CN205630957U - Dull and stereotyped ceramic membrane intelligence extrusion moulding device - Google Patents
Dull and stereotyped ceramic membrane intelligence extrusion moulding device Download PDFInfo
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- CN205630957U CN205630957U CN201620437570.1U CN201620437570U CN205630957U CN 205630957 U CN205630957 U CN 205630957U CN 201620437570 U CN201620437570 U CN 201620437570U CN 205630957 U CN205630957 U CN 205630957U
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- base substrate
- ceramic membrane
- conveyer belt
- molding apparatus
- extrusion molding
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Abstract
The utility model relates to a dull and stereotyped ceramic membrane intelligence extrusion moulding device belongs to dull and stereotyped ceramic membrane form -ing technology field, including vacuum extrusion moulding machine, vacuum extrusion moulding machine discharge gate department is equipped with the body conveyer belt, and body conveyer belt one end is equipped with the lift component, and body conveyer belt top is equipped with harmless automatic checkout device and body cutting device, and body conveyer belt below is equipped with useless base conveyer belt, the lift component, can't harm the equal connection director of signal transducer of automatic checkout device, body cutting device and body conveyer belt, and the controller includes signal converter and image display ware. The device can in time discover defective body and retrieve unqualified body in the dull and stereotyped production process of pottery, improve the qualification rate of production efficiency and product, reduction operating personnel's the amount of labour.
Description
Technical field
This utility model relates to a kind of ceramic membrane intelligence extrusion molding apparatus, belongs to ceramic membrane field shaping technique.
Background technology
Ceramic membrane as the core component of MBR system, have that resistance tocrocking is good, be readily cleaned regeneration, length in service life,
The advantages such as chemical stability is good, mechanical strength is good, can effectively solve existing hollow-fibre membrane, organic ceramic membrane in engineering
Present in application process, service life is short, easily by problems such as acid and alkali corrosions, is particularly suitable for special media, high concentration, difficulty
The dirty water purification of reason, is the separation material of great development prospect.
The preparation of existing ceramic membrane mainly uses extruding-out process.Owing to flat ceramic membrane structure is special so that it is molding
Difficulty, the structure of Flat Membrane: wide 250mm, thick 6mm, long 1000mm, cross section comprises the square hole of 56 3.3*3.3mm.
Being affected by factors such as raw material, pug kneading degree, mould, temperature, humidity in forming process, base substrate is easily generated
The defects such as crackle, pit-hole and burr, are mainly manual detection base substrate in actual production process, it is impossible to find the micro-of base substrate in time
Little defect, just detects substandard product, not only waste the production in each stage after base substrate burns till after even ultimately forming product
Resource, also results in that production efficiency is low, conforming product rate is low, and final substandard product can not recycle, and causes raw material wave
Take；On the other hand, detection production process is mainly manual operation, and the amount of labour is compared with big and production efficiency is relatively low.
Utility model content
According to above deficiency of the prior art, the technical problems to be solved in the utility model is: provide a kind of ceramic membrane
Intelligence extrusion molding apparatus, can find that underproof base substrate is carried out by defective base substrate in earthenware slab production process in time
Reclaim, improve production efficiency and the qualification rate of product, reduce the amount of labour of operator.
Ceramic membrane intelligence extrusion molding apparatus described in the utility model, including vacuum extruding form machine, vacuum extruding becomes
Type machine discharge outlet is provided with blank conveyor belt, and blank conveyor belt one end is provided with lifting element, and blank conveyor belt is arranged over lossless
Automatic detection device and base substrate cutter sweep, be provided with useless base conveyer belt, lifting element, lossless automatic inspection below blank conveyor belt
The signal transducer surveying device, base substrate cutter sweep and blank conveyor belt is all connected with controller, and controller includes signal adapter
And image display.
During work, automatic nondestructive detection device carries out Non-Destructive Testing to extrusion base substrate, if base substrate detection is qualified, controller is to base
Body cutter sweep sends instruction, cuts base substrate, enters next process by blank conveyor belt；If base substrate detects not
Qualified, the signal of telecommunication of detection is converted to picture signal by chromacoder, and image display presents body defect form, control
On the one hand device processed issues instructions to base substrate cutter sweep, is cut off by underproof base substrate, on the other hand sends finger to lifting element
Order, declines one end of blank conveyor belt, makes useless base be slipped to useless base conveyer belt and reclaims.
