CN107259633A - A kind of volume control device for lifting Microwave expansion tobacco stem processability - Google Patents
A kind of volume control device for lifting Microwave expansion tobacco stem processability Download PDFInfo
- Publication number
- CN107259633A CN107259633A CN201710587104.0A CN201710587104A CN107259633A CN 107259633 A CN107259633 A CN 107259633A CN 201710587104 A CN201710587104 A CN 201710587104A CN 107259633 A CN107259633 A CN 107259633A
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- China
- Prior art keywords
- cylinder
- tobacco stem
- microwave expansion
- control device
- processability
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B5/00—Stripping tobacco; Treatment of stems or ribs
- A24B5/16—Other treatment of stems or ribs, e.g. bending, chopping, incising
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- Manufacture Of Tobacco Products (AREA)
Abstract
The invention discloses a kind of volume control device for lifting Microwave expansion tobacco stem processability, it is desirable to provide a kind of volume control device of lifting Microwave expansion tobacco stem processability simple in construction.It is provided with the cylinder that charging aperture, the other end are provided with discharging opening including one end, support the support of cylinder, rotation is arranged at rotating shaft in cylinder, it is fixedly installed on the helical blade in rotating shaft, the steam body on cylinder body outer wall is set in, the drain valve on steam body is arranged at, the heat-insulation layer on the external wall of vapour jacket is arranged at, the compressed air piping penetrated in cylinder, multiple compressed-air atomizers connected in cylinder with compressed air piping；It is provided with the charging aperture of the cylinder on charging cross valve, discharging opening and is provided with discharging cross valve, setting pressure gauge and moisture exhausting port is provided with the cylinder.Volume contraction degree of the Microwave expansion tobacco stem after moisture regain processing can be greatly reduced in the present invention, beneficial to the processing of subsequent slice.
Description
Technical field
The present invention relates to machine for processing tobacco technical field, more particularly, to a kind of lifting Microwave expansion tobacco stem processability
Volume control device.
Background technology
The microwave expansion of offal and thread molding technology thereof are offal process technologies emerging in recent years, and it is using micro-
Moisture expands it in the instantaneous heating evaporation offal institutional framework of ripple.After cabo expansion, its institutional framework becomes loose, volume compared with
Significantly increased before expansion, the thread ratio of briquetting of stem can be improved during follow-up moisture regain processing, reduction makes broken, improve yield, and microwave
Processing can promote the decomposition of cell wall substance and the increase of aroma component in offal, and aesthetic quality is improved.
In recent years, with the continuous improvement of offal microwave expansion and its thread molding technology thereof, microwave expansion stem exists
Applied in production of cigarettes.However, because Microwave expansion tobacco stem can produce largely volume in subsequently moisture regain processing procedure
Shrink and uneven, the production and processing that follow-up expansion obstructs product is impacted, and eventually affect expanded cabo in cigarette
Application effect.
The patent of invention of Application No. 201210215407.7 discloses " a kind of processing method of Microwave expansion tobacco stem ", it
Technique prepare comprising raw material, quantitative feeding, offal is heated, offal is heated, microwave expansion, microwave hydrofuge, cooling and shaping and system
Stem.Wherein, expansion stem sizing is that in expansion stem course of conveying, offal is to 15~30 DEG C after air blast cooling microwave hydrofuge
Temperature completes sizing.The subject matter of expansion stem sizing presence is in this patent：1. expansion stem is forced in course of conveying
Air-cooled, institute's required airflow is larger, and noise and energy consumption are larger；2. only rely on wind-force and air blast cooling sizing is carried out to expansion stem, mainly
Act on expansion stem surface, expansion stem radiating is slow in actual production, expansion stem in moisture regain after-contraction substantially and and lack of homogeneity.
