CN205676441U - Tealight production line - Google Patents

Tealight production line Download PDF

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Publication number
CN205676441U
CN205676441U CN201620506876.8U CN201620506876U CN205676441U CN 205676441 U CN205676441 U CN 205676441U CN 201620506876 U CN201620506876 U CN 201620506876U CN 205676441 U CN205676441 U CN 205676441U
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CN
China
Prior art keywords
tealight
cup
production line
order
wax
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201620506876.8U
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Chinese (zh)
Inventor
李望明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Edward Packing Equipment Co Ltd
Original Assignee
Dongguan Edward Packing Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201620506876.8U priority Critical patent/CN205676441U/en
Application granted granted Critical
Publication of CN205676441U publication Critical patent/CN205676441U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a kind of tealight production line, belongs to tealight production field, for realizing the production tealight of full-automation.This tealight production line includes being sequentially transmitted the sorting equipment with connecting, point glue equipment, viscous core apparatus, filling apparatus.This tealight production line produces for tealight, it is possible to achieve the full-automation that tealight produces, and improves the efficiency of production, has saved cost.

Description

Tealight production line
Technical field
The utility model relates to tealight production field, provides a kind of tealight production line especially.
Background technology
Tealight (English is tealight), also known as coffee berry wax, temperature tea, the aluminium pot being used to pendulum case pours wax, and tealight is suitable for Household, can effectively remove out formaldehyde, improve domestic environment.According to weight, the time of tealight burning is typically at 1~3 hour.Tea Essence contained by wax is dispelled cigarette effect, reacts with the odor molecules in air when lighting and combines, can reach and eliminate the unusual smell Effect, discharge quiet and tastefully laid out fragrance simultaneously.
During tealight produces, tealight wick requires to be placed on the centre of tealight cup, steady and straight, always is and manually puts Putting, wasting time and energy, workman's not only labour intensity is big, and production efficiency is low;Artificial placement also has one disadvantage in that, if filling liquid The temperature control of body is improper, and the wick of placement easily tilts to skew, and affects attractive in appearance and burning-point effect, and such product is substantially Just can only work as waste disposal to fall, the production cost being significantly greatly increased.
Utility model content
In view of this, in order to solve the problems referred to above that prior art exists, the utility model provides a kind of tealight production line, Full-automatic production can be realized.
A kind of tealight production line, comprising:
One sorting equipment, in order to place tealight cup;
One point glue equipment, in order to the tealight cyphelia glue that will place;
One glues core apparatus, in order to wax torr and wick line to be assembled into wick, and by described wick and described through tea for dispensing glue Wax cup is assembled into cup core assembly;
One filling apparatus, in order to pour into wax oil in described cup core assembly;
One feeding device, in order at least carry be placed tealight cup, through tealight cup for dispensing glue, cup core assembly.
As to further improvement of the present utility model, described feeding device includes the first conveyer belt, in order to will be through putting The tealight cup put is transported to viscous core apparatus, and it is arranged at the lower section of point glue equipment;And second conveyer belt, in order to assemble cup core Body is transported to filling apparatus.
Further, the first conveyer belt of tealight production line is provided with the channel-dividing device for forming a plurality of transmission road.
Further, the second conveyer belt of tealight production line is provided with the channel-dividing device for forming a plurality of transmission road.
Further, tealight production line also includes the counting device in order to count cup core assembly.
Further, tealight production line also include in order to by the cup core assembly of described counting import fill wax apparatus lead cup Device.
Further, tealight production line also includes the lifting device in order to tealight cup to be promoted to sorting equipment
Further, tealight production line also includes the sealing device being located on described second conveyer belt, described sealing device After being located at described filling wax apparatus.
Further, tealight production line also includes the cooling device being located in described sealing device.
Further, tealight production line also includes being located at re-filling device on described second conveyer belt, is passing along second Send after described in the direction of transfer of band, re-filling device arranges described sealing device.