Preferably, the charging aperture of vacuum extruding form machine connects vacuum deairing machine, and useless base conveyer belt connects vacuum deairing machine, makes
Waste material is sent vacuum deairing machine back to and is carried out recycling.
Preferably, controller connects lifting element, automatic nondestructive detection device, base substrate cutter sweep and base substrate by data wire
The signal transducer of conveyer belt, wire transmission response is fast, signal stabilization.
Preferably, automatic nondestructive detection device uses microscopic camera to gather signal, improves degree of accuracy and the definition of detection.
Preferably, lifting element is lift cylinder.
Preferably, base substrate cutter sweep is arranged on horizontally moving device, and horizontally moving device connects controller, by level
The position of adjustment of displacement base substrate cutter sweep, it is achieved base substrate fixed length cutting.
This utility model is compared with prior art had the beneficial effect that
Ceramic membrane intelligence extrusion molding apparatus is reasonable in design, finds defective base in earthenware slab production process in time
Body, and can demonstrate, by image display, the position and feature that base substrate damages intuitively, it is simple to operator are timely and effectively
Find defect Producing reason, qualification rate, the raising work efficiency of control product is played an important role；Qualified base substrate
Automatically carrying out fixed length cutting, enter subsequent processing, underproof base substrate also can excise automatically, and recycling,
For the power of lightening one's labor, save material and serve positive effect.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: 1, blank conveyor belt；2, vacuum extruding form machine；3, useless base conveyer belt；4, vacuum deairing machine；5, letter
Number transducer；6, image display；7, controller；8, signal transducer；9, automatic nondestructive detection device；10, base
Body cutter sweep；11, horizontally moving device.
Detailed description of the invention
Below in conjunction with the accompanying drawings embodiment of the present utility model is described further:
As it is shown in figure 1, ceramic membrane intelligence extrusion molding apparatus includes vacuum extruding form machine 2, vacuum extruding form machine 2
Discharge outlet is provided with blank conveyor belt 1, and blank conveyor belt 1 one end is provided with lifting element, and blank conveyor belt 1 is arranged over nothing
Damage automatic detection device 9 and base substrate cutter sweep 10, below blank conveyor belt 1, be provided with useless base conveyer belt 3, lossless automatic inspection
The signal transducer 8 surveying device 9, base substrate cutter sweep 10 and blank conveyor belt 1 is all connected with controller 7, and controller 7 wraps
Include signal adapter 5 and image display 6.
The charging aperture of vacuum extruding form machine 2 connects vacuum deairing machine 4, and useless base conveyer belt 3 connects vacuum deairing machine 4.
It is defeated that controller 7 connects lifting element, automatic nondestructive detection device 9, base substrate cutter sweep 10 and base substrate by data wire
Send the signal transducer 8 with 1, the transmission of signal and receive interference-free, can transmit in time and send with receiving control device
Instruction.
Automatic nondestructive detection device 9 uses microscopic camera to gather signal.
Lifting element is preferably lift cylinder.
Base substrate cutter sweep 10 is arranged on horizontally moving device 11, and horizontally moving device 11 connects controller 7.
In actual production process, the pug that vacuum deairing machine 4 is perfected is delivered in vacuum extruding form machine 2 by pug conveyer belt,
Base substrate extruded by vacuum extruding form machine 2, and now, automatic nondestructive detection device 9 carries out Non-Destructive Testing to the base substrate of extrusion, inspection
The signal surveyed is transferred in controller 7.If base substrate detection is qualified, controller 7 is to base substrate cutter sweep 10 horizontally moving device
11 send instruction, and base substrate is carried out fixed length cutting, send into next process by blank conveyor belt 1；If base substrate detection does not conforms to
Lattice, the signal of telecommunication detected is converted to picture signal by signal adapter 5, and image display 6 presents body defect form,
Controller 7 sends signal instruction to base substrate cutter sweep 10, is cut off by underproof base substrate, and controller 7 is to lifting air simultaneously
Cylinder sends signal instruction, and one end of blank conveyor belt 1 falls, and makes useless base fall useless base conveyer belt 3, and useless base conveyer belt 3 will
Useless base is sent vacuum deairing machine 4 back to and is again recycled.
