CN205715073U - A kind of intelligence rig electrohydraulic control system - Google Patents

A kind of intelligence rig electrohydraulic control system Download PDF

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Publication number
CN205715073U
CN205715073U CN201620334033.4U CN201620334033U CN205715073U CN 205715073 U CN205715073 U CN 205715073U CN 201620334033 U CN201620334033 U CN 201620334033U CN 205715073 U CN205715073 U CN 205715073U
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rig
control system
valve
electrohydraulic control
display
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CN201620334033.4U
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毕重孟
姚国章
刘汶锋
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WEIHAI HHH ELECTROMECHANICAL CO Ltd
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WEIHAI HHH ELECTROMECHANICAL CO Ltd
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Abstract

nullThis utility model relates to the automation control area of mine rig,A kind of intelligence rig electrohydraulic control system,Whole electrohydraulic control system includes power supply、Joystick、Hydraulic system、Electromagnetic valve and multiple directional control valve,Power supply is connected with rig by electric cabinet,Hydraulic system controls through electromagnetic valve and multiple directional control valve,It is characterized in that being additionally provided with Programmable Logic Controller、Alarm、Sensor and display,Electrohydraulic control system is by Programmable Logic Controller、Joystick、Alarm、Display、Sensor、Electromagnetic valve and multiple directional control valve composition,Joystick、Sensor is connected with Programmable Logic Controller through input electric wire preferably CAN,Programmable Logic Controller is the MC Core controller of Danfoss,Programmable Logic Controller is through outlet line and alarm、Display、Electromagnetic valve is connected with multiple directional control valve.Owing to using above-mentioned control system, this utility model has intelligence degree height, drilling efficiency advantages of higher.

