only support GPRS mode of operation or EDGE mode of operation, it is also possible to support GPRS work simultaneously
Pattern and EDGE mode of operation.This utility model is provided with GPS positioning unit 11, and GPS positioning unit is through input electric wire and display
It is connected.Additionally, this utility model is additionally provided with sounding system, the sounding system of the integrated advanced person of this intelligence borer system, passes through
DP700 display screen monitors the degree of depth that rig creeps in real time, and precision is up to 1mm.Sounding system can set hadal depth simultaneously, when
Rig can select ultra-deep operation or stop operation when reaching set depth operation.
In the intellectual learning and Lithology Discrimination function of rig, for the rock of each lithology, work during rig study
Personnel carry out Drilling by handle or remote controller, and rig controls electromagnetic valve and multiple directional control valve by handle or remote controller,
And then control drill chisel speed, the pressure transducer of revolving valve import and revolving valve outlet measures the first rotation pressure and the second revolution
Pressure, the value of the first rotation pressure and the second rotation pressure is transferred to controller through input circuit, the ratio merit that controller is simplified
Formula, calculates than work value e and contrasts work value e and store.Controller determines rock lithology according to calculate than merit e;
After Lithology Discrimination, intelligence rig can control the various actions of electromagnetic proportional valve according to different lithology, it is achieved fully automated boring
Function.The data operation of all Lithology Discrimination all calculates at Danfoss MC controller internal operation.
Secondly, before the intelligence automatic Drilling of rig, staff can also control intelligence by handle or remote controller and bore
Machine, the pressure transducer of revolving valve import and revolving valve outlet is measured the first rotation pressure and the second rotation pressure, and then is passed through
Controller calculates ratio merit e, thus primarily determines that rock lithology;After Lithology Discrimination, enter back into automatic drilling pattern, intelligence rig
The various actions of electromagnetic proportional valve can be controlled, it is achieved the function of fully automated boring according to different lithology.
Again, it is preferred to by the first rotation pressure, the second rotation pressure, the first rotation pressure, the second rotation pressure, revolution speed
Degree, rate of penetration are uploaded to DP700 record, resolve the ratio work value e maximum occurrences space of acquired every kind of lithology, are stored in display
In the USB storage of device, in order to later data analysis.
In sum, owing to using above-mentioned control system, this utility model has that intelligence degree is high, drilling efficiency is high
Advantage.