CN111378536A - Natural material filling candle and preparation method and corresponding production device thereof - Google Patents

Natural material filling candle and preparation method and corresponding production device thereof Download PDF

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Publication number
CN111378536A
CN111378536A CN201811638186.8A CN201811638186A CN111378536A CN 111378536 A CN111378536 A CN 111378536A CN 201811638186 A CN201811638186 A CN 201811638186A CN 111378536 A CN111378536 A CN 111378536A
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filling
candle
machine table
wax
cooling
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金建新
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Ningbo Kuangshi Zhiyuan Craft Design Co ltd
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Ningbo Kuangshi Zhiyuan Craft Design Co ltd
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C5/00Candles
    • C11C5/02Apparatus for preparation thereof
    • C11C5/023Apparatus for preparation thereof by casting or melting in a mould

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  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Fats And Perfumes (AREA)

Abstract

A natural material filling candle and a preparation method thereof are disclosed, the candle is prepared by the following raw materials by weight: 80-85 parts of bean wax, 10-20 parts of vegetable wax or fatty acid, 1-5 parts of beeswax, 0-5 parts of microcrystalline wax and a proper amount of perfume and essence. The preparation method comprises the following steps: dispensing, preheating, filling, secondary filling, cooling and packaging. Compared with the traditional candle, the candle of the invention has the characteristics of good product performance, long burning time, no smoke and no toxicity, low wax pool temperature, good safety and environmental protection, simultaneously has simple preparation process and high production efficiency, can be filled at the temperature of 60-80 ℃, ensures the product surface to be smooth and beautiful, has thick texture and does not fall off the cup through mechanical production, infrared constant temperature control and secondary filling, is favorable for improving the production environment under the condition of low temperature, avoids the diffusion of spice due to higher temperature, keeps the original fragrance style of essence, and has long and stable fragrance.