The patent of invention of Application No. 201310218589.8 discloses " a kind of handling process of expanded cabo ", its work
Skill includes choosing stalk plus nitrogen, pressurize, denitrogen and boxing for later use.Wherein, the sizing of expansion stem is mainly pressurizeed by pressure vessel
Heat treatment, 0.8 ~ 8Mpa of pressure, pressure medium is air, and is kept for 10 seconds ~ 40 minutes.Application No. 201510418466.8
Patent of invention disclose " preparation technology that a kind of microwave expansion obstructs product ", its technique includes offal pretreatment, microwave steam
Vapour is composite expanded, pressure treatment, moisture regain throwing or granulation, wash stalk, dehydration and charging, drying, perfuming and equilibrium water conten.This is special
In profit, the sizing mode of expansion stem is consistent with the patent of invention of Application No. 201310218589.8.It is swollen that two patents are used
It is swollen stalk sizing exist subject matter be：1. at present production in pressure vessel finite capacity, and batches processing time compared with
It is long, and microwave expansion equipment capacity is larger so that the subsequent production of expansion stem is discontinuous, constrains answering for Microwave expansion tobacco stem
With；2. expansion stem sizing is carried out using pressure vessel, because pressure is higher and processing time is longer, often leads to expansion stem sizing
Excessively, the elastic too high and exodermis of expansion stem after moisture regain terrier easily comes off, and influences the following process of expansion stem.
At present, the modular system special due to lacking expansion stem, in order to reduce the volume contraction journey after expanded cabo moisture regain
Degree, more widespread practice is in Microwave expansion tobacco stem production, and offal is carried out after microwave expansion to deposit naturally for a long time
Put.But, Microwave expansion tobacco stem still has water-absorbing shrinkable phenomenon during natural storage, average swollen after expanded cabo moisture regain
Expansibility is shunk up to more than 50%, and Volume Changes are uneven, influences follow-up section yield and uniformity；Expanded cabo is deposited simultaneously
Need to take a large amount of storage spaces, increase production cost, be unfavorable for expanded cabo serialization processing.
The content of the invention
Instant invention overcomes shortcoming of the prior art there is provided one kind is easy to use, expanded cabo can be significantly reduced and returned
The volume control device of the lifting Microwave expansion tobacco stem processability of volume contraction degree after tide.
In order to solve the above-mentioned technical problem, the present invention is achieved by the following technical solutions：
A kind of volume control device for lifting Microwave expansion tobacco stem processability, including one end are provided with charging aperture, the other end and set
There is the cylinder of discharging opening, support the support of cylinder, rotation is arranged at rotating shaft in cylinder, is fixedly installed on the helical-blade in rotating shaft
Piece, is set in the steam body on cylinder body outer wall, is arranged at the drain valve on steam body, is arranged on the external wall of vapour jacket
Heat-insulation layer, the compressed air piping penetrated in cylinder, multiple compressed air sprays connected in cylinder with compressed air piping
Mouth；It is provided with the charging aperture of the cylinder on charging cross valve, discharging opening and is provided with discharging cross valve, on the cylinder
It is provided with setting pressure gauge and moisture exhausting port.
Preferably, compressed air safety valve is installed on the compressed air piping.
Preferably, it is provided with steam security valve on the steam body.
Preferably, the cylinder is obliquely installed, and discharging opening one end is less than the other end.
Preferably, the moisture exhausting port is located at the discharge outlet of cylinder.
Preferably, the compressed-air atomizer is arranged at the roof in cylinder.
Preferably, the cylinder is made up of the metal material that anti-pressure ability is strong, thermal conductivity is good.
Preferably, the rotating shaft and helical blade are by anti-pressure ability is strong, high mechanical strength material is made.