Compared with prior art, the beneficial effects of the utility model show: each equipment required for producing: sorting Device, point glue equipment, viscous core apparatus, filling apparatus are connected by feeding device, it is achieved that the Automated condtrol that tealight produces, On the basis of this, production also before sorting equipment arranges lifting device, for empty tealight cup is automatically added to sorting dress In putting;It is additionally provided with counting device, the quantity of the tealight producing in record useless;Finally production line on after filling for the first time also It is provided with sealing and cooling device, re-filling device, greatly improve filling quality, yield rate, improve the effect of production Rate.
Brief description
Fig. 1 shows the structural representation of the utility model tealight production line.
Fig. 2 shows the structural representation of the channel-dividing device of the utility model tealight production line.
Mainly comprise symbol description:
10-sorting equipment;10a-channel-dividing device;10a1-divides dish component;10a3-rotating disk;10a5-separates mouth;10b-promotes Device;30-the first transmission band;50-point glue equipment;70-glues core apparatus;20-the second conveyer belt;20a-sealing device;20b-is cold Radiator cooler;20c-leads cup device;20d-counting device;40-filling apparatus;60-packs platform.
Detailed description of the invention
For the ease of understanding the utility model, below with reference to relevant drawings, tealight production line is more fully retouched State.Accompanying drawing gives the embodiment of tealight production line, but, tealight production line can realize in different forms, does not limit In embodiment described herein.On the contrary, provide the purpose of these embodiments to be to make the disclosure to tealight production line more Add thorough comprehensive.
Of the present utility model describe in, it is to be understood that term " on ", D score, "front", "rear", "left", "right", The orientation of the instruction such as " vertically ", " level ", " top ", " end ", " interior ", " outward " or position relationship for based on orientation shown in the drawings or Position relationship, is for only for ease of and describes the utility model and simplify description, rather than instruction or the device or the unit that imply indication Part must have specific orientation, with specific azimuth configuration and operation, therefore it is not intended that to restriction of the present utility model.
In the description of this specification, reference term " embodiment ", " some embodiments ", " example ", " specifically show Specific features, structure, material or the feature that the description of example " or " some examples " etc. means to combine this embodiment or example describes It is contained at least one embodiment of the present utility model or example.In this manual, the schematic representation to above-mentioned term It is not necessarily referring to identical embodiment or example.And, the specific features of description, structure, material or feature can be in office What one or more embodiment or example combine in an appropriate manner.
Of the present utility model describe in, unless otherwise prescribed and limit, it should be noted that term " is installed ", " phase Even ", " connection ", " connection ", " connection " should be interpreted broadly, for example, it may be mechanical attachment or electrical connection, it is also possible to it is two The connection of element internal, can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, for the ordinary skill of this area For personnel, the concrete meaning of above-mentioned term can be understood as the case may be.
Refering to Fig. 1, this tealight production line a, comprising: sorting equipment 10, in order to place tealight cup;One point glue equipment 50, uses With by the tealight cyphelia glue of described placement;One glues core apparatus 70, in order to wax torr and wick line are assembled into wick, and by described lamp Core and described be assembled into cup core assembly through tealight cup for dispensing glue;One filling apparatus 40, in order to through in described cup core assembly Pour into wax oil;One feeding device, in order at least carry be placed tealight cup, through tealight cup for dispensing glue, cup core assembly.
The process that this tealight production line completes to produce is as follows: by the tealight cup (such as aluminium box tealight cup) of a number of sky Putting in sorting equipment, after putting into the sorted device of tealight cup 10 in sorting equipment 10, sorting equipment 10 can make tealight cup quilt Place the position (for example rim of a cup is upward) for subsequent operation, and export from feeding device (such as the first conveyer belt 30), this output Tealight cup be all rim of a cup upward, this rim of a cup tealight cup upward through point glue equipment 50 on the intermediate point at the bottom of tealight cup one Fixed thermosol, and it is transported to viscous core apparatus 70, viscous core apparatus 70 can will insert the wick of certain length in wax torr, and will This wax torr being inserted with wick is bonded on tealight cup by thermosol.It is stained with the tealight cup of wick under the effect of feeding device, quilt Being delivered to filling apparatus 40, the tealight cup sending is poured into liquid wax oil by filling apparatus 40, is inoculated with the tealight cup warp of wax oil Crossing feeding device to transfer out, the process that whole tealight produces terminates.