Description

Natural material filling candle and preparation method and corresponding production device thereof
Technical Field
The invention belongs to the technical field of candles, and particularly relates to a natural material filled candle, a preparation method thereof and a corresponding production device.
Background
The candle is a daily lighting tool, is used as a traditional lighting product, and has a long history of use. The candle is mainly made of paraffin, the added auxiliary materials comprise white oil, stearic acid, polyethylene, essence and the like, and the candle can be made into craft candles with various shapes, but the paraffin is mainly refined by petroleum, is not renewable, has large price fluctuation in the market, and can generate black smoke when the candle burns due to large dosage of the paraffin, thus not meeting the requirements of low carbon, energy saving and environmental protection. At present, under the situation of increasingly tense petroleum resources, the demand for candle materials is developing towards green environmental protection with low cost, reproducibility and low pollution. Therefore, an environment-friendly low-carbon candle is developed to meet the needs of the real society.
According to inspection, the Chinese patent with the prior patent number CN200610019056, namely a canned candle and a preparation process thereof, comprises the following components in percentage by weight: 5-25% of water, 10-35% of glycerol or sorbitol, 20-69% of industrial alcohol or methanol, 10-59% of monoglyceride, 1-5% of fatty acid or sodium dodecyl benzene sulfonate or polyglycerol ester or surfactant and 1-49% of grease can be added; mixing water, glycerol or sorbitol, industrial alcohol or methanol, heating to 70-75 ℃, adding monoglyceride, fatty acid or sodium dodecyl benzene sulfonate or polyglycerol ester or surfactant and oil into the mixture, heating to 70-75 ℃ for dissolution, stirring for emulsification, neutralizing until the pH value is neutral, and finally cooling to 35-45 ℃ and filling into a glass cup or other containers with wax cores. Most of the candle materials are renewable and low-pollution green environment-friendly materials, but industrial alcohol and methanol also contain 20-69%, and the methanol has certain toxicity, so that the prepared candle is not green enough and has high cost.
Disclosure of Invention
The invention aims to solve the first technical problem of providing a natural material filled candle which has scientific and reasonable formula, long burning time and no smoke and toxicity.
The second technical problem to be solved by the invention is to provide a preparation method of the filled candle made of natural materials, which has simple process, high production efficiency and good filling.
The third technical problem to be solved by the invention is to provide a production device for filling the candle with natural materials, which has high production efficiency, good filling performance and less pollution.
The technical scheme adopted by the invention for solving the first technical problem is as follows: a natural material filled candle is characterized in that: the candle is prepared from the following raw materials in parts by weight:
Figure BDA0001930554100000021
when necessary, proper amount of pigment can be added for color mixing.
Preferably, the soybean wax is triglyceride extracted from soybean oil, has a melting point of 42-55 deg.C, and is milky cream or solid.
Preferably, the vegetable wax or fatty acid is extracted from palm oil, has a melting point of 50-60 deg.C, and comprises palm wax, lauric acid, myristic acid, palmitic acid or stearic acid.
And finally, the melting points of the beeswax and the microcrystalline wax are between 60 and 65 ℃.
The technical scheme adopted by the invention for solving the second technical problem is as follows: a preparation method of a natural material filled candle is characterized by comprising the following steps: the method comprises the following steps:
1) adding the bean wax, the palm wax or the fatty acid, the beeswax and the microcrystalline wax (if any) which are weighed according to the proportion into a reaction kettle, heating to slowly melt, stirring uniformly to 89-91 ℃ after complete melting, adding the spice essence, cooling to 75-80 ℃ after complete dissolution, and filling into a constant temperature control tank;
2) starting a preheating device to preheat a container, setting the temperature to be 70-80 ℃, dispensing a fixed lamp wick in the container, conveying the fixed lamp wick to an initial position through a conveying belt, and entering the preheating device;
3) adjusting the speed of a conveyor belt and filling equipment, controlling filling after infrared positioning of a container, adopting secondary filling for filling, cooling and righting a wick after primary filling, conveying the container to the secondary filling equipment, controlling the temperature at 70-80 ℃, controlling the capacity and leveling; cooling the product in a cooling area, and shaping to obtain a candle finished product;
4) and finally packaging the product.
The technical scheme adopted by the invention for solving the third technical problem is as follows: the utility model provides a production device of natural material filling candle, includes the board, its characterized in that: the machine table is long-strip-shaped, a conveying belt, filling equipment and a cooling device are arranged on the machine table, the conveying belt is arranged along the length direction of the machine table, the containers are arranged on the conveying belt in a multi-row mode, the number of the filling equipment is two, the filling equipment is movably arranged at the front end and the rear end of the machine table respectively, the cooling device is arranged at the middle front portion and the tail portion of the upper portion of the machine table, and a gluing mechanism and a preheating device are arranged at the head portion of.
As an improvement, the filling equipment comprises a rack which is arranged on a machine platform in a manner of moving back and forth, a thermostatic bath is arranged on the rack, a row of filling heads corresponding to the containers are arranged at the lower end of the thermostatic bath, and a control system for controlling the filling temperature, time and speed of the conveyor belt is arranged on the machine platform.
The improved thermostatic bath is characterized in that the thermostatic bath is fixed on a lifting frame, the lifting frame is fixed on the rack through a screw rod and nut mechanism, and the screw rod is connected with a motor on the rack through a driving mechanism.
And then, improving the filling machine, wherein guide rails are arranged on two sides of the machine table, corresponding rollers are arranged at the bottom of the rack, the rack can be arranged on the guide rails on the machine table in a back-and-forth moving mode through the rollers, the control system is provided with an infrared positioning module, the filling temperature is 60-80 ℃, the first of front and back filling equipment is pre-filling, and the second of the front and back filling equipment is fine filling so as to control the capacity and level.
Further, the dispensing mechanism adopts a manipulator to dispense and fix the wick, and a righting mechanism for righting the wick is further arranged behind the cooling device for first filling on the machine table.
Finally, the cooling device is an air cooling device.
Compared with the prior art, the invention has the advantages that: the candle adopts natural materials as the raw materials of the candle, can be regenerated and biodegraded, thoroughly solves the problems of cup falling, fragrance and oil output by optimized compounding, has thick and solid surface of the formula, can bear essence with high proportion, has stable combustion, no smoke and no toxicity, has little residue, is less harmful to human body, and meets the requirement of environmental protection; during manufacturing, low-temperature mechanical filling production is adopted, energy consumption is obviously low, production efficiency is high, cost is low, all processes are effectively controlled, the product does not fall off the cup and crack during processing, product quality is stable, production efficiency is high, and fragrance is strong and lasting. Compared with the traditional candle, the candle disclosed by the invention has the characteristics of good product performance, long burning time, no smoke and no toxicity, lasting fragrance, low wax pool temperature, good safety and environmental friendliness, meanwhile, the preparation process is simple, the candle can be filled at the temperature of 60-80 ℃, the product surface is ensured to be smooth and attractive through mechanical production, infrared positioning and constant temperature control, the texture is thick, the cup is not taken off, the production environment is favorably improved under the low-temperature condition, the fragrance is prevented from being emitted due to higher temperature, the original fragrance style of the essence is maintained, the fragrance is kept long and stable, the whole production equipment is reasonable and practical, the production efficiency is high, and the filling effect is good.