Description

A kind of intelligence rig electrohydraulic control system
Technical field
This utility model relates to the automation control area of mine rig, and a kind of intellectual learning intelligence are known The intelligent rig electrohydraulic control system of other rock stratum.
Background technology
Ordi-nary drilling machine is applicable to the Drilling of opencut drillhole blasting engineering, it is also possible in metallurgy, construction of hydropower facilities, bridge, state The outdoor earth and rock works Drilling blast hole such as anti-construction uses.But the Drilling that ordi-nary drilling machine is in areal, often needs Want the process of the whole Drilling of manual intervention, it is impossible to the geology and geomorphology analyzing this region of intelligence and then intelligence cannot be carried out automatically Equalization so that whole rig excessively relies on people to go to intervene during Drilling, also reduces the work of whole rig simultaneously Efficiency.
Utility model content
In order to solve deficiency of the prior art, this utility model aims to provide a kind of intellectual learning Intelligent Recognition rock stratum Intelligent rig electrohydraulic control system.
In order to realize above-mentioned functions, this utility model will by the following technical solutions:
A kind of intelligence rig electrohydraulic control system, whole electrohydraulic control system include power supply, joystick, hydraulic system, Electromagnetic valve and multichannel are by valve, and power supply is connected with rig by cable box, and hydraulic system is through electromagnetic valve and multiple directional control valve control System, it is characterised in that being additionally provided with Programmable Logic Controller, alarm, sensor and display, electrohydraulic control system is by programmable control Device processed, joystick, alarm, display, sensor, electromagnetic valve and multiple directional control valve composition, joystick, sensor are through defeated Entering electric wire preferably CAN to be connected with Programmable Logic Controller, Programmable Logic Controller is Danfoss MC-Core controller, can Programmable controller is connected with alarm, display, electromagnetic valve and multiple directional control valve through outlet line.
Sensor described in the utility model at least includes pressure transducer, and pressure transducer lays respectively at the import of revolving valve With the outlet of revolving valve, measure the first rotation pressure and the second rotation pressure.
Be provided with ratio merit calculation procedure in Programmable Logic Controller described in the utility model, than merit computing formula be e=F/A+2 π/ A+2 π nM/A μ, utilizes the first rotation pressure and the numerical value of the second rotation pressure, calculates the numerical value than merit e, by ratio merit numerical value Draw lithology size.
This utility model is according to being divided into no less than 2 hardness than work value by rock, and different formation hardness is to electromagnetic valve, electricity Liquid proportional valve etc. sends different control signals, to control the drill chisel speed of rig, rate of penetration and air output.
Display described in the utility model is the display with data storage function, and best DP700, display is through CAN Bus and the mutual communication of controller.
DI data register it is provided with in this utility model Programmable Logic Controller.
This utility model is provided with remote controller, and remote controller is connected with electromagnetic valve and multiple directional control valve, in the district of environmental hazard Territory, can be with prioritizing selection remote manipulation, to ensure the safety of staff.
This utility model is provided with wireless transmission unit, and wireless data transmission module is built-in with the channel radio of the compatible GSM mobile handset card of energy News module, by 2G wireless network transmissions data, supports bis-kinds of mode of operations of GPRS and EDGE.
This utility model is provided with GPS positioning unit, and GPS positioning unit is connected with display through input electric wire.
This utility model is additionally provided with sounding system, and sounding system is arranged on borer drill rod, and sounding system includes encoder And slew gear, haul code sensor when drilling rod stretches out, calculate drilling depth by the umber of pulse of code sensor.This intelligence Can the sounding system of the integrated advanced person of borer system, monitor, by DP700 display screen, the degree of depth that rig creeps in real time, precision up to 1mm.Sounding system can set hadal depth simultaneously, when rig can select when reaching set depth operation ultra-deep operation or Person stops operation.
Owing to this utility model is according to being divided into no less than 2 hardness than work value by rock, the calculating according to Machine Design can Substitute in e with the computing formula bit feed power F with the rotary torque M of drilling rod and must simplify formula.With according to existing to existing The research of the parameter of different lithology rig work set up the ratio work value of various lithology and formation hardness corresponding relation such as under:
A-πr1For boring area of section, radius r be at present 100mm, η be drill bit depreciation Rate, default value is 1.0.
The little torque motor of high speed+reductor drives and turns tool revolution: η1Default value is 0.95, the most unchanged: cylinder diameter For D, diameter of piston rod d, motor displacement V1, V2, speed reducing ratio j, sprocket radius R, μ is efficiency, the most unchanged, and default value is 0.98。
Motor output torque:△ P=PRotation pressure 1-PRotation pressure 2
Reductor output moment of torsion: MReductor=MMotor×jPressurization speed reducing ratio
Plus-pressure:
Rotary torque:
Calculate corresponding ratio work value according to than work value formula, by DP700 display screen record and inquiry, calculate operation area The lithology in territory.With by lithology classification for system lithology kind is set to dead-soft (f=1), soft (f=2), in soft (f=3), in Firmly as a example by (f=4), hard (f=5), extremely hard (f=6) six type,
Concrete inquiry formula is as follows:
Soft rock f=2 is than merit span:
Middle soft rock f=3 is than merit span:
Middle hard rock f=4 is than merit span:
Hard rock f=5 is than merit span:
In the intellectual learning and Lithology Discrimination function of rig, for the rock of each lithology, work during rig study Personnel carry out Drilling by handle or remote controller, and rig controls electromagnetic valve and multiple directional control valve by handle or remote controller, And then control drill chisel speed, the pressure transducer of revolving valve import and revolving valve outlet measures the first rotation pressure and the second revolution Pressure, the value of the first rotation pressure and the second rotation pressure is transferred to controller through input circuit, the ratio merit that controller is simplified Formula, calculates than work value e and contrasts work value e and store.Controller determines rock lithology according to calculate than merit e; After Lithology Discrimination, intelligence rig can control the various actions of electromagnetic proportional valve according to different lithology, it is achieved fully automated boring Function.The data operation of all Lithology Discrimination all calculates at Danfoss MC controller internal operation.