Above-mentioned tealight assembles the raw material needing to use tealight cup, wax torr, wax oil, wick.Tealight cup, is a kind of aluminum Cylindrical tealight cup, the needing of the different tealight manufacturing as required selects various sizes of wax cup.Wax torr, is provided with through hole Circular consumptive material, the diameter of its through hole and wick diameter are suitable, and wick can be inserted in through hole.Wax oil, is that filling apparatus uses Liquid wax oil.Wick, is the burning core using in tealight.
Above-mentioned sorting equipment 10, can use and it is known in the art that for example commercially available form.Now list out a kind of sorting dress Putting the concrete form of 10, it can include sorting casing, power set (not shown), and sorting casing can accommodate some Empty tealight cup, be provided with rotating disk at this sorting box house, this rotating disk can be in the drive of power set (such as motor etc.) Lower rotation, casing itself does not rotate with rotating disk.Sorting wall box is provided with outlet, the size of this outlet and tealight cup Cross-sectional sizes is suitable, and tealight cup rotates under the drive of rotating disk in casing, under the influence of centrifugal force, and can be defeated by this outlet Go out, be divided into two types from outlet tealight cup out: a kind of be rim of a cup upward, another kind be rim of a cup down.This sorting Device 10 exit is provided with upper and lower two Efferent tube, and rim of a cup tealight cup upward enters on feeding device from upper Efferent tube, etc. Wait to enter in next operation for dispensing glue.And the tealight cup that rim of a cup is down can fall down Efferent tube from Efferent tube breach, adjusting While engaging in this profession under entering, being connected to a source of the gas in aforementioned Efferent tube indentation, there, this source of the gas can be blown facing to breach, falls from this breach Rim of a cup is translated into above under the effect of the gas that this source of the gas blows out to the tealight cup of lower Efferent tube, it is achieved thereby that rim of a cup is upward And export on transmission band from lower Efferent tube, wait in inlet point glue process.
Above-mentioned point glue equipment 50, can use known point gum machine, herein point gum machine also known as glue spreader, adhesive dripping machine, adhesive supplier, Glue pouring machines etc., are controlled to fluid and specially by fluid drop, the automatic machinery being coated on product surface or interiors of products. Point gum machine can realize three-dimensional, four-dimensional path point glue, is accurately positioned, and precisely controls glue, not wire drawing, does not leak glue, rubber drop-free.Point gum machine master Glue in Product Process to be used for, paint and other liquid Accurate Points, note, painting, point drip to each product exact position, can To be used for realizing getting ready, setting-out, round or camber.Alternative manual work, it is achieved mechanization production.Point gum machine unit can be grasped Make, simple and easy, at a high speed accurately;It is provided with SD card storage mode, facilitates file transmission between data management and board;Can carry double Component pumping system, constitutes biliquid full-automatic glue-dropping machine;Console mode point can be constituted by the accessory such as attachment point glue controller and glue dispensing valve Gluing equipment;Screwed lock can be carried and pay mechanism, be configured to automatic locking screw machine;On-demand can upgrade to online robot, be used for various Automated assembly;Bearing capacity is strong, processing space is big.Point gum machine can use various solvent, bonding agent, paint, chemical material, Solid gum etc., including silica gel, EMI conducting resinl, UV glue, AB glue, Instant cement, epoxy glue, polyurethane adhesive, fluid sealant, hot glue, lubrication Fat, elargol, red glue, tin cream, thermal grease, anti-soldering paste, the colored varnish, screw fixative, carpenter's glue, anaerobic adhesive, acrylic glue, abrasionproof Glue, polyester resin, potting compound, loudspeaker glue, instant glue, rubber, paint, lacquer enamel, jaqan, ink, pigment etc..
Operationally, compressed air sends into glue bottle to above-mentioned point glue equipment 50, and glue laminated is entered the service pipe being connected with piston chamber In, when piston is in upstroke, piston chamber fills up glue, when piston advances downwardly and drips needle head, glue extrudes from pin mouth.Drip The glue amount going out is determined by the distance of piston undershoot, can be with manual adjustment, it is also possible to automatically control in software.Rim of a cup tea upward Wax cup is when by feeding device, and point gum machine can PUR, tealight cup continuation shifting on feeding device in wax cup base point Dynamic, wait and entering in viscous core apparatus.