Drawings
FIG. 1 is a schematic view of the construction of a candle manufacturing apparatus provided by the present invention;
FIG. 2 is a schematic (partial) view of the construction of the candle manufacturing apparatus provided by the present invention;
fig. 3 is a schematic view of a righting mechanism.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
As shown in fig. 1-3, a device for producing a candle filled with natural materials, including a strip-shaped machine table 1, a conveyor belt 2 is arranged on the machine table 1, a filling device 3, a cooling device 5 and a centering mechanism 10, the conveyor belt 2 is arranged along the length direction of the machine table 1, containers 6 are sequentially arranged on the conveyor belt 2 in multiple rows, the two filling devices 3 are respectively arranged at the front end and the rear end of the machine table 1 in a back-and-forth movement manner, the cooling device 5 adopts an air cooling device, the middle front position and the tail position above the machine table 1 are arranged, a cooling channel cooled by cold air is usually adopted, the cooling effect is improved, the surrounding environment polluted by fragrance is reduced, in order to improve the cooling effect, a frame can be erected at the middle position above the machine table 1, and a plurality of air coolers 4 used for air cooling are. A glue dispensing mechanism and a preheating device 7 are sequentially arranged in front of the head of the machine table 1. The filling equipment 3 comprises a frame 31, guide rails 11 are arranged on two sides of a machine table 1, corresponding rollers 311 are arranged at the bottom of the frame 31, the frame 31 is arranged on the guide rails 11 on the machine table 1 and can move back and forth through the rollers 311, a constant temperature bath 33 is arranged on the frame 31, candle liquid is stored in the constant temperature bath 33, a row of filling heads 32 corresponding to containers 6 are arranged at the lower end of the constant temperature bath 33, the filling heads 32 can be controlled by electric control valves, a trough 34 is arranged beside the machine table 1 and is communicated with the constant temperature bath 33 through a pipeline, a valve and a conveying pump, so that the constant temperature bath 33 can be conveniently charged, in order to facilitate the filling of containers with different heights, the constant temperature bath 33 is fixed on a lifting frame 35, and the lifting frame is fixed on the frame 31 through a screw rod 36 and a nut mechanism, for example, the lifting frame 31 is arranged, thereby driving the lifting frame 35 to lift through the rotation of the motor 37 and the driving mechanism. The machine table 1 is provided with a control system for controlling the filling temperature, time and speed of the conveyor belt; the control system is provided with an infrared positioning module, i.e. an infrared probe is arranged at the side of the machine table 1 and is used for detecting whether the container 6 is conveyed to the position below the filling head 32, so that the filling time can be calculated. The filling temperature is set at 60-80 ℃. The first of the front and the back filling devices 3 is pre-filling, the second is fine filling to control the volume and fill level, and the filling amount of the containers can be controlled by setting the temperature of the thermostatic bath 33 and the flow rate of the filling head 32 and combining with the control of the wax filling time of different containers 6. The movable secondary filling is beneficial to the surface smoothness of products, and the temperature, the height and the weight of the products can be effectively controlled, so that the quality of the products is effectively guaranteed. The glue dispensing mechanism is arranged at the forefront, generally in front of the machine table 1, the glue dispensing mechanism is connected with the glue melting device 9 through the automatic mechanical arm 8, the wick 61 is fixed in the container 6 through glue dispensing, and after the infrared test position is passed, the wick is fixed through the mechanical arm 8, so that the center of the wick can be ensured, and the production efficiency is improved. Preheating device 7 arranges in the front of board 1, and some gum machines construct the rear side, and similar preceding cooling device, it adopts the stoving passageway usually, and the electric heating combines the blast air form for preheating container 6, and the settlement is stable for 70 ~ 80 ℃, preheats container 6 in order to avoid the container 6 temperature inhomogeneous when filling, leads to out of cup, can effectively reduce filling production temperature moreover. The righting mechanism 10 is arranged on the machine table 1 behind the first filled cooling device and comprises a cross rod which is placed on the container 6 and is fixed on a clamp for righting the wick 61.
Example 1
Adding 80 parts of bean wax with a melting point of 42-55 ℃, 15 parts of palm wax or fatty acid with a melting point of 56 ℃, 5 parts of beeswax with a melting point of 65 ℃ and 5 parts of microcrystalline wax into a reaction kettle, slowly melting, stirring uniformly to 90 ℃ after completely melting, adding perfume essence, cooling to about 75-80 ℃, and filling into a constant-temperature control tank; starting a preheating device, setting the temperature to be 70-80 ℃, and preheating the container; then, dispensing and fixing the wick by using a manipulator for the container, conveying the container to the initial position by using a conveying belt, adjusting the speed of the conveying belt and filling equipment, controlling the filling equipment to fill the container through infrared positioning, naturally cooling the container, and then righting the wick; conveying to secondary filling equipment by using a conveyer belt, controlling the temperature at 70 ℃, and filling; cooling the product in a cooling area, shaping to obtain a candle finished product, and packaging the product.
Example 2
Adding 80 parts of bean wax with a melting point of 42-55 ℃, 15 parts of palmitic acid or stearic acid with a melting point of 56 ℃, 5 parts of beeswax with a melting point of 65 ℃ and 5 parts of microcrystalline wax into a reaction kettle, slowly melting, stirring uniformly to 90 ℃ after completely melting, adding perfume and essence, cooling to about 75-80 ℃, and filling into a constant-temperature control tank; starting a preheating device, setting the temperature to be 70-80 ℃, and preheating the container; then, dispensing and fixing the wick by using a manipulator for the container, conveying the container to the initial position by using a conveying belt, adjusting the speed of the conveying belt and filling equipment, controlling the filling equipment to fill the container through infrared positioning, naturally cooling the container, and righting the wick; conveying to secondary filling equipment, controlling the temperature at 70 ℃, and leveling; cooling the product in a cooling area, shaping to obtain a candle finished product, and packaging the product.
Example 3
Adding 80 parts of bean wax with a melting point of 42-55 ℃, 15 parts of palmitic acid or stearic acid with a melting point of 56 ℃, 3 parts of beeswax with a melting point of 65 ℃ and microcrystalline wax into a reaction kettle, slowly melting, stirring uniformly to 90 ℃ after completely melting, adding perfume essence, adding a proper amount of color-mixing pigment, cooling to about 75-80 ℃, and filling into a constant-temperature control tank; starting a preheating device, setting the temperature to be 70-80 ℃, and preheating the container; then, dispensing and fixing the wick by using a manipulator for the container, conveying the container to the initial position by using a conveying belt, adjusting the speed of the conveying belt and filling equipment, controlling the filling equipment to fill the container through infrared positioning, naturally cooling the container, and righting the wick; conveying to secondary filling equipment, controlling the temperature at 70 ℃, and leveling; cooling the product in a cooling area, shaping to obtain a candle finished product, and packaging the product.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the technical principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (11)