Compared with prior art, the invention has the advantages that：
（1）The device is by feeding the rotating vane on cross valve, the rotating vane on blanking cross valve, and in cylinder
Compressed air is passed through, can be in inner barrel formation pressure chamber（0.4 ~ 0.8Mpa of pressure）, in Microwave expansion tobacco stem course of conveying
Pressure shaping is carried out, is heated with reference to steam, pressurized treatments are carried out to microwave expansion stalk or pressurized treatments are heated simultaneously；
（2）The device can process needs according to Microwave expansion tobacco stem, and dilation is added in 150 ~ 400% microwave expansion stalk
Pressurized treatments are heated in pressure processing simultaneously, the Microwave expansion tobacco stem after being handled through the present apparatus, after moisture regain processing（After moisture regain
Expansion stem moisture content >=28%, get damp again more than 2h）Cubical contraction can be controlled within 15%, Microwave expansion tobacco stem is greatly reduced
Volume contraction degree after moisture regain processing, is processed beneficial to subsequent slice；
（3）The device can be handled Microwave expansion tobacco stem in Microwave expansion tobacco stem course of conveying, realize that offal microwave is swollen
The continuous production for processing that swollen, expanded cabo fixing fabric structure is handled and expansion stem subsequently gets damp again（Flow is not less than 1000kg/h）,
Reduce the process links such as expansion stem logistics, storage；
（4）The device is by adjusting the motor frequency of rotating shaft in application cylinder body, you can regulation microwave expansion stalk is in device
Processing time, be easy in production according to the expansion stem condition of production（Such as batch Microwave expansion tobacco stem average expansion degree height）,
Expansion stem fixing fabric structure processing time is adjusted, and then controls the volume contraction degree before and after expansion stem moisture regain.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, without having to pay creative labor, may be used also
To obtain other accompanying drawings according to these accompanying drawings.
Fig. 1 is the structural representation of the present invention.
In figure：Cylinder 1, steam body 2, heat-insulation layer 3, support 4, feeding mouth 5 feeds cross valve 6, feeds cross valve
Blade 7, steam security valve 8, helical blade 9, compressed air safety valve 10, compressed air inlet pipe 11, rotating shaft 12, compressed air
Nozzle 13, barrel pressure table 14, steam body drain valve 15, moisture exhausting port 16, discharge cross valve 17, blanking port 18, discharging ten
Word valve blade 19.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not paid
Embodiment, belongs to the scope of protection of the invention.
The volume control device of lifting Microwave expansion tobacco stem processability shown in Fig. 1, including one end be provided with charging aperture, it is another
End is provided with the cylinder 1 of discharging opening, supports the support 4 of cylinder 1, and rotation is arranged at rotating shaft 12 in cylinder 1, is fixedly installed on rotating shaft
Helical blade 9 on 12, is set in the steam body 2 on the outer wall of cylinder 1, is arranged at the drain valve 15 on steam body 2, sets
Heat-insulation layer 3 on the outer wall of steam body 2, the compressed air piping 11 penetrated in cylinder 1 is multiple to be located in cylinder 1 and compression
The compressed-air atomizer 13 that air duct 11 is connected；Charging cross valve 6, discharging opening are installed on the charging aperture of the cylinder 1
On be provided with discharging cross valve 17, setting pressure gauge 14 and moisture exhausting port 16 are provided with the cylinder 1.
Compressed air safety valve 10 is installed on the compressed air piping 11.
Steam security valve 8 is provided with the steam body 2, is easy in production according to needs, regulation cylinder 1 heats temperature
Degree.
The cylinder 1 is obliquely installed, and discharging opening one end is less than the other end, is reduced transporting resistance, is easy to the conveying of material.
The moisture exhausting port 16 is located at the discharge outlet of cylinder 1, can open and close moisture exhausting port according to the humidity requirement in cylinder and realize
The regulation of humidity in cylinder.
The compressed-air atomizer 13 is arranged at the roof in cylinder 1, reduces the interference conveyed to material.
The cylinder 1 is made up of the metal material that anti-pressure ability is strong, thermal conductivity is good.
The rotating shaft 12 and helical blade 9 are by anti-pressure ability is strong, high mechanical strength material is made.
