CN205682413U - A kind of device improving Microwave expansion tobacco stem yield and quality - Google Patents
A kind of device improving Microwave expansion tobacco stem yield and quality Download PDFInfo
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- CN205682413U CN205682413U CN201620516068.XU CN201620516068U CN205682413U CN 205682413 U CN205682413 U CN 205682413U CN 201620516068 U CN201620516068 U CN 201620516068U CN 205682413 U CN205682413 U CN 205682413U
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Abstract
The utility model discloses a kind of device improving Microwave expansion tobacco stem yield and quality, it is desirable to provide the device of the raising Microwave expansion tobacco stem yield and quality that a kind of swelling degree uniformity is good.This device includes base, it is installed on base, is provided with the microwave cavity of set metal protective cover on microwave source and outer wall, it is arranged at the feed arrangement on top, microwave cavity one end, it is arranged at the drawing mechanism of the microwave cavity other end, close the microwave cavity front shroud near feed arrangement one end, close the microwave cavity back shroud near drawing mechanism one end, and the expansion gear being arranged in microwave cavity；Expansion gear includes that the ceramic cylinder being connected is fixed, with front shroud and back shroud, respectively in two ends, rotate the rotating shaft being arranged in the middle part of front shroud and in the middle part of back shroud, the spiral flight being installed in rotating shaft by strut, with the reducing motor of rotating shaft one end drive connection, and it is arranged at the some steam jets at ceramic cylinder internal upper part and two ends.
Description
Technical field
This utility model relates to cabo technical field of processing equipment, especially relates to a kind of raising Microwave expansion tobacco stem yield
Device with quality.
Background technology
Cabo accounts for the 25%～30% of tobacco leaf weight, owing to cabo has a similar component to Nicotiana tabacum L., and has and improves cigarette knot
Structure, reduction cost and the function of lowering harm and decreasing coking, be therefore the important component part of raw material of cigarette.Research shows, at microwave expansion
Reason can promote the decomposition of cell wall substance in cabo and the increase of aroma component, significantly improves the volume of cabo and changes cabo
Internal organizational structure, when applying as raw material of cigarette, its suction quality and feed liquid absorbability are all substantially improved, this be thread,
The granular exploitation application waiting cabo goods and production and processing, it is provided that good basic material.But, due to towards commercial production
Low cost cabo microwave bulking processing equipment technology Shortcomings, seriously constrain Microwave expansion tobacco stem scale application.
The utility model patent of Application No. 03233590.3, discloses many wave source multi-feed port microwave tobacco stem expansion devices,
The suppression on power supply, heating compartment, feed inlet and outlet and feed inlet and outlet is driven including what microwave magnetron was connected with microwave magnetron
Section, is provided with multiple microwave magnetron being connected with excitation cavity in the bottom of heating compartment, after cabo charging aperture suppression section
End is provided with preheating section；Meanwhile, the front end in cabo discharging opening suppression section is provided with soaking zone.This device is actually in belt
Increase microwave radiation cavity on the basis of feeder equipment, utilize microwave radiation that the cabo on belt feeder equipment is expanded, merit
Rate density is low and uneven, and expansion effect is poor.
The utility model patent of Application No. 201210119828.X discloses a kind of microwave expansion using gas heating agent
The method of cabo, it is proposed that increase microwave radiation cavity on foraminous conveyer, and be passed through 90 DEG C～300 DEG C in microwave cavity
Gas heating agent, implements gas, the method for microwave combined expansion to cabo.This patent there is a problem in that 1. foraminous conveyer
Employing polytetrafluoroethylmaterial material is made, owing to politef heat-resisting quantity is poor, in gas heating agent and microwave radiation synergy
Under, after long-time production continuously, guipure is easily deformed damage, is unfavorable for large-scale industrial production；2. cabo is on foraminous conveyer
Static by microwave radiation cavity so that it is uneven and cause cabo expansion lack of homogeneity that cabo accepts microwave radiation；3. paving
Have between the guipure of cabo and microwave source and devise the stainless steel cage having bar seam, cause and easily occur that microwave leakage is unmanageable
Problem.