Secondly, before the intelligence automatic Drilling of rig, staff can also control intelligence by handle or remote controller and bore Machine, the pressure transducer of revolving valve import and revolving valve outlet is measured the first rotation pressure and the second rotation pressure, and then is passed through Controller calculates ratio merit e, thus primarily determines that rock lithology: after Lithology Discrimination, enters back into automatic Drilling horizontal type, intelligence rig The various actions of electromagnetic proportional valve can be controlled, it is achieved the function of fully automated boring according to different lithology.
Again, it is preferred to by the first rotation pressure, the second rotation pressure, the first rotation pressure, the second rotation pressure, revolution speed Degree, rate of penetration are uploaded to DP700 record, resolve the ratio work value e maximum occurrences space of acquired every kind of lithology, are stored in aobvious Show in the USB storage of device, in order to later data analysis.
In sum, owing to using above-mentioned control system, this utility model has that intelligence degree is high, drilling efficiency is high Advantage.
Accompanying drawing explanation
Fig. 1 is block diagram of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, this utility model is further described:
A kind of intelligence rig electrohydraulic control system, whole electrohydraulic control system includes power supply 1, joystick 2, hydraulic pressure system System, electromagnetic valve 3 and multiple directional control valve 4, power supply 1 is connected with rig by cable box, and hydraulic pressure system seam changes through electromagnetic valve 3 and multichannel Control to valve 4, it is characterised in that be additionally provided with Programmable Logic Controller 5, alarm 6, sensor 7 and display 8, electrohydraulic control system It is made up of Programmable Logic Controller 5, joystick 2, alarm 6, display 8, sensor 7, electromagnetic valve 3 and multiple directional control valve 4, control Handle 2 processed, sensor 7 are connected with Programmable Logic Controller 5 through input electric wire preferably CAN, and Programmable Logic Controller 5 is MC-Core controller, Programmable Logic Controller is connected with alarm, display, electromagnetic valve and multiple directional control valve through outlet line. Wherein, it is provided with DI data register 9 in Programmable Logic Controller and is provided with ratio merit calculation procedure, being e=F/A+2 than merit computing formula π/A+2 π nM/A μ, utilizes the first rotation pressure and the numerical value of the second rotation pressure, calculates the numerical value than merit e, by ratio merit number Being worth lithology size: according to being divided into by rock no less than 2 hardness than work value, different formation hardness is to electromagnetic valve, electro-hydraulic Proportioning valves etc. send different control signals, to control the drill chisel speed of rig, rate of penetration and air output.Sensor 7 to Including pressure transducer less, pressure transducer lays respectively at the import of revolving valve and the outlet of revolving valve, measures the first revolution pressure Power and the second rotation pressure, in addition to joystick, this utility model is additionally provided with remote controller, and remote controller changes with electromagnetic valve and multichannel It is connected to valve, in the region of environmental hazard, can be with prioritizing selection remote manipulation, to ensure the safety of staff.Display For having the display 8 of data storage function, best DP700, display is through CAN and the mutual communication of controller.This practicality The novel wireless transmission unit that is provided with, wireless data transmission module be built-in with can the wireless communication module of compatible GSM mobile handset card, by 2G without Line transmitted data on network, can only support GPRS mode of operation or EDGE mode of operation, it is also possible to support GPRS work simultaneously Pattern and EDGE mode of operation.This utility model is provided with GPS positioning unit 11, and GPS positioning unit is through input electric wire and display It is connected.Additionally, this utility model is additionally provided with sounding system, the sounding system of the integrated advanced person of this intelligence borer system, passes through DP700 display screen monitors the degree of depth that rig creeps in real time, and precision is up to 1mm.Sounding system can set hadal depth simultaneously, when Rig can select ultra-deep operation or stop operation when reaching set depth operation.
In the intellectual learning and Lithology Discrimination function of rig, for the rock of each lithology, work during rig study Personnel carry out Drilling by handle or remote controller, and rig controls electromagnetic valve and multiple directional control valve by handle or remote controller, And then control drill chisel speed, the pressure transducer of revolving valve import and revolving valve outlet measures the first rotation pressure and the second revolution Pressure, the value of the first rotation pressure and the second rotation pressure is transferred to controller through input circuit, the ratio merit that controller is simplified Formula, calculates than work value e and contrasts work value e and store.Controller determines rock lithology according to calculate than merit e; After Lithology Discrimination, intelligence rig can control the various actions of electromagnetic proportional valve according to different lithology, it is achieved fully automated boring Function.The data operation of all Lithology Discrimination all calculates at Danfoss MC controller internal operation.
Secondly, before the intelligence automatic Drilling of rig, staff can also control intelligence by handle or remote controller and bore Machine, the pressure transducer of revolving valve import and revolving valve outlet is measured the first rotation pressure and the second rotation pressure, and then is passed through Controller calculates ratio merit e, thus primarily determines that rock lithology;After Lithology Discrimination, enter back into automatic drilling pattern, intelligence rig The various actions of electromagnetic proportional valve can be controlled, it is achieved the function of fully automated boring according to different lithology.
Again, it is preferred to by the first rotation pressure, the second rotation pressure, the first rotation pressure, the second rotation pressure, revolution speed Degree, rate of penetration are uploaded to DP700 record, resolve the ratio work value e maximum occurrences space of acquired every kind of lithology, are stored in display In the USB storage of device, in order to later data analysis.
In sum, owing to using above-mentioned control system, this utility model has that intelligence degree is high, drilling efficiency is high Advantage.