Above-mentioned viscous core apparatus 70, can be known one pinch of line machine, or referred to as wick machine, and it is for inserting wick in wax torr And be stained with aforementioned point glue equipment 50 in the wax torr of this wick and carry the tealight cup coming.Particularly as follows: this viscous core apparatus 70 mainly wraps Include wax rest device, cut core apparatus, wax cup transmitting device, viscous core mechanism.
Above-mentioned wax rest device includes dynamic component, rotating member, casing, output link, and rotating member is positioned in casing, should Rotating member can rotate under the drive of dynamic component, casing be set to bottom leave space and be provided with one and wax drag size phase When delivery outlet, the delivery outlet of this casing is connected with output link.A number of wax torr is joined in aforementioned casing, Wax torr is close to output through the effect of gap and delivery outlet from output link under the effect of rotating member successively, i.e. completes wax The output procedure of torr.
Above-mentioned cutting core apparatus, mainly including cutting core machine, feeder, this is cut core machine and is connected with the output link of wax rest device, Wax torr moves to cut the workbench of core machine, and the wick of certain length can be delivered to work in an impulse stroke by feeder Making platform, and the through hole passing through wax torr being inserted in wax torr, now, cuts core chance and cuts off wick, the wax torr being inserted with wick has made Finish.
The tealight cup that feeding device conveying comes is delivered to the workbench of viscous core mechanism, viscous core machine by above-mentioned wax cup output device The wax torr being inserted with wick can be bonded at the bottom of tealight cup by structure.
Above-mentioned filling apparatus 40 is for the wax oil being stained with in the wax cup of wick injection liquid coming feeding device conveying. Filling apparatus 40 can use known form, and such as this filling apparatus 40 mainly includes filling wax main body, tank mounting.The wax of liquid Oil is contained in tank mounting, and filling wax main body has wax oil delivery outlet and corresponding executing agency.Above-mentioned filling apparatus is located at and transports Above device, being stained with the tealight cup of wick on feeding device through filling apparatus, wax oil is defeated by the wax cup filling wax main body Outlet is transported in tealight cup, thus completes whole filling wax operation.
Here, feeding device can be transmission band.For example can include the first conveyer belt, in order to transport the tealight being placed cup To viscous core apparatus, it is arranged at the lower section of point glue equipment;And second conveyer belt, in order to cup core assembly is transported to filling dress Put.
Refer to Fig. 1 and Fig. 2.This tealight production line, in order to improve the efficiency produced, needs to be provided with on same production line Multiple stage (overlapping) point glue equipment 50 or viscous core apparatus 70 or filling apparatus 40, therefore, it can at the first transmission band or the second transmission band On channel-dividing device 10a is set.This channel-dividing device 10a is provided with a round turntable 10a3, and bottom this rotating disk 10a3 being can be around rotating disk 10a3 central rotation, the rotary power bottom this rotating disk 10a3 is provided by motor.It is provided with a fixing point dish structure inside rotating disk Part 10a1, this point of dish component 10a1 be not with rotating disk lower rotation, and this point of dish component 10a1 can lead into the wax of rotating disk 10a3 Cup is assembled to the delivery outlet of rotating disk, and the delivery outlet of this rotating disk 10a3 is provided with and multiple separates a mouthful 10a5, separates a mouthful 10a5 output from this Tealight cup can form parallel mulitpath.
As improvement of the present utility model, counting can be set between described filling apparatus 40 and described viscous core apparatus 70 Device 20d, this counting device 20d can record the quantity of the tealight cup by it.This counting device 20d can be mechanical count Device, electronic counter etc..Mechanical technique device is to trigger contact counter by way of shell fragment etc. directly contacts the object passing through Counting module record data.And electronic counter is the arteries and veins utilizing digital circuit technique to be passed through in counting preset time Rush number and show the digitized instrument of count results.The advantage of electronic counter is that certainty of measurement height, broad quantum, function be many, behaviour Work is simple, measuring speed is fast, directly display numeral, and is easily achieved and measured process automation, real in industrial production and science It is used widely in testing.The utility model can arrange a counting device 20d at the second conveyer belt, can enter with record paper The quantity of the tealight cup of filling apparatus 40.In the case of leading cup device 20c, leading cup device 20c can be by a number of Tealight cup (such as 21) is once pushed in filling apparatus 40, can improve the quantity of expendable, thus improve whole raw Produce the output efficiency of line.