During processing, the moisture of Microwave expansion tobacco stem is not less than 8%, to reduce making in microwave expansion stalk process
Broken rate.Microwave expansion tobacco stem enters from the charging aperture 5 for feeding cross valve 6, swollen with the rotation of charging cross valve blade 7
Swollen offal is entered in cylinder 1, is fed forward everywhere by the rotation and then promotion expanded cabo of rotating shaft 12, with cross valve
The rotation of blade 19, the discharging opening 18 of expanded cabo from the cross valve 17 that discharges is fallen.Due to feeding the blade of cross valve 6 and going out
Expect the continuous rotation of the blade of cross valve 17 so that cylinder 11 is internally formed a confined space, and Microwave expansion tobacco stem is in cylinder 1
In middle course of conveying, compressed air piping 11 introduces compressed air into cylinder 1, passes through 13 pairs of compressed-air atomizer above inwall
The quick compressed air for spraying into 0.4~0.8Mpa of microwave expansion stalk in confined space carries out pressure treatment；Meanwhile, it is set in cylinder
Steam body 2 on the outer wall of body 1 can be heated after steam is passed through by barrel to obstructing to microwave expansion, and then right
The microwave expansion stalk conveyed in cylinder 1 carries out pressurized treatments or while heats pressurized treatments.The present apparatus can be in Microwave expansion tobacco stem
Microwave expansion tobacco stem is handled in course of conveying, the Microwave expansion tobacco stem after being handled through the present apparatus（Dilation is 150
~400%）, after moisture regain processing（Expansion stem Han Shui Shuai≤28% after moisture regain, get damp again more than 2h）Cubical contraction can be controlled in
Within 15%, volume contraction degree of the Microwave expansion tobacco stem after moisture regain processing is greatly reduced, is processed beneficial to subsequent slice；
The device is by adjusting the motor frequency of rotating shaft in application cylinder body, you can regulation microwave expansion obstructs the place in device
The reason time, it is easy in production according to the expansion stem condition of production（Such as batch Microwave expansion tobacco stem average expansion degree height）, regulation
Expansion stem fixing fabric structure processing time, and then control the volume contraction degree before and after expansion stem moisture regain.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God is with principle, and any modification, equivalent substitution and improvements made etc. should be included in the scope of the protection.
Claims (8)
1. a kind of volume control device for lifting Microwave expansion tobacco stem processability, it is characterised in that：One end is provided with charging
Mouth, the other end are provided with the cylinder of discharging opening, support the support of cylinder, and rotation is arranged at rotating shaft in cylinder, is fixedly installed on and turns
Helical blade on axle, is set in the steam body on cylinder body outer wall, is arranged at the drain valve on steam body, is arranged at steam
Heat-insulation layer on body outer wall, the compressed air piping penetrated in cylinder is multiple to be connected in cylinder with compressed air piping
Compressed-air atomizer；It is provided with the charging aperture of the cylinder on charging cross valve, discharging opening and is provided with discharging cross valve
Setting pressure gauge and moisture exhausting port are provided with door, the cylinder.
2. the volume control device of Microwave expansion tobacco stem processability is lifted according to claim 1, it is characterised in that：The pressure
Compressed air safety valve is installed on contracting air duct.
3. the volume control device of lifting Microwave expansion tobacco stem processability according to claim 1 or claim 2, it is characterised in that：Institute
State and be provided with steam security valve on steam body.
4. the volume control device of lifting Microwave expansion tobacco stem processability according to claim 1 or claim 2, it is characterised in that：Institute
Cylinder is stated to be obliquely installed, and discharging opening one end is less than the other end.
5. the volume control device of lifting Microwave expansion tobacco stem processability according to claim 1 or claim 2, it is characterised in that：Institute
State the discharge outlet that moisture exhausting port is located at cylinder.
6. the volume control device of lifting Microwave expansion tobacco stem processability according to claim 1 or claim 2, it is characterised in that：Institute
State at the roof that compressed-air atomizer is arranged in cylinder.
7. the volume control device of Microwave expansion tobacco stem processability is lifted according to claim 3, it is characterised in that：The cylinder
Body is made up of the metal material that anti-pressure ability is strong, thermal conductivity is good.