The utility model patent of Application No. 201110138821.8, discloses a kind of roller type tobacco stalk continuous microwave expansion
Equipment, it is proposed that rotate at one and increase the device of microwave radiation cavity outside material conveying cylinder, by this device is tilted cloth
Put, drive the internal cabo passed through constantly to move when cylinder rotates, and in cylinder, accept microwave radiation, thus it is micro-to improve cabo
Ripple expands uniformity and swelling degree.This patent there is a problem in that 1. owing to wave is good, machining intensity high and becomes
This most relatively low material is less, large scale can rotate material conveying cylinder and manufactures difficulty in applied microwave radiating enclosures, cause equipment
Yield (below 1000k/h) is relatively low；2. in formula cabo microwave expansion production process, by length, form (stalk turns) etc.
Impact, different tobacco stalk raw material density variations are bigger so that formula cabo stirs uneven in rotating cylinder, the microwave spoke of acceptance
Penetrate uneven, often lead under equal-wattage, easily occur expanding lack of homogeneity with a collection of formula stalk and carbonization occurs in part cabo
Phenomenon；3. large scale rotates sealing and the microwave leakage control relative difficult of cylinder.
The utility model patent of Application No. 201510500823.5, discloses a kind of microwave continuous, quick, safe cigarette
Stalk bulking equipment, including microwave bulking device housings, microwave emitter, microwave bulking equipment inner chamber, feeding screw, microwave bulking
The entrance point of equipment inner chamber connects feeding seal cabin, and the port of export connects discharging sealed compartment, is provided with spark and visits in microwave cavity
Surveying device and carbon dioxide extinguisher, microwave emitter connects outer circulation cooling water system.This patent there is a problem in that
1. microwave bulking equipment inner chamber and feeding screw use polytetrafluoroethylene material to make, due to the mechanical strength of polytetrafluoroethylene
Low, poor rigidity, causes and is difficult to manufacture and relatively costly with large scale polytetrafluoroethylene wave-permeation supporting body, in turn result in microwave expansion
The production capacity of equipment is relatively low (below 1000kg/h)；Even if 2. producing large scale polytetrafluoroethylene material by modes such as splicings
The microwave bulking equipment inner chamber of material preparation and feeding screw, owing to the maximum operation (service) temperature of politef is 260 DEG C, at cabo
In microwave expansion continuous flow procedure, bigger microwave power and the inevitable accumulated temperature effect of microwave bulking device interior are often made
Forming apparatus cavity temperature is more than 260 DEG C, and microwave bulking equipment inner chamber and feeding screw component there will be thermal deformation phenomenon and with holding
The increase thermal deformation phenomenon loading with lotus can be accelerated, and microwave bulking equipment cavity collapse phenomenon even occurs time serious, affects safety
Produce.
Currently, in cabo microwave expansion production process, due to wave transparent, high temperature resistant and uniform stirring effect can be realized
The technical deficiency of material transfer equipment, causes Microwave expansion tobacco stem production capacity the highest, in addition the inhomogeneities of cabo moisture content,
Cause cabo microwave expansion uniformity poor；Meanwhile, single microwave expansion processes the shrivelled gas of expanded cabo often leading to obtain
Breath is relatively big, affects expansion stem suction quality.
Utility model content
This utility model overcomes shortcoming of the prior art, it is provided that a kind of yield height, swelling degree are up to 260～300%
And the device of the good raising Microwave expansion tobacco stem yield and quality of swelling degree uniformity；Meanwhile, this utility model also provides for
A kind of using method of the device improving Microwave expansion tobacco stem yield and quality.
In order to solve above-mentioned technical problem, this utility model is achieved through the following technical solutions:
A kind of device improving Microwave expansion tobacco stem yield and quality, including base, is installed on base, is provided with
The microwave cavity of set metal protective cover on microwave source and outer wall, is arranged at the feed arrangement on top, microwave cavity one end, arranges
In the drawing mechanism of the microwave cavity other end, close the microwave cavity front shroud near feed arrangement one end, close microwave cavity
Near the back shroud of drawing mechanism one end, and the expansion gear being arranged in microwave cavity；Described expansion gear includes two ends
Fix the ceramic cylinder being connected respectively with front shroud and back shroud, rotate and be arranged in the middle part of front shroud and turning in the middle part of back shroud
Axle, the spiral flight being installed in rotating shaft by strut, and with the reducing motor of rotating shaft one end drive connection.
Preferably, described ceramic cylinder is made up of plain edition alumina ceramic material, dielectric constant 9 ~ 10, described pottery
Cylinder two ends are mounted on metal baffle.