It refering to Fig. 1, before this tealight production line filling apparatus 40, is provided with after counting device 20d in order to by described counting Cup core assembly import fill wax apparatus lead cup device 20c.Here " front " " afterwards " understandably for along the first conveyer belt and The positive direction of the second conveyer belt be reference direction this lead the quantity of wax cup that cup device 20c can record according to counting device 20d, one Secondary a number of wax cup is pushed in filling apparatus 40, the efficiency of the production of raising.This implementation leading cup device 20c can It is a translation mechanism that can realize X-axis and Z-axis linkage, leads cup device 20c operationally, promote wax cup to complete one under X-direction Fixed stroke, after the trip terminates, this is led cup device 20c and completes a certain distance in Z-direction, after return in X-direction again Multiple aforementioned X-direction stroke, and reply aforementioned Z-direction stroke in Z-direction, thus at the beginning of the push rod leading cup device 20c is returned Beginning position.Specifically, this is led cup device 20c and is provided with a push rod, and this push rod is connected with at least one linear electric motors, this linear electric motors Movement for Z axis push rod.This push rod is also connected with a conveyer belt, it is possible to achieve movement in the X-axis direction.On X-axis, Z axis Motion all has driven by motor, and the operation of this push rod, by control module control, sets by this motor, it is achieved to stroke, order Accurately control.
Refering to Fig. 1, before above-mentioned lifting device 10b is located at sorting equipment 10, for adding sky in sorting equipment 10 Tealight cup, owing to sorting equipment 10 is positioned on a high platform, leans on the effect of manpower to pour wax cup in sorting casing and is unfavorable for The automation of whole production line.This lifting device 10b is promoted to the sorting equipment 10 of eminence for the tealight cup that will be located in lower In.This lifting device 10b can use known form, for example, can mainly include: power set, transmission device, lifting casing, Body, the optional motor of this power set, the optional V belt translation of this transmission device, this V belt translation fixes a lift tank around band Body, this lifting casing is provided with multiple little lattice, can accommodate multiple tealight cup in each lattice, and this lifting casing is with transmission band Do reciprocal motion.This lifting device body forms a container-like housing.Tealight cup is poured into the container object that this body is formed In, lifting casing, under the drive of transmission band, can be delivered to tealight cup in sorter.
Refering to Fig. 1, the raw tea line of tealight of the present utility model, also include sealing device 20a, this sealing device 20a is located at filling Above the second transmission band 20 after assembling device 40, for sealing the wax oil transporting out from filling apparatus 40, prevent from wax oil carries Enter impurity, affect the quality of tealight.Specifically, can be provided above a sealing lid at the second transmission band 20, this sealing lid is permissible Being made by general aluminium alloy, the height of sealing lid, according to the actual determination of production line, is at least higher than tealight cup at conveyer belt The maximum height of upper motion.This sealing lid it can also be provided that transparent vinyl cover, facilitate look at whether sealing lid has different The situations such as normal wax cup topples.
In order to cool down wax oil rapidly, the tealight production line in this example also includes being located in described sealing device 20a Cooling device 20b, this cooling device 20b can be the conventional forms such as cooling tube or air-conditioning cooling machine, and this cooling device 20b sets In sealing device 20a, sealing device can be entered but the cooling of the tealight of ot-yet-hardened for filled wax, thus reduce tea The time of wax cooled and solidified, improve the efficiency of production.When this cooling device 20b is cooling tube, needs and power set follow Ring provides certain coolant, and the coolant of low temperature is used for absorbing and taking away the temperature of the tealight in sealing device.And sealing Installing air conditioner in device 20a, cooling capacity in certain sealing device 20a for this air conditioner can produce fabulous effect, This air-conditioning cooling machine can blow cold air in sealing device 20a, thus reduces rapidly the heat of the tealight by sealing device 20a Amount, is greatly shortened the length of the production line of cooling, improves production efficiency.