1. A natural material filled candle is characterized in that: the candle is prepared from the following raw materials in parts by weight:
Figure FDA0001930554090000011
2. the natural material filled candle of claim 1, wherein: the soybean wax is fatty acid triglyceride extracted from soybean oil, has a melting point of 42-55 ℃, and is milky cream or block solid.
3. The natural material filled candle of claim 1, wherein: the vegetable wax or fatty acid is extracted from palm oil, has a melting point of 50-60 ℃, and comprises palm wax, lauric acid, myristic acid, palmitic acid or stearic acid.
4. The natural material filled candle of claim 1, wherein: the melting points of the beeswax and the microcrystalline wax are between 60 and 65 ℃.
5. A method of making a natural material filled candle according to claim 1, wherein: the method comprises the following steps:
1) adding the bean wax, the plant wax or the fatty acid, the beeswax and the microcrystalline wax (if any) which are weighed according to the proportion into a reaction kettle, heating to slowly melt, stirring uniformly to 89-91 ℃ after complete melting, adding the spice essence, cooling to 75-80 ℃ after complete dissolution, and filling into a constant temperature control tank;
2) starting a preheating device to preheat a container, setting the temperature to be 70-80 ℃, dispensing a fixed lamp wick in the container, conveying the fixed lamp wick to an initial position through a conveying belt, and entering the preheating device;
3) adjusting the speed of a conveyor belt and filling equipment, controlling filling after infrared positioning of a container, adopting secondary filling for filling, cooling and righting a wick after primary filling, conveying the container to the secondary filling equipment, controlling the temperature at 60-80 ℃, controlling the capacity and leveling; cooling the product in a cooling area, and shaping to obtain a candle finished product;
4) and finally packaging the product.
6. The utility model provides a apparatus for producing of filling candle, includes board, its characterized in that: the machine table is long-strip-shaped, a conveying belt, filling equipment and a cooling device are arranged on the machine table, the conveying belt is arranged along the length direction of the machine table, the containers are arranged on the conveying belt in a multi-row mode, the number of the filling equipment is two, the filling equipment is movably arranged at the front end and the rear end of the machine table respectively, the cooling device is arranged at the middle front portion and the tail portion of the upper portion of the machine table, and a gluing mechanism and a preheating device are arranged at the head portion of.
7. The production device according to claim 6, wherein: the filling equipment comprises a rack, the rack is arranged on a machine table in a back-and-forth moving mode, a constant temperature bath is arranged on the rack, a row of filling heads corresponding to containers are arranged at the lower end of the constant temperature bath, and a control system used for controlling filling temperature, filling time and conveying belt speed is arranged on the machine table.
8. The production device according to claim 7, wherein: the thermostatic bath is fixed on a lifting frame, the lifting frame is fixed on the machine frame through a screw rod and nut mechanism, and the screw rod is connected with a motor on the machine frame through a driving mechanism.
9. The production device according to claim 7, wherein: the filling machine is characterized in that guide rails are arranged on two sides of the machine table, corresponding idler wheels are arranged at the bottom of the machine frame, the machine frame is arranged on the guide rails on the machine table in a back-and-forth moving mode through the idler wheels, the control system is provided with an infrared positioning module, the filling temperature is 60-80 ℃, the first filling device of the front filling device and the rear filling device is pre-filling, and the second filling device is fine filling, so that the capacity is controlled and the filling is leveled.
10. The production device according to claim 6, wherein: the dispensing mechanism adopts a manipulator to dispense and fix the wick, and a righting mechanism for righting the wick is also arranged behind the cooling device for the first filling on the machine table.
11. The production device according to claim 6, wherein: the cooling device is an air cooling device.
CN201811638186.8A 2018-12-29 2018-12-29 Natural material filling candle and preparation method and corresponding production device thereof Pending CN111378536A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1435473A (en) * 2002-01-29 2003-08-13 馨乐丽康野田株式会社 Transparent candle
CN103184108A (en) * 2011-12-27 2013-07-03 宁波旷世智源工艺设计股份有限公司 Congealed-fat wax and preparation method for same
KR20150021780A (en) * 2013-08-21 2015-03-03 소망화장품주식회사 pest repelling multi-functional candle containing Carapa guaianensis Seed Oil
CN105754727A (en) * 2016-05-16 2016-07-13 王斌 Vegetable oil granular beeswax and preparation technology thereof
CN205676441U (en) * 2016-05-27 2016-11-09 东莞市德华包装设备有限公司 Tealight production line
CN106175033A (en) * 2016-08-31 2016-12-07 杭州孔凤春化妆品有限公司 A kind of full-automatic Filling machine for lipstick
CN206289231U (en) * 2016-12-21 2017-06-30 绍兴沙飞儿工艺品有限公司 One kind burning wax
CN107467860A (en) * 2017-09-14 2017-12-15 苏州尚色化妆品有限公司 A kind of red machine and the proofing method of drawing a design of laboratory Full silica gel die orifice
CN209854103U (en) * 2018-12-29 2019-12-27 宁波旷世智源工艺设计有限公司 Filling candle apparatus for producing