Preferably, described rotating shaft is provided with graphite pads with the junction of metal baffle.
Preferably, it is provided with spark tester and fire extinguisher nozzle in described microwave cavity.
Preferably, described microwave cavity is provided with at least one access hole.
Preferably, the bottom in described microwave cavity is provided with the support seat supporting ceramic cylinder.
Preferably, one end of described microwave cavity is installed on base by screw support, and other end vicinity is passed through
Bearing block is installed on base.
Preferably, described spiral flight uses hollow structure, described rotating shaft and strut to use 40cr steel alloy to make；Institute
The pitch stating spiral flight is 1300-1500mm.
Preferably, the cross section of described spiral flight is curved, and the one of indent is facing to rotating shaft.
Preferably, it is provided with some steam jets at the top in described ceramic cylinder and two ends.
Compared with prior art, this utility model has the advantage that
1, this utility model uses ceramic cylinder to be spliced by multistage precast body, and ceramic cylinder is made pottery by plain edition aluminium oxide
Ceramic material is made, and major diameter, the ceramic material transport tube of long size had both had good microwave penetration performance, had again excellent
Heat stability and material load-carrying properties, can meet microwave power 200 to 400kW(microwave frequency 2450MHz) under 1200kg/h～
3000kg/h Microwave expansion tobacco stem produce needs continuously；
2, in this utility model device, material conveying uses the spiral flight of hollow structure, and relevant shaft and strut are 40cr
Steel alloy, both can improve different length, shape cabo stirs degree in course of conveying, and the expansion increasing cabo is uniform
Property, can ensure that again in cabo microwave expansion continuous flow procedure, spiral flight is indeformable；
3, this device is used to carry out tobacco stem continuous microwave expanding life, under higher microwave power (200～400kW), pottery
Porcelain barrel can absorb part microwave energy to carry out barrel heating and is quickly raised to more than 250 DEG C, it is to avoid cabo is to microwave energy
Transition absorbs so that the cabo in device actually expands under microwave expansion and high temperature bake and bank up with earth expansion two kinds effect,
The continuous production of 1200kg/h～3000kg/h expanded cabo can be met, and cabo average expansion degree is up to more than 300%；
4, microwave expansion stalk prepared by this device is used, owing to baking and banking up with earth expansion and steam humidification at microwave expansion, high temperature
Expanding under the multiple superposition such as homoiothermic, average expansion degree and the expansion uniformity of cabo are higher, and expansion stem fragrance is more
Full, strong, fragrance is rich to be substantially improved, and processes the burnt bitter breath of cabo, expansion stem suction quality without single microwave expansion
More stable, feed liquid absorbent properties and thread mouldability significantly improve.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, below will be to embodiment
Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, the accompanying drawing in describing below is only
It is embodiments more of the present utility model, for those of ordinary skill in the art, before not paying creative work
Put, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the P direction view in Fig. 1.
Fig. 3 is ceramic cylinder and the structural representation of spiral flight.
In figure: 1, feed arrangement；2, metal baffle；3, microwave cavity；4, spiral flight；6, pottery bucket；7, flight strut；
8, locking nut；9, rotating shaft；10, access hole；12, back shroud；13, steam jet；14, microwave source；15, graphite pads；16, the end
Seat；17, spark tester；18, drawing mechanism；20, shelter-clad；21, seat is supported；22, bearing block；23, reducing motor；
24, screw rod；26, belt driver；27, front shroud；28, fire extinguisher nozzle.
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of this utility model rather than whole
Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under paying creative work premise
The every other embodiment obtained, broadly falls into the scope of this utility model protection.
The device of Microwave expansion tobacco stem yield and quality is improved shown in Fig. 1-3, including base 16, be installed on base 16,
It is provided with the microwave cavity 3 of set metal protective cover 20 on microwave source 14 and outer wall, is arranged at top, microwave cavity 3 one end
Feed arrangement 1, be arranged at the drawing mechanism 18 of microwave cavity 3 other end, close microwave cavity 3 near feed arrangement 1 one end
Front shroud 27, close the microwave cavity 3 back shroud 12 near drawing mechanism 18 one end, and be arranged in microwave cavity 3
Expansion gear；Described expansion gear includes that the ceramic cylinder 6 being connected is fixed, with front shroud 27 and back shroud 12, respectively in two ends, rotates
It is arranged in the middle part of front shroud 27 and rotating shaft 9 in the middle part of back shroud 12, the spiral flight 4 being installed in rotating shaft 9 by strut 7, with
And with the reducing motor 23 of rotating shaft 9 one end drive connection.