Refer to Fig. 1, tealight production line of the present utility model, the re-filling dress being located on described second conveyer belt 20 Put, pass through the tealight of expendable for re-filling.Expendable is after supercooling, and the wax oil in tealight cup solidifies, Due to the reason expanded with heat and contract with cold, it may appear that wax oil is underfilled with the phenomenon of tealight cup.Thus, the tealight of shrinkage also needs to carry out secondary Filling, to produce, quality is higher uses more long simultaneously more popular tealight.The structure of secondary tanning device can be same as filling Assembling device, no longer describes in detail in this.
Refer to Fig. 1, tealight production line of the present utility model, be located at the packing platform of described second transmission band 20 end 60, the tealight having produced for packing, packing platform 60 is at the convergence after tealight shaping.Pack platform 60 can herein Using known form, for example, being made up of a plane and supporting mechanism, this plane and the second transmission band are in a plane and shape Becoming docking, the tealight on the second transmission band is transferred to carry out packing and binding on packing platform.
The above, detailed description of the invention only of the present utility model, but protection domain of the present utility model does not limit to In this, any those familiar with the art, in the technical scope that the utility model discloses, can readily occur in change Or replace, all should cover within protection domain of the present utility model.Therefore, protection domain of the present utility model should be described with power The protection domain that profit requires is as the criterion.

Claims (10)

1. a tealight production line, it is characterised in that include:
One sorting equipment, in order to place tealight cup;
One point glue equipment, in order to the described tealight cyphelia glue that will place;
One glues core apparatus, in order to wax torr and wick line to be assembled into wick, and by described wick with through described tealight cup for dispensing glue It is assembled into cup core assembly;
One filling apparatus, in order to pour into wax oil in described cup core assembly;
One feeding device, in order at least carry be placed described tealight cup, through described tealight cup for dispensing glue, described cup core assemble Body.
2. the tealight production line described in 1 as requested, it is characterised in that: described feeding device includes the first conveyer belt, in order to will The described tealight cup being placed is transported to viscous core apparatus, and it is arranged at the lower section of point glue equipment;And second conveyer belt, in order to will Described cup core assembly is transported to filling apparatus.
3. tealight production line according to claim 2, it is characterised in that: described first conveyer belt is provided with for being formed a plurality of Transmit the channel-dividing device in road.
4. tealight production line according to claim 2, it is characterised in that: described second conveyer belt is provided with for being formed a plurality of Transmit the channel-dividing device in road.
5. tealight production line according to claim 1, it is characterised in that: also include the meter in order to count cup core assembly Counting apparatus.
6. tealight production line according to claim 4, it is characterised in that: also include in order to assemble the described cup core of counting What body imported described filling apparatus leads cup device.
7. the tealight production line described in 1 as requested, it is characterised in that: also include in order to described tealight cup to be promoted to described point Pick the lifting device of device.
8. the tealight production line described in 2 as requested, it is characterised in that: also include the sealing being located on described second conveyer belt Device, after described sealing device is located at described filling apparatus.
9. the tealight production line described in 8 as requested, it is characterised in that: also include the cooling dress being located in described sealing device Put.
10. the tealight production line described in 8 as requested, it is characterised in that: also include being located at secondary on described second conveyer belt and fill Assembling device, after re-filling device described in the direction of transfer along described second conveyer belt arranges described sealing device.
CN201620506876.8U 2016-05-27 2016-05-27 Tealight production line Expired - Fee Related CN205676441U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111378536A (en) * 2018-12-29 2020-07-07 宁波旷世智源工艺设计有限公司 Natural material filling candle and preparation method and corresponding production device thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111378536A (en) * 2018-12-29 2020-07-07 宁波旷世智源工艺设计有限公司 Natural material filling candle and preparation method and corresponding production device thereof

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161109

Termination date: 20190527

CF01 Termination of patent right due to non-payment of annual fee