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1435473A (en) * 2002-01-29 2003-08-13 馨乐丽康野田株式会社 Transparent candle
CN103184108A (en) * 2011-12-27 2013-07-03 宁波旷世智源工艺设计股份有限公司 Congealed-fat wax and preparation method for same
KR20150021780A (en) * 2013-08-21 2015-03-03 소망화장품주식회사 pest repelling multi-functional candle containing Carapa guaianensis Seed Oil
CN105754727A (en) * 2016-05-16 2016-07-13 王斌 Vegetable oil granular beeswax and preparation technology thereof
CN205676441U (en) * 2016-05-27 2016-11-09 东莞市德华包装设备有限公司 Tealight production line
CN106175033A (en) * 2016-08-31 2016-12-07 杭州孔凤春化妆品有限公司 A kind of full-automatic Filling machine for lipstick
CN206289231U (en) * 2016-12-21 2017-06-30 绍兴沙飞儿工艺品有限公司 One kind burning wax
CN107467860A (en) * 2017-09-14 2017-12-15 苏州尚色化妆品有限公司 A kind of red machine and the proofing method of drawing a design of laboratory Full silica gel die orifice
CN209854103U (en) * 2018-12-29 2019-12-27 宁波旷世智源工艺设计有限公司 Filling candle apparatus for producing

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