8. the volume control device of Microwave expansion tobacco stem processability is lifted according to claim 3, it is characterised in that：Described turn
Axle and helical blade are by anti-pressure ability is strong, high mechanical strength material is made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710587104.0A CN107259633B (en) | 2017-07-18 | 2017-07-18 | A kind of volume control device promoting Microwave expansion tobacco stem processability |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710587104.0A CN107259633B (en) | 2017-07-18 | 2017-07-18 | A kind of volume control device promoting Microwave expansion tobacco stem processability |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107259633A true CN107259633A (en) | 2017-10-20 |
| CN107259633B CN107259633B (en) | 2019-06-04 |
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ID=60078896
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710587104.0A Active CN107259633B (en) | 2017-07-18 | 2017-07-18 | A kind of volume control device promoting Microwave expansion tobacco stem processability |
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| Country | Link |
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| CN (1) | CN107259633B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110786536A (en) * | 2018-08-01 | 2020-02-14 | 北京航天雷特机电工程有限公司 | Vacuum tube type tobacco stem microwave expansion device and control method |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0242418A1 (en) * | 1986-04-23 | 1987-10-28 | R.J. Reynolds Tobacco GmbH | Process for treating tobacco and similar organic materials |
| CN1099241A (en) * | 1993-06-17 | 1995-03-01 | 克尔巴股份公司 | Apparatus for treating tobacco |
| CN1973699A (en) * | 2006-12-11 | 2007-06-06 | 江苏智思机械制造有限公司 | Online tobacco steam expanding apparatus and relevant tobacco stem treating method |
| CN205682413U (en) * | 2016-05-31 | 2016-11-16 | 云南中烟新材料科技有限公司 | A kind of device improving Microwave expansion tobacco stem yield and quality |
| CN106263003A (en) * | 2016-08-19 | 2017-01-04 | 云南中烟新材料科技有限公司 | A kind of improve cabo microwave expansion uniformity and the method for quality |
| CN205922864U (en) * | 2016-08-19 | 2017-02-08 | 云南中烟新材料科技有限公司 | Improve humidifying device that heats of offal microwave inflation homogeneity |
| CN205947101U (en) * | 2016-08-19 | 2017-02-15 | 云南中烟新材料科技有限公司 | Promote setting device of microwave inflation offal processing nature |
| CN207054771U (en) * | 2017-07-18 | 2018-03-02 | 云南中烟新材料科技有限公司 | A kind of volume control device for lifting Microwave expansion tobacco stem processability |
-
2017
- 2017-07-18 CN CN201710587104.0A patent/CN107259633B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0242418A1 (en) * | 1986-04-23 | 1987-10-28 | R.J. Reynolds Tobacco GmbH | Process for treating tobacco and similar organic materials |
| CN1099241A (en) * | 1993-06-17 | 1995-03-01 | 克尔巴股份公司 | Apparatus for treating tobacco |
| CN1973699A (en) * | 2006-12-11 | 2007-06-06 | 江苏智思机械制造有限公司 | Online tobacco steam expanding apparatus and relevant tobacco stem treating method |
| CN205682413U (en) * | 2016-05-31 | 2016-11-16 | 云南中烟新材料科技有限公司 | A kind of device improving Microwave expansion tobacco stem yield and quality |
| CN106263003A (en) * | 2016-08-19 | 2017-01-04 | 云南中烟新材料科技有限公司 | A kind of improve cabo microwave expansion uniformity and the method for quality |
| CN205922864U (en) * | 2016-08-19 | 2017-02-08 | 云南中烟新材料科技有限公司 | Improve humidifying device that heats of offal microwave inflation homogeneity |
| CN205947101U (en) * | 2016-08-19 | 2017-02-15 | 云南中烟新材料科技有限公司 | Promote setting device of microwave inflation offal processing nature |
| CN207054771U (en) * | 2017-07-18 | 2018-03-02 | 云南中烟新材料科技有限公司 | A kind of volume control device for lifting Microwave expansion tobacco stem processability |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110786536A (en) * | 2018-08-01 | 2020-02-14 | 北京航天雷特机电工程有限公司 | Vacuum tube type tobacco stem microwave expansion device and control method |
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| Publication number | Publication date |
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| CN107259633B (en) | 2019-06-04 |
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