Wherein, the two ends of described ceramic cylinder 6 are mounted on metal baffle 2, prevent microwave leakage further.
Wherein, described rotating shaft 9 is provided with graphite pads 15, further pre-anti-microwave leakage with the junction of metal baffle 2.
Wherein, it is provided with spark tester 17 and fire extinguisher nozzle 28 in described microwave cavity 3.
Wherein, described microwave cavity 3 is provided with at least one access hole 10.
Wherein, the bottom in described microwave cavity 3 is provided with the support seat 21 supporting ceramic cylinder 6, strengthens ceramic cylinder
Support fix.
Wherein, one end of described microwave cavity 3 is supported by screw rod 24 and is installed on base 16, and other end vicinity is passed through
Bearing block 22 is installed on base 16, is realized the adjustment at the angle of inclination of microwave cavity by rotary screw.
Wherein, described spiral flight 4 uses hollow structure, described rotating shaft 9 and strut 7 to use 40cr steel alloy to make；Institute
The pitch stating spiral flight 4 is 1300-1500mm.
Wherein, the cross section of described spiral flight 4 is curved, and the one of indent is facing to rotating shaft 9, it is achieved effective throwing of material
Spill, expand uniformity more preferable.
Wherein, it is provided with some steam jets 13, the expansion of strengthening cabo at the top in described ceramic cylinder 6 and two ends
Ability, is changed interior tissue toughness and the organizational structure at high operating temperatures of cabo, improves expansion effect by steam.
The present embodiment uses fixing hexagon microwave cavity (length about 5500mm), utilizes ceramic cylinder (Φ
700mm), rotatable spiral flight, charging and discharging device and abnormal smells from the patient collection system composition.Ceramic cylinder is by 5 sections of prefabricated potteries
Cylinder is spliced, and reduces major diameter, the manufacture difficulty of long sized ceramics cylinder and cost；Assemble 144 1.5kW/2450MHz
Magnetron, general power 216kW.Because ceramic cylinder uses the dynamic mode that maintains static, microwave cavity uses hexagon knot simultaneously
Structure.Its advantage is the devices such as ceramic cylinder easily designed installation microwave source, can realize bigger yield.This microwave expansion equipment is not
Only it is configured with spark detection sensor, also configures that fire extinguisher nozzle, the spark produced can be sprayed in time and go out during microwave expansion,
And be collected by water smoke process gas is unified.Carry out transporting cabo by rotatable continuous way spiral flight,
The baking time, temperature higher (250 DEG C), thus production capacity higher (1200-2500kg/h), expansion efficiency was higher more for a long time (6min)
(about 300%), organoleptic quality is more preferably.
During use, cabo enters in ceramic cylinder, in microwave bulking equipment through feed arrangement (as sealed charging cross door)
Chamber use ceramic material special, microwave bulking device housings use rustless steel be fabricated to hexagon be easy to microwave be evenly arranged up to
To the uniform irradiation effect of microwave field, in microwave ceramics bucket, cabo is carried out microwave expansion, through transmission feeding screw (by stainless
Rotating steel shaft, strut and continuous way politef spiral flight composition, the conveying material of energy high thrust), by spiral flight
Material spiral pushing bottom ceramic cylinder to barrel top and is carried by groove backward, it is possible to comprehensively accept the uniform of microwave
Irradiating, the metal cover board of microwave bulking equipment rear end is equipped with spark detector in microwave cavity, and two ends are equipped with nitrogen extinguishing device, once
Produce spark and guarantee the safety of material and equipment by starting immediately to put out a fire.Microwave source uses 2450MHz, 1.5 kW to be easy to reach micro-
The uniform purpose of wave field.Feeding screw flight uses polytetrafluoroethylene material special, and axle center uses rustless steel to make, and two ends are provided with
The effect that graphite pads prevents microwave leakage, spiral flight from playing conveying material will not produce reflection to microwave in microwave cavity simultaneously
Reach the uniform effect of microwave field.
The foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model, all at this
Within the spirit of utility model and principle, any modification, equivalent substitution and improvement etc. made, should be included in this utility model
Protection domain within.