Claims (10)

1. an intelligent rig electrohydraulic control system, whole electrohydraulic control system includes power supply, joystick, hydraulic system, electricity Magnet valve and multiple directional control valve, power supply is connected with rig by cable box, and hydraulic system controls through electromagnetic valve and multiple directional control valve, It is characterized in that being additionally provided with Programmable Logic Controller, alarm, sensor and display, electrohydraulic control system is by PLC technology Device, joystick, alarm, display, sensor, electromagnetic valve and multiple directional control valve composition, joystick, sensor are through input Electric wire is connected with Programmable Logic Controller, and Programmable Logic Controller changes with alarm, display, electromagnetic valve and multichannel through outlet line It is connected to valve.
A kind of intelligence rig electrohydraulic control system the most according to claim 1, it is characterised in that sensor at least includes pressure Force transducer, pressure transducer lays respectively at the import of revolving valve and the outlet of revolving valve, measures the first rotation pressure and second Rotation pressure.
A kind of intelligence rig electrohydraulic control system the most according to claim 1, it is characterised in that set in Programmable Logic Controller There is ratio merit calculation procedure, be e=F/A+2 π/A+2 π nM/A μ than merit computing formula, utilize the first rotation pressure and the second revolution The numerical value of pressure, calculates the numerical value than merit e, by drawing lithology size than merit numerical value.
A kind of intelligence rig electrohydraulic control system the most according to claim 1, it is characterised in that rock is divided into than work value No less than 2 hardness, different formation hardness sends different control signals to electromagnetic valve, electro-hydraulic proportional valve, to control rig Drill chisel speed, rate of penetration and air output.
A kind of intelligence rig electrohydraulic control system the most according to claim 1, it is characterised in that display is for having data The DP700 display of storage function, display is through CAN and the mutual communication of controller.
A kind of intelligence rig electrohydraulic control system the most according to claim 1, it is characterised in that set in Programmable Logic Controller There is DI data register.
A kind of intelligence rig electrohydraulic control system the most according to claim 1, it is characterised in that be provided with remote controller, remote controller It is connected with electromagnetic valve and multiple directional control valve.
A kind of intelligence rig electrohydraulic control system the most according to claim 1, it is characterised in that wireless transmission unit, wireless Digital transmission module is built-in with the wireless communication module of the compatible GSM mobile handset card of energy, by 2G wireless network transmissions data, supports Bis-kinds of mode of operations of GPRS and EDGE.
A kind of intelligence rig electrohydraulic control system the most according to claim 1, it is characterised in that be provided with GPS positioning unit, GPS positioning unit is connected with display through input electric wire.
A kind of intelligence rig electrohydraulic control system the most according to claim 1, it is characterised in that be provided with sounding system, survey Deep system is arranged on borer drill rod, and sounding system includes encoder and slew gear.
CN201620334033.4U 2016-04-20 2016-04-20 A kind of intelligence rig electrohydraulic control system Active CN205715073U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106894806A (en) * 2016-11-29 2017-06-27 攀枝花市九鼎智远知识产权运营有限公司 A kind of intelligent rig electrohydraulic control system and method
CN109162690A (en) * 2018-08-23 2019-01-08 北方爆破科技有限公司 A kind of drilling machine intelligence control system
CN109854225A (en) * 2018-12-26 2019-06-07 中国煤炭科工集团太原研究院有限公司 A kind of mine bolt drilling machine electrohydraulic control system
WO2021012101A1 (en) * 2019-07-19 2021-01-28 广西恒日科技股份有限公司 Constant-pressure propulsion system for rock drilling rig

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106894806A (en) * 2016-11-29 2017-06-27 攀枝花市九鼎智远知识产权运营有限公司 A kind of intelligent rig electrohydraulic control system and method
CN109162690A (en) * 2018-08-23 2019-01-08 北方爆破科技有限公司 A kind of drilling machine intelligence control system
CN109854225A (en) * 2018-12-26 2019-06-07 中国煤炭科工集团太原研究院有限公司 A kind of mine bolt drilling machine electrohydraulic control system
CN109854225B (en) * 2018-12-26 2024-05-17 中国煤炭科工集团太原研究院有限公司 Electrohydraulic control system of coal mine jumbolter
WO2021012101A1 (en) * 2019-07-19 2021-01-28 广西恒日科技股份有限公司 Constant-pressure propulsion system for rock drilling rig

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C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A kind of intelligent rig electrohydraulic control system and method

Effective date of registration: 20170920

Granted publication date: 20161123

Pledgee: Weihai City Commercial Bank Limited by Share Ltd high tech branch

Pledgor: Weihai HHH Electromechanical Co., Ltd.

Registration number: 2017990000889

PC01 Cancellation of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20220422

Granted publication date: 20161123

Pledgee: Weihai City Commercial Bank Limited by Share Ltd. high tech branch

Pledgor: WEIHAI HHH COOPERATION MACH.&ELEC. CO.,LTD.

Registration number: 2017990000889