Claims (6)
1. a ceramic membrane intelligence extrusion molding apparatus, including vacuum extruding form machine (2), vacuum extruding form machine (2)
Discharge outlet is provided with blank conveyor belt (1), it is characterised in that: blank conveyor belt (1) one end is provided with lifting element, and base substrate is defeated
Band (1) is sent to be arranged over automatic nondestructive detection device (9) and base substrate cutter sweep (10), blank conveyor belt (1) lower section
Being provided with useless base conveyer belt (3), lifting element, automatic nondestructive detection device (9), base substrate cutter sweep (10) and base substrate are defeated
The signal transducer (8) sending band (1) is all connected with controller (7), and controller (7) includes signal adapter (5) and figure
As display (6).
Ceramic membrane intelligence extrusion molding apparatus the most according to claim 1, it is characterised in that: described vacuum is squeezed
The charging aperture going out forming machine (2) connects vacuum deairing machine (4), and useless base conveyer belt (3) connects vacuum deairing machine (4).
Ceramic membrane intelligence extrusion molding apparatus the most according to claim 1, it is characterised in that: described controller
(7) connect lifting element, automatic nondestructive detection device (9), base substrate cutter sweep (10) and base substrate by data wire to carry
The signal transducer (8) of band (1).
Ceramic membrane intelligence extrusion molding apparatus the most according to claim 1, it is characterised in that: described lossless from
Motion detection device (9) uses microscopic camera to gather signal.
5. according to the ceramic membrane intelligence extrusion molding apparatus described in claim 1 or 3, it is characterised in that: described liter
Fall element is lift cylinder.
Ceramic membrane intelligence extrusion molding apparatus the most according to claim 1, it is characterised in that: described base substrate is cut
Cutting device (10) to be arranged on horizontally moving device (11), horizontally moving device (11) connects controller (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620437570.1U CN205630957U (en) | 2016-05-12 | 2016-05-12 | Dull and stereotyped ceramic membrane intelligence extrusion moulding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620437570.1U CN205630957U (en) | 2016-05-12 | 2016-05-12 | Dull and stereotyped ceramic membrane intelligence extrusion moulding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205630957U true CN205630957U (en) | 2016-10-12 |
Family
ID=57058397
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620437570.1U Active CN205630957U (en) | 2016-05-12 | 2016-05-12 | Dull and stereotyped ceramic membrane intelligence extrusion moulding device |
Country Status (1)
| Country | Link |
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| CN (1) | CN205630957U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105818260A (en) * | 2016-05-12 | 2016-08-03 | 山东工业陶瓷研究设计院有限公司 | Intelligent extrusion molding device of flat ceramic film |
| CN110411153A (en) * | 2019-07-16 | 2019-11-05 | 山东工业陶瓷研究设计院有限公司 | A kind of quickly drying method of thin wall hollow earthenware slab film green body |
| CN111015922A (en) * | 2019-12-12 | 2020-04-17 | 芦溪县鸿泰工业瓷厂 | Mud blank supply line for manufacturing porcelain insulator |
-
2016
- 2016-05-12 CN CN201620437570.1U patent/CN205630957U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105818260A (en) * | 2016-05-12 | 2016-08-03 | 山东工业陶瓷研究设计院有限公司 | Intelligent extrusion molding device of flat ceramic film |
| CN105818260B (en) * | 2016-05-12 | 2018-10-23 | 山东工业陶瓷研究设计院有限公司 | Ceramic membrane intelligence extrusion molding apparatus |
| CN110411153A (en) * | 2019-07-16 | 2019-11-05 | 山东工业陶瓷研究设计院有限公司 | A kind of quickly drying method of thin wall hollow earthenware slab film green body |
| CN110411153B (en) * | 2019-07-16 | 2023-06-16 | 山东工业陶瓷研究设计院有限公司 | Rapid drying method for thin-wall hollow ceramic flat membrane blank |
| CN111015922A (en) * | 2019-12-12 | 2020-04-17 | 芦溪县鸿泰工业瓷厂 | Mud blank supply line for manufacturing porcelain insulator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Jiangsu new high temperature materials Limited by Share Ltd Assignor: Shandong Industrial Ceramic Design Institute Co., Ltd. Contract record no.: 2017370000008 Denomination of utility model: Intelligent extrusion molding device of flat ceramic film Granted publication date: 20161012 License type: Exclusive License Record date: 20170313 |