Claims (10)
1. improve a device for Microwave expansion tobacco stem yield and quality, including base, be installed on base, be provided with micro-
The microwave cavity of set metal protective cover on wave source and outer wall, is arranged at the feed arrangement on top, microwave cavity one end, is arranged at
The drawing mechanism of the microwave cavity other end, closes the microwave cavity front shroud near feed arrangement one end, closes microwave cavity and leans on
The back shroud of nearly drawing mechanism one end, and the expansion gear being arranged in microwave cavity；It is characterized in that: described expansion gear
Fix the ceramic cylinder being connected including two ends respectively with front shroud and back shroud, rotate and be arranged in the middle part of front shroud and in back shroud
The rotating shaft in portion, the spiral flight being installed in rotating shaft by strut, and with the reducing motor of rotating shaft one end drive connection.
Improve the device of Microwave expansion tobacco stem yield and quality the most according to claim 1, it is characterised in that: described ceramic cylinder
Body is made up of plain edition alumina ceramic material, dielectric constant 9 ~ 10, and described ceramic cylinder two ends are mounted on metal baffle.
The most according to claim 2 improve Microwave expansion tobacco stem yield and quality device, it is characterised in that: described rotating shaft with
The junction of metal baffle is provided with graphite pads.
4. according to the device of the arbitrary described raising Microwave expansion tobacco stem yield and quality of claim 1-3, it is characterised in that: described
Spark tester and fire extinguisher nozzle it is provided with in microwave cavity.
5. according to the device of the arbitrary described raising Microwave expansion tobacco stem yield and quality of claim 1-3, it is characterised in that: described
At least one access hole it is provided with on microwave cavity.
6. according to the device of the arbitrary described raising Microwave expansion tobacco stem yield and quality of claim 1-3, it is characterised in that: described
Bottom in microwave cavity is provided with the support seat supporting ceramic cylinder.
7. according to the device of the arbitrary described raising Microwave expansion tobacco stem yield and quality of claim 1-3, it is characterised in that: described
One end of microwave cavity is installed on base by screw support, and other end vicinity is installed on base by bearing block.
8. according to the device of the arbitrary described raising Microwave expansion tobacco stem yield and quality of claim 1-3, it is characterised in that: described
Spiral flight uses hollow structure, described rotating shaft and strut to use 40cr steel alloy to make；The pitch of described spiral flight is
1300-1500mm。
9. according to the device of the arbitrary described raising Microwave expansion tobacco stem yield and quality of claim 1-3, it is characterised in that: described
The cross section of spiral flight is curved, and the one of indent is facing to rotating shaft.
10. according to the device of the arbitrary described raising Microwave expansion tobacco stem yield and quality of claim 1-3, it is characterised in that: institute
State and at the top in ceramic cylinder and two ends, be provided with some steam jets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620516068.XU CN205682413U (en) | 2016-05-31 | 2016-05-31 | A kind of device improving Microwave expansion tobacco stem yield and quality |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620516068.XU CN205682413U (en) | 2016-05-31 | 2016-05-31 | A kind of device improving Microwave expansion tobacco stem yield and quality |
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| CN205682413U true CN205682413U (en) | 2016-11-16 |
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| CN201620516068.XU Active CN205682413U (en) | 2016-05-31 | 2016-05-31 | A kind of device improving Microwave expansion tobacco stem yield and quality |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105852198A (en) * | 2016-05-31 | 2016-08-17 | 云南中烟新材料科技有限公司 | Device for improving yield and quality of microwave expanded tobacco stems and use method of device |
| CN107259633A (en) * | 2017-07-18 | 2017-10-20 | 云南中烟新材料科技有限公司 | A kind of volume control device for lifting Microwave expansion tobacco stem processability |
-
2016
- 2016-05-31 CN CN201620516068.XU patent/CN205682413U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105852198A (en) * | 2016-05-31 | 2016-08-17 | 云南中烟新材料科技有限公司 | Device for improving yield and quality of microwave expanded tobacco stems and use method of device |
| CN105852198B (en) * | 2016-05-31 | 2018-05-18 | 云南中烟新材料科技有限公司 | A kind of device and its application method for improving Microwave expansion tobacco stem yield and quality |
| CN107259633A (en) * | 2017-07-18 | 2017-10-20 | 云南中烟新材料科技有限公司 | A kind of volume control device for lifting Microwave expansion tobacco stem